CA2549629A1 - Agitator, agitating method, and melting furnace with agitator - Google Patents
Agitator, agitating method, and melting furnace with agitator Download PDFInfo
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- CA2549629A1 CA2549629A1 CA002549629A CA2549629A CA2549629A1 CA 2549629 A1 CA2549629 A1 CA 2549629A1 CA 002549629 A CA002549629 A CA 002549629A CA 2549629 A CA2549629 A CA 2549629A CA 2549629 A1 CA2549629 A1 CA 2549629A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
- F27D27/005—Pumps
Abstract
An agitator for agitating a melt includes a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange, and a rotating magnet assembly composed of a permanent magnet housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent magnet penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet.
Description
~
Agitator, Agitating Method, and Melting Furnace with Agitator CROSS-REFERENCE TO RELATED APPLICATION
This application is based upon and claims the benefit of priority from prior Japanese Patent Application Nos. 2004-371236 and 2005-2938, filed on December 22, 2004 and January 7, 2005, i-espectively, the entire contents of which ai-e incorporated herein by reference.
BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates to an agitator, an agitating method, and a melting furnace with an agitator.
Background Art Conventionally, ingots serving as commercial products are made from a conductive melt of a metal, a nonferrous metal and other materials. The conductive melt is a melted conductive material of Fe, Al, Cu, Zn, Pb, Ti, Mg, or an alloy or composite of at least two of these materials. On such an occasion, in order to obtain ingots having uniform quality, it is necessary to fully ,agitate aluminum, etc. in the melting furnace. For this reason, a stirring rod is put into a melting furnace to manually agitate melted aluminum etc., or an electrically driven agitating system is provided below a furnace to agitate melted aluminum etc.
The aforementioned manual agitation should be performed at a vei-y high temperature under harsh conditions.
Accordingly, adverse effects on workers cannot be ignored.
When the aforementioned electrically driven agitating system is used, it is necessary to effectively form a strong magnetic field which is required to perform the agitation. Accordingly, a large amount of electric power is required. Furthermore, in order to form a magnetic field, a coil is used, and the coil must be cooled in order to curb the oscillation thereof. The cooling process must be carefully pei-formed, and the systern for the cooling is complicated and requires a high cost. Since the entire system is vei-y expensive, the employment thereof represents an investment. Accordingly, it is not possible to easily ernploy such a systern.
SUMMARY OF TI-IE INVENTION
The present invention is proposed in consideration of the aforementioned circumstances, and it is an object of the present invention to provide an agitator, an agitating method, and a melting furnace with an agitator which use electric power as motive energy, but can be installed at a low cost.
The agitator for agitating a melt according t the present invention includes: a heat-resistive container having a blast opening through which cooiing air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating rnagnet assembly composed of a permanent magnet housed in the heat-resistive container in a i-otatable manner, magnetic lines of force emitted from the permanent magnet penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet.
In a method of agitating a melt in a melting furnace main body according to the present invention, an agitator is provided inside or outside the melting furnace main body, the agitator including: a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of permanent magnets housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent rnagnets penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent rnagnet, and the rotating magnet assernbly of the agitator is rotated to agitate the melt in the melting furnace main body.
An agitator for agitating a melt according to the present invention includes: a casing including a casing body of a nonmagnetic rnaterial, and a top cover covering the casing body, the top cover= having a first opening for blowing air, which connects the inside and the outside of the casing, and a second opening for discharging air; and a rotating magnet assembly housed in the casing and supported so as to be rotatable around a substantially vertical axis, the rotating magnet assernbly having an upper rotation axis and a lower rotation axis, at least the upper rotation axis being a hollow body, the upper rotation axis connecting to the outside of the casing through the first opening so that it is possible to send air from the outside to the inside of the casing, the rotating magnet assernbly being magnetized so that different magnetic poles are alternately arranged along the outer periphery thereof.
An agitator for agitating a melt according to the present invention includes: a heat-resistive container; and a rotating magnet assembly rotatably housed in the heat-resistive container, wherein: a hollow rotation axis penetrating the rotating magnet assernbly is fixed to the rotating magnet assembly, the rotation axis rotatably mounting the rotating magnet assembly to the heat-resistive container; one end of the hollow rotation axis penetrates the heat-resistive container to exit outside so that cooling air can be introduced from outside, the other end has an opening in the heat-resistive container, and the heat-resistive container has an opening for discharging the introduced air to the outside; and the rotating magnet assembly is magnetized so that different magnetic poles are alternately arranged around the rotation axis along the outer periphery thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a drawing showing the entire structur-e of a melting furnace with an agitator according to the present invention.
Fig. 2 is a side view obtained by sectioning a part of the agitator- incorpor-ated into the melting furnace shown in Fig, 1.
Agitator, Agitating Method, and Melting Furnace with Agitator CROSS-REFERENCE TO RELATED APPLICATION
This application is based upon and claims the benefit of priority from prior Japanese Patent Application Nos. 2004-371236 and 2005-2938, filed on December 22, 2004 and January 7, 2005, i-espectively, the entire contents of which ai-e incorporated herein by reference.
BACKGROUND OF THE INVENTION
Field of the Invention The present invention relates to an agitator, an agitating method, and a melting furnace with an agitator.
Background Art Conventionally, ingots serving as commercial products are made from a conductive melt of a metal, a nonferrous metal and other materials. The conductive melt is a melted conductive material of Fe, Al, Cu, Zn, Pb, Ti, Mg, or an alloy or composite of at least two of these materials. On such an occasion, in order to obtain ingots having uniform quality, it is necessary to fully ,agitate aluminum, etc. in the melting furnace. For this reason, a stirring rod is put into a melting furnace to manually agitate melted aluminum etc., or an electrically driven agitating system is provided below a furnace to agitate melted aluminum etc.
The aforementioned manual agitation should be performed at a vei-y high temperature under harsh conditions.
Accordingly, adverse effects on workers cannot be ignored.
When the aforementioned electrically driven agitating system is used, it is necessary to effectively form a strong magnetic field which is required to perform the agitation. Accordingly, a large amount of electric power is required. Furthermore, in order to form a magnetic field, a coil is used, and the coil must be cooled in order to curb the oscillation thereof. The cooling process must be carefully pei-formed, and the systern for the cooling is complicated and requires a high cost. Since the entire system is vei-y expensive, the employment thereof represents an investment. Accordingly, it is not possible to easily ernploy such a systern.
SUMMARY OF TI-IE INVENTION
The present invention is proposed in consideration of the aforementioned circumstances, and it is an object of the present invention to provide an agitator, an agitating method, and a melting furnace with an agitator which use electric power as motive energy, but can be installed at a low cost.
The agitator for agitating a melt according t the present invention includes: a heat-resistive container having a blast opening through which cooiing air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating rnagnet assembly composed of a permanent magnet housed in the heat-resistive container in a i-otatable manner, magnetic lines of force emitted from the permanent magnet penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet.
In a method of agitating a melt in a melting furnace main body according to the present invention, an agitator is provided inside or outside the melting furnace main body, the agitator including: a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of permanent magnets housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent rnagnets penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent rnagnet, and the rotating magnet assernbly of the agitator is rotated to agitate the melt in the melting furnace main body.
An agitator for agitating a melt according to the present invention includes: a casing including a casing body of a nonmagnetic rnaterial, and a top cover covering the casing body, the top cover= having a first opening for blowing air, which connects the inside and the outside of the casing, and a second opening for discharging air; and a rotating magnet assembly housed in the casing and supported so as to be rotatable around a substantially vertical axis, the rotating magnet assernbly having an upper rotation axis and a lower rotation axis, at least the upper rotation axis being a hollow body, the upper rotation axis connecting to the outside of the casing through the first opening so that it is possible to send air from the outside to the inside of the casing, the rotating magnet assernbly being magnetized so that different magnetic poles are alternately arranged along the outer periphery thereof.
An agitator for agitating a melt according to the present invention includes: a heat-resistive container; and a rotating magnet assembly rotatably housed in the heat-resistive container, wherein: a hollow rotation axis penetrating the rotating magnet assernbly is fixed to the rotating magnet assembly, the rotation axis rotatably mounting the rotating magnet assembly to the heat-resistive container; one end of the hollow rotation axis penetrates the heat-resistive container to exit outside so that cooling air can be introduced from outside, the other end has an opening in the heat-resistive container, and the heat-resistive container has an opening for discharging the introduced air to the outside; and the rotating magnet assembly is magnetized so that different magnetic poles are alternately arranged around the rotation axis along the outer periphery thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a drawing showing the entire structur-e of a melting furnace with an agitator according to the present invention.
Fig. 2 is a side view obtained by sectioning a part of the agitator- incorpor-ated into the melting furnace shown in Fig, 1.
Fig. 3 is an explanatory dr=awing showing a part of the rotating r-nagnet assembly shown in Fig. 2 in a planar manner.
Fig. 4 is a side view of a part of a different agitator according to the present invention.
Fig. 5 is a sectional view taken along line A - A in Fig. 4.
Fig. 6 is a drawing showing the entire structure of a melting furnace with an agitator incorporating the agitator of Fig.
4.
Fig. 7 shows a rnodification of the melting fur-nace shown in Fig. 6.
DESCRIPTIQN OF THE EMBODIMENTS
Fig. 1 shows, in a planar manner, the entire str-ucture of a melting furnace system (melting furnace with an agitator) 100 incorporating an agitator 101 according to the present invention.
As a melting furnace (melting furnace main body) 102, a conventional or existing one can be used. The melting furnace 102 is configured to heat and melt, by various kinds of burners (not shown), scrap or the like of a nonferrous rnaterial such as alurninum (a nonfer-rous material such as Al, Cu, Zn, an alloy of at least two of these materials, and a conductive nonferrous metal such as an Mg alloy) which is put thereinto. it is apparent that besides melting furnaces for melting nonferrous metals, the present invention can be applied to some melting furnaces for melting other metals. On one of the four sidewalls of the melting furnace 102, a melt outlet 104 and a melt inlet 105 are opened. The rnelt outlet 104 and the rneit inlet 105 are connected by a U-shaped melt passage member 107 of a fire-resistant rnaterial (or heat-resistant material). As a result, a melt 103 in the melting furnace 102 is discharged fr-om the melt outlet 104, circulated through the member 107 and returned to the melting furn.ace 102 through the melt inlet 105.
The agitator 101 is located within the U-shaped rnelt passage rnember 107, i.e., between the member 107 and the melting furnace 102, along the inner sur-face of the passage member 107. The melt in the meltirrg furnace 102 continuously flows out of the melt outlet 104, through the member 107, and into the inlet 105, as shown by arrows A in the drawing, by the operation of the agitator 101 which will be described in detail later.
Fig. 4 is a side view of a part of a different agitator according to the present invention.
Fig. 5 is a sectional view taken along line A - A in Fig. 4.
Fig. 6 is a drawing showing the entire structure of a melting furnace with an agitator incorporating the agitator of Fig.
4.
Fig. 7 shows a rnodification of the melting fur-nace shown in Fig. 6.
DESCRIPTIQN OF THE EMBODIMENTS
Fig. 1 shows, in a planar manner, the entire str-ucture of a melting furnace system (melting furnace with an agitator) 100 incorporating an agitator 101 according to the present invention.
As a melting furnace (melting furnace main body) 102, a conventional or existing one can be used. The melting furnace 102 is configured to heat and melt, by various kinds of burners (not shown), scrap or the like of a nonferrous rnaterial such as alurninum (a nonfer-rous material such as Al, Cu, Zn, an alloy of at least two of these materials, and a conductive nonferrous metal such as an Mg alloy) which is put thereinto. it is apparent that besides melting furnaces for melting nonferrous metals, the present invention can be applied to some melting furnaces for melting other metals. On one of the four sidewalls of the melting furnace 102, a melt outlet 104 and a melt inlet 105 are opened. The rnelt outlet 104 and the rneit inlet 105 are connected by a U-shaped melt passage member 107 of a fire-resistant rnaterial (or heat-resistant material). As a result, a melt 103 in the melting furnace 102 is discharged fr-om the melt outlet 104, circulated through the member 107 and returned to the melting furn.ace 102 through the melt inlet 105.
The agitator 101 is located within the U-shaped rnelt passage rnember 107, i.e., between the member 107 and the melting furnace 102, along the inner sur-face of the passage member 107. The melt in the meltirrg furnace 102 continuously flows out of the melt outlet 104, through the member 107, and into the inlet 105, as shown by arrows A in the drawing, by the operation of the agitator 101 which will be described in detail later.
5 As a result, the melt 103 in the melting furnace 102 is agitated as shown by the arrows B in the drawing.
The details of the agitator 101 are show in Fig. 2. Briefly, the agitator 101 rotates rnagnets, thereby rotating magnetic lines of force (magnetic field) emitted therefrom, i-esulting in that the meit in the melt passage rnember 107 is forcibly moved in the direction along the arrows A in Fig. 1 by an electromagnetic force. In addition, the agitator 101 is provided with an air cooling rnechanism for effectively cooling the heat generated during the aforementioned process.
Hereinafter, the agitator 101 will be described in moi-e detail.
In Fig. 2, an outer casing 1 serving as a casing of a nonrnagnetic material such as stainless steel is provided with a top cover 2. Within the outer casing 1, a rotating magnet assembly 4 is axially supported so that it can be i-otated around a substantially vertical axis L. Specifically, lower side bearings 5 are mounted at the bottom, within the outer casing 1.
Furthermore, on the outer surface of the top cover 2, upper side bearings 6 are mounted. The ro- tating magnet assembly 4 axially supported by the bearings 5 and 6 has an upper mii-ror plate 8 serving as an upper supporting plate and a lower mirror plate 9 serving as a lower supporting plate, and four magnet bodies 11, 11, ... composed of peri-nanent magnets ai-e fixed between the upper and lower rnirror plates. The number of the r-nagnet bodies 11 is not limited to four, but another arbitrarily decided plural numbei; e.g., six, can be ernployed. As can be understood from Fig. 3, which is a drawing obtained by removing the upper mirror plate 8 from Fig. 2 and viewing the rotating magnet assembly 4 from above, each of the magnet bodies 11, 11, ... are located substantially at an angle of 90 degrees with adjacent magnet bodies. In eacii magnet body 11, C
N and S magnetic poles are set at the inside and the outside.
The magnet bodies 11, 11 ... are arranged such that the polarity thereof is reversed every 90 degrees. Accordingly, magnetic lines of force ML are produced as shown in Fig. 3. Of course the magnetic lines of force ML pass through the melt in the passage member 107 when the agitator 101 is in the set state shown in Fig. 1. Furthermore, an upper hollow shaft 13 and a lower hollow shaft 14 serving as upper and lower rotating shafts for rotating the aforementioned upper and lower mirror plates 8 and 9 penetrate the upper and lower rnirror plates 8 and 9 and are fixed thereto. Specifically, the upper hollow shaft 13 penetrates a blast opening 2b of the top cover 2. The upper and lower hollow shafts 13 and 14 are rotatably suppor-ted by the upper and lower side bearings 6 and 5.
A driving motor 15 for rotating and driving the rotating magnet assembly 4 is fixed on the top cover 2. A driving side sprocket 16 is fixed to a driving shaft 15a of the rnotor- 15, and a driven side sprocket 17 is fixed to the upper hollow shaft 13.
A power corrveying chain 18 is wound ar-ound the pair of sprockets 16 and 17. With this structure, the rotating magnet assembly 4 is rotated by the driving force of the driving motor 15.
A blower 19 is mounted on the top cover 2. An exhaust port 19a of the blower 19 is fixed to the upper hollow shaft 13 via a coupling 22 in a communication state. The coupling 22 supports the hollow shaft 13, which is rotated and placed below the coupling 22 in the drawing and the exhaust port 19a of the blower 19, which is in a stationary state and placed above the coupling 22 so that they can communicate with each other.
With such a structure, a blow from the blower 19 passes between the rnagnet bodies 11, 11, ... in a horizontal dir-ection, and passes through blowholes 9a, 9a, ... provided to the lower mirror- plate 9 and through the lowr hollow shaft 14 in a downwar-d direction. Then, the blow changes direction to an upward direction, and exits outside from emission ports 2a, 2a, ... and emission tubes 20, 20, ... provided to the top covei- 2.
Dur-ing such a flow process, the heat generated by the outer casing 1 based on an electromagnetic force (eddy current) is cooled down. The outer casing 1 can be made of a heat-resistant resin. In such a case, the self-heating due to Joule heat does not occur, but the cooling of the radiation heat from the melt etc. can be effectively perforr-ned by the use of the blower 19.
Thus, as mentioned before, in the melting fur-nace systen-r 100 shown in Fig. 1, the aluminum melt in the melt passage rnember 107 is forcibly circulated by the agitator- 101 as shown by the arrows A, and the melt 103 in the melting furnace 102 is also circulated and agitated as shown by the arrows B. In the agitator 101, the blow from the blower 19 is forcibly sent to the inside, as shown in Fig. 2. As a result, the Joule heat generated at the outer casing 1 due to the eddy current as the magnet bodies 11, 11, ... are rotated is cooled down by the blow from the blower 19.
In the aforementioned. embodiment, the rotating rnagnet assembly 4 is formed by fixing four magnet bodies 11, 11, ...
cornposed of perrnanent rnagnets between two, i.e., the upper and lower, mirror plates 8 and 9 so that the magnet bodies are in a standing state. However, it is apparent that the structure is not limited to the aforementioned one, but can be any form of magnetic structures that can generate magnetic liiies of force as shown in, or in accordance with Fig. 3.
The experiments performed to confirm the operations of the system will be described below.
According to a rnelt agitation experiment by the use of the system according to the embodiment of the present invention, the melt was ver-y effectively agitated with the conditions of the magnetic field strength of 0.05 T, and the rotations frequency of 1 I-Iz or more in the agitator 101.
According to this experiment result, it was possible to fully agitate 1 ton of aluminum melt with the power consumption of 0.72 kw. In contrast, when a conventional electromagnetic type agitator was used, the power consumption thereof was 1.6 - 3.75 Icw/ton. As can be understood from this experiment result, the system of the present invention requires considerably less power consumption to agitate 1 ton of melt. The melt agitation speed was equal to or n-iore than 40 rn/min.
Next, a different embodiment will be described below.
Figs. 4 and 5 show an agitator 401 serving as another embodin-ient of the present invention. Of course the agitator 401 can be used to replace the agitator 101 shown in Fig. 1.
The agitatoi- 401 is heat-resistive, and can be used by being put into a comrnonly used melting fui-nace, or being located immediately outside the furnace wall of a rneiting furnace, as shown in Figs. 6 and 7. Of course, the agitator 101 shown in Fig. 2 can be used to i-eplace the agitator 401 shown in Figs. 6 and 7.
As can be understood from Figs. 4 and 5, the agitator 401 is formed by housing a sliifting magnetic field generating apparatus 403 in a heat-resistive container 402, having a cooling device and a multilayer structure. The heat-resistive container 402 includes an outer casing (heat-resistive material cylinder) 301 serving as a casing of a nonmagnetic material such as stainless steel or the like, and a top cover 302. An insulating material cylinder 303 and a stainless steel cylinder 305 are sequentially housed in the outer casing 301 to form a so-called "nested structure." The insulating material cylinder 303 and the stainiess steel cylinder 305 have covers 304 and 306, respectively. The stainless steel cylinder 305, which is the innermost, has two bottoms, i.e., an upper bottorn 309 and a lower bottom 310. The inside of the stainless steel cylinder 305 is sectioned by the upper bottom 309 to form an upper space 314a and a lower space 314b. Air holes 309a, 309a, ...
penetrating the uppei- bottom 309 to connect the upper and lower spaces 314a and 314b are opened in the upper bottom 309. As will be described latei; cooing air sent from a blower 319 to the lower space 314b via a hollow rotation axis 322 flows into the upper space 314a througl-i the air hole 309a, 309a, ...
and then flows to the outside through air holes 302a, 304a, and 306a. Lowei- bearings 312 are fixed on the upper bottorn 309, and upper bearings 313 are provided inside the cover 306 of the stainless steel cylinder 305. The air holes 302a, 304a, and 306a are opened through the covers 302, 304, and 306, respectively, to connect the upper space 314a with the ambient air.
The shifting rnagnetic field generating appar-atus 403 housed in the heat-resistive container 402 having the aforementioned structure includes a rotating magnet assembly 320. The r-otating magnet assembly 320 is substantially ring-shaped. In particular, as can be understood from Fig. 5, portions opposed to each other on the outer peripliery are magnetized to form an N pole and an S pole. As a result, magnetic lines of foi-ce ML are foi-med as shown in Fig. 5. The magnetic lines of force ML penetrate the melt regardless of whether the agitator 401 is soaked in the melt or provided outside the melting furnace. Accordingly, as the r-otating magnet assembly 320 is rotated, the magnetic lines of force ML
move in the melt such as aluminum melt, thereby rotating the melt.
The hollow rotation axis 322 is fixed to the rotating magnet assembly 320 in a penetrating state. The rotation axis 322 is supported by the upper and lower bearings 313 and 312 so that both the ends thereof penetrate the covei-s 302, 304, and 306 and the lower bottom 309. With such a structure, the rotating magnet assembly 320 can be rotated around a vertical axis, and ambient air can be introduced to the lower space 314b.
The nurnber of pairs of poles of the i-otating magnet assembly 320 is not limited to one, but any arbitrarily decided number, e.g., two or three, can be employed. In addition, the rotating rnagnet assembly 320 is not necessarily formed of integrally formed permanent magnets, but can be formed by arranging a plurality of bar rnagnets composed of pei-rnanent magnets in a circular shape, in such a manner that diffei-ent poles are altei-nately put on the outer periphery side.
Instead of the permanent magnets, electromagnets can be used to form the aforementioned rotating magnet assembly.
A dr-iving motor 315 for= rotating and dr-iving the rotating magnet assembly 320 is mounted and fixed on the oute--most top cover 302 via a rnounting base 315A. A driving side 5 sprocket 316 is fixed to a driving shaft 315a of the rnotor= 315, and a driven side sprocket 317 is fixed to the rotation axis 322.
A power conveying chain 318 is wound around the pair of sprockets 316 and 317. With such a structure, the shifting rnagnetic field generating apparatus 403 (the rotation axis 322 10 and the rotating magnet assembly 320) are rotated by the driving force of the driving motor 315.
Furthermore, a blower 319 is fixed outside (or on the upper surface of the cover 302). The blower 319 is fixed so as to communicate with the rotation axis 322 via a pipe 324, a flexible connection tube 325, and a coupling (now shown). The coupling connects the rotation axis 322, which is rotatable and placed in the lower side thereof in the drawing, and the flexible connection tube 325, which is not rotatable and placed in the upper side thereof in the drawing, so as to be in a communicating state. As a result, air frorn the blower 319 passes through the rotation axis 322 to flow into the lower space 314b, and passes through the air holes 309a, 309a, ... to reach the upper space 314a. During this process, the air cools down the heat-resistive container 402 from inside, and then flows out of the air holes 302a, 304a, and 306a to the ambient air. The aforementioned stainless steel cylinder 305 can be formed of a heat-resistant resin. In such a case, the self-heating due to Joule heat does not occur, but the cooling of the radiation heat from the melt etc. carr be effectively performed by the use of the blower 319.
When the agitator 401 having the aforementioned structure is put into a cornmonly used melting furnace, and the rotating rnagnet assembly 320 is rotated, the melt is agitated by electromagnetic force generated by the rotations of the magnetic lines of force ML outputted from the rotating rnagnet assembly 320. Since the cooling air from the blower 319 is blown into the Iieat-r-esistive container 402 at this time, the stainless steel cylinder 305 is effectively cooled down by the blown air. Thus, in the agitator- 401, air from the blower- 319 is for-cibly sent into the heat-resistive container 402, as shown in Fig. 4. As a r-esult, the Joule heat generated at the outer casing 1 due to the eddy cur-rent as the rnagnet bodies 11, 11, ... are rotated and the r-adiation heat froni the metal are cooled down by the blow fr-or-n the blower 19.
Fig. 6 shows, by a plan view, the entir-e structure of a 1.0 rnelting furnace system 500 according to the present invention, which incorporates the aforernentioned agitator- 401.
Schematically, the agitator 401 is provided irnmediately outside the furnace wall of a melting fur-nace 501, and the rotating rnagnet assernbly 320 of the agitator 401 is rotated, thereby rotating the magnetic lines of force (magnetic field) emitted therefr-om, and for-cibly agitating the melt in a melt passage member 507 by electromagnetic for-ce in the direction shown by arrows A, i.e., causing a rnelt 502 in the melting furnace 501 to flow in the direction shown by arrows B.
Mor-e specifically, the melting furnace 501 can be a cornmonly used one. That is to say, the melting fur-nace 501 is designed such that scrap such as aluminum or the like is put thereinto, and heated and melted by various kinds of burner=s (not shown). A rnelt outlet 504 and a melt inlet 505 are opened in one of the four sidewalls of the meiting furnace 501.
The melt outlet 504 and the melt iniet 505 are connected to communicate with each other by a rnelt passage member 507 of a fir-e-resistant material (or- a heat-r-esistant material), which is substantially U-shaped. With such a structure, the melt 502 in the melting furnace 501 is discharged from the rnelt outlet 504, circulated through the melt passage member 507, and r-eturned to the melting furnace 501 through the meit inlet 505. That is to say, the melt passage rnernber 507 serves as a bypass.
The aforementioned agitator 401 is located between the U-shaped melt passage mer-nber 507 and the melting fur-nace 501 substantially along the inside sur-face of the passage member 507. The melt in the melting fur=nace 501 continuously flows out of the melt outlet 504, circulates, and returns through the inlet 505 as shown by arr-ows A by the electromagnetic force generated as the rotating magnet assernbly 320 of the agitator 401 rotates. As a result, the melt 502 in the melting furnace 501 is agitated as shown by arrows B.
Fig. 7 shows an example in which an agitator 401 is also pr-ovided outside the passage member 507. The structure of the other portions is the same as the structur-e shown in Fig. 6.
Accordingly, the same reference numbers are assigned to the commonly used members, and the descriptions thereof are omitted. The number and the locations of the agitator-s 401 can be arbitrarily set.
In the embodiments of the present invention, permanent magnets are used to generate a magnetic field. Accordingly, the power is only consumed at the blower 319 of a small type and the driving motor 315. When an agitator according to the ernbodiments of the present invention was installed to a melting furnace in a size of equal to or more than 15 tons, which is a so-called "srnall furnace", the agitating speed of 20 - 30 m/min.
was obtained. Of course, the agitator can be operated so that the agitating speed is controlled to be at a desir-ed value.
. When a conventional agitator- of an electromagnetic type is used, the power consumption and the maintenance cost inevitably become lar-ge since a plurality of thr-ee-phase alternating current coils are provided to serve as a magnetic field generating portion. However, according to the present invention, it is not necessary to use a three-phase alternating current coil in any of the embodiments. Accor=dingly, the power consumption and the maintenance cost can be decreased.
Furthermore, it is possible to easily install an agitator- according to the present invention to a conventional furnace.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein.
Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concepts as defined by the appended claims and their equivalents.
In the embodiments discussed above, as a melt, a conductive melt of a metal, a nonferrous metal and other materials may be used, the conductive melt be a melted conductive material of Fe, Al, Cu, Zn, Pb, Ti, Mg, or- an alloy or cornposite of at least two of these materials.
The details of the agitator 101 are show in Fig. 2. Briefly, the agitator 101 rotates rnagnets, thereby rotating magnetic lines of force (magnetic field) emitted therefrom, i-esulting in that the meit in the melt passage rnember 107 is forcibly moved in the direction along the arrows A in Fig. 1 by an electromagnetic force. In addition, the agitator 101 is provided with an air cooling rnechanism for effectively cooling the heat generated during the aforementioned process.
Hereinafter, the agitator 101 will be described in moi-e detail.
In Fig. 2, an outer casing 1 serving as a casing of a nonrnagnetic material such as stainless steel is provided with a top cover 2. Within the outer casing 1, a rotating magnet assembly 4 is axially supported so that it can be i-otated around a substantially vertical axis L. Specifically, lower side bearings 5 are mounted at the bottom, within the outer casing 1.
Furthermore, on the outer surface of the top cover 2, upper side bearings 6 are mounted. The ro- tating magnet assembly 4 axially supported by the bearings 5 and 6 has an upper mii-ror plate 8 serving as an upper supporting plate and a lower mirror plate 9 serving as a lower supporting plate, and four magnet bodies 11, 11, ... composed of peri-nanent magnets ai-e fixed between the upper and lower rnirror plates. The number of the r-nagnet bodies 11 is not limited to four, but another arbitrarily decided plural numbei; e.g., six, can be ernployed. As can be understood from Fig. 3, which is a drawing obtained by removing the upper mirror plate 8 from Fig. 2 and viewing the rotating magnet assembly 4 from above, each of the magnet bodies 11, 11, ... are located substantially at an angle of 90 degrees with adjacent magnet bodies. In eacii magnet body 11, C
N and S magnetic poles are set at the inside and the outside.
The magnet bodies 11, 11 ... are arranged such that the polarity thereof is reversed every 90 degrees. Accordingly, magnetic lines of force ML are produced as shown in Fig. 3. Of course the magnetic lines of force ML pass through the melt in the passage member 107 when the agitator 101 is in the set state shown in Fig. 1. Furthermore, an upper hollow shaft 13 and a lower hollow shaft 14 serving as upper and lower rotating shafts for rotating the aforementioned upper and lower mirror plates 8 and 9 penetrate the upper and lower rnirror plates 8 and 9 and are fixed thereto. Specifically, the upper hollow shaft 13 penetrates a blast opening 2b of the top cover 2. The upper and lower hollow shafts 13 and 14 are rotatably suppor-ted by the upper and lower side bearings 6 and 5.
A driving motor 15 for rotating and driving the rotating magnet assembly 4 is fixed on the top cover 2. A driving side sprocket 16 is fixed to a driving shaft 15a of the rnotor- 15, and a driven side sprocket 17 is fixed to the upper hollow shaft 13.
A power corrveying chain 18 is wound ar-ound the pair of sprockets 16 and 17. With this structure, the rotating magnet assembly 4 is rotated by the driving force of the driving motor 15.
A blower 19 is mounted on the top cover 2. An exhaust port 19a of the blower 19 is fixed to the upper hollow shaft 13 via a coupling 22 in a communication state. The coupling 22 supports the hollow shaft 13, which is rotated and placed below the coupling 22 in the drawing and the exhaust port 19a of the blower 19, which is in a stationary state and placed above the coupling 22 so that they can communicate with each other.
With such a structure, a blow from the blower 19 passes between the rnagnet bodies 11, 11, ... in a horizontal dir-ection, and passes through blowholes 9a, 9a, ... provided to the lower mirror- plate 9 and through the lowr hollow shaft 14 in a downwar-d direction. Then, the blow changes direction to an upward direction, and exits outside from emission ports 2a, 2a, ... and emission tubes 20, 20, ... provided to the top covei- 2.
Dur-ing such a flow process, the heat generated by the outer casing 1 based on an electromagnetic force (eddy current) is cooled down. The outer casing 1 can be made of a heat-resistant resin. In such a case, the self-heating due to Joule heat does not occur, but the cooling of the radiation heat from the melt etc. can be effectively perforr-ned by the use of the blower 19.
Thus, as mentioned before, in the melting fur-nace systen-r 100 shown in Fig. 1, the aluminum melt in the melt passage rnember 107 is forcibly circulated by the agitator- 101 as shown by the arrows A, and the melt 103 in the melting furnace 102 is also circulated and agitated as shown by the arrows B. In the agitator 101, the blow from the blower 19 is forcibly sent to the inside, as shown in Fig. 2. As a result, the Joule heat generated at the outer casing 1 due to the eddy current as the magnet bodies 11, 11, ... are rotated is cooled down by the blow from the blower 19.
In the aforementioned. embodiment, the rotating rnagnet assembly 4 is formed by fixing four magnet bodies 11, 11, ...
cornposed of perrnanent rnagnets between two, i.e., the upper and lower, mirror plates 8 and 9 so that the magnet bodies are in a standing state. However, it is apparent that the structure is not limited to the aforementioned one, but can be any form of magnetic structures that can generate magnetic liiies of force as shown in, or in accordance with Fig. 3.
The experiments performed to confirm the operations of the system will be described below.
According to a rnelt agitation experiment by the use of the system according to the embodiment of the present invention, the melt was ver-y effectively agitated with the conditions of the magnetic field strength of 0.05 T, and the rotations frequency of 1 I-Iz or more in the agitator 101.
According to this experiment result, it was possible to fully agitate 1 ton of aluminum melt with the power consumption of 0.72 kw. In contrast, when a conventional electromagnetic type agitator was used, the power consumption thereof was 1.6 - 3.75 Icw/ton. As can be understood from this experiment result, the system of the present invention requires considerably less power consumption to agitate 1 ton of melt. The melt agitation speed was equal to or n-iore than 40 rn/min.
Next, a different embodiment will be described below.
Figs. 4 and 5 show an agitator 401 serving as another embodin-ient of the present invention. Of course the agitator 401 can be used to replace the agitator 101 shown in Fig. 1.
The agitatoi- 401 is heat-resistive, and can be used by being put into a comrnonly used melting fui-nace, or being located immediately outside the furnace wall of a rneiting furnace, as shown in Figs. 6 and 7. Of course, the agitator 101 shown in Fig. 2 can be used to i-eplace the agitator 401 shown in Figs. 6 and 7.
As can be understood from Figs. 4 and 5, the agitator 401 is formed by housing a sliifting magnetic field generating apparatus 403 in a heat-resistive container 402, having a cooling device and a multilayer structure. The heat-resistive container 402 includes an outer casing (heat-resistive material cylinder) 301 serving as a casing of a nonmagnetic material such as stainless steel or the like, and a top cover 302. An insulating material cylinder 303 and a stainless steel cylinder 305 are sequentially housed in the outer casing 301 to form a so-called "nested structure." The insulating material cylinder 303 and the stainiess steel cylinder 305 have covers 304 and 306, respectively. The stainless steel cylinder 305, which is the innermost, has two bottoms, i.e., an upper bottorn 309 and a lower bottom 310. The inside of the stainless steel cylinder 305 is sectioned by the upper bottom 309 to form an upper space 314a and a lower space 314b. Air holes 309a, 309a, ...
penetrating the uppei- bottom 309 to connect the upper and lower spaces 314a and 314b are opened in the upper bottom 309. As will be described latei; cooing air sent from a blower 319 to the lower space 314b via a hollow rotation axis 322 flows into the upper space 314a througl-i the air hole 309a, 309a, ...
and then flows to the outside through air holes 302a, 304a, and 306a. Lowei- bearings 312 are fixed on the upper bottorn 309, and upper bearings 313 are provided inside the cover 306 of the stainless steel cylinder 305. The air holes 302a, 304a, and 306a are opened through the covers 302, 304, and 306, respectively, to connect the upper space 314a with the ambient air.
The shifting rnagnetic field generating appar-atus 403 housed in the heat-resistive container 402 having the aforementioned structure includes a rotating magnet assembly 320. The r-otating magnet assembly 320 is substantially ring-shaped. In particular, as can be understood from Fig. 5, portions opposed to each other on the outer peripliery are magnetized to form an N pole and an S pole. As a result, magnetic lines of foi-ce ML are foi-med as shown in Fig. 5. The magnetic lines of force ML penetrate the melt regardless of whether the agitator 401 is soaked in the melt or provided outside the melting furnace. Accordingly, as the r-otating magnet assembly 320 is rotated, the magnetic lines of force ML
move in the melt such as aluminum melt, thereby rotating the melt.
The hollow rotation axis 322 is fixed to the rotating magnet assembly 320 in a penetrating state. The rotation axis 322 is supported by the upper and lower bearings 313 and 312 so that both the ends thereof penetrate the covei-s 302, 304, and 306 and the lower bottom 309. With such a structure, the rotating magnet assembly 320 can be rotated around a vertical axis, and ambient air can be introduced to the lower space 314b.
The nurnber of pairs of poles of the i-otating magnet assembly 320 is not limited to one, but any arbitrarily decided number, e.g., two or three, can be employed. In addition, the rotating rnagnet assembly 320 is not necessarily formed of integrally formed permanent magnets, but can be formed by arranging a plurality of bar rnagnets composed of pei-rnanent magnets in a circular shape, in such a manner that diffei-ent poles are altei-nately put on the outer periphery side.
Instead of the permanent magnets, electromagnets can be used to form the aforementioned rotating magnet assembly.
A dr-iving motor 315 for= rotating and dr-iving the rotating magnet assembly 320 is mounted and fixed on the oute--most top cover 302 via a rnounting base 315A. A driving side 5 sprocket 316 is fixed to a driving shaft 315a of the rnotor= 315, and a driven side sprocket 317 is fixed to the rotation axis 322.
A power conveying chain 318 is wound around the pair of sprockets 316 and 317. With such a structure, the shifting rnagnetic field generating apparatus 403 (the rotation axis 322 10 and the rotating magnet assembly 320) are rotated by the driving force of the driving motor 315.
Furthermore, a blower 319 is fixed outside (or on the upper surface of the cover 302). The blower 319 is fixed so as to communicate with the rotation axis 322 via a pipe 324, a flexible connection tube 325, and a coupling (now shown). The coupling connects the rotation axis 322, which is rotatable and placed in the lower side thereof in the drawing, and the flexible connection tube 325, which is not rotatable and placed in the upper side thereof in the drawing, so as to be in a communicating state. As a result, air frorn the blower 319 passes through the rotation axis 322 to flow into the lower space 314b, and passes through the air holes 309a, 309a, ... to reach the upper space 314a. During this process, the air cools down the heat-resistive container 402 from inside, and then flows out of the air holes 302a, 304a, and 306a to the ambient air. The aforementioned stainless steel cylinder 305 can be formed of a heat-resistant resin. In such a case, the self-heating due to Joule heat does not occur, but the cooling of the radiation heat from the melt etc. carr be effectively performed by the use of the blower 319.
When the agitator 401 having the aforementioned structure is put into a cornmonly used melting furnace, and the rotating rnagnet assembly 320 is rotated, the melt is agitated by electromagnetic force generated by the rotations of the magnetic lines of force ML outputted from the rotating rnagnet assembly 320. Since the cooling air from the blower 319 is blown into the Iieat-r-esistive container 402 at this time, the stainless steel cylinder 305 is effectively cooled down by the blown air. Thus, in the agitator- 401, air from the blower- 319 is for-cibly sent into the heat-resistive container 402, as shown in Fig. 4. As a r-esult, the Joule heat generated at the outer casing 1 due to the eddy cur-rent as the rnagnet bodies 11, 11, ... are rotated and the r-adiation heat froni the metal are cooled down by the blow fr-or-n the blower 19.
Fig. 6 shows, by a plan view, the entir-e structure of a 1.0 rnelting furnace system 500 according to the present invention, which incorporates the aforernentioned agitator- 401.
Schematically, the agitator 401 is provided irnmediately outside the furnace wall of a melting fur-nace 501, and the rotating rnagnet assernbly 320 of the agitator 401 is rotated, thereby rotating the magnetic lines of force (magnetic field) emitted therefr-om, and for-cibly agitating the melt in a melt passage member 507 by electromagnetic for-ce in the direction shown by arrows A, i.e., causing a rnelt 502 in the melting furnace 501 to flow in the direction shown by arrows B.
Mor-e specifically, the melting furnace 501 can be a cornmonly used one. That is to say, the melting fur-nace 501 is designed such that scrap such as aluminum or the like is put thereinto, and heated and melted by various kinds of burner=s (not shown). A rnelt outlet 504 and a melt inlet 505 are opened in one of the four sidewalls of the meiting furnace 501.
The melt outlet 504 and the melt iniet 505 are connected to communicate with each other by a rnelt passage member 507 of a fir-e-resistant material (or- a heat-r-esistant material), which is substantially U-shaped. With such a structure, the melt 502 in the melting furnace 501 is discharged from the rnelt outlet 504, circulated through the melt passage member 507, and r-eturned to the melting furnace 501 through the meit inlet 505. That is to say, the melt passage rnernber 507 serves as a bypass.
The aforementioned agitator 401 is located between the U-shaped melt passage mer-nber 507 and the melting fur-nace 501 substantially along the inside sur-face of the passage member 507. The melt in the melting fur=nace 501 continuously flows out of the melt outlet 504, circulates, and returns through the inlet 505 as shown by arr-ows A by the electromagnetic force generated as the rotating magnet assernbly 320 of the agitator 401 rotates. As a result, the melt 502 in the melting furnace 501 is agitated as shown by arrows B.
Fig. 7 shows an example in which an agitator 401 is also pr-ovided outside the passage member 507. The structure of the other portions is the same as the structur-e shown in Fig. 6.
Accordingly, the same reference numbers are assigned to the commonly used members, and the descriptions thereof are omitted. The number and the locations of the agitator-s 401 can be arbitrarily set.
In the embodiments of the present invention, permanent magnets are used to generate a magnetic field. Accordingly, the power is only consumed at the blower 319 of a small type and the driving motor 315. When an agitator according to the ernbodiments of the present invention was installed to a melting furnace in a size of equal to or more than 15 tons, which is a so-called "srnall furnace", the agitating speed of 20 - 30 m/min.
was obtained. Of course, the agitator can be operated so that the agitating speed is controlled to be at a desir-ed value.
. When a conventional agitator- of an electromagnetic type is used, the power consumption and the maintenance cost inevitably become lar-ge since a plurality of thr-ee-phase alternating current coils are provided to serve as a magnetic field generating portion. However, according to the present invention, it is not necessary to use a three-phase alternating current coil in any of the embodiments. Accor=dingly, the power consumption and the maintenance cost can be decreased.
Furthermore, it is possible to easily install an agitator- according to the present invention to a conventional furnace.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein.
Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concepts as defined by the appended claims and their equivalents.
In the embodiments discussed above, as a melt, a conductive melt of a metal, a nonferrous metal and other materials may be used, the conductive melt be a melted conductive material of Fe, Al, Cu, Zn, Pb, Ti, Mg, or- an alloy or cornposite of at least two of these materials.
Claims (35)
1. An agitator for agitating a melt, comprising:
a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of a permanent magnet housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent magnet penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet.
a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of a permanent magnet housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent magnet penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet.
2. The agitator according to claim 1, wherein the heat-resistive container includes a casing body and a cover, the blast opening is provided in the vicinity of a center of the cover, and the exhaust opening is provided in the vicinity of a periphery portion of the cover.
3. The agitator according to claim 1, wherein the rotating magnet assembly includes a plurality of permanent magnets arranged at regular intervals in a circumferential direction.
4. The agitator according to claim 3, wherein each of the permanent magnets has magnetic poles at an outer periphery side and an inner periphery side, and the magnetic poles of two circumferentially adjacent permanent magnets are different from each other both at the outer periphery side and the inner periphery side.
5. The agitator according to claim 3, wherein the permanent magnets are supported by a pair of supporting plates.
6. The agitator according to claims 1, wherein the rotating magnet assembly includes a rotation axis, which is rotatably supported by the heat-resistive container.
7. The agitator according to claim 6, wherein the rotation axis has an upper rotation axis portion provided at an upper portion of the rotating magnet assembly, and a lower rotation axis portion provided at a lower portion thereof.
8. The agitator according to claim 7, wherein the upper rotation axis portion and the lower rotation axis portion are separately formed, and spaced apart from each other by a predetermined distance.
9. The agitator according to claim 8, wherein the upper rotation axis is a hollow axis, which communicates with the outside via the blast opening.
10. The agitator according to claim 9, wherein a lower side of the upper rotation axis has an opening located between the pair of supporting plates.
11. The agitator according to claim 9, wherein the lower rotation axis is a hollow axis, which is supported in the heat-resistive container so that air having passed through the upper rotation axis passes through the lower rotation axis and returns to the heat-resistive container.
12. The agitator according to claim 7, wherein the upper rotation axis portion and the lower rotation axis portion are integrally formed.
13. The agitator according to claim 12, wherein the rotation axis is a hollow axis.
14. The agitator according to claim 13, wherein the rotation axis communicates with the outside via the blast opening.
15. The agitator according to claim 14, wherein the rotation
16 axis is supported in the heat-resistive container so that air having passed through the rotation axis returns to the heat-resistive container.
16. The agitator according to claims 1, further comprising a driving mechanism for rotating and driving the rotating magnet assembly.
16. The agitator according to claims 1, further comprising a driving mechanism for rotating and driving the rotating magnet assembly.
17. The agitator according to claims 1, further comprising an air blowing mechanism for blowing air into the heat-resistive container.
18. The agitator according to claims 1, wherein the heat-resistive container is formed of a nonmagnetic material.
19. The agitator according to claims 1, wherein the heat-resistive container is formed of a material selected from the group consisting of stainless steel, a ceramic material, and a synthetic resin.
20. A melting furnace with an agitator, comprising:
a melting furnace main body; and an agitator located within the melting furnace main body or outside the melting furnace main body, the agitator being any of those according to claims 1 to 19.
a melting furnace main body; and an agitator located within the melting furnace main body or outside the melting furnace main body, the agitator being any of those according to claims 1 to 19.
21. The melting furnace with an agitator according to claim 20, wherein the melting furnace main body includes a circulation path for bypassing the melt in the melting furnace main body and returns the melt into the melting furnace main body again, and the agitator is located in the vicinity of an outer surface of the circulation path.
22. The melting furnace with an agitator according to claim 21, wherein a horizontal section of the circulation path is substantially U-shaped, and the agitator is located inside the U-shaped portion outside the wall of the circulation path.
23. The melting furnace with an agitator according to claim 21, wherein a horizontal section of the circulation path is substantially U-shaped, and the agitator is located outside the U-shaped portion outside the wall of the circulation path.
24. The melting furnace with an agitator according to claim 21, wherein a horizontal section of the circulation path is substantially U-shaped, and agitators are located both inside and outside the U-shaped portion outside the walls of the circulation path.
25. The melting furnace with an agitator according to claim 24, wherein the agitators forming a pair are opposed to each other with the circulation path sandwiched therebetween.
26. A method of agitating a melt in a melting furnace main body, in which an agitator is provided inside or outside the melting furnace main body, the agitator including:
a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of permanent magnets housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent magnets penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet, and the rotating magnet assembly of the agitator is rotated to agitate the melt in the melting furnace main body.
a heat-resistive container having a blast opening through which cooling air is blown and an exhaust opening for exhausting air having been subjected to heat exchange; and a rotating magnet assembly composed of permanent magnets housed in the heat-resistive container in a rotatable manner, magnetic lines of force emitted from the permanent magnets penetrating through the heat-resistive container to exit outside, and then penetrating the heat-resistive container again to return to the permanent magnet, and the rotating magnet assembly of the agitator is rotated to agitate the melt in the melting furnace main body.
27. An agitator for agitating a melt comprising:
a casing including a casing body of a nonmagnetic material, and a top cover covering the casing body, the top cover having a first opening for blowing air, which connects the inside and the outside of the casing, and a second opening for discharging air; and a rotating magnet assembly housed in the casing and supported so as to be rotatable around a substantially vertical axis, the rotating magnet assembly having an upper rotation axis and a lower rotation axis, at least the upper rotation axis being a hollow body, the upper rotation axis connecting to the outside of the casing through the first opening so that it is possible to send air from the outside to the inside of the casing, the rotating magnet assembly being magnetized so that different magnetic poles are alternately arranged along the outer periphery thereof.
a casing including a casing body of a nonmagnetic material, and a top cover covering the casing body, the top cover having a first opening for blowing air, which connects the inside and the outside of the casing, and a second opening for discharging air; and a rotating magnet assembly housed in the casing and supported so as to be rotatable around a substantially vertical axis, the rotating magnet assembly having an upper rotation axis and a lower rotation axis, at least the upper rotation axis being a hollow body, the upper rotation axis connecting to the outside of the casing through the first opening so that it is possible to send air from the outside to the inside of the casing, the rotating magnet assembly being magnetized so that different magnetic poles are alternately arranged along the outer periphery thereof.
28. The agitator according to claim 27, wherein the rotating magnet assembly includes a plurality of permanent magnets arranged at regular intervals along a circle surrounding the upper rotation axis and the lower rotation axis.
29. The agitator according to claim 27, further comprising a driving source for rotating and driving the rotating magnet assembly.
30. The agitator according to claims 27, further comprising an air blower for blowing air into the casing from the upper rotation axis serving as a hollow body.
31. The agitator according to claims 27, wherein the driving source and the air blower are mounted on the top cover.
32. The agitator according to claims 27, wherein the lower rotation axis is a hollow body.
33. An agitator for agitating a melt comprising:
a heat-resistive container; and a rotating magnet assembly rotatably housed in the heat-resistive container, wherein:
a hollow rotation axis penetrating the rotating magnet assembly is fixed to the rotating magnet assembly, the rotation axis rotatably mounting the rotating magnet assembly to the heat-resistive container;
one end of the hollow rotation axis penetrates the heat-resistive container to exit outside so that cooling air can be introduced from outside, the other end has an opening in the heat-resistive container, and the heat-resistive container has an opening for discharging the introduced air to the outside; and the rotating magnet assembly is magnetized so that different magnetic poles are alternately arranged around the rotation axis along the outer periphery thereof.
a heat-resistive container; and a rotating magnet assembly rotatably housed in the heat-resistive container, wherein:
a hollow rotation axis penetrating the rotating magnet assembly is fixed to the rotating magnet assembly, the rotation axis rotatably mounting the rotating magnet assembly to the heat-resistive container;
one end of the hollow rotation axis penetrates the heat-resistive container to exit outside so that cooling air can be introduced from outside, the other end has an opening in the heat-resistive container, and the heat-resistive container has an opening for discharging the introduced air to the outside; and the rotating magnet assembly is magnetized so that different magnetic poles are alternately arranged around the rotation axis along the outer periphery thereof.
34. A melting furnace with an agitator in which one or more agitators according to claim 33 are provided within a melting furnace, or in the vicinity of the furnace wall outside the melting furnace.
35. The melting furnace with an agitator according to claim 34, wherein the melting furnace includes a circulation path for bypassing the melt contained therein and returning the melt to the inside again, and the one or more agitators are located in the vicinity of the outer wall of the circulation path.
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| CA2549629A CA2549629C (en) | 2006-06-06 | 2006-06-06 | Agitator, agitating method, and melting furnace with agitator |
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| CA2549629A CA2549629C (en) | 2006-06-06 | 2006-06-06 | Agitator, agitating method, and melting furnace with agitator |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3306245A4 (en) * | 2015-06-03 | 2018-06-20 | Kenzo Takahashi | Conductive metal melting furnace, conductive metal melting furnace system equipped with same, and conductive metal melting method |
| CN115896475A (en) * | 2022-11-07 | 2023-04-04 | 宁波锦越新材料有限公司 | Ultra-high purity aluminum fine grain preparation equipment |
-
2006
- 2006-06-06 CA CA2549629A patent/CA2549629C/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3306245A4 (en) * | 2015-06-03 | 2018-06-20 | Kenzo Takahashi | Conductive metal melting furnace, conductive metal melting furnace system equipped with same, and conductive metal melting method |
| US10619928B2 (en) | 2015-06-03 | 2020-04-14 | Kenzo Takahashi | Conductive metal melting furnace, conductive metal melting furnace system equipped with same, and conductive metal melting method |
| CN115896475A (en) * | 2022-11-07 | 2023-04-04 | 宁波锦越新材料有限公司 | Ultra-high purity aluminum fine grain preparation equipment |
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| CA2549629C (en) | 2013-08-27 |
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