CA2577285C - Thin pocket mattress, and method and device for its manufacturing - Google Patents
Thin pocket mattress, and method and device for its manufacturing Download PDFInfo
- Publication number
- CA2577285C CA2577285C CA2577285A CA2577285A CA2577285C CA 2577285 C CA2577285 C CA 2577285C CA 2577285 A CA2577285 A CA 2577285A CA 2577285 A CA2577285 A CA 2577285A CA 2577285 C CA2577285 C CA 2577285C
- Authority
- CA
- Canada
- Prior art keywords
- springs
- casing material
- spring
- mattress
- strings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G9/00—Placing upholstery springs in pockets; Fitting springs in upholstery
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/063—Spring inlays wrapped or otherwise protected
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/063—Spring inlays wrapped or otherwise protected
- A47C27/064—Pocketed springs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Wire Processing (AREA)
- Details Of Garments (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Telephone Function (AREA)
- Springs (AREA)
- Air Bags (AREA)
Abstract
A spring mattress is described, comprising a plura- lity of strings interconnected side by side, each string comprising a continuous casing material with a plurality of pockets, said pockets being defined by at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string, and coil springs arranged in the pockets of the string. For at least one of the springs, casing material portions arranged at the ends of the spring are moved towards each other, through the spring, and connected to each other. Moreover "the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs. Preferably, the interconnected casing material portions are thus at the ends of the springs essentially free of other connec-tions . Also a method and a device for manufacturing such a mattress are disclosed.
Description
THIN POCKET MATTRESS, AND METHOD AND DEVICE
FOR ITS MANUFACTURING
Field of the Invention The present invention relates to a spring mattress comprising springs enclosed in casings, referred to as a pocket mattress, as well as a method and a device for manufacturing such a mattress.
Background Art A common technique of making spring mattresses is the so-called pocket technique. This means that the springs are enclosed in pockets, that is they are indi-vidually enclosed by a casing material. In this way, the springs will be relatively individually resilient so that they can flex individually without affecting the neigh-bouring springs and, thus, the comfort to the user increases since his weight will be distributed more uni-formly over the surface that receives the load.
A drawback of this type of mattress is, however, that it is difficult to provide thin mattresses, If the length of the springs is reduced without a corresponding reduction of the width, the spring will, especially when the length approaches the length of the diameter of the spring, have a tendency to turn in the casing, which dra-matically deteriorates the comfort of the'mattress. When such mattresses are to be manufactured, the existing technique requires the use of a much larger number of springs. Consequently the manufacturing will be consider-ably more expensive and more complicated. Besides it is difficult to prevent such mattresses from also being stiffer since too thin spring wires cannot be used.
For these reasons, it has not been possible to use spring mattresses for many purposes where thinner mat-tresses are required, such as for overlay mattresses, seat cushions and the like. In spite of this, spring mattresses have several properties making it desirable to use them also in these contexts, such as excellent comfort, individual flexibility, a long life and easy and inexpensive manufacture.
A solution to this problem has been presented by the same applicant in WO
00/58203. In this solution, the end portions of the casings are moved towards each other, which gives a bias of the springs, and a very compact and useful mattress. A
drawback of this mattress is, however, that it is relatively complicated and expensive to manufacture.
Moreover the moving together of the end portions counteracts the normally desired individual and independent resilience of the individual enclosed springs.
Summary of the Invention The present invention provides a spring mattress of the type mentioned by way of introduction, as well as a method and a device for manufacturing the same, in which the above related drawbacks are eliminated wholly or at least partly.
Accordingly, in a first aspect, there is provided a spring mattress comprising a plurality of strings interconnected side by side, each string comprising: a continuous casing material with a plurality of pockets, said plurality of pockets being defined by at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string, and at least one coil spring arranged in each pocket of the string; for at least one of the coil springs, casing material portions arranged at opposite ends of the coil spring being moved towards each other, through the coil spring, and connected to each other, wherein the connecting lines are arranged at the side of the coil springs and between neighbouring coil springs; and wherein the plurality of strings are connected to each other via the longitudinal connecting lines.
FOR ITS MANUFACTURING
Field of the Invention The present invention relates to a spring mattress comprising springs enclosed in casings, referred to as a pocket mattress, as well as a method and a device for manufacturing such a mattress.
Background Art A common technique of making spring mattresses is the so-called pocket technique. This means that the springs are enclosed in pockets, that is they are indi-vidually enclosed by a casing material. In this way, the springs will be relatively individually resilient so that they can flex individually without affecting the neigh-bouring springs and, thus, the comfort to the user increases since his weight will be distributed more uni-formly over the surface that receives the load.
A drawback of this type of mattress is, however, that it is difficult to provide thin mattresses, If the length of the springs is reduced without a corresponding reduction of the width, the spring will, especially when the length approaches the length of the diameter of the spring, have a tendency to turn in the casing, which dra-matically deteriorates the comfort of the'mattress. When such mattresses are to be manufactured, the existing technique requires the use of a much larger number of springs. Consequently the manufacturing will be consider-ably more expensive and more complicated. Besides it is difficult to prevent such mattresses from also being stiffer since too thin spring wires cannot be used.
For these reasons, it has not been possible to use spring mattresses for many purposes where thinner mat-tresses are required, such as for overlay mattresses, seat cushions and the like. In spite of this, spring mattresses have several properties making it desirable to use them also in these contexts, such as excellent comfort, individual flexibility, a long life and easy and inexpensive manufacture.
A solution to this problem has been presented by the same applicant in WO
00/58203. In this solution, the end portions of the casings are moved towards each other, which gives a bias of the springs, and a very compact and useful mattress. A
drawback of this mattress is, however, that it is relatively complicated and expensive to manufacture.
Moreover the moving together of the end portions counteracts the normally desired individual and independent resilience of the individual enclosed springs.
Summary of the Invention The present invention provides a spring mattress of the type mentioned by way of introduction, as well as a method and a device for manufacturing the same, in which the above related drawbacks are eliminated wholly or at least partly.
Accordingly, in a first aspect, there is provided a spring mattress comprising a plurality of strings interconnected side by side, each string comprising: a continuous casing material with a plurality of pockets, said plurality of pockets being defined by at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string, and at least one coil spring arranged in each pocket of the string; for at least one of the coil springs, casing material portions arranged at opposite ends of the coil spring being moved towards each other, through the coil spring, and connected to each other, wherein the connecting lines are arranged at the side of the coil springs and between neighbouring coil springs; and wherein the plurality of strings are connected to each other via the longitudinal connecting lines.
Preferably, the interconnected casing material portions at the ends of the springs are thus free of other connections.
This mattress is of the general type as disclosed in US 6,591,438 by the same applicant, and thus has essentially all advantages that are associated with this type of mattress, such as the possibility of making the mattress thin, the advantageous bias of the springs etc. However, the inventive mattress also gives a number of additional advantages.
For instance, the new mattress has been found surprisingly cost-effective to manufacture.
This is due to, inter alia, the fact that the manufacturing process can be made more effective since it is not necessary to turn the springs after insertion into the pockets of the casing material. Moreover, the arrangement of the connecting lines at the side of the springs instead of over the ends of the same has surprisingly been found to allow a considerable reduction of the amount of casing material that is required.
Moreover, connecting lines extending over the ends of the springs cause problems with so-called false lofts, that is accumulations of material over the springs which increase the height of the mattress but do not exhibit resilience and, thus, do not add to the comfort of the mattress. On the contrary, such false lofts can give a lumpy and uneven surface, which reduces comfort. With the new mattress, the occurrence of such false lofts is effectively avoided, and the height of the mattress corresponds substantially to the height of the springs, with a single smooth casing layer over the ends of the springs.
In addition, the relatively smooth casing at the ends of the springs gives the possibility of easily fastening the end portions of the casing to each other through the springs, by,- for instance, welding, which enables very efficient manufacture.
Moreover, it has surprisingly been found that the new mattress can be made still thinner than the known mattresses of the type disclosed in WO 00/58203. Prefer-ably, the compressed springs of the new mattress have a height below 6 cm, preferably below 5 cm, and most pre-ferred below 4 cm.
The new mattress'can also be made with the springs further spaced apart, that is with a lower spring fre-quency over the mattress surface, than in prior-art mat-tresses of this type. It has surprisingly been found that such spacing apart of the springs in the mattress did not have a detrimental effect on the comfort of the mattress.
On the contrary, this has enabled a greater degree of individual and independent resilience of the springs. The avoiding of connecting lines over the spring ends reduces the effect that the springs are pulled towards each other as the ends are moved together. As a result, a mattress of this type with the springs more spaced apart is made possible. In cases where a separation distance has been introduced between springs in the strings, the avoiding N
of connecting lines over the spring ends thus ensures that the separation can be better kept also in the biased position, which allows a more cost-effective mattress, with fewer springs, of this biased, thin type. In such a mattress with fewer springs, it is possible to use a greater wire thickness of the coil springs and still achieve the same softness of the mattress as in a corre-sponding mattress where the springs are positioned more closely together. This is advantageous since it is usual-ly both less expensive and easier to handle thick wire coil springs than thin wire coil springs. Alternatively, it is possible in the above-defined mattress to obtain enhanced softness compared with prior-art mattresses of the-same thickness. This is favourable since it has pre-viously been complicated and sometimes even impossible to obtain the requested softness of the prior-art mattresses of this type. In particular this advantage is achieved in the new mattress since the strings are connected to each other via the longitudinal connecting lines. This results 5 in a mattress with fewer springs, where also very effi-cient utilisation of the material of the casings is obtained.
The longitudinal connecting lines and the transverse connecting lines of the strings preferably extend sub-stantially at right angles to the longitudinal axes of the springs. Furthermore the longitudinal connecting lines and the transverse connecting lines of the strings preferably extend in essentially the same plane, which plane preferably is substantially perpendicular to the longitudinal axes of the springs.
Connecting the strings to each other via the lon-gitudinal connecting lines has been found surprisingly advantageous. By the longitudinal connecting lines, which typically consist of welds, in many cases projecting from the string, an advantageous separation of the'strings is automatically obtained. Moreover, the strings are in this way attached to each other only along a line, and prefer-ably only at a number of points along this line. This has been found to give a very flexible mattress, where the springs are extremely movable in relation to their neigh-bours. Due to the limited height of the springs and the holding-together given by the moved-together end por-tions, the springs are safely held in place anyway. This eliminates the risk that springs are positioned in the wrong direction etc, which would otherwise be expected in connection with such a solution.
Preferably, the casing portions at the spring ends are moved so far towards each other as to make contact with each other. It is also preferred for the casing por-tions at the spring ends to be moved so far towards each other that the springs are biased. The casing portions at the spring ends are preferably connected to each other by welding. The connection is preferably given such a size and shape that the connection obtains sufficient strength and stability. Furthermore the shape and size of the con-nection can be varied to give different degrees of bias of the springs. In this way, it is possible to easily vary the bias between different mattresses, and also between different springs in one and the same mattress.
The connecting lines advantageously consist of a surface joint, such as an adhesive, a weld or the like.
It is also preferred for the casing to be a preferably weldable textile material.
The springs, through which the casing material por-tions arranged at the spring ends are moved towards each other, preferably have a height which is less than the width of the springs, preferably less than 2/3 of the width, and most preferred is about 1/2 the width or'less.
With the new mattress, the springs can be stably kept in place in both manufacture and use, which allows extremely thin mattresses. Furthermore the use of cas-ing material can be optimised and significantly limited since the amount of casing material that is necessary is directly dependent on the height of the mattress, and thus decreases when the mattress is made thinner. More-over it has been found that the arrangement of the con-necting lines., such as welds, at the side of the springs gives a considerably simplified and more cost-effective manufacture than for prior-art solutions.
Moreover, the new mattress has, compared with the.
known mattress of the same general type, been found to be substantially more flexible and stretchable in the lateral direction. This is especially due to the fact that the mattress is not made significantly more compact when moving the end portions together. Moreover, it is due to the advantageous joining of the strings to each other via the longitudinal connecting line positioned at the side of the strings. This allows a certain degree of movability and flexibility. Moreover, the connection of the pockets, which in all directions is arranged only in the centre of the strings, implies that the individual pockets can be pulled out by compressing the spring, so that the mattress is extended in the lateral direction. All in all, the increased flexibility allows the mattress to better follow the user's body in all directions, thus increasing the comfort for the user.
According to a second aspect, there is provided a method for manufacturing a spring mattress comprises the steps of enclosing springs in pockets in strings of a casing material, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string; moving casing material portions arranged for the ends of the spring towards each other and connecting them to each other; and interconnecting a plurality of strings side by side; wherein the above-mentioned steps are carried out so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs; and wherein the strings are connected to each other via the longitudinal connecting lines.
With this method a mattress of the type discussed above is manufactured, and corresponding advantages as related with regard to this new mattress are achieved by this method.
According to a third aspect of the invention, there is provided a device for manufacturing spring mattresses comprising: means for enclosing coil springs in pockets of strings, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string; means for moving casing material portions arranged for the ends of the coil spring towards each other and connecting the casing material portions to each other; and means for interconnecting strings side by side; wherein the means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the coil springs so as to be positioned between neighbouring coil springs of the completed mattress; and wherein the means for interconnecting strings side by side is adapted to connect the strings to each other via the longitudinal connecting lines.
This mattress is of the general type as disclosed in US 6,591,438 by the same applicant, and thus has essentially all advantages that are associated with this type of mattress, such as the possibility of making the mattress thin, the advantageous bias of the springs etc. However, the inventive mattress also gives a number of additional advantages.
For instance, the new mattress has been found surprisingly cost-effective to manufacture.
This is due to, inter alia, the fact that the manufacturing process can be made more effective since it is not necessary to turn the springs after insertion into the pockets of the casing material. Moreover, the arrangement of the connecting lines at the side of the springs instead of over the ends of the same has surprisingly been found to allow a considerable reduction of the amount of casing material that is required.
Moreover, connecting lines extending over the ends of the springs cause problems with so-called false lofts, that is accumulations of material over the springs which increase the height of the mattress but do not exhibit resilience and, thus, do not add to the comfort of the mattress. On the contrary, such false lofts can give a lumpy and uneven surface, which reduces comfort. With the new mattress, the occurrence of such false lofts is effectively avoided, and the height of the mattress corresponds substantially to the height of the springs, with a single smooth casing layer over the ends of the springs.
In addition, the relatively smooth casing at the ends of the springs gives the possibility of easily fastening the end portions of the casing to each other through the springs, by,- for instance, welding, which enables very efficient manufacture.
Moreover, it has surprisingly been found that the new mattress can be made still thinner than the known mattresses of the type disclosed in WO 00/58203. Prefer-ably, the compressed springs of the new mattress have a height below 6 cm, preferably below 5 cm, and most pre-ferred below 4 cm.
The new mattress'can also be made with the springs further spaced apart, that is with a lower spring fre-quency over the mattress surface, than in prior-art mat-tresses of this type. It has surprisingly been found that such spacing apart of the springs in the mattress did not have a detrimental effect on the comfort of the mattress.
On the contrary, this has enabled a greater degree of individual and independent resilience of the springs. The avoiding of connecting lines over the spring ends reduces the effect that the springs are pulled towards each other as the ends are moved together. As a result, a mattress of this type with the springs more spaced apart is made possible. In cases where a separation distance has been introduced between springs in the strings, the avoiding N
of connecting lines over the spring ends thus ensures that the separation can be better kept also in the biased position, which allows a more cost-effective mattress, with fewer springs, of this biased, thin type. In such a mattress with fewer springs, it is possible to use a greater wire thickness of the coil springs and still achieve the same softness of the mattress as in a corre-sponding mattress where the springs are positioned more closely together. This is advantageous since it is usual-ly both less expensive and easier to handle thick wire coil springs than thin wire coil springs. Alternatively, it is possible in the above-defined mattress to obtain enhanced softness compared with prior-art mattresses of the-same thickness. This is favourable since it has pre-viously been complicated and sometimes even impossible to obtain the requested softness of the prior-art mattresses of this type. In particular this advantage is achieved in the new mattress since the strings are connected to each other via the longitudinal connecting lines. This results 5 in a mattress with fewer springs, where also very effi-cient utilisation of the material of the casings is obtained.
The longitudinal connecting lines and the transverse connecting lines of the strings preferably extend sub-stantially at right angles to the longitudinal axes of the springs. Furthermore the longitudinal connecting lines and the transverse connecting lines of the strings preferably extend in essentially the same plane, which plane preferably is substantially perpendicular to the longitudinal axes of the springs.
Connecting the strings to each other via the lon-gitudinal connecting lines has been found surprisingly advantageous. By the longitudinal connecting lines, which typically consist of welds, in many cases projecting from the string, an advantageous separation of the'strings is automatically obtained. Moreover, the strings are in this way attached to each other only along a line, and prefer-ably only at a number of points along this line. This has been found to give a very flexible mattress, where the springs are extremely movable in relation to their neigh-bours. Due to the limited height of the springs and the holding-together given by the moved-together end por-tions, the springs are safely held in place anyway. This eliminates the risk that springs are positioned in the wrong direction etc, which would otherwise be expected in connection with such a solution.
Preferably, the casing portions at the spring ends are moved so far towards each other as to make contact with each other. It is also preferred for the casing por-tions at the spring ends to be moved so far towards each other that the springs are biased. The casing portions at the spring ends are preferably connected to each other by welding. The connection is preferably given such a size and shape that the connection obtains sufficient strength and stability. Furthermore the shape and size of the con-nection can be varied to give different degrees of bias of the springs. In this way, it is possible to easily vary the bias between different mattresses, and also between different springs in one and the same mattress.
The connecting lines advantageously consist of a surface joint, such as an adhesive, a weld or the like.
It is also preferred for the casing to be a preferably weldable textile material.
The springs, through which the casing material por-tions arranged at the spring ends are moved towards each other, preferably have a height which is less than the width of the springs, preferably less than 2/3 of the width, and most preferred is about 1/2 the width or'less.
With the new mattress, the springs can be stably kept in place in both manufacture and use, which allows extremely thin mattresses. Furthermore the use of cas-ing material can be optimised and significantly limited since the amount of casing material that is necessary is directly dependent on the height of the mattress, and thus decreases when the mattress is made thinner. More-over it has been found that the arrangement of the con-necting lines., such as welds, at the side of the springs gives a considerably simplified and more cost-effective manufacture than for prior-art solutions.
Moreover, the new mattress has, compared with the.
known mattress of the same general type, been found to be substantially more flexible and stretchable in the lateral direction. This is especially due to the fact that the mattress is not made significantly more compact when moving the end portions together. Moreover, it is due to the advantageous joining of the strings to each other via the longitudinal connecting line positioned at the side of the strings. This allows a certain degree of movability and flexibility. Moreover, the connection of the pockets, which in all directions is arranged only in the centre of the strings, implies that the individual pockets can be pulled out by compressing the spring, so that the mattress is extended in the lateral direction. All in all, the increased flexibility allows the mattress to better follow the user's body in all directions, thus increasing the comfort for the user.
According to a second aspect, there is provided a method for manufacturing a spring mattress comprises the steps of enclosing springs in pockets in strings of a casing material, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string; moving casing material portions arranged for the ends of the spring towards each other and connecting them to each other; and interconnecting a plurality of strings side by side; wherein the above-mentioned steps are carried out so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs; and wherein the strings are connected to each other via the longitudinal connecting lines.
With this method a mattress of the type discussed above is manufactured, and corresponding advantages as related with regard to this new mattress are achieved by this method.
According to a third aspect of the invention, there is provided a device for manufacturing spring mattresses comprising: means for enclosing coil springs in pockets of strings, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string; means for moving casing material portions arranged for the ends of the coil spring towards each other and connecting the casing material portions to each other; and means for interconnecting strings side by side; wherein the means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the coil springs so as to be positioned between neighbouring coil springs of the completed mattress; and wherein the means for interconnecting strings side by side is adapted to connect the strings to each other via the longitudinal connecting lines.
With this device, a mattress of the type discussed above is manufactured, and corresponding advantages as related with regard to this new mattress and method are achieved by this device.
Preferably the means for moving casing portions arranged for the ends of the spring towards each other and connecting them to each other comprises welding equipment movable in the spring direction. The welding equipment is preferably adjustable, the size of the generated weld being controllable. As a result, the bias of the springs and the height of the mattress can easily be controlled and varied, both between different mattresses manufactured by the same device and within one and the same mattress, to obtain zones with different properties within the mattress.
These and other advantages of the current invention will be evident from the following detailed description of specific embodiments.
Brief Description of the Drawings In the accompanying drawings Fig. 1 is a perspective view of a mattress according to an embodiment of the invention, indicating a operation which is to be performed;
Fig. 2 is a sectional side view of part of the mattress in Fig. I seen in the string direction;
Preferably the means for moving casing portions arranged for the ends of the spring towards each other and connecting them to each other comprises welding equipment movable in the spring direction. The welding equipment is preferably adjustable, the size of the generated weld being controllable. As a result, the bias of the springs and the height of the mattress can easily be controlled and varied, both between different mattresses manufactured by the same device and within one and the same mattress, to obtain zones with different properties within the mattress.
These and other advantages of the current invention will be evident from the following detailed description of specific embodiments.
Brief Description of the Drawings In the accompanying drawings Fig. 1 is a perspective view of a mattress according to an embodiment of the invention, indicating a operation which is to be performed;
Fig. 2 is a sectional side view of part of the mattress in Fig. I seen in the string direction;
Fig. 3 is a perspective view obliquely from above of the mattress in Figs 1 and 2; and Fig. 4 is a schematic perspective view obliquely from above of a device for manufacturing a mattress according to an embodiment of the invention.
Description of Preferred Embodiments For the purpose of exemplification, the invention will now be described in more detail by way of an embodi-ment and with reference to the accompanying drawings.
A spring mattress according to the invention com-prises a plurality of interconnected coil springs 1 enclosed in casings 2, as shown in Figs 1 and 2. The cas-ing is suitably made of a, preferably weldable, textile material,' but also other materials, such as different types of plastic materials, can be used. It is also pos-sible to use non-weldable textile materials, such as cot-ton cloth.
The mattress comprises strings 3 of casing material 2, in which a plurality of pockets 4 are arranged. The pockets are defined by at least one longitudinal connect-ing line 5 extending parallel to the longitudinal direc-tion of the string and a plurality of transverse connect-ing lines.6 extending transversely to the longitudinal direction of the string. Preferably the strings comprise casing material of afolded piece of material, where the fold line extends in the longitudinal direction of the string. The closing longitudinal connecting line 5 is arranged at the opposite side of the string. Transverse connecting lines then extend between the fold line and the longitudinal connecting line. Alternatively, it is possible to use two or more pieces of material for making each string, in which case additional connecting lines may be required.
In the mattress, the springs are oriented in the pockets so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs. Preferably, the casing material portions at the ends of the springs are thus essentially free of other connections.
According to the invention, for at least one of the 5 springs, the casing portions arranged at the ends of the springs are moved towards each other, through the spring, and connected to each other by connecting means 7 to pro-vide at least a certain degree of bias. Preferably the casing portions are moved so far towards each other as 10 to make contact with each other, but of course it is pos-sible to interconnect them also otherwise by wire, a long clamp or the like. The connecting means may consist of a mechanical connecting element, such as a clamp, a rivet or the like, or by a surface joint, such as an adhesive, a weld or,the like. Other fixing elements are, however, also conceivable. The load on the fixing element is normally small since the fixing elements are only loaded when the mattress is unloaded, whereas there is no load at all when the mattress is loaded.
However, the end portions are preferably connected to each other by welding, in which case a weld surface is arranged to connect the end portions to each other. The size and/or the location of the weld can advantageously be controllable and may be selected to give a desired height of the mattress and bias of. the springs.
Coil springs of many sizes can be used in connection with the present invention, and basically any size of spring can be used. However, it is preferred to use springs with a diameter of 2-10 cm, most preferred about 6 cm. The springs preferably comprise at least three turns, preferably fewer than 10 turns. Moreover they are advantageously made of spiral wire with a thickness in the range 0.5-3.0 mm, preferably a wire thickness in the range 1.25-2.50 mm. Preferably the springs are slightly spool-shaped, that is with smaller turns at the top and bottom.
Description of Preferred Embodiments For the purpose of exemplification, the invention will now be described in more detail by way of an embodi-ment and with reference to the accompanying drawings.
A spring mattress according to the invention com-prises a plurality of interconnected coil springs 1 enclosed in casings 2, as shown in Figs 1 and 2. The cas-ing is suitably made of a, preferably weldable, textile material,' but also other materials, such as different types of plastic materials, can be used. It is also pos-sible to use non-weldable textile materials, such as cot-ton cloth.
The mattress comprises strings 3 of casing material 2, in which a plurality of pockets 4 are arranged. The pockets are defined by at least one longitudinal connect-ing line 5 extending parallel to the longitudinal direc-tion of the string and a plurality of transverse connect-ing lines.6 extending transversely to the longitudinal direction of the string. Preferably the strings comprise casing material of afolded piece of material, where the fold line extends in the longitudinal direction of the string. The closing longitudinal connecting line 5 is arranged at the opposite side of the string. Transverse connecting lines then extend between the fold line and the longitudinal connecting line. Alternatively, it is possible to use two or more pieces of material for making each string, in which case additional connecting lines may be required.
In the mattress, the springs are oriented in the pockets so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs. Preferably, the casing material portions at the ends of the springs are thus essentially free of other connections.
According to the invention, for at least one of the 5 springs, the casing portions arranged at the ends of the springs are moved towards each other, through the spring, and connected to each other by connecting means 7 to pro-vide at least a certain degree of bias. Preferably the casing portions are moved so far towards each other as 10 to make contact with each other, but of course it is pos-sible to interconnect them also otherwise by wire, a long clamp or the like. The connecting means may consist of a mechanical connecting element, such as a clamp, a rivet or the like, or by a surface joint, such as an adhesive, a weld or,the like. Other fixing elements are, however, also conceivable. The load on the fixing element is normally small since the fixing elements are only loaded when the mattress is unloaded, whereas there is no load at all when the mattress is loaded.
However, the end portions are preferably connected to each other by welding, in which case a weld surface is arranged to connect the end portions to each other. The size and/or the location of the weld can advantageously be controllable and may be selected to give a desired height of the mattress and bias of. the springs.
Coil springs of many sizes can be used in connection with the present invention, and basically any size of spring can be used. However, it is preferred to use springs with a diameter of 2-10 cm, most preferred about 6 cm. The springs preferably comprise at least three turns, preferably fewer than 10 turns. Moreover they are advantageously made of spiral wire with a thickness in the range 0.5-3.0 mm, preferably a wire thickness in the range 1.25-2.50 mm. Preferably the springs are slightly spool-shaped, that is with smaller turns at the top and bottom.
In a mattress as described above, as illustrated in Figs 1 and 3, the strings with springs are preferably arranged side by side and fixed to each other. Preferably the rows are connected to each other by fixing points 8, which advantageously connect the longitudinal connecting line 5 of one string to the side of the neighbouring string. Of course, a smaller or greater number of fixing points than is shown is conceivable. It is also possible to arrange a longer fixing line instead of a plurality of shorter fixing points. The connection of strings to each other can occur by welding or gluing. Also this connec-tion can, however, alternatively occur by means of clamps, by Velcro tape, or in some other suitable manner.
By arranging the interconnection of the strings via the longitudinal connecting line,, automatic separation of the strings is provided, without requiring additional casing material. This is advantageous on the one hand since it results in a mattress with fewer springs, which has been found very favourable from the viewpoint of com-fort and, on the other, since the mattress will thus be more cost-effective.
The mattress according to the invention can be manu-factured by enclosing springs'in pockets in strings of a casing material, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string. Moreover there are included the steps of mov-ing casing portions arranged for the ends of the spring towards each other and connecting them to each other and interconnecting a plurality of strings side by side.
For instance, the strings can be manufactured by the casing material being folded in two, and transverse welds being arranged to form open pockets. Subsequently com-pressed springs are inserted into the pockets, after which the pockets are sealed by a weld extending along the string. Moreover there is arranged, without turning the springs, an additional weld through each spring for connecting the end portions to each other, and a plura-lity of springs are joined side by side to form a mat-tress, the longitudinal welds being positioned between the strings.
The steps can be performed in different orders, and so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs. The step of moving the end portions towards each other usual-ly implies that bias occurs by connection by means of connecting elements in such a manner that the springs in the biased state have a smaller longitudinal extent than in the original, non-biased state. Such bias can occur either directly after encapsulating the springs in the casing material, that is before they are assembled to form a mattress, or once the mattress is assembled. Pre-ferably, however, bias occurs before the springs are enclosed in the pockets of strings, in which case it is possible to use a considerably smaller amount of casing material. Especially the amount of casing material can be made smaller the greater the bias and the thinner the-mattress. In this manner, conveniently all springs in the mattress layer are biased.
In the manufacture of mattresses, it may also be ensured, as discussed above, that at least two neighbour-ing strings are connected to each other so that an inter-mediate separation distance is provided between them.
Moreover the strings with springs are preferably interconnected side by side, as indicated in Fig. 3 for instance. As mentioned above, this can take place by arranging fixing points on the longitudinal connecting lines for fastening at the side of neighbouring strings.
A device for carrying out the method above comprises means for enclosing coil springs in pockets of strings,, said pockets being made of a continuous casing material ,with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string.
These means may comprise a device for folding casing material around a row of springs, and equipment for, weld-ing of connecting lines in the folded casing material, as schematically illustrated in Fig. 4. Instead of compress-ing the springs when placed in the casing, and while the casing is being folded over them, it is alternatively possible to compress the springs separately and then, in the compressed state, insert them into the folded casing.
The welding equipment preferably comprises welding dies 11, 12 which are movable towards the casing mate-rial, and corresponding anvils 13, 14 on the opposite side. Preferably separate pieces of welding equipment are arranged to generate the longitudinal connecting lines and the transverse connecting lines respectively. The means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the springs so that they are positioned between neighbouring springs of the completed mattress.
Moreover the device comprises means for, moving cas-ing portions arranged for the ends of the spring towards each other and connecting them to each other and means for ' interconnect ng strings side by side.
The means for moving casing portions arranged for the ends of the spring towards each other and connecting them to each other preferably comprises an insertion means 15 and, arranged at a distance therefrom, an anvil 16. In use, springs are placed so that one end faces the insertion means and the other the anvil. The insertion means is movable towards and away from the anvil to move casing material at one spring end through the spring towards the casing material on the other side. The inser-tion means 15 is preferably a welding die for generating a connecting weld. Alternatively, however, other fixing means can be provided instead. It is also possible to use a movable anvil, in which case means, on both sides of the spring are pressed towards each other, after which stitching, welding or similar connecting may occur.
A system according to the invention can advanta-geously comprise a plurality of parallel devices, such as two devices operating in parallel.
Moreover means are included for interconnecting the strings with springs preferably side by side, as indicat-ed in Fig. 3 for instance. As mentioned above, this can take place by arranging fixing points on the longitudinal connecting lines for fastening to the side of neighbour-ing strings.
It is preferred for the bias of the springs to be performed so that the length of the springs.in the biased state is less than 2/3 of the length of the same springs in the non-biased"original state, and preferably less than 1/2. It is also preferred for the ratio between the length of the springs and the diameter thereof in the biased state to be less than 2, and preferably less than 1, and most preferred less than 1/2.
The mattress stated above ensures guiding of the spring, which thus is prevented from turning or the like.
In contrast to prior-art mattresses, the new mattress comprises, however, pocket strings where the springs are inserted through openings in the lateral direction which are then welded together, but where the springs have then not been turned. As a result, the weld will be arranged along the sides of the springs instead of over the ends.
Moreover the smooth end portions are moved towards each other and attached by welding for instance. Therefore very thin mattresses can be provided in this manner, in fact down to a thickness of one or a few centimetres.
For example, a mattress with a thickness of 25 mm can be provided. Thus the invention is well suited for seat cushions, overlay mattresses to be placed on top of other mattresses and similar applications where thin mattresses are required. Thus being able to make overlay mattresses of pocket springs is very advantageous, not only because they can be made softer, thereby increasing the comfort, but also because springs are normally not fatigued over time, as is polyethylene or like materials. Mattresses 5 according to the invention can be made very light, soft and comfortable, and also, due to the bias, very rigid and hard, as desired.
The invention makes it possible to easily adjust the height of the spring elements by varying the posi-10 tion and size of the fixing means when connecting the end portions to each other. In this way it is also easy to provide different thicknesses of different portions of the mattress, or provide mattresses of different thick-nesses, without having to make any changes in the manu-15 facturing process in addition to this connection. The manufacture will in this way be very flexible and con-trollable. In particular it is possible to provide mat-tresses with a cup shape or the like to be used as seat cushions or other mattresses intended for sitting. Simi-lar changes of height can also be used in other mat-tresses to control the user's position on the mattress.
The invention has been described above by way of embodiments. Several variants of the invention are, how-ever, conceivable. For instance, as mentioned above, other types of fixing elements can be used, as well as other casing materials, spring sizes etc. Furthermore the device and the method can be designed in other ways. Such obvious variants must be considered to be comprised by the invention as defined by the appended claims.
By arranging the interconnection of the strings via the longitudinal connecting line,, automatic separation of the strings is provided, without requiring additional casing material. This is advantageous on the one hand since it results in a mattress with fewer springs, which has been found very favourable from the viewpoint of com-fort and, on the other, since the mattress will thus be more cost-effective.
The mattress according to the invention can be manu-factured by enclosing springs'in pockets in strings of a casing material, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string. Moreover there are included the steps of mov-ing casing portions arranged for the ends of the spring towards each other and connecting them to each other and interconnecting a plurality of strings side by side.
For instance, the strings can be manufactured by the casing material being folded in two, and transverse welds being arranged to form open pockets. Subsequently com-pressed springs are inserted into the pockets, after which the pockets are sealed by a weld extending along the string. Moreover there is arranged, without turning the springs, an additional weld through each spring for connecting the end portions to each other, and a plura-lity of springs are joined side by side to form a mat-tress, the longitudinal welds being positioned between the strings.
The steps can be performed in different orders, and so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs. The step of moving the end portions towards each other usual-ly implies that bias occurs by connection by means of connecting elements in such a manner that the springs in the biased state have a smaller longitudinal extent than in the original, non-biased state. Such bias can occur either directly after encapsulating the springs in the casing material, that is before they are assembled to form a mattress, or once the mattress is assembled. Pre-ferably, however, bias occurs before the springs are enclosed in the pockets of strings, in which case it is possible to use a considerably smaller amount of casing material. Especially the amount of casing material can be made smaller the greater the bias and the thinner the-mattress. In this manner, conveniently all springs in the mattress layer are biased.
In the manufacture of mattresses, it may also be ensured, as discussed above, that at least two neighbour-ing strings are connected to each other so that an inter-mediate separation distance is provided between them.
Moreover the strings with springs are preferably interconnected side by side, as indicated in Fig. 3 for instance. As mentioned above, this can take place by arranging fixing points on the longitudinal connecting lines for fastening at the side of neighbouring strings.
A device for carrying out the method above comprises means for enclosing coil springs in pockets of strings,, said pockets being made of a continuous casing material ,with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string.
These means may comprise a device for folding casing material around a row of springs, and equipment for, weld-ing of connecting lines in the folded casing material, as schematically illustrated in Fig. 4. Instead of compress-ing the springs when placed in the casing, and while the casing is being folded over them, it is alternatively possible to compress the springs separately and then, in the compressed state, insert them into the folded casing.
The welding equipment preferably comprises welding dies 11, 12 which are movable towards the casing mate-rial, and corresponding anvils 13, 14 on the opposite side. Preferably separate pieces of welding equipment are arranged to generate the longitudinal connecting lines and the transverse connecting lines respectively. The means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the springs so that they are positioned between neighbouring springs of the completed mattress.
Moreover the device comprises means for, moving cas-ing portions arranged for the ends of the spring towards each other and connecting them to each other and means for ' interconnect ng strings side by side.
The means for moving casing portions arranged for the ends of the spring towards each other and connecting them to each other preferably comprises an insertion means 15 and, arranged at a distance therefrom, an anvil 16. In use, springs are placed so that one end faces the insertion means and the other the anvil. The insertion means is movable towards and away from the anvil to move casing material at one spring end through the spring towards the casing material on the other side. The inser-tion means 15 is preferably a welding die for generating a connecting weld. Alternatively, however, other fixing means can be provided instead. It is also possible to use a movable anvil, in which case means, on both sides of the spring are pressed towards each other, after which stitching, welding or similar connecting may occur.
A system according to the invention can advanta-geously comprise a plurality of parallel devices, such as two devices operating in parallel.
Moreover means are included for interconnecting the strings with springs preferably side by side, as indicat-ed in Fig. 3 for instance. As mentioned above, this can take place by arranging fixing points on the longitudinal connecting lines for fastening to the side of neighbour-ing strings.
It is preferred for the bias of the springs to be performed so that the length of the springs.in the biased state is less than 2/3 of the length of the same springs in the non-biased"original state, and preferably less than 1/2. It is also preferred for the ratio between the length of the springs and the diameter thereof in the biased state to be less than 2, and preferably less than 1, and most preferred less than 1/2.
The mattress stated above ensures guiding of the spring, which thus is prevented from turning or the like.
In contrast to prior-art mattresses, the new mattress comprises, however, pocket strings where the springs are inserted through openings in the lateral direction which are then welded together, but where the springs have then not been turned. As a result, the weld will be arranged along the sides of the springs instead of over the ends.
Moreover the smooth end portions are moved towards each other and attached by welding for instance. Therefore very thin mattresses can be provided in this manner, in fact down to a thickness of one or a few centimetres.
For example, a mattress with a thickness of 25 mm can be provided. Thus the invention is well suited for seat cushions, overlay mattresses to be placed on top of other mattresses and similar applications where thin mattresses are required. Thus being able to make overlay mattresses of pocket springs is very advantageous, not only because they can be made softer, thereby increasing the comfort, but also because springs are normally not fatigued over time, as is polyethylene or like materials. Mattresses 5 according to the invention can be made very light, soft and comfortable, and also, due to the bias, very rigid and hard, as desired.
The invention makes it possible to easily adjust the height of the spring elements by varying the posi-10 tion and size of the fixing means when connecting the end portions to each other. In this way it is also easy to provide different thicknesses of different portions of the mattress, or provide mattresses of different thick-nesses, without having to make any changes in the manu-15 facturing process in addition to this connection. The manufacture will in this way be very flexible and con-trollable. In particular it is possible to provide mat-tresses with a cup shape or the like to be used as seat cushions or other mattresses intended for sitting. Simi-lar changes of height can also be used in other mat-tresses to control the user's position on the mattress.
The invention has been described above by way of embodiments. Several variants of the invention are, how-ever, conceivable. For instance, as mentioned above, other types of fixing elements can be used, as well as other casing materials, spring sizes etc. Furthermore the device and the method can be designed in other ways. Such obvious variants must be considered to be comprised by the invention as defined by the appended claims.
Claims (23)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A spring mattress comprising a plurality of strings interconnected side by side, each string comprising:
a continuous casing material with a plurality of pockets, said plurality of pockets being defined by at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string, and at least one coil spring arranged in each pocket of the string;
for at least one of the coil springs, casing material portions arranged at opposite ends of the coil spring being moved towards each other, through the coil spring, and connected to each other, wherein the connecting lines are arranged at the side of the coil springs and between neighbouring coil springs; and wherein the plurality of strings are connected to each other via the longitudinal connecting lines.
a continuous casing material with a plurality of pockets, said plurality of pockets being defined by at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string, and at least one coil spring arranged in each pocket of the string;
for at least one of the coil springs, casing material portions arranged at opposite ends of the coil spring being moved towards each other, through the coil spring, and connected to each other, wherein the connecting lines are arranged at the side of the coil springs and between neighbouring coil springs; and wherein the plurality of strings are connected to each other via the longitudinal connecting lines.
2. The spring mattress as claimed in claim 1, wherein the casing material portions at the opposite ends of the coil springs connected to each other are free of other connections .
3. The spring mattress as claimed in any one of claims 1 to 2, wherein the casing material portions at the opposite ends of the coil springs are moved towards each other to make contact with each other.
4. The spring mattress as claimed in any one of claims 1 to 3, wherein the casing material portions at the opposite ends of the coil springs are moved towards each other such that the coil springs are biased.
5. The spring mattress as claimed in any one of claims 1 to 4, wherein the connecting lines comprise a surface joint, the surface joint being at least one of a weld joint and an adhesive joint.
6. The spring mattress as claimed in any one of claims 1 to 5, wherein the casing material is a weldable textile material.
7. The spring mattress as claimed in any one of claims 1 to 6, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height below 6 cm.
8. The spring mattress as claimed in claim 7, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height below 5 cm.
9. The spring mattress as claimed in claim 7, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height below 4cm.
10. The spring mattress as claimed in any one of claims 1 to 9, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height which is less than the width of the coil springs.
11. The spring mattress as claimed in claim 10, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height which is less than 2/3 of the width of the coil springs.
12. The spring mattress as claimed in claim 10, wherein the coil springs, through which the casing material portions arranged at the opposite ends of the coil spring are moved towards each other, have a height which is less than 1/2 width of the coil springs.
13. The spring mattress as claimed in any one of claims 1 to 12, wherein the longitudinal connecting lines as well as the transverse connecting lines of the strings extend substantially at right angles to longitudinal axes of the coil springs.
14. The spring mattress as claimed in any one of claims 1 to 12, wherein the longitudinal connecting lines and the transverse connecting lines of the strings extend in essentially the same plane, which plane is substantially perpendicular to longitudinal axes of the coil springs.
15. A method for manufacturing a spring mattress comprises the steps of enclosing springs in pockets in strings of a casing material, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string;
moving casing material portions arranged for the ends of the spring towards each other and connecting them to each other; and interconnecting a plurality of strings side by side;
wherein the above-mentioned steps are carried out so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs;
and wherein the strings are connected to each other via the longitudinal connecting lines.
moving casing material portions arranged for the ends of the spring towards each other and connecting them to each other; and interconnecting a plurality of strings side by side;
wherein the above-mentioned steps are carried out so that the connecting lines are arranged at the side of the springs and, thus, between neighbouring springs;
and wherein the strings are connected to each other via the longitudinal connecting lines.
16. The method as claimed in claim 15, wherein the casing material portions are moved towards each other to make contact with each other.
17. The method as claimed in claim 15 or 16, wherein the casing material portions are moved towards each other such that the springs are biased.
18. The method as claimed in any one of claims 15 to 17, wherein the connecting lines are provided by surface joining.
19. The method as claimed in any one of claims 15 to 18, further comprising the step of biasing the springs before enclosing them in pockets in strings of the casing material, the step of moving casing material portions arranged for the ends of the springs towards each other and connecting them to each other at least partly maintaining said bias of the manufactured mattress.
20. The method as claimed in any one of claims 15 to 19, wherein the step of enclosing springs in pockets in strings of a casing material comprises the substeps of inserting springs between a folded sheet of casing material;
arranging, before or after the insertion of the springs, transverse connecting lines extending transversely to the longitudinal direction of the string to form pockets for receiving the springs; and arranging a longitudinal connecting line extending parallel to the longitudinal direction of the string, said longitudinal connecting line sealing said pockets.
arranging, before or after the insertion of the springs, transverse connecting lines extending transversely to the longitudinal direction of the string to form pockets for receiving the springs; and arranging a longitudinal connecting line extending parallel to the longitudinal direction of the string, said longitudinal connecting line sealing said pockets.
21. A device for manufacturing spring mattresses comprising:
means for enclosing coil springs in pockets of strings, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string;
means for moving casing material portions arranged for the ends of the coil spring towards each other and connecting the casing material portions to each other;
and means for interconnecting strings side by side;
wherein the means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the coil springs so as to be positioned between neighbouring coil springs of the completed mattress;
and wherein the means for interconnecting strings side by side is adapted to connect the strings to each other via the longitudinal connecting lines.
means for enclosing coil springs in pockets of strings, said pockets being made of a continuous casing material with at least one longitudinal connecting line extending parallel to the longitudinal direction of the string and a plurality of transverse connecting lines extending transversely to the longitudinal direction of the string;
means for moving casing material portions arranged for the ends of the coil spring towards each other and connecting the casing material portions to each other;
and means for interconnecting strings side by side;
wherein the means for enclosing the coil springs is adapted to arrange the connecting lines at the side of the coil springs so as to be positioned between neighbouring coil springs of the completed mattress;
and wherein the means for interconnecting strings side by side is adapted to connect the strings to each other via the longitudinal connecting lines.
22. A device as claimed in claim 21, wherein the means for moving casing material portions arranged for the ends of the coil spring towards each other and connecting the casing material portions to each other comprises welding equipment movable in the coil spring direction.
23. A device as claimed in claim 22, wherein the welding equipment is adjustable, the size of the generated weld being controllable.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0402501-1 | 2004-10-18 | ||
| SE0402501A SE530089C2 (en) | 2004-10-18 | 2004-10-18 | Elastic mattress, such as pocket mattress, method of manufacture of such elastic mattress and device for manufacturing such elastic mattress |
| PCT/SE2005/001296 WO2006043862A1 (en) | 2004-10-18 | 2005-09-08 | Thin pocket mattress, and method and device for its manufacturing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2577285A1 CA2577285A1 (en) | 2006-04-27 |
| CA2577285C true CA2577285C (en) | 2013-04-02 |
Family
ID=33448633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2577285A Active CA2577285C (en) | 2004-10-18 | 2005-09-08 | Thin pocket mattress, and method and device for its manufacturing |
Country Status (16)
| Country | Link |
|---|---|
| US (1) | US8087114B2 (en) |
| EP (1) | EP1802218B1 (en) |
| CN (1) | CN101022751B (en) |
| AT (1) | ATE449548T1 (en) |
| AU (1) | AU2005296318B2 (en) |
| BR (1) | BRPI0517077B1 (en) |
| CA (1) | CA2577285C (en) |
| DE (1) | DE602005017921D1 (en) |
| DK (1) | DK1802218T3 (en) |
| MX (1) | MX2007001944A (en) |
| NO (1) | NO326761B1 (en) |
| NZ (1) | NZ553378A (en) |
| PL (1) | PL1802218T3 (en) |
| RU (1) | RU2372009C2 (en) |
| SE (1) | SE530089C2 (en) |
| WO (1) | WO2006043862A1 (en) |
Families Citing this family (50)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE0700049L (en) * | 2007-01-12 | 2008-05-06 | Stjernfjaedrar Ab | A pocket spring mattress as well as a method and apparatus for manufacturing the same |
| WO2012030002A1 (en) * | 2010-09-01 | 2012-03-08 | 주식회사 에이스침대 | Auxiliary pocket spring for bed mattress and manufacturing method thereof |
| GB201102187D0 (en) | 2011-02-09 | 2011-03-23 | Harrison Spinks Components Ltd | Multi-purpose resiient pad |
| GB2495499B (en) | 2011-10-11 | 2019-02-06 | Hs Products Ltd | Hybrid spring |
| US20130302554A1 (en) * | 2012-03-14 | 2013-11-14 | Applied Ft Composite Solutions Inc. | Cushioning pad with encapsulated resilient elements |
| GB2506104B (en) * | 2012-08-10 | 2018-12-12 | Hs Products Ltd | Resilient unit with different major surfaces |
| PL2916690T3 (en) * | 2013-01-19 | 2017-09-29 | WOLFSON, Martin | No-glue pocketed spring unit construction |
| CN104445041B (en) * | 2013-09-25 | 2017-03-01 | 澳门泰华机械有限公司 | Multigroup bagged-spring arrangement conveying and welding Scissoring device |
| GB201401606D0 (en) * | 2014-01-30 | 2014-03-19 | Harrison Spinks Components Ltd | Pocketed spring unit and method and apparatus for forming the same |
| US11076705B2 (en) | 2014-05-30 | 2021-08-03 | Sealy Technology, Llc | Spring core with integrated cushioning layer |
| US9427092B2 (en) * | 2014-07-14 | 2016-08-30 | Martin Wolfson | No-glue pocketed spring unit construction |
| US9635952B1 (en) | 2014-11-19 | 2017-05-02 | Hickory Springs Manufacturing Company | Sleep fabric layer with individually pocketed coils |
| US9943173B2 (en) | 2015-02-13 | 2018-04-17 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
| US10405665B2 (en) * | 2015-02-13 | 2019-09-10 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
| US10813462B2 (en) * | 2015-02-13 | 2020-10-27 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
| US9968202B2 (en) * | 2015-02-13 | 2018-05-15 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
| GB2537854A (en) * | 2015-04-28 | 2016-11-02 | Harrison Spinks Components Ltd | Resilient unit and method of manufacture |
| US10357116B2 (en) * | 2015-06-22 | 2019-07-23 | Zeplus, Llc | Pocketed foam systems and methods |
| GB201601978D0 (en) * | 2016-02-03 | 2016-03-23 | Furniture Recycling Group The Ltd | Separating components of a pocket sprung mattress sub-assembly |
| US10034553B2 (en) | 2016-03-07 | 2018-07-31 | L&P Property Management Company | Multi-layered impermeable fabric for use in pocketed spring assembly |
| MX367749B (en) | 2016-03-07 | 2019-09-04 | L & P Property Management Co | Pocketed spring comfort layer and method of making same. |
| US10076193B2 (en) | 2016-03-07 | 2018-09-18 | L&P Property Management Company | Multi-layered impermeable fabric for use in pocketed spring assembly |
| US10172472B2 (en) | 2016-03-07 | 2019-01-08 | L&P Property Management Company | Pocketed spring assembly having multi-layered impermeable fabric |
| CN105996570A (en) * | 2016-07-11 | 2016-10-12 | 杜慧峰 | Portable sleeping mat and production method thereof |
| GB201708635D0 (en) | 2017-05-31 | 2017-07-12 | Hs Products Ltd | Pocketed spring unit and method manufacture |
| US10512340B2 (en) * | 2017-05-31 | 2019-12-24 | L&P Property Management Company | Pocketed spring assembly comprising strings of springs with tabs |
| GB201708639D0 (en) | 2017-05-31 | 2017-07-12 | Hs Products Ltd | Transportation Apparatus and method |
| EP3641962A4 (en) | 2017-06-20 | 2020-11-25 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
| AU2018367067B2 (en) * | 2017-11-15 | 2024-07-04 | Starsprings Ab | Pocket mattress comprising openings in the casing material |
| EP3485766B1 (en) | 2017-11-15 | 2024-05-15 | Starsprings AB | Pocket-spring mattress comprising openings in the casing material |
| US10973340B2 (en) * | 2017-11-15 | 2021-04-13 | Starsprings Ab | Pocket mattress comprising openings in the casing material |
| US20190269251A1 (en) | 2018-03-01 | 2019-09-05 | L&P Property Management Company | Posturized Pocketed Spring Comfort Layer |
| US11013340B2 (en) * | 2018-05-23 | 2021-05-25 | L&P Property Management Company | Pocketed spring assembly having dimensionally stabilizing substrate |
| US11109686B2 (en) * | 2018-06-13 | 2021-09-07 | L&P Property Management Company | Method of making a continuous string of pocketed springs |
| USD880214S1 (en) | 2018-06-26 | 2020-04-07 | L&P Property Management Company | Pocketed spring comfort layer |
| US10750877B2 (en) | 2018-06-26 | 2020-08-25 | L&P Property Management Company | Pocketed spring comfort layer having at least one foam layer and method of making same |
| CN110761001A (en) * | 2018-07-26 | 2020-02-07 | 佛山市源田床具机械有限公司 | Spring pad production facility |
| US11103084B2 (en) | 2019-03-13 | 2021-08-31 | L&P Property Management Company | Comfort layer having spacer pocketed springs |
| US11033115B2 (en) | 2019-03-13 | 2021-06-15 | L&P Property Management Company | Comfort layer having repeating pattern of pocketed mini coil springs of different heights |
| US11103083B2 (en) | 2019-03-13 | 2021-08-31 | L&P Property Management Company | Comfort layer having pocketed springs of different heights |
| US11033116B2 (en) | 2019-08-23 | 2021-06-15 | L&P Property Management Company | Dual-sided vented pocketed spring comfort layer |
| CN110623474B (en) * | 2019-09-03 | 2021-07-13 | 赵艳丽 | Cushion structure capable of relieving work fatigue for hospital imaging department |
| CN111839077A (en) * | 2020-08-05 | 2020-10-30 | 湖南晚梦馨家俱有限公司 | Automatic string spring machine of spring mattress |
| CN115251653B (en) * | 2021-04-30 | 2023-10-27 | 厦门新技术集成有限公司 | Spring pack, spring mattress, furniture and method for producing a spring pack |
| WO2022240881A2 (en) | 2021-05-10 | 2022-11-17 | Wolfson Martin | Glueless pocketed spring cushioning unit assembler |
| AU2022286580A1 (en) | 2021-05-31 | 2024-01-04 | Starsprings Ab | Pocket mattress comprising integrated foam material |
| PL4098152T3 (en) | 2021-05-31 | 2024-08-05 | Starsprings Ab | Pocket mattress comprising integrated foam material |
| US12064036B2 (en) | 2021-05-31 | 2024-08-20 | Starsprings Ab | Pocket mattress comprising integrated foam material |
| CN113771369B (en) * | 2021-09-14 | 2023-09-05 | 广州市联柔机械设备有限公司 | Bagged spring string welding device and manufacturing equipment |
| CN115444253B (en) * | 2022-11-09 | 2023-03-24 | 席梦思床褥家具（苏州）有限公司 | Envelope type independent bag spring, manufacturing device and manufacturing method thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1287663A (en) * | 1917-06-07 | 1918-12-17 | Foster Brothers Mfg Co | Covered-spring structure. |
| US3462779A (en) * | 1967-06-07 | 1969-08-26 | Lloyd W Thompson | Cushion |
| US3668816A (en) * | 1970-07-10 | 1972-06-13 | Mildred B Thompson | Method and apparatus for constructing fabric enclosed springs |
| US6143122A (en) * | 1998-09-15 | 2000-11-07 | L&P Property Management Company | Adhesive bonding of strings of pocketed coil springs |
| SE517533C2 (en) | 1999-03-25 | 2002-06-18 | Stjernfjaedrar Ab | Elastic mattress comprising a plurality of interconnected coil springs, method of manufacture of a elastic mattress and device for prestressing coil springs |
| US6834477B2 (en) * | 1999-04-16 | 2004-12-28 | Spuhl Ag | Method and system for forming strings of pocketed coil springs with traction mechanism |
| EP1171377B2 (en) * | 1999-04-16 | 2012-06-13 | Spühl AG St. Gallen | Method and system for forming strings of pocketed coil springs |
-
2004
- 2004-10-18 SE SE0402501A patent/SE530089C2/en unknown
-
2005
- 2005-09-08 DK DK05781770.2T patent/DK1802218T3/en active
- 2005-09-08 AU AU2005296318A patent/AU2005296318B2/en not_active Ceased
- 2005-09-08 CN CN2005800318348A patent/CN101022751B/en not_active Expired - Fee Related
- 2005-09-08 RU RU2007118492/12A patent/RU2372009C2/en active
- 2005-09-08 CA CA2577285A patent/CA2577285C/en active Active
- 2005-09-08 WO PCT/SE2005/001296 patent/WO2006043862A1/en active Application Filing
- 2005-09-08 US US11/659,326 patent/US8087114B2/en active Active
- 2005-09-08 PL PL05781770T patent/PL1802218T3/en unknown
- 2005-09-08 AT AT05781770T patent/ATE449548T1/en not_active IP Right Cessation
- 2005-09-08 DE DE602005017921T patent/DE602005017921D1/en active Active
- 2005-09-08 MX MX2007001944A patent/MX2007001944A/en active IP Right Grant
- 2005-09-08 BR BRPI0517077A patent/BRPI0517077B1/en not_active IP Right Cessation
- 2005-09-08 EP EP05781770A patent/EP1802218B1/en active Active
- 2005-09-08 NZ NZ553378A patent/NZ553378A/en not_active IP Right Cessation
-
2007
- 2007-05-18 NO NO20072525A patent/NO326761B1/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| CN101022751B (en) | 2011-07-20 |
| CN101022751A (en) | 2007-08-22 |
| BRPI0517077B1 (en) | 2017-03-14 |
| DK1802218T3 (en) | 2010-03-15 |
| SE0402501L (en) | 2006-04-19 |
| SE530089C2 (en) | 2008-02-26 |
| NO20072525L (en) | 2007-05-18 |
| US20080282476A1 (en) | 2008-11-20 |
| MX2007001944A (en) | 2007-06-14 |
| AU2005296318B2 (en) | 2008-11-20 |
| EP1802218A1 (en) | 2007-07-04 |
| RU2372009C2 (en) | 2009-11-10 |
| ATE449548T1 (en) | 2009-12-15 |
| EP1802218B1 (en) | 2009-11-25 |
| PL1802218T3 (en) | 2010-04-30 |
| US8087114B2 (en) | 2012-01-03 |
| DE602005017921D1 (en) | 2010-01-07 |
| WO2006043862A1 (en) | 2006-04-27 |
| CA2577285A1 (en) | 2006-04-27 |
| RU2007118492A (en) | 2008-11-27 |
| NO326761B1 (en) | 2009-03-09 |
| SE0402501D0 (en) | 2004-10-18 |
| BRPI0517077A (en) | 2008-09-30 |
| NZ553378A (en) | 2009-07-31 |
| AU2005296318A1 (en) | 2006-04-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2577285C (en) | Thin pocket mattress, and method and device for its manufacturing | |
| US7748065B2 (en) | End separated pocketed mattress as well as method and device for manufacturing the same | |
| AU2002224278B2 (en) | Separated pocket spring mattress | |
| CA2366983C (en) | Retracted pocket spring mattress; method for manufacturing of a pocket spring mattress and device for pre-tensioning pocketed coil springs | |
| US9554656B2 (en) | Separated pocket spring mattress with cut through string, and method and apparatus for production of such mattress | |
| EP1565089B1 (en) | Pocket mattress with varying height | |
| AU2018367067B2 (en) | Pocket mattress comprising openings in the casing material | |
| US10973340B2 (en) | Pocket mattress comprising openings in the casing material | |
| US6131892A (en) | Belted pocketed springs and assemblies thereof | |
| AU2002224278A1 (en) | Separated pocket spring mattress | |
| EP1047628A1 (en) | Double spring mattress and manufacturing process | |
| EP3485766B1 (en) | Pocket-spring mattress comprising openings in the casing material | |
| US12064036B2 (en) | Pocket mattress comprising integrated foam material | |
| EP4098152B1 (en) | Pocket mattress comprising integrated foam material | |
| WO2022253638A1 (en) | Pocket mattress comprising integrated foam material |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |