CA2557360A1 - Process for the carbonylation of a conjugated diene - Google Patents
Process for the carbonylation of a conjugated diene Download PDFInfo
- Publication number
- CA2557360A1 CA2557360A1 CA002557360A CA2557360A CA2557360A1 CA 2557360 A1 CA2557360 A1 CA 2557360A1 CA 002557360 A CA002557360 A CA 002557360A CA 2557360 A CA2557360 A CA 2557360A CA 2557360 A1 CA2557360 A1 CA 2557360A1
- Authority
- CA
- Canada
- Prior art keywords
- atoms
- atom
- group
- process according
- conjugated diene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/36—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
- C07C67/38—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates by addition to an unsaturated carbon-to-carbon bond
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/36—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Abstract
A process for the carbonylation of a conjugated diene, comprising reacting the conjugated diene with carbon monoxide and a co-reactant having an active hydrogen atom in the presence of a catalyst system including: (a) a source of palladium; and (b) a bidentate diphosphine ligand of formula (II): R1 > P1 -R-P2 < R2R3 wherein P1 and p2 represent phosphorus atoms; R1 represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; and R2 and R3 independently represent univalent groups of from 1 to 20 atoms containing a tertiary carbon atom through which each group is linked to the phosphorus atom, or R2 and R3 jointly form an optionally substituted divalent organic group containing at least 2 tertiary carbon atoms through which the group is linked to the phosphorus atom; and R
represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2;and (c) a source of an anion.
represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2;and (c) a source of an anion.
Description
PROCESS FOR THE CARBONYLATION OF A CONJUGATED DIENE
The present invention provides a process for the carbonylation of a conjugated di me.
Carbonylation reactions of conjugated dimes are well known in the art. Tn this specification, the term carbonylation refers to a reaction of a conjugated dime under catalysis by a transition metal complex in the presence of carbon monoxide and a co-reactant. In this process, the carbon monoxide as well as the co-reactant add to the dime, as for instance described in W0-A-03/031457. WO-A-03/031457 discloses a process for the carbonylation of conjugated dimes, whereby the conjugated dime is reacted with carbon monoxide and a compound having an active hydrogen atom, for instance hydrogen, water, alcohols and amines in the presence of a catalyst system based on (a) a source of palladium rations, (b) a phosphorus-containing ligand of the formula (I) Q1>P-(CH~)n-PQ~Q3 (I) wherein Q1 is a divalent group which together with the phosphorus atom to which it is linked represents an unsubstituted or substituted 2-phospha-adamantane group or derivative thereof,.wherein one or several of the carbon atoms are replaced by heteroatoms, Q3 and Q3 independently represent a monovalent group having 1-20 atoms or jointly divalent group having 2-20 atoms, and n is 4 or 5, and mixtures thereof.
Under the conditions usually employed for the carbonylation, conjugated dimes may also form dimers and/or telomers, as for instance described in WO-A-03/040065. This side reaction is highly undesired, as it reduces the yield of the desired carbonylation products. The selectivity towards carbonylation products over telomerisation products is further referred to herein as chemoselectivity.
Other than the need to achieve an as high as possible chemoselectivity, there is also the desire to achieve a particularly high selectivity towards one of several possible isomeric carbonylation products, further referred to herein as regioselectivity. For the carbonylation of conjugated dienes, the regioselectivity towards a linear product, i.e. towards reaction at the primary carbon atom, is often desired, as the branched products usually have no industrial use, whereas the linear products are important intermediates, for instance in the synthesis of adipic acid derivatives for use in polyamides.
The catalysts disclosed in WO-A-03/031457 only provide limited chemoselectivity and yield, while requiring relatively large amounts of palladium and ligand to achieve at least satisfactory turnover numbers, and high temperatures. This makes the disclosed process costly to operate. Further, the product mixtures obtained need to undergo substantive purification and/or separation from byproducts due to the low selectivity, and ligand remainders due to low stability of the ligands employed, which is undesirable in an industrial process.
Accordingly, there remains the need to provide for a catalyst system that combines a higher chemoselectivity and a higher regioselectivity for the linear carbonylation products, while also giving a high turn over and yield employing a lower amount of palladium to increase the overall efficiency of the process. Such a combination would also avoid having to subject the product mixture to a substantive purification to remove telomeric and polymeric by-products as well as the non-linear products.
It has now been found that the above identified process for the carbonylation of a conjugated dime with a coreactant having at least one active hydrogen atom can be very effectively performed in the presence of a novel catalytic system as set out below.
Summary of the invention Accordingly, the subject invention provides a process for the carbonylation of a conjugated dime, comprising reacting the conjugated di me with carbon monoxide and a ~co-reactant having an active hydrogen atom in the presence of a catalyst system including:
{a) a source of palladium; and (b) a bidentate diphosphine ligand of formula II, R1 > P1 -R- P2 < R2R3 {II) wherein P1 and P2 represent phosphorus atoms;
R1 represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; and R2 and R3 independently represent univalent groups of from 1 to 20 atoms containing a tertiary carbon atom through which each group is linked to the phosphorus atom, ox R2 and R3 jointly form an optionally substituted divalent organic group containing at least 2 tertiary carbon atoms through which the group is linked to the phosphorus atom;
and R represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2; and (c) a source of an anion.
The present invention provides a process for the carbonylation of a conjugated di me.
Carbonylation reactions of conjugated dimes are well known in the art. Tn this specification, the term carbonylation refers to a reaction of a conjugated dime under catalysis by a transition metal complex in the presence of carbon monoxide and a co-reactant. In this process, the carbon monoxide as well as the co-reactant add to the dime, as for instance described in W0-A-03/031457. WO-A-03/031457 discloses a process for the carbonylation of conjugated dimes, whereby the conjugated dime is reacted with carbon monoxide and a compound having an active hydrogen atom, for instance hydrogen, water, alcohols and amines in the presence of a catalyst system based on (a) a source of palladium rations, (b) a phosphorus-containing ligand of the formula (I) Q1>P-(CH~)n-PQ~Q3 (I) wherein Q1 is a divalent group which together with the phosphorus atom to which it is linked represents an unsubstituted or substituted 2-phospha-adamantane group or derivative thereof,.wherein one or several of the carbon atoms are replaced by heteroatoms, Q3 and Q3 independently represent a monovalent group having 1-20 atoms or jointly divalent group having 2-20 atoms, and n is 4 or 5, and mixtures thereof.
Under the conditions usually employed for the carbonylation, conjugated dimes may also form dimers and/or telomers, as for instance described in WO-A-03/040065. This side reaction is highly undesired, as it reduces the yield of the desired carbonylation products. The selectivity towards carbonylation products over telomerisation products is further referred to herein as chemoselectivity.
Other than the need to achieve an as high as possible chemoselectivity, there is also the desire to achieve a particularly high selectivity towards one of several possible isomeric carbonylation products, further referred to herein as regioselectivity. For the carbonylation of conjugated dienes, the regioselectivity towards a linear product, i.e. towards reaction at the primary carbon atom, is often desired, as the branched products usually have no industrial use, whereas the linear products are important intermediates, for instance in the synthesis of adipic acid derivatives for use in polyamides.
The catalysts disclosed in WO-A-03/031457 only provide limited chemoselectivity and yield, while requiring relatively large amounts of palladium and ligand to achieve at least satisfactory turnover numbers, and high temperatures. This makes the disclosed process costly to operate. Further, the product mixtures obtained need to undergo substantive purification and/or separation from byproducts due to the low selectivity, and ligand remainders due to low stability of the ligands employed, which is undesirable in an industrial process.
Accordingly, there remains the need to provide for a catalyst system that combines a higher chemoselectivity and a higher regioselectivity for the linear carbonylation products, while also giving a high turn over and yield employing a lower amount of palladium to increase the overall efficiency of the process. Such a combination would also avoid having to subject the product mixture to a substantive purification to remove telomeric and polymeric by-products as well as the non-linear products.
It has now been found that the above identified process for the carbonylation of a conjugated dime with a coreactant having at least one active hydrogen atom can be very effectively performed in the presence of a novel catalytic system as set out below.
Summary of the invention Accordingly, the subject invention provides a process for the carbonylation of a conjugated dime, comprising reacting the conjugated di me with carbon monoxide and a ~co-reactant having an active hydrogen atom in the presence of a catalyst system including:
{a) a source of palladium; and (b) a bidentate diphosphine ligand of formula II, R1 > P1 -R- P2 < R2R3 {II) wherein P1 and P2 represent phosphorus atoms;
R1 represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; and R2 and R3 independently represent univalent groups of from 1 to 20 atoms containing a tertiary carbon atom through which each group is linked to the phosphorus atom, ox R2 and R3 jointly form an optionally substituted divalent organic group containing at least 2 tertiary carbon atoms through which the group is linked to the phosphorus atom;
and R represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2; and (c) a source of an anion.
In the process according to the invention, suitable source s for palladium of component (a) include palladium metal and complexes and compounds thereof such as palladium salts, for example the salts of palladium and halide acids, nitric acid, sulphuric acid or sulphonic acids; palladium complexes, e.g. with carbon monoxide or acetyl acetonate, or palladium combined with a solid material such as an ion exchanger. Preferably, a salt of palladium and a carboxylic acid is used, suitably a carboxylic acid with up to 12 carbon atoms, such as salts of acet is acid, propionic acid and butanoic acid, or salts of substituted carboxylic acids such as trichloroacetic acid and trifluoroacetic acid. A very suitabl a source is palladium (II) acetate.
In the bidentate diphosphine ligand (b) according to formula (IT), Rl represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; R2 and R3 together or independently represent the same or a.different optionally substituted organic group containing a tertiary carbon atom through which each group is linked to the phosphorus atom.
The groups R1, and R2 and R3 individually or jointly may further contain one or more heteroatoms such as oxygen, nitrogen, sulfur or phosphorus and/or be substituted by one or more functional groups comprising for example oxygen, nitrogen, sulfur and/or halogen, for example by fluorine, chlorine, bromine, iodine and/or a cyano group.
R1 is in each case a branched cyclic, hetero-atom unsubst ituted or substituted divalent alkyl group having from 9 to 10 atoms in the alkylene chain, in which the CHI- groups may also be replaced by hetero groups, for example -CO-, -0-, -SiR~- or -NR- and in which one or more of the hydrogen atoms may be replaced by substituents, for example aryl groups.
In the bidentate diphosphine ligand (b) according to formula (IT), Rl represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; R2 and R3 together or independently represent the same or a.different optionally substituted organic group containing a tertiary carbon atom through which each group is linked to the phosphorus atom.
The groups R1, and R2 and R3 individually or jointly may further contain one or more heteroatoms such as oxygen, nitrogen, sulfur or phosphorus and/or be substituted by one or more functional groups comprising for example oxygen, nitrogen, sulfur and/or halogen, for example by fluorine, chlorine, bromine, iodine and/or a cyano group.
R1 is in each case a branched cyclic, hetero-atom unsubst ituted or substituted divalent alkyl group having from 9 to 10 atoms in the alkylene chain, in which the CHI- groups may also be replaced by hetero groups, for example -CO-, -0-, -SiR~- or -NR- and in which one or more of the hydrogen atoms may be replaced by substituents, for example aryl groups.
5 Suitable monovalent groups R2 and R3 are connected to each other only through the phosphorus atom P~, and preferably have from 4 to 20 carbon atoms, and yet more preferably from 4 to 8 carbon atoms. The tertiary carbon atom through which each of the groups is connected to the phosphorus atom can be substituted with aliphatic, cycloaliphatic, or aromatic substituents, or can form part of a substituted saturated or non-saturated aliphatic ring structure, all of which may contain hetroatoms. Preferably the tertiary carbon atom is substituted with alkyl groups, thereby making the tertiary carbon atom part of a tertiary alkyl group, or with ether groups. Examples of particularly suitable organic groups R~ and R3 are tent-butyl, 2-(2-methyl)-butyl, 2-(2-ethyl)butyl, 2-(2-phenyl)butyl, 2-(2-methyl)pentyl, 2-(2-ethyl)pentyl, 2-(2-methyl-4-phenyl)-pentyl and 1-(1-methyl)cyclohexyl groups.
Although the monovalent groups R~ and R3 may be each individually different organic groups, due to the use of lower amount of different raw materials in the synthesis ~5 the groups preferably represent the same group. Yet more preferably, R2 and R3 represent tert-butyl groups due to the high steric hindrance induced by these groups and high selectivity achieved which such ligands.
Although very good results have been obtained using ligands wherein groups R2 and R3 represent the same monovalent tertiary alkyl groups such as text-butyl groups, such ligands can however be difficult to obtain on an industrial scale due to the required use of metal organic compounds such as Grignard reactants.
Very good results were also obtained with diphosphine ligands, wherein Rl, and R~ and R3 jointly represent the same or different divalent group that is directly attached to the phosphorus atom via two tertiary carbon atoms. This divalent group may have a monocyclic or a polycyclic structure.
R~ together with R3 may thus form an optionally substituted divalent organic group linked to the phosphorus atom lay two tertiary carbon atoms as defined above for R1.
The tertiary carbon atom through which each of the groups is connect cd to the phosphorus atom can be substituted with aliphatic, cycloaliphatic, and forms part of a substituted saturated or non-saturated aliphatic ring structure, all of which may contain heteroatoms. Preferably the tertiary carbon atom is substituted with alkyl groups, thereby making the tertiary carbon atom part of a tertiary alkyl group, or by ether groups.
Suitable monocyclic diphosphine structures include those, wherein R1, and R2 and R3 together represent unsubstituted or substituted C4-C30-alkylene groups in which CH~_ groups may be replaced by hetero groups such as -0-, include 1,1,4,4-tetramethyl-buta-1,4-diyl-, 1,4-dimethyl-1,4-dimethoxy-buta-1,4-diyl-, 1,1,5,5-tetramethyl-penta -1,5-diyl-, 1,5-dimethyl-1,5-dimethoxy-penta-1,5-diyl-, 3 -oxa-1,5-dimethoxy-penta-1,5-diyl-, 3-oxa-1,1,5,5-tet ramethyl-penta-1,5-diyl-, 3-oxa-1,5-dimethyl-1,5-dimethoxy-penta-1,5-diyl- and similar divalent radi cal structures bearing two tertiary carbon atoms connect ed to the phosphorus atom.
Diphosphines containing such divalent groups have the advantage that they are accessible via a different synthetic route involving reacting phosphines at milder conditions, which makes them more accessible on an industrial scale. Accordingly, R1, and R2 and R3 together may also represent an optionally substituted divalent cycloaliphatic group, wherein the cycloaliphatic group is linked to the phosphorus atom via two tertiary carbon atoms. R1, and R2 together with R3 are in this case preferably a branched cyclic, hetero-atom unsubstituted or substituted divalent alkyl group having from 4 to 10 atoms in the alkylene chain, in which the CH2- groups l5 may also be replaced by hetero groups, for example -CO-, -0-, -SiR2- or -NR- and in which one or more of the hydrogen atoms may be replaced by substituents, for example aryl groups.
Of these, particularly preferred divalent monocyclic structures R1, and optionally R2 and R3 together are for instance 2,2,6,6-tetrasubstituted phosphinan-4-one or 2,2,6,6-tetrasubstituted phosphinan-4-thione structures, the ring atoms of which may be optionally substituted by heteroatom. L.igands comprising such structures may be conveniently obtained under mild conditions as described in WO 02/06929.
For instance, a bidentate diphosphine with identical organic groups R1, and jointly R2 and R3 may conveniently be obtained by reacting the compound H2P1-R-P2H2 (A) with a compound (Z1Z2C) _ (CZ3 ) - (C=Y) - (CZ4 ) _ (CZ5Z6) (B) , whereby Z1, Z2, Z5 and Z~ represent optionally heteroatom substituted organic groups, Z3 and Z4 represent optionally heteroatom-substituted organic groups or hydrogen groups, and whereby Y represents oxygen or sulfur.
An example for such a compound is 2,6-dimethyl-2,5-heptadien-4-one (also kn own as diisopropylidene acetone, or phorone). If more than a single compound (B) is employed, ligands with different groups comprising R1 and R2, and comprising R3 an d R4 are formed. The bidentate ligands can be prepared zn the mesa- and rac-form. The mesa-form is preferred f or the purpose of the present invention.
In the diphosphine 1 igand according to formula (II), R preferably represents divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2. For the skilled person, the term "linearly connected" clearly and unambiguously has the meaning that the phosphorus atoms P1 and P2 are connected linearly and ~;r.
directly by the three-atom chain. For instance, if R was a trimethylene group, the ligand would have the structure R1 > P1 -Ch2-CH2-CH2- P2 < R2R3.
Suitable bridging groups R may be based on carbon atoms, such as in trimet hylene (n-propane), which may optionally be substituted, and/or a derivative thereof, wherein one or several of the carbon atoms are replaced by heteroatoms, such as for instance in oxydimethane, or in dimethylamine. Suitabl a heteroatoms include nitrogen, sulphur, silicon or oxygen atoms. The bridging group R
can thus be substituted, for example with alkyl groups or heteroatoms, or non-substituted. Suitable substituents for the bridging group include groups containing heteroatoms such as halides, sulphur, phosphorus, oxygen and nitrogen. Examples of such groups include chloride, bromide, iodide and groups of the general formula -O-H, -0-X2, -CO-X2, -CO-O-X2, -S-H, -S-X, -CO-S-X, -NH2, -NHX, -N02, -CN , -CO-NH2, -CO-NHX and -CO-NX2, in which X
independently represents alkyl groups having from l to 4 carbon atoms like methyl, ethyl, propyl, isopropyl and n-butyl. However, R preferably represents trimethylene (n-propane), since such lig ands are readily accessible.
An especially preferred diphosphine ligand according to the subject invention is a compound according to formula (II), wherein R1, and R2 together with R3, together with the respective phosphorus atoms P1 or P2 form a 2,2,x,6-tetramethyl phosphinan-4-one, and wherein R represent a propylene (tr imethylene) backbone structure.
The ratio of moles of b identate diphosphine, i.e.
catalyst component (b), per mole atom of palladium, i.e. catalyst component (a), is not critical. Preferably it ranges from 0.1 to 100, more preferably from 0.5 to 10, yet more preferably from 1 to 5, yet more preferably in the range of 1 to 3, again more preferably in the range of 1 to 2, and yet more preferably in,the range of 1 to 1.5. In the presence of oxygen, slightly higher than stoichiometric amounts are beneficial.
Quite surprisingly, similar ligands with tertiary butyl or cyclic substituent s at the phosphorus atoms, wherein R is ethylene were found to have only a very limited activity compared t o the ligands according to the process of the subject rove ntion. Similarly, the ligands disclosed in WO-A-03/031457, wherein R1 to R4 are as defined herein, but wherein R represents a bridging group having more than 3 atoms, in particular 4 or 5, are significantly less active and require much higher amounts of palladium (of around 1:450 on the di me substrate) and higher temperatures in order to achieve a similar level of conversion, and only achieve a very limited 5 selectivity. Accordingly, in the subject process preferably the catalyst is present in an amount below 500 mole atom of palladium per mole of conjugated di me.
The subject process permits to react conjugated dimes with carbon monoxide and a co-reactant. The 10 conjugated dime reactant has at least 4 carbon atoms.
Preferably the dime has from 4 to 20 and more preferably from 4 to 14 carbon atoms. However, in a different preferred embodiment, the process may also be applied to molecules that contain eonj ugated double bonds within their molecular structure, for instance within the chain of a polymer such as a synthetic rubber.
The conjugated dime can be substituted or non-substituted. Preferably the conjugated dime is a non-substituted dime. Examples of useful conjugated dienes are the 1,3-butadienes, conjugated pentadienes, conjugated hexadienes, cyclopentadiene and cyclohexadiene, all of which may be substituted. Of particular commercial interest are 1,3-butadiene and 2-methyl-1,3-butadiene (isoprene).
The feed containing the dime reactant does not necessarily have to be free of admixture with alkenes, since the carbonylation reaction of the present invention is particularly selective for dime feeds. Even an admixture with up to 5 molo of alkynes based on the dime reactant, can be tolerated in the feed.
The ratio (v/v) of dime and co-reactant in the feed can vary between wide limits and suitably lies in the range of 1:0.1 to 1:500.
Although the monovalent groups R~ and R3 may be each individually different organic groups, due to the use of lower amount of different raw materials in the synthesis ~5 the groups preferably represent the same group. Yet more preferably, R2 and R3 represent tert-butyl groups due to the high steric hindrance induced by these groups and high selectivity achieved which such ligands.
Although very good results have been obtained using ligands wherein groups R2 and R3 represent the same monovalent tertiary alkyl groups such as text-butyl groups, such ligands can however be difficult to obtain on an industrial scale due to the required use of metal organic compounds such as Grignard reactants.
Very good results were also obtained with diphosphine ligands, wherein Rl, and R~ and R3 jointly represent the same or different divalent group that is directly attached to the phosphorus atom via two tertiary carbon atoms. This divalent group may have a monocyclic or a polycyclic structure.
R~ together with R3 may thus form an optionally substituted divalent organic group linked to the phosphorus atom lay two tertiary carbon atoms as defined above for R1.
The tertiary carbon atom through which each of the groups is connect cd to the phosphorus atom can be substituted with aliphatic, cycloaliphatic, and forms part of a substituted saturated or non-saturated aliphatic ring structure, all of which may contain heteroatoms. Preferably the tertiary carbon atom is substituted with alkyl groups, thereby making the tertiary carbon atom part of a tertiary alkyl group, or by ether groups.
Suitable monocyclic diphosphine structures include those, wherein R1, and R2 and R3 together represent unsubstituted or substituted C4-C30-alkylene groups in which CH~_ groups may be replaced by hetero groups such as -0-, include 1,1,4,4-tetramethyl-buta-1,4-diyl-, 1,4-dimethyl-1,4-dimethoxy-buta-1,4-diyl-, 1,1,5,5-tetramethyl-penta -1,5-diyl-, 1,5-dimethyl-1,5-dimethoxy-penta-1,5-diyl-, 3 -oxa-1,5-dimethoxy-penta-1,5-diyl-, 3-oxa-1,1,5,5-tet ramethyl-penta-1,5-diyl-, 3-oxa-1,5-dimethyl-1,5-dimethoxy-penta-1,5-diyl- and similar divalent radi cal structures bearing two tertiary carbon atoms connect ed to the phosphorus atom.
Diphosphines containing such divalent groups have the advantage that they are accessible via a different synthetic route involving reacting phosphines at milder conditions, which makes them more accessible on an industrial scale. Accordingly, R1, and R2 and R3 together may also represent an optionally substituted divalent cycloaliphatic group, wherein the cycloaliphatic group is linked to the phosphorus atom via two tertiary carbon atoms. R1, and R2 together with R3 are in this case preferably a branched cyclic, hetero-atom unsubstituted or substituted divalent alkyl group having from 4 to 10 atoms in the alkylene chain, in which the CH2- groups l5 may also be replaced by hetero groups, for example -CO-, -0-, -SiR2- or -NR- and in which one or more of the hydrogen atoms may be replaced by substituents, for example aryl groups.
Of these, particularly preferred divalent monocyclic structures R1, and optionally R2 and R3 together are for instance 2,2,6,6-tetrasubstituted phosphinan-4-one or 2,2,6,6-tetrasubstituted phosphinan-4-thione structures, the ring atoms of which may be optionally substituted by heteroatom. L.igands comprising such structures may be conveniently obtained under mild conditions as described in WO 02/06929.
For instance, a bidentate diphosphine with identical organic groups R1, and jointly R2 and R3 may conveniently be obtained by reacting the compound H2P1-R-P2H2 (A) with a compound (Z1Z2C) _ (CZ3 ) - (C=Y) - (CZ4 ) _ (CZ5Z6) (B) , whereby Z1, Z2, Z5 and Z~ represent optionally heteroatom substituted organic groups, Z3 and Z4 represent optionally heteroatom-substituted organic groups or hydrogen groups, and whereby Y represents oxygen or sulfur.
An example for such a compound is 2,6-dimethyl-2,5-heptadien-4-one (also kn own as diisopropylidene acetone, or phorone). If more than a single compound (B) is employed, ligands with different groups comprising R1 and R2, and comprising R3 an d R4 are formed. The bidentate ligands can be prepared zn the mesa- and rac-form. The mesa-form is preferred f or the purpose of the present invention.
In the diphosphine 1 igand according to formula (II), R preferably represents divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2. For the skilled person, the term "linearly connected" clearly and unambiguously has the meaning that the phosphorus atoms P1 and P2 are connected linearly and ~;r.
directly by the three-atom chain. For instance, if R was a trimethylene group, the ligand would have the structure R1 > P1 -Ch2-CH2-CH2- P2 < R2R3.
Suitable bridging groups R may be based on carbon atoms, such as in trimet hylene (n-propane), which may optionally be substituted, and/or a derivative thereof, wherein one or several of the carbon atoms are replaced by heteroatoms, such as for instance in oxydimethane, or in dimethylamine. Suitabl a heteroatoms include nitrogen, sulphur, silicon or oxygen atoms. The bridging group R
can thus be substituted, for example with alkyl groups or heteroatoms, or non-substituted. Suitable substituents for the bridging group include groups containing heteroatoms such as halides, sulphur, phosphorus, oxygen and nitrogen. Examples of such groups include chloride, bromide, iodide and groups of the general formula -O-H, -0-X2, -CO-X2, -CO-O-X2, -S-H, -S-X, -CO-S-X, -NH2, -NHX, -N02, -CN , -CO-NH2, -CO-NHX and -CO-NX2, in which X
independently represents alkyl groups having from l to 4 carbon atoms like methyl, ethyl, propyl, isopropyl and n-butyl. However, R preferably represents trimethylene (n-propane), since such lig ands are readily accessible.
An especially preferred diphosphine ligand according to the subject invention is a compound according to formula (II), wherein R1, and R2 together with R3, together with the respective phosphorus atoms P1 or P2 form a 2,2,x,6-tetramethyl phosphinan-4-one, and wherein R represent a propylene (tr imethylene) backbone structure.
The ratio of moles of b identate diphosphine, i.e.
catalyst component (b), per mole atom of palladium, i.e. catalyst component (a), is not critical. Preferably it ranges from 0.1 to 100, more preferably from 0.5 to 10, yet more preferably from 1 to 5, yet more preferably in the range of 1 to 3, again more preferably in the range of 1 to 2, and yet more preferably in,the range of 1 to 1.5. In the presence of oxygen, slightly higher than stoichiometric amounts are beneficial.
Quite surprisingly, similar ligands with tertiary butyl or cyclic substituent s at the phosphorus atoms, wherein R is ethylene were found to have only a very limited activity compared t o the ligands according to the process of the subject rove ntion. Similarly, the ligands disclosed in WO-A-03/031457, wherein R1 to R4 are as defined herein, but wherein R represents a bridging group having more than 3 atoms, in particular 4 or 5, are significantly less active and require much higher amounts of palladium (of around 1:450 on the di me substrate) and higher temperatures in order to achieve a similar level of conversion, and only achieve a very limited 5 selectivity. Accordingly, in the subject process preferably the catalyst is present in an amount below 500 mole atom of palladium per mole of conjugated di me.
The subject process permits to react conjugated dimes with carbon monoxide and a co-reactant. The 10 conjugated dime reactant has at least 4 carbon atoms.
Preferably the dime has from 4 to 20 and more preferably from 4 to 14 carbon atoms. However, in a different preferred embodiment, the process may also be applied to molecules that contain eonj ugated double bonds within their molecular structure, for instance within the chain of a polymer such as a synthetic rubber.
The conjugated dime can be substituted or non-substituted. Preferably the conjugated dime is a non-substituted dime. Examples of useful conjugated dienes are the 1,3-butadienes, conjugated pentadienes, conjugated hexadienes, cyclopentadiene and cyclohexadiene, all of which may be substituted. Of particular commercial interest are 1,3-butadiene and 2-methyl-1,3-butadiene (isoprene).
The feed containing the dime reactant does not necessarily have to be free of admixture with alkenes, since the carbonylation reaction of the present invention is particularly selective for dime feeds. Even an admixture with up to 5 molo of alkynes based on the dime reactant, can be tolerated in the feed.
The ratio (v/v) of dime and co-reactant in the feed can vary between wide limits and suitably lies in the range of 1:0.1 to 1:500.
The co-reactant according to the present invention may be any compound having a mobilE' hydrogen atom, and capable of reacting as nucleophile with the diene under catalysis. The nature of the co-reactant largely determines the type of product formed. A suitable co-reactant is water, a carboxylic acl_d, alcohol, ammonia or an amine, a thiol, or a combination thereof. Inasmuch as the co-reactant is water, the product obtained will be an ethylenically unsaturated carboxylic acid. Ethylenically unsaturated anhydrides are obtained inasmuch as the co-reactant is a carboxylic acid. For an alcohol co-reactant, the product of the carbonylation is an ester.
Similarly, the use of ammonia (NH3) or a primary or secondary amine RNH2 or R' R"NH wil.L produce an azrtide, l5 whereas and the use of a thiol RSH will produce a thioester. In the above-defined co--reactants, R, R' and/or R" represent optionally hete roatom-substituted organic groups, preferably alkyl, a lkenyl or aryl groups.
When ammonia or amines are employed, a small portion of these co-reactants will react with acids present under formation of an amide and water. Hence, in the case of ammonia or amine-co-reactants, there is always water present.
Preferably the carboxylic acid co-reactant has the same number of carbon atoms as the dime reactant, plus one.
Preferred alcohol co-reactants are alkanols with 1 to 20, more preferably with 1 to 6 carbon atoms per molecule, and alkanediols with 2-20, more preferably 2 to 6 carbon atoms per molecule. The a1 kanols can be aliphatic, cycloaliphatic or aromat iC. Suitable alkanols in the process of the invention include methanol, ethanol, ethanediol, n-propanol, 1,3-propanediol, iso-propanol, 1-butanol, 2-butanol (sec butanol), 2-methyl-1-propanol (isobutanol), 2-methyl-2-propanol (tert-butanol), 1-pentanol, 2- pentanol, 3-pentanol, 2-methyl-1-butanol, 3-methyl-1-butanol (isoamyl alcohol), 2-methyl-2-butanol (tert-amyl alcohol), 1-hexanol, 2-hexanol, 4-methyl-2-pentanol, 3,3-dimethyl-2-butanol, 1-heptanol, 1-octanol, 1-nonanol, 1-decanol, 1,2-ethylene glycol and 1,3-propylene glycol, of which methanol is the most preferred due to the high turn over achievable and due to the particular usefulness of the obtained products.
Preferred amines have from 1 to 20, more preferably having 1 to 6 carbon atoms per molecule, and diamines having 2-20, more preferably 2 to 6 carbon atoms per molecule. The amines can be aliphatic, cycloaliphatic or aromatic. More preferred due to the high turnovers achieved are ammonia and primary amines. In the case that the anion (c) of the catalyst system is an acid, vJ t preferably the amount of ammonia or amine is less than then stoichiometric based on the amine functionality.
Inadvertently, when the coreactant is anmmonia, and to a lesser extent a primary amine, a small amount of the acid present will react to an amide under liberation of water. Hence, there is also always a small amount of acid formed from the conjugated di me, carbon monoxide and the water, which in turn replaces acid converted to amide by the direct reaction as described above.
The thiol co-reactants can be aliphatic, cycloaliphatic or aromatic. Preferred thiol co-reactants are aliphatic thiols with 1 to 20, more preferably with 1 to 6 carbon atoms per molecule, and aliphatic dithiols with 2-20, more preferably 2 to 6 carbon atoms per molecule.
The source of anions (c) preferably i s an acid, more preferably a carboxylic acid, which can serve both as promoter component (c), as well as solvent for the reaction.
Again more preferably, the source of anions is an acid having a pKa above 2.0 (measured in aqueous solution at 18 °C), and yet more preferably catalyst component (c) is an acid having a pKa above 3.0, and yet more preferably a pKa of above 3.6.
Examples of preferred acids include carboxylic acids, such as acetic acid, propionic acid, butyric acid, pentanoic acid, pentenoic acid and nonano is acid, the latter three being highly preferred as their low polarity and high pKa was found to increase the re activity of the catalyst system. Very conveniently the ac id corresponding to the desired product of the reaction ca n be used as the catalyst component (c).
Pentenoic acid is particularly prefer red in case the conjugated dime is 1,3-butadiene. Catalyst component (c) can also be an ion exchanging resin comafining carboxylic acid groups. This advantageously simplifies the purification of the product mixture.
The molar ratio of the source of anions, and palladium, i.e. catalyst components (c) and (b), is not critical. However, it suitably is between 2:1 and 10:1 and more preferably between 102:1 and 106:1, yet more preferably between 102:1 and 105:1, and most preferably between 102:1 and 104:1 due to the enhanced activity of the catalyst system.
Similarly, the use of ammonia (NH3) or a primary or secondary amine RNH2 or R' R"NH wil.L produce an azrtide, l5 whereas and the use of a thiol RSH will produce a thioester. In the above-defined co--reactants, R, R' and/or R" represent optionally hete roatom-substituted organic groups, preferably alkyl, a lkenyl or aryl groups.
When ammonia or amines are employed, a small portion of these co-reactants will react with acids present under formation of an amide and water. Hence, in the case of ammonia or amine-co-reactants, there is always water present.
Preferably the carboxylic acid co-reactant has the same number of carbon atoms as the dime reactant, plus one.
Preferred alcohol co-reactants are alkanols with 1 to 20, more preferably with 1 to 6 carbon atoms per molecule, and alkanediols with 2-20, more preferably 2 to 6 carbon atoms per molecule. The a1 kanols can be aliphatic, cycloaliphatic or aromat iC. Suitable alkanols in the process of the invention include methanol, ethanol, ethanediol, n-propanol, 1,3-propanediol, iso-propanol, 1-butanol, 2-butanol (sec butanol), 2-methyl-1-propanol (isobutanol), 2-methyl-2-propanol (tert-butanol), 1-pentanol, 2- pentanol, 3-pentanol, 2-methyl-1-butanol, 3-methyl-1-butanol (isoamyl alcohol), 2-methyl-2-butanol (tert-amyl alcohol), 1-hexanol, 2-hexanol, 4-methyl-2-pentanol, 3,3-dimethyl-2-butanol, 1-heptanol, 1-octanol, 1-nonanol, 1-decanol, 1,2-ethylene glycol and 1,3-propylene glycol, of which methanol is the most preferred due to the high turn over achievable and due to the particular usefulness of the obtained products.
Preferred amines have from 1 to 20, more preferably having 1 to 6 carbon atoms per molecule, and diamines having 2-20, more preferably 2 to 6 carbon atoms per molecule. The amines can be aliphatic, cycloaliphatic or aromatic. More preferred due to the high turnovers achieved are ammonia and primary amines. In the case that the anion (c) of the catalyst system is an acid, vJ t preferably the amount of ammonia or amine is less than then stoichiometric based on the amine functionality.
Inadvertently, when the coreactant is anmmonia, and to a lesser extent a primary amine, a small amount of the acid present will react to an amide under liberation of water. Hence, there is also always a small amount of acid formed from the conjugated di me, carbon monoxide and the water, which in turn replaces acid converted to amide by the direct reaction as described above.
The thiol co-reactants can be aliphatic, cycloaliphatic or aromatic. Preferred thiol co-reactants are aliphatic thiols with 1 to 20, more preferably with 1 to 6 carbon atoms per molecule, and aliphatic dithiols with 2-20, more preferably 2 to 6 carbon atoms per molecule.
The source of anions (c) preferably i s an acid, more preferably a carboxylic acid, which can serve both as promoter component (c), as well as solvent for the reaction.
Again more preferably, the source of anions is an acid having a pKa above 2.0 (measured in aqueous solution at 18 °C), and yet more preferably catalyst component (c) is an acid having a pKa above 3.0, and yet more preferably a pKa of above 3.6.
Examples of preferred acids include carboxylic acids, such as acetic acid, propionic acid, butyric acid, pentanoic acid, pentenoic acid and nonano is acid, the latter three being highly preferred as their low polarity and high pKa was found to increase the re activity of the catalyst system. Very conveniently the ac id corresponding to the desired product of the reaction ca n be used as the catalyst component (c).
Pentenoic acid is particularly prefer red in case the conjugated dime is 1,3-butadiene. Catalyst component (c) can also be an ion exchanging resin comafining carboxylic acid groups. This advantageously simplifies the purification of the product mixture.
The molar ratio of the source of anions, and palladium, i.e. catalyst components (c) and (b), is not critical. However, it suitably is between 2:1 and 10:1 and more preferably between 102:1 and 106:1, yet more preferably between 102:1 and 105:1, and most preferably between 102:1 and 104:1 due to the enhanced activity of the catalyst system.
If a co-reactant should react with t he acid serving as source of anions, then the amount of the acid to co-reactant should be chosen such that a suitable amount of free acid is present. Generally, a large surplus of acid over the co-reactant is preferred due to the enhanced reaction rates.
The quantity in which the complete catalyst system is used is not critical and may vary within wide limits.
Usually amounts in the range of 10-8 to 10'1, preferably in the range of 10-~ to 10-2 mole atom of palladium per mole of conjugated di me are used, preferably in the range of 10"5 to 10-2 gram atom per mole. The process may optionally be carried out in the presence of a solvent, however preferably the acid serving as component (c) is used as solvent and as promoter.
The carbonylation reaction according to the present invention is carried out at moderate temperatures and pressures. Suitable reaction temperatures are in the range of 0-250 °C, more preferably in the range of 50-200 °C, yet more preferably in the range of from 80-150 °C.
The reaction pressure is usually at least atmospheric. Suitable pressures are in the range of 0.1 to 15 MPa (1 to 150 bar), preferably in the range of 0.5 to 8,5 MPa (5 to 85 bar). Carbon monoxide partial pressures in the range of 0.1 to 8 MPa (1 to 80 bar) are preferred, the upper range of 4 to 8 MPa being more preferred. Higher pressures require special equipment provisions.
In the process according to the present invention, the carbon monoxide can be used in its pure form or diluted with an inert gas such as nitrogen, carbon dioxide or noble gases such as argon, or co-reactant gases such as ammonia.
Furthermore, the addition of limited amounts of hydrogen, such as 3 to 20 mol% of the amount of carbon 5 monoxide used, promotes the carbonylation reaction. The use of higher amounts of hydrogen, however, tends to cause the undesirable hydrogenation of the di me reactant and/or of the unsaturated carboxylic acid product.
The invention will be illustrated by the following 10 non-limiting examples.
Example 1 and Comparative Examples A-D - batch reactions for carbonylation of butadiene with methanol A 250 ml magnetically stirred autoclave was successively charged with palladium acetate (0.1 mmol), 15 20 ml methanol, 40 ml pentenoic acid and 0.3 mmol of the respective ligands in Example 1 and Comparative Examples A and B, and 0.5 mmol of the ligands employed in Comparative Examples C and D.
The autoclave was then closed and evacuated and flushed with Nitrogen, and then 20 ml butadiene was pumped in. The autoclave was pressurized with CO to 6.0 MPa, sealed, heated to 135 °C and maintained at the temperature for 10 hours. Finally the autoclave was cooled and the reaction mixture was analysed with GhC.
The initial carbonylation rate (mol per mol Pd per hour) of this batch operation, as presented in Table I, is defined as the mean rate of CO consumption over the first two hours.
In Example 1, about 800 of the butadiene had been converted, with a selectivity for the methyl pentenoate of above 95%. In the comparative Examples A and B, about 30o of the butadiene had reacted to a mixture of 4-vinylcyclohexene and butadiene polymer, In Comparative Examples C and D, no CO conversion could be measure d.
The quantity in which the complete catalyst system is used is not critical and may vary within wide limits.
Usually amounts in the range of 10-8 to 10'1, preferably in the range of 10-~ to 10-2 mole atom of palladium per mole of conjugated di me are used, preferably in the range of 10"5 to 10-2 gram atom per mole. The process may optionally be carried out in the presence of a solvent, however preferably the acid serving as component (c) is used as solvent and as promoter.
The carbonylation reaction according to the present invention is carried out at moderate temperatures and pressures. Suitable reaction temperatures are in the range of 0-250 °C, more preferably in the range of 50-200 °C, yet more preferably in the range of from 80-150 °C.
The reaction pressure is usually at least atmospheric. Suitable pressures are in the range of 0.1 to 15 MPa (1 to 150 bar), preferably in the range of 0.5 to 8,5 MPa (5 to 85 bar). Carbon monoxide partial pressures in the range of 0.1 to 8 MPa (1 to 80 bar) are preferred, the upper range of 4 to 8 MPa being more preferred. Higher pressures require special equipment provisions.
In the process according to the present invention, the carbon monoxide can be used in its pure form or diluted with an inert gas such as nitrogen, carbon dioxide or noble gases such as argon, or co-reactant gases such as ammonia.
Furthermore, the addition of limited amounts of hydrogen, such as 3 to 20 mol% of the amount of carbon 5 monoxide used, promotes the carbonylation reaction. The use of higher amounts of hydrogen, however, tends to cause the undesirable hydrogenation of the di me reactant and/or of the unsaturated carboxylic acid product.
The invention will be illustrated by the following 10 non-limiting examples.
Example 1 and Comparative Examples A-D - batch reactions for carbonylation of butadiene with methanol A 250 ml magnetically stirred autoclave was successively charged with palladium acetate (0.1 mmol), 15 20 ml methanol, 40 ml pentenoic acid and 0.3 mmol of the respective ligands in Example 1 and Comparative Examples A and B, and 0.5 mmol of the ligands employed in Comparative Examples C and D.
The autoclave was then closed and evacuated and flushed with Nitrogen, and then 20 ml butadiene was pumped in. The autoclave was pressurized with CO to 6.0 MPa, sealed, heated to 135 °C and maintained at the temperature for 10 hours. Finally the autoclave was cooled and the reaction mixture was analysed with GhC.
The initial carbonylation rate (mol per mol Pd per hour) of this batch operation, as presented in Table I, is defined as the mean rate of CO consumption over the first two hours.
In Example 1, about 800 of the butadiene had been converted, with a selectivity for the methyl pentenoate of above 95%. In the comparative Examples A and B, about 30o of the butadiene had reacted to a mixture of 4-vinylcyclohexene and butadiene polymer, In Comparative Examples C and D, no CO conversion could be measure d.
a~ tv s~ s~
m ru ~ zs ~ z3 U I x ~s ~t ~u .u x .ux .~ x .ux 'zJ ~ .~ ~ U ~ U ~ U ~ U
~ ~ .~5 x , P U U .-I'W -1~ r-i'~ r-i'C3 I ~, ~ O ~ O ~ O S~ O
al ~rU W rcfW di W rti W ca N
I ~I-1N
S-IO -rl N
>~ b >~O -1, O -rl'~ ov o ~ i17 0 0 U U~ ,.Q'--' CO M r-1 M M
N
-r-I -!~
'J to -~-I O
>~
U O
-~I~i W .r7 0 0 N O O a1 u m --I -x -k U14- W., /v V V I I
s~
O
w czi w rtf~ O
-~-IO
-h.~ N W
-rlS~ +~ ~-Io rd ca O o o i.r) -x H U ~I I~ ~ m M I I
I I
-I 'U
t~ ~, N
O .~ 1 5,.1 I +~
d' N ~I I ~7 I i~ .
>~ N tdN M O
I rC3 >~ ~-I~
W Cf .1,trf M -rl -rl C~ ~ .~ .~ N
O .J~.h 1 l;l, ..O
., S-II N O O7 N tn I l7.,~0 ~-I O T3 O +~ . ~ U ,.~ ~-I
N ,~ 3a O ~ O
_ p., ~ ~ . I U .--I O
tnI .I~-rlN Wit' -r-I ~ U
-rl~-I I .~ . I .i~N i~
.~?~ -rlC.1~N C tit~ N -s~
I .~ 'ZSU1 _ t~ ,.~(ij ..~ O
-1~ O I >~ I 1~.,.~ S2, -.-1 il)t))Ul .~:U7rl (l)U~-J--~-r-I Ul '~''-r-IL~,w-i.i=.'w-1O N ' ~ S-I
CS
~,' W (If(iS..1~r-1.~~ .~ .~'r~ _ ~' N
(ii I ~I Q.,I ~r I U~ I >r2,~ I ttt D
is f'~1-I->O M .~ N O N I ~ d'-1-~~.'' rl ~ N 3-I. ~ ~ ,~ ~ 01O ~ O
--IJ~ ~ ~-i..W-If.2,~-I'-'~ rl,.Q U
H O p -I U
i~ t-I ~ f~ U Ca O
x H W -x The results indicate that the subject pro cess shows a surprisingly high conversion and selectivity for the catalyst system as claimed, whereas ligands not according to the present invention, however structurely closely related, show a much worse performance.
m ru ~ zs ~ z3 U I x ~s ~t ~u .u x .ux .~ x .ux 'zJ ~ .~ ~ U ~ U ~ U ~ U
~ ~ .~5 x , P U U .-I'W -1~ r-i'~ r-i'C3 I ~, ~ O ~ O ~ O S~ O
al ~rU W rcfW di W rti W ca N
I ~I-1N
S-IO -rl N
>~ b >~O -1, O -rl'~ ov o ~ i17 0 0 U U~ ,.Q'--' CO M r-1 M M
N
-r-I -!~
'J to -~-I O
>~
U O
-~I~i W .r7 0 0 N O O a1 u m --I -x -k U14- W., /v V V I I
s~
O
w czi w rtf~ O
-~-IO
-h.~ N W
-rlS~ +~ ~-Io rd ca O o o i.r) -x H U ~I I~ ~ m M I I
I I
-I 'U
t~ ~, N
O .~ 1 5,.1 I +~
d' N ~I I ~7 I i~ .
>~ N tdN M O
I rC3 >~ ~-I~
W Cf .1,trf M -rl -rl C~ ~ .~ .~ N
O .J~.h 1 l;l, ..O
., S-II N O O7 N tn I l7.,~0 ~-I O T3 O +~ . ~ U ,.~ ~-I
N ,~ 3a O ~ O
_ p., ~ ~ . I U .--I O
tnI .I~-rlN Wit' -r-I ~ U
-rl~-I I .~ . I .i~N i~
.~?~ -rlC.1~N C tit~ N -s~
I .~ 'ZSU1 _ t~ ,.~(ij ..~ O
-1~ O I >~ I 1~.,.~ S2, -.-1 il)t))Ul .~:U7rl (l)U~-J--~-r-I Ul '~''-r-IL~,w-i.i=.'w-1O N ' ~ S-I
CS
~,' W (If(iS..1~r-1.~~ .~ .~'r~ _ ~' N
(ii I ~I Q.,I ~r I U~ I >r2,~ I ttt D
is f'~1-I->O M .~ N O N I ~ d'-1-~~.'' rl ~ N 3-I. ~ ~ ,~ ~ 01O ~ O
--IJ~ ~ ~-i..W-If.2,~-I'-'~ rl,.Q U
H O p -I U
i~ t-I ~ f~ U Ca O
x H W -x The results indicate that the subject pro cess shows a surprisingly high conversion and selectivity for the catalyst system as claimed, whereas ligands not according to the present invention, however structurely closely related, show a much worse performance.
Claims (9)
1. A process for the carbonylation of a conjugated diene, comprising reacting the conjugated diene with carbon monoxide and a co-reactant having an active hydrogen atom in the presence of a catalyst system including:
(c) a source of palladium; and (d) a bidentate diphosphine ligand of formula II, R1 > P1 -R- P2 < R2R3 ~~~~(II) wherein P1 and P2 represent phosphorus atoms;
R1 represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; and R2 and R3 independently represent univalent groups of from 1 to 20 atoms containing a tertiary carbon atom through which each group is linked to the phosphorus atom, or R2 and R3 jointly form an optionally substituted divalent organic group containing at least 2 tertiary carbon atoms through which the group is linked to the phosphorus atom; and R
represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2; and (c) a source of an anion.
(c) a source of palladium; and (d) a bidentate diphosphine ligand of formula II, R1 > P1 -R- P2 < R2R3 ~~~~(II) wherein P1 and P2 represent phosphorus atoms;
R1 represents an optionally substituted divalent organic group linked to the phosphorus atom by two tertiary carbon atoms; and R2 and R3 independently represent univalent groups of from 1 to 20 atoms containing a tertiary carbon atom through which each group is linked to the phosphorus atom, or R2 and R3 jointly form an optionally substituted divalent organic group containing at least 2 tertiary carbon atoms through which the group is linked to the phosphorus atom; and R
represents a divalent bridging group comprising 3 atoms through which P1 is linearly connected to P2; and (c) a source of an anion.
2. A process according to claim 1, wherein R is an optionally substituted trimethylene group.
3. A process according to claim 1 or claim 2, wherein R1, and/or R2 and R3 together represent a 2,2,6,6-tetra-substituted phosphinan-4-one structure, or a 2,2,6,6-tetra-substituted phosphinan-4-thione structure.
4. A process according to any one of claims 1 to 3, wherein the source of anions {c) is a carboxylic acid.
5. A process according to any one of claims 1 to 4, wherein an amount of 3 to 20 mol%, related to the carbon monoxide, of hydrogen is added.
6. A process according to any one of claims 1 to 5, wherein the conjugated diene is 1,3-butadiene or 2-methyl-1,3-butadiene.
7. A process according to any one of claims 1 to 6, wherein the catalyst component(c) is present in a molar ratio to catalyst component (a) in the range of 10 2:1 and 4:1.
8. A process as claimed in any one of claims 1 to 7, wherein the reaction temperature is in the range of 50 to 250°C, the reaction pressure is in the range of 0,1 to MPa, and the carbon monoxide partial pressure is in the range of 0,1 to 6,5 MPa.
9. A process according to any one of claims 1 to 8, wherein the catalyst component is present in an amount below 500 mole atom of palladium per mole of conjugated diene.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04251064 | 2004-02-26 | ||
EP04251064.4 | 2004-02-26 | ||
PCT/EP2005/050790 WO2005082829A1 (en) | 2004-02-26 | 2005-02-24 | Process for the carbonylation of a conjugated diene |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2557360A1 true CA2557360A1 (en) | 2005-09-09 |
Family
ID=34896130
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002557360A Abandoned CA2557360A1 (en) | 2004-02-26 | 2005-02-24 | Process for the carbonylation of a conjugated diene |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP1730096A1 (en) |
JP (1) | JP2007524697A (en) |
KR (1) | KR20070003945A (en) |
CN (1) | CN1926090A (en) |
BR (1) | BRPI0507923A (en) |
CA (1) | CA2557360A1 (en) |
TW (1) | TW200531962A (en) |
WO (1) | WO2005082829A1 (en) |
ZA (1) | ZA200606272B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0908980D0 (en) * | 2009-05-26 | 2009-07-01 | Johnson Matthey Plc | Process for preparing a complex |
CN109187831B (en) * | 2018-09-29 | 2021-08-03 | 云南中烟工业有限责任公司 | Method for simultaneously and rapidly determining contents of 9 alcohol compounds in alcohol by adopting GC-MS (gas chromatography-Mass spectrometer) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW524801B (en) * | 1999-03-22 | 2003-03-21 | Shell Int Research | Process for the carbonylation of conjugated dienes |
DE10106348A1 (en) * | 2001-02-09 | 2002-08-14 | Basf Ag | Compound suitable as a catalyst or for producing a catalyst system |
DE10148712A1 (en) * | 2001-10-02 | 2003-04-17 | Basf Ag | New 2-phosphatricyclodecane diphosphine derivatives useful as components of palladium catalysts for carbonylating conjugated dienes |
US6794553B2 (en) * | 2001-11-09 | 2004-09-21 | Shell Oil Company | Process for the telomerization of a conjugated diene, catalyst and bidentate ligand useful therein |
-
2005
- 2005-02-24 WO PCT/EP2005/050790 patent/WO2005082829A1/en not_active Application Discontinuation
- 2005-02-24 BR BRPI0507923-3A patent/BRPI0507923A/en not_active Application Discontinuation
- 2005-02-24 CN CNA2005800061112A patent/CN1926090A/en active Pending
- 2005-02-24 KR KR1020067019037A patent/KR20070003945A/en not_active Application Discontinuation
- 2005-02-24 TW TW094105626A patent/TW200531962A/en unknown
- 2005-02-24 CA CA002557360A patent/CA2557360A1/en not_active Abandoned
- 2005-02-24 EP EP05716788A patent/EP1730096A1/en not_active Withdrawn
- 2005-02-24 JP JP2007500215A patent/JP2007524697A/en not_active Withdrawn
-
2006
- 2006-07-28 ZA ZA200606272A patent/ZA200606272B/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP2007524697A (en) | 2007-08-30 |
KR20070003945A (en) | 2007-01-05 |
BRPI0507923A (en) | 2007-07-17 |
TW200531962A (en) | 2005-10-01 |
ZA200606272B (en) | 2008-01-30 |
CN1926090A (en) | 2007-03-07 |
EP1730096A1 (en) | 2006-12-13 |
WO2005082829A1 (en) | 2005-09-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1263713B2 (en) | Process for the carbonylation of pentenenitrile | |
JP3233670B2 (en) | Olefin carbonylation process | |
JP4201846B2 (en) | Diphosphine | |
US20060235241A1 (en) | Process for the carbonylation of a conuugated diene | |
RU2371429C2 (en) | Method of producing glycol aldehyde | |
KR100230139B1 (en) | Carbonylation catalyst system | |
JP5390734B2 (en) | Bidentate ligands useful in catalyst systems | |
KR20090031793A (en) | A method for regenerating the catalyst for the hydrogenation | |
JP2005517726A (en) | Method for the carbonylation of ethylenically unsaturated compounds and their catalysts | |
TWI543966B (en) | Preparing esters from formates and olefinically unsaturated compounds | |
CA2557360A1 (en) | Process for the carbonylation of a conjugated diene | |
Zimmermann et al. | Mono‐and Bidentate Phosphine Ligands in the Palladium‐Catalyzed Methyl Acrylate Dimerization | |
US20060224015A1 (en) | Process for the hydrocarboxylation of ethylenically unsaturated carboxylic acids | |
KR100474008B1 (en) | Carbonylation of Acetylene Unsaturated Compounds | |
EP0689529B1 (en) | Process for the carbonylation of acetylenically unsaturated compounds | |
GB2261662A (en) | Carbonylation of aryl halides | |
AU2003210312A1 (en) | Processes for the preparation of a carobxylic anhydride and use of the carboxylic anhydride as an acylation agent | |
GB2256641A (en) | Hydroformylation of alpha olefins | |
JPH10231265A (en) | Production of alpha, beta-unsaturated aldehydes |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FZDE | Discontinued |