CA2538001C - Non-foreshortening intraluminal prosthesis - Google Patents
Non-foreshortening intraluminal prosthesis Download PDFInfo
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- CA2538001C CA2538001C CA 2538001 CA2538001A CA2538001C CA 2538001 C CA2538001 C CA 2538001C CA 2538001 CA2538001 CA 2538001 CA 2538001 A CA2538001 A CA 2538001A CA 2538001 C CA2538001 C CA 2538001C
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Abstract
An intraluminal prosthesis (40) is provided with a plurality of annular elements. Each annular element includes a plurality of struts (42, 44) and apices (46) connected to form an annular configuration. Each annular element has a compressed state and an expanded state, and has a longitudinal dimension which is smaller in the expanded state than in the compressed state. A plurality of connecting members (48) connect the apices of adjacent annular elements. The connecting members have a plurality of alternating segments that function to compensate for the smaller longitudinal dimension of each annular element in the expanded state. The stent may be provided with varying flexibility along its length and/or circumference, and may include segments that have different diameters.
Description
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NON-FORESHORTENING INTRALUMINAL PROSTHESIS
BACKGROUND OF THE INVENTION
1. Field ~f the Invention The present invention relates to an intraluminal prosthesis~for implantation into a mammalian vessel, and in particular, to an intraluminal stent that is delivered in a compressed state to a specific location inside the lumen of a mammalian vessel and then deployed to an expanded state to support the vessel.
The intraluminal stent is provided with a structural configuration that maintains the prosthesis at substantially the same length in both the compressed and expanded~states. The intraluminal stmt may a7_so be provided with varying rigidity or flexibility a7.oncx its length.
NON-FORESHORTENING INTRALUMINAL PROSTHESIS
BACKGROUND OF THE INVENTION
1. Field ~f the Invention The present invention relates to an intraluminal prosthesis~for implantation into a mammalian vessel, and in particular, to an intraluminal stent that is delivered in a compressed state to a specific location inside the lumen of a mammalian vessel and then deployed to an expanded state to support the vessel.
The intraluminal stent is provided with a structural configuration that maintains the prosthesis at substantially the same length in both the compressed and expanded~states. The intraluminal stmt may a7_so be provided with varying rigidity or flexibility a7.oncx its length.
2. Description of the Prior Art Zntraluminal prosthesis, such as stems, are commonly used in the repair of aneurysms, as liners for vessels,.or to provide mechanical support to prevent the collapse of stenosed or occluded vessels.
These stems are typically delivered in a compressed state to a specific location inside the lumen of a vessel or other tubular structures, and then deployed at that location of the lumen to an expanded state.
The stent has a diameter in its expanded state which is several times larger than the diameter of the stmt in its compressed state. These stems are also frequently deployed in the treatment of atherosclerotic stenosis in blood vessels, especially after percutaneous transluminal coronary angioplasty (PTCA) procedures, to improve the results of the procedure and to reduce the likelihood of restenosis.
WO 98/34668 PC'T/US98/Ox175 The positioning of a stent at the desired location in the lumen of a body vessel is a critical factor that affects the performance of the stent and the success of th.e medical procedure. Since the region iu a lumen at which the stent is to be deployed is usually very difficult for a physician to access, it is essential that the stent's deployed diameter and length be known before the physician can accurately position a stent with the correct size at the precise location. For example, since the diameter and the length of the diseased or damaged segment or region of the body vessel r_an vary for different body vessels, disease states, and deployment purposes, it is important that: a stent having the precise diameter ancj length be delivered to this region for deployment.
Careful sizing of this region of the lumen of the body vessel may pose a difficult challenge for many physicians who know the exact dimensions of the body vessel at this region, but are not certain about the stent~s deployed diameter and length. This is due to a foreshortening effect which is experienced by many stems when they are expanded from their compressed state to their expanded state.
This foreshortening effect is illustrated in FIGS.
1A, 1B, 2A and 2B, which illustrate portions 20 of a stmt having a mesh-like pattern made up of V-shaped struts or legs 22 and 24 connected at their apices 26.
Two pairs of these V-shaped struts 22, 24 are illustrated in this portion 20 of the stent. Each of these struts 22 and 24 has a length h. FIG. 1B
illustrates the portion 2U of the stmt in a fully compressed state, in which the length h has a longitudinal or hor:izontal. component 12 (see FIG. 2B), WO 98134668 PCTlUS9$l02175 and FIG. 1A illustrates the same portion 20 of the stmt in a fully expanded state, in which the length t has a longitudinal or horizontal component 11 (see FIG. 2A). As illustrated by the imaginary lines 28 and 30 in FIGS, 1A and 1H, and in FIGS. 2A and 2B, 11 is shorter than 12 because the angle which the strut 22 assumes with respect to the horizontal axis is greater when in the expanded state, so the length of the expanded portion 20 is shorter than the length of the compressed portion 20 by a length of 2d. This foreshortening is caused by the shortening of the longitudinal component 1 of the struts 22 and 24 as the scent is expanded from the compressed state to the expanded state.
This foreshortening effect is troublesome because it:
is not easy to determine the exact dimension of this foreshortened length 2d. The physician must make this calculation based on the material of the stent, the body vessel being treated, and the expected diameter 2~ of the stmt when properly deployed in the lumen of the body vessel. For example, the foreshortened length 2d will vary when the same stent is deployed im vessels having different diameters at the region of deployment.
In addition, there are certain body vessels that experience a change in vessel lumen diameter, anatc>my or disease state along their lengths. Stents to be deployed at such vessels will need to be capable of addressing or adapting to these changes.
An example of such a body vessel are the carotid arteries. Blood is delivered from the heart to the head via the cammon carotid arteries. These arteries are approximately 8-~10 mm in lumen diameter as they WO 98/34668 PCf/US9Z3/02175 make their way along the neck up to a position just below and behind the ear. At this point, the common carotid artery branches into a 6-8 mm lumen diameter internal carotid artery, which feeds blood to the brain, and a 6-8 mm lumen diameter external carotid artery, which supplies blood to the face and scalp.-Atherosclerotic lesions of the carotid artery tend to occur around this bifurcation of the common carotid artery into the internal and external carotid arteries, so stents often need to be deployed at this bifurcation.
Another example are the iliac arteries, which have a lumen diameter of. about 8-10 mm at the common iliac artery but which decrease to a lumen diameter of about-6-7 mm at the extei:nal iliac artery. The common iliac arteries experience more localized stenosis or occlusive lesion which are quite often calcific and usually require a shorter stent with greater radial strength or rigidity. More diffused atherosclerotic disease of the iliac system will commonly involve both the common and external iliac arteries, and necessitate a longer stent having increased flexibility that is suitable for deployment in the tortuous angulation experienced by the iliac system.
The femoropopliteal system similarly experiences localized and diffused stenotic lesions. In addition, the flexibility of a stem is important where deployed at locations of vessels that are affected by movements of joints, such as the hip joint or the knee joint.
The renal arteries provide yet another useful example. The initial 1 cm or so at the orifice of a renal artery is often quite firmly narrowed due to atheroma and calcification, and is relatively WO 98734668 PC'C7US98/02175 straight, while the remainder of the length of the renal artery is relatively curved. As a result, a stmt intended for implantation at the renal arteries should be relatively rigid for its first 1.5 cm or so, 5 and then become more flexible and compliant.
Thus, there remains a need for an intraluminal prosthesis that maintains a consistent length in both its fully compressed and fully expanded states, and in all states between its fully compressed and fully 1o expanded stages. 'There also remains a need for a stent which can ar_comodate body vessels having varying lumen diameters, different anatomies, and different disease states.
SUMMARY OF THE DISCLOSDR~
In order to accomplish the objects af~ the ~b~~ent invention, there is provided a stem having a plurality of annular elements. Each annular dement has a compressed state and an expanded state, and has a longitudinal dimension which is smaller in the expanded state than in the compressed state. A
plurality of connecting members conneca adjacent annular elements, with the connectinc i~~embers operating to compensate fox the smaller longitudinal dimension of each annular element in the expanded state.
In one embodiment of the present invention, each annular element includes a plurality of struts and apices connected to form an anr~ular configuration.
The connecting members are conn~acte~, to the apices of the adjacent annular elements 'l'tue plurality of struts of the annular eleme~.'s include left and right struts, with each pair of left and right struts WO 98/34668 PCT/U59~IQ21'JS
These stems are typically delivered in a compressed state to a specific location inside the lumen of a vessel or other tubular structures, and then deployed at that location of the lumen to an expanded state.
The stent has a diameter in its expanded state which is several times larger than the diameter of the stmt in its compressed state. These stems are also frequently deployed in the treatment of atherosclerotic stenosis in blood vessels, especially after percutaneous transluminal coronary angioplasty (PTCA) procedures, to improve the results of the procedure and to reduce the likelihood of restenosis.
WO 98/34668 PC'T/US98/Ox175 The positioning of a stent at the desired location in the lumen of a body vessel is a critical factor that affects the performance of the stent and the success of th.e medical procedure. Since the region iu a lumen at which the stent is to be deployed is usually very difficult for a physician to access, it is essential that the stent's deployed diameter and length be known before the physician can accurately position a stent with the correct size at the precise location. For example, since the diameter and the length of the diseased or damaged segment or region of the body vessel r_an vary for different body vessels, disease states, and deployment purposes, it is important that: a stent having the precise diameter ancj length be delivered to this region for deployment.
Careful sizing of this region of the lumen of the body vessel may pose a difficult challenge for many physicians who know the exact dimensions of the body vessel at this region, but are not certain about the stent~s deployed diameter and length. This is due to a foreshortening effect which is experienced by many stems when they are expanded from their compressed state to their expanded state.
This foreshortening effect is illustrated in FIGS.
1A, 1B, 2A and 2B, which illustrate portions 20 of a stmt having a mesh-like pattern made up of V-shaped struts or legs 22 and 24 connected at their apices 26.
Two pairs of these V-shaped struts 22, 24 are illustrated in this portion 20 of the stent. Each of these struts 22 and 24 has a length h. FIG. 1B
illustrates the portion 2U of the stmt in a fully compressed state, in which the length h has a longitudinal or hor:izontal. component 12 (see FIG. 2B), WO 98134668 PCTlUS9$l02175 and FIG. 1A illustrates the same portion 20 of the stmt in a fully expanded state, in which the length t has a longitudinal or horizontal component 11 (see FIG. 2A). As illustrated by the imaginary lines 28 and 30 in FIGS, 1A and 1H, and in FIGS. 2A and 2B, 11 is shorter than 12 because the angle which the strut 22 assumes with respect to the horizontal axis is greater when in the expanded state, so the length of the expanded portion 20 is shorter than the length of the compressed portion 20 by a length of 2d. This foreshortening is caused by the shortening of the longitudinal component 1 of the struts 22 and 24 as the scent is expanded from the compressed state to the expanded state.
This foreshortening effect is troublesome because it:
is not easy to determine the exact dimension of this foreshortened length 2d. The physician must make this calculation based on the material of the stent, the body vessel being treated, and the expected diameter 2~ of the stmt when properly deployed in the lumen of the body vessel. For example, the foreshortened length 2d will vary when the same stent is deployed im vessels having different diameters at the region of deployment.
In addition, there are certain body vessels that experience a change in vessel lumen diameter, anatc>my or disease state along their lengths. Stents to be deployed at such vessels will need to be capable of addressing or adapting to these changes.
An example of such a body vessel are the carotid arteries. Blood is delivered from the heart to the head via the cammon carotid arteries. These arteries are approximately 8-~10 mm in lumen diameter as they WO 98/34668 PCf/US9Z3/02175 make their way along the neck up to a position just below and behind the ear. At this point, the common carotid artery branches into a 6-8 mm lumen diameter internal carotid artery, which feeds blood to the brain, and a 6-8 mm lumen diameter external carotid artery, which supplies blood to the face and scalp.-Atherosclerotic lesions of the carotid artery tend to occur around this bifurcation of the common carotid artery into the internal and external carotid arteries, so stents often need to be deployed at this bifurcation.
Another example are the iliac arteries, which have a lumen diameter of. about 8-10 mm at the common iliac artery but which decrease to a lumen diameter of about-6-7 mm at the extei:nal iliac artery. The common iliac arteries experience more localized stenosis or occlusive lesion which are quite often calcific and usually require a shorter stent with greater radial strength or rigidity. More diffused atherosclerotic disease of the iliac system will commonly involve both the common and external iliac arteries, and necessitate a longer stent having increased flexibility that is suitable for deployment in the tortuous angulation experienced by the iliac system.
The femoropopliteal system similarly experiences localized and diffused stenotic lesions. In addition, the flexibility of a stem is important where deployed at locations of vessels that are affected by movements of joints, such as the hip joint or the knee joint.
The renal arteries provide yet another useful example. The initial 1 cm or so at the orifice of a renal artery is often quite firmly narrowed due to atheroma and calcification, and is relatively WO 98734668 PC'C7US98/02175 straight, while the remainder of the length of the renal artery is relatively curved. As a result, a stmt intended for implantation at the renal arteries should be relatively rigid for its first 1.5 cm or so, 5 and then become more flexible and compliant.
Thus, there remains a need for an intraluminal prosthesis that maintains a consistent length in both its fully compressed and fully expanded states, and in all states between its fully compressed and fully 1o expanded stages. 'There also remains a need for a stent which can ar_comodate body vessels having varying lumen diameters, different anatomies, and different disease states.
SUMMARY OF THE DISCLOSDR~
In order to accomplish the objects af~ the ~b~~ent invention, there is provided a stem having a plurality of annular elements. Each annular dement has a compressed state and an expanded state, and has a longitudinal dimension which is smaller in the expanded state than in the compressed state. A
plurality of connecting members conneca adjacent annular elements, with the connectinc i~~embers operating to compensate fox the smaller longitudinal dimension of each annular element in the expanded state.
In one embodiment of the present invention, each annular element includes a plurality of struts and apices connected to form an anr~ular configuration.
The connecting members are conn~acte~, to the apices of the adjacent annular elements 'l'tue plurality of struts of the annular eleme~.'s include left and right struts, with each pair of left and right struts WO 98/34668 PCT/U59~IQ21'JS
connected to each other at an apex. Each strut has a longitudinal. dimension which is smaller when the annular element is in the expanded state than in the compressed state.
5 In one embodiment of the present invention, at least:
one of the annular elements may have a closed configuration such that the plurality of alternating struts and apices are connected to each other to forum a closed annular element. In addition, it is also 10 possible for at least one of the annular elements to assume an open configuration such that the plurality of alternating struts and apices are not connected at at least one location.
In a preferred. embodiment of the present invention, 15 the connecting members have a plurality of alternati_mg segments.
In one embodiment, the connecting members have a plurality of alternating curved segments defining alternating top and bottom curved apices. In another 20 embodiment, the connecting members have a plurality of alternating r_urved and straight segments. In a further embodiment, the connecting members have a plurality of alternating and angled straight segmenta.
The connecting members have a larger longitudinal 25 dimension when each annular element is in the expanded state than in the compressed state to compensate for the smaller longitudinal dimension of the annular element in the expanded state.
The stmt according to the present invention further 30 includes a plurality of apertures defined by adjacent annular elements and connecting members. In one embodiment, it is possible for the apertures of W O 98134b68 PCT/i)S9t3/OZ ~ 75 different segments of the stent to have different sizes.
The stent according to the present invention further.-provides a plurality of segments, at least two of which have a different degree of flexibility. In one embodiment, the varying flexibility is accomplishf:d by forming a plurality of gaps. These gaps may be formed by omitting one or more of the connecting members, or portions of connecting members, between adjacent to annular elements, or by omitting one or more of the struts, or by omitting connecting members and struts.
In another embodiment; the varying flexibility is accomplished by providing the apertures of different stmt segments with. different sizes.
The stmt according to the present invention may further provide segments that assume different diameters when the stent is in its expanded state.
The differing diameters may be accomplished by providing the stmt in a tapered or a stepped configuration.
In a preferred embodiment according to the present invention, the stent is made from a shape memory alloy, such as Nitinol, although other materials sur_h as stainless steel, tantalum, titanium, elgiloy, gold, platinum, or any other metal or alloy, or polymers or composites, having sufficient biocompatibility, rigidity, flexibility, radial strength, radiopacity and antithrombogenicity can be used for the stent material.
Thus, the stent according to the present invention maintains a consistent length in both its fully compressed and fully expanded states, and in all states between its frilly compressed and fully expanded i3 states. As a result., the stmt according to the present invention facilitates accurate sizing and deployment, thereby simplifying, and possibly reducing the time needed for, the medical procedure. In addition, the stmt according to the present invention provides varying flexibility and rigidity along i.ts length and/or circumference, aS well as varying diameters along different segments of the stmt, thereby facilitating thc:
treatment of body vessels having varying lumen diarneter~,, Li7 different anatomies and different disease states.
In a broad aspect, t:hen, the present invention relates to a stmt comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state, wherein each annular element has a longitudinal dimensions which is~smaller in the radial.ly expanded state than in the compressed state; and connecting members connecting adjacent annular elements;
wherein the annual elements and connecting members are made of Nitinol, with each connecting member preset wi_tl~
:i) an elasticity which causes the connecting member to elongate longitudinally when the annular elements are i.n their expanded state tc c:ompensate for the smaller longitudinal dimension of the annular elements in the expanded state.
'S In another broad aspect, then, the present inventi on relates to a stmt having a first segment and a second segment, with each segment having a diameter and comprising: a plr.rrality of annular elements, each annulal:~
element having a compressed state and an expanded state;
30 at least one connecting member connecting adjacent annular elements; a plurality of apertures defined by adjacent.
annular elements and connecting members, each aperture leaving a size and a geometric configuration; with the first and secorud segments braving substantially t.lue same 35 diameter in the compressed state; and wherein the 8a apertures of the first ar-rd secorvd segments have different sizes but substantially the same geometric configuration when the first and second segments are in the expanded state.
In yet another broad aspect, then, the present invention relates to a st.ent having a plurality of segments and comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state; a plurality of connecting members 1t) connecting adjacent annular elements; and a plurality of gaps formed by omitting at least one of the connecting members between adjacent annular elements so as to provide two of the pluz~ality of segments of the stmt with different degrees of flexibility.
L'_~ In a further broad. aspect, then, the present invention relates to a stmt having a plurality of.
segments and comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state; a plurality of connecting members ~'0 connecting adja~~ent annular elements; and wherein each annular element comprises a plurality of alternating struts and apices connected to each other to form a substantially annular configuration, and wherein the connecting members are connected to the apices of the 'S adjacent annular elements; and wherein a plurality of ga~~s are formed by omitting at. least one of the struts so as to provide two of the plura7_ity of segments of the steut wi tlr different degrees of flexibility.
In a still further broad aspect, then, the present 30 invention relates to a st=mt comprising: a plurality annular elements, each annular element having a compresses state and an expanded state, and each annular element including a plurality of alternating struts and apices connected to each c~t:her to form a substantially annular 35 configuration; and at least one connecting member 8b connected adjacent annular elements; wherein at least one of.tlne annular elements is closed such that the plurali.l~,~
of alternating struts and apices are connected to each other to form a closed annular element, and wherein at least one of the annular elements are open such that tine plurality of alternating struts and apices are not connected at at least one location.
BRIEF DESCRIPTION OF THE DRAWINGS
LU FIG. 1A is a side el_evational view of a portion of _~
prior art stem in its er:panded state;
FIG. 1B is a side el.evational view of the portion of FIG. IA in its compressed state;
FIG. 2A illustrates the longitudinal component of a strut of the stmt of FIGS. 1A and 1B when the st:ent i.s io its expanded state;
FIG. 2B illustrates the longitudinal component of a strut of the stmt of FIGS. 1A and 1B when the stmt is .iur its compressed state;
'U FIG. 3 is a perspective view of a stmt according to the present invention;
FIG. 4A is a side elevational view of a portion of the stem of FIG. 3 in its expanded state;
FIG. 4B is a side elevational vieca of the portion of -'S FIG. 9A in its compressed state;
FIG. 5A illustrates the longitudinal component of a strut and its connecting member of the stmt of FIGS. 4A
and 4B when the stmt is in its expanded state;
wo 9a~3aG6s . PCT/US98I02175 FIG. 5B illustrates the longitudinal component of a strut and its connecting member of the stem of FIGS.
4A and 4B when the stem is in its compressed state;
FIG. 6A is a side elevational view of the stent of 5 FIG. 3 in its expanded state;
FIG. 6B is a side elevational view of the stmt of FIG. 6A in its compressed state;
FIGS. 7 and 8 illustrate alternative embodiments of the connecting member according to the present invention;
FIG. 9 is a side elevational view of a portion of the stem of FIG. 3 illustrating a modification thereto;
FIG. 1~ is a side elevational view of a portion of the stent of FIG. 3 illustrating another modification thereto; and FIGS. 11A-11C illustrate modifications to the stmt of FIG . 3 .
2 0 DETAILED DESC'R.IPTION OF THE PREFERRED EMBODIMEN'.rS
The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of 25 illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims.
The intraluminal prosthesis according to the present invention is a stent, although the principles of the 30 present invention are also applicable to other prosthesis such as liners and filters. The stem is delivered to a desired location in the lumen of a bode vessel in a compressed state, and is then deployed by expanding it to its- expanded state. The stmt maintains substantially the same length in both its fully compressed and fully expanded states, and in a1.1 states between these two states. The stent may be 5 provided with varying flexibility or rigidity along different segments thereof to allow the stem to be deployed in bady vessels having different anatomies and different disease states. The stem may also be provided in a configuration in which the same stent 10 has varying diameters along different portions of the stem to facilitate implantation in body vessels that have varying diameters.
The stmt according to the present invention can be a self-expanding stent, or a stmt that is radially expandable by inflating a balloon or expanded by an expansion member, or a stent that is expanded by the use of radio frequency which provides heat to cause the stmt to change its size. The stent may also be coated with coverings of PTFE, dacron, or other biocompatible materials to form a combined stmt-graft prosthesis. The vessels in which the'stent of the present invention can be deployed include but are not limited to natural body vessels such as ducts, arteries, trachea, veins, ureters and the esophagus, and artificial vessels such as grafts.
1. A Preferred Embodiment A stent 40 according to the present invention is illustrated in FIGS. 3-6 in its expanded state.
Referring to FIG. 3, the stent 40 has a tubular configuration and is made up of a plurality. of pairs of substantially V-shaped struts connected at their apices, and by connecting a plurality of connecting members to the apices of each pair of V-shaped struts.
WO 98/3466$ PCT/US98l02175 FIGS. 4A and 4B illustrate a portion of the stent 40 in greater detail. The stent 40 has a plurality of pairs of alternating left struts 42 and right struts 9;4. Each pair of :Left and right struts 42, 44 is connected at an apex 46 to form a substantially V-shape for the pair. The left strut 42 is defined as being to the left of each apex 46, and the right strut 44 is defined as being to the right of each apex 46.
The left struts 42 and right struts 44 are alternating since the left strut 42 of one pair of V-shaped struts is also the left strut of the adjacent pair of V-shaped struts, and the right strut 44 of one pair of V-shaped struts is also the right strut of the adjacent pair of V-shaped struts. In this manner, the alternating left and right struts 42 and 44 extend in an annular manner around the tubular stent 40 to form an annular element. Each apex 46 is connected to another apex 46 by a connecting member 48. Therefore, the stmt 40 resembles a tubular lattice formed by pairs of V-shaped struts 42, 44 connected to themselves and having their apices 46 connected by the connecting members 48. As shown in FIG. 3, both ends of the stent 40 are defined by a plurality of alternating left and right struts 42, 44, with the extremity of-.both ends defined by the apices 46 of these alternating left and right struts 42, 44.
The connecting members 48 have a configuration that includes a plurality ar pattern of alternating segments. A non-limiting first preferred embodiment of the connecting member 48 is illustrated in FIGS. 4A
and 4B. Each connecting member 48 extends longitudinally along a longitudinal extension 52 from an apex 46, then slopes upwardly along a curved segment 54 to a top curved apex 56, at which point t.lie connecting member 48 slopes downwardly along a cuxwved segment 58 to a bottom curved apex 60. The connecting member 48 then slopes upwardly along a curved segment 62 to another top curved apex 64. From the top curved apex 64, the connecting member 48 slopes downwardly_ along a curved segment 66 to a longitudinal extension 68 of the opposing apex 46. Thus, the connecting member 48 has a plurality of alternating curved segments that are defined by the alternating top and bottom apices 56, 60 and 64.
The connecting members 48 are provided to perform two functions. First, the connecting members 48 connect pairs of apices 46. Second, the connecting members 48 function to compensate for the foreshortening experienced by the longitudinal component of each strut 42 and 44, thereby maintaining the stmt 40 at substantially the same length at all times. This is accomplished by providing the connecting member 48 with a natural bias and a spring}~
nature, which together with its alternating segments, combine to shorten its length when compressed. When allowed to expand, the connecting member 48 is biased to return to its natural or original position, which lengthens the connecting member 48 to compensate for the foreshortening experienced by the longitudinal component of each strut 42 and 44.
This effect is illustrated in FIGS. 4A, 4B, 5A and 5B. When the stent 40 is in its compressed state, the connecting member 48 has a length of L2, which is less than the length L1 when the connecting member 49 is in its expanded state. When the connecting member 48 is in the Compressed state, its alternating curves have' a WO 9834668 Pcrms98!ozms higher amplitude and a smaller wavelength than when i.t is in the expanded state (compare FIGS. 4A and 4B).
Thus, the diff.-erence between L2 and L1 compensates f«r the difference between 11 and 12 of the struts 42, 44 at both ends of the connecting member 48. The lines ?0 and 72 in FIGS. 4A and 4H also show that the relevant., portion of the stent 40 does not experience any foreshortening, and the lines 74 and 76 in FIGS.
6A and 6B show that the entire stent 40 maintains a consistent length through all its, states.
Although the connecting members 48 have been described in FIGS. 4A, 4B, 5A and 5B as assuming a particular configuration, it will be appreciated by those skilled in the art that the connecting members 48 can assume other configurations without departing from the spirit and scope of the present invention.
For example, the connecting members 48 can be provided in any curved, partially curved, or other configuration as long as they function to compensate 2o for the foreshortening experienced by the longitudinal component of each strut 42 and 44.
FIG. 7 illustrates a non-limiting second preferred embodiment of the connecting member, in which the connecting member 48a has alternating curved segments 80 and straight segments 82. When the connecting member 48a is compressed, its curved segments 80 also have a higher amplitude and a smaller wavelength than when it is in its expanded state. FIG. 8 illustrates a non-limiting second preferred embodiment, in which the connecting member 48b has alternating straight segments 84 and 86 that are angled with respect to each other.
5 In one embodiment of the present invention, at least:
one of the annular elements may have a closed configuration such that the plurality of alternating struts and apices are connected to each other to forum a closed annular element. In addition, it is also 10 possible for at least one of the annular elements to assume an open configuration such that the plurality of alternating struts and apices are not connected at at least one location.
In a preferred. embodiment of the present invention, 15 the connecting members have a plurality of alternati_mg segments.
In one embodiment, the connecting members have a plurality of alternating curved segments defining alternating top and bottom curved apices. In another 20 embodiment, the connecting members have a plurality of alternating r_urved and straight segments. In a further embodiment, the connecting members have a plurality of alternating and angled straight segmenta.
The connecting members have a larger longitudinal 25 dimension when each annular element is in the expanded state than in the compressed state to compensate for the smaller longitudinal dimension of the annular element in the expanded state.
The stmt according to the present invention further 30 includes a plurality of apertures defined by adjacent annular elements and connecting members. In one embodiment, it is possible for the apertures of W O 98134b68 PCT/i)S9t3/OZ ~ 75 different segments of the stent to have different sizes.
The stent according to the present invention further.-provides a plurality of segments, at least two of which have a different degree of flexibility. In one embodiment, the varying flexibility is accomplishf:d by forming a plurality of gaps. These gaps may be formed by omitting one or more of the connecting members, or portions of connecting members, between adjacent to annular elements, or by omitting one or more of the struts, or by omitting connecting members and struts.
In another embodiment; the varying flexibility is accomplished by providing the apertures of different stmt segments with. different sizes.
The stmt according to the present invention may further provide segments that assume different diameters when the stent is in its expanded state.
The differing diameters may be accomplished by providing the stmt in a tapered or a stepped configuration.
In a preferred embodiment according to the present invention, the stent is made from a shape memory alloy, such as Nitinol, although other materials sur_h as stainless steel, tantalum, titanium, elgiloy, gold, platinum, or any other metal or alloy, or polymers or composites, having sufficient biocompatibility, rigidity, flexibility, radial strength, radiopacity and antithrombogenicity can be used for the stent material.
Thus, the stent according to the present invention maintains a consistent length in both its fully compressed and fully expanded states, and in all states between its frilly compressed and fully expanded i3 states. As a result., the stmt according to the present invention facilitates accurate sizing and deployment, thereby simplifying, and possibly reducing the time needed for, the medical procedure. In addition, the stmt according to the present invention provides varying flexibility and rigidity along i.ts length and/or circumference, aS well as varying diameters along different segments of the stmt, thereby facilitating thc:
treatment of body vessels having varying lumen diarneter~,, Li7 different anatomies and different disease states.
In a broad aspect, t:hen, the present invention relates to a stmt comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state, wherein each annular element has a longitudinal dimensions which is~smaller in the radial.ly expanded state than in the compressed state; and connecting members connecting adjacent annular elements;
wherein the annual elements and connecting members are made of Nitinol, with each connecting member preset wi_tl~
:i) an elasticity which causes the connecting member to elongate longitudinally when the annular elements are i.n their expanded state tc c:ompensate for the smaller longitudinal dimension of the annular elements in the expanded state.
'S In another broad aspect, then, the present inventi on relates to a stmt having a first segment and a second segment, with each segment having a diameter and comprising: a plr.rrality of annular elements, each annulal:~
element having a compressed state and an expanded state;
30 at least one connecting member connecting adjacent annular elements; a plurality of apertures defined by adjacent.
annular elements and connecting members, each aperture leaving a size and a geometric configuration; with the first and secorud segments braving substantially t.lue same 35 diameter in the compressed state; and wherein the 8a apertures of the first ar-rd secorvd segments have different sizes but substantially the same geometric configuration when the first and second segments are in the expanded state.
In yet another broad aspect, then, the present invention relates to a st.ent having a plurality of segments and comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state; a plurality of connecting members 1t) connecting adjacent annular elements; and a plurality of gaps formed by omitting at least one of the connecting members between adjacent annular elements so as to provide two of the pluz~ality of segments of the stmt with different degrees of flexibility.
L'_~ In a further broad. aspect, then, the present invention relates to a stmt having a plurality of.
segments and comprising: a plurality of annular elements, each annular element having a compressed state and an expanded state; a plurality of connecting members ~'0 connecting adja~~ent annular elements; and wherein each annular element comprises a plurality of alternating struts and apices connected to each other to form a substantially annular configuration, and wherein the connecting members are connected to the apices of the 'S adjacent annular elements; and wherein a plurality of ga~~s are formed by omitting at. least one of the struts so as to provide two of the plura7_ity of segments of the steut wi tlr different degrees of flexibility.
In a still further broad aspect, then, the present 30 invention relates to a st=mt comprising: a plurality annular elements, each annular element having a compresses state and an expanded state, and each annular element including a plurality of alternating struts and apices connected to each c~t:her to form a substantially annular 35 configuration; and at least one connecting member 8b connected adjacent annular elements; wherein at least one of.tlne annular elements is closed such that the plurali.l~,~
of alternating struts and apices are connected to each other to form a closed annular element, and wherein at least one of the annular elements are open such that tine plurality of alternating struts and apices are not connected at at least one location.
BRIEF DESCRIPTION OF THE DRAWINGS
LU FIG. 1A is a side el_evational view of a portion of _~
prior art stem in its er:panded state;
FIG. 1B is a side el.evational view of the portion of FIG. IA in its compressed state;
FIG. 2A illustrates the longitudinal component of a strut of the stmt of FIGS. 1A and 1B when the st:ent i.s io its expanded state;
FIG. 2B illustrates the longitudinal component of a strut of the stmt of FIGS. 1A and 1B when the stmt is .iur its compressed state;
'U FIG. 3 is a perspective view of a stmt according to the present invention;
FIG. 4A is a side elevational view of a portion of the stem of FIG. 3 in its expanded state;
FIG. 4B is a side elevational vieca of the portion of -'S FIG. 9A in its compressed state;
FIG. 5A illustrates the longitudinal component of a strut and its connecting member of the stmt of FIGS. 4A
and 4B when the stmt is in its expanded state;
wo 9a~3aG6s . PCT/US98I02175 FIG. 5B illustrates the longitudinal component of a strut and its connecting member of the stem of FIGS.
4A and 4B when the stem is in its compressed state;
FIG. 6A is a side elevational view of the stent of 5 FIG. 3 in its expanded state;
FIG. 6B is a side elevational view of the stmt of FIG. 6A in its compressed state;
FIGS. 7 and 8 illustrate alternative embodiments of the connecting member according to the present invention;
FIG. 9 is a side elevational view of a portion of the stem of FIG. 3 illustrating a modification thereto;
FIG. 1~ is a side elevational view of a portion of the stent of FIG. 3 illustrating another modification thereto; and FIGS. 11A-11C illustrate modifications to the stmt of FIG . 3 .
2 0 DETAILED DESC'R.IPTION OF THE PREFERRED EMBODIMEN'.rS
The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of 25 illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims.
The intraluminal prosthesis according to the present invention is a stent, although the principles of the 30 present invention are also applicable to other prosthesis such as liners and filters. The stem is delivered to a desired location in the lumen of a bode vessel in a compressed state, and is then deployed by expanding it to its- expanded state. The stmt maintains substantially the same length in both its fully compressed and fully expanded states, and in a1.1 states between these two states. The stent may be 5 provided with varying flexibility or rigidity along different segments thereof to allow the stem to be deployed in bady vessels having different anatomies and different disease states. The stem may also be provided in a configuration in which the same stent 10 has varying diameters along different portions of the stem to facilitate implantation in body vessels that have varying diameters.
The stmt according to the present invention can be a self-expanding stent, or a stmt that is radially expandable by inflating a balloon or expanded by an expansion member, or a stent that is expanded by the use of radio frequency which provides heat to cause the stmt to change its size. The stent may also be coated with coverings of PTFE, dacron, or other biocompatible materials to form a combined stmt-graft prosthesis. The vessels in which the'stent of the present invention can be deployed include but are not limited to natural body vessels such as ducts, arteries, trachea, veins, ureters and the esophagus, and artificial vessels such as grafts.
1. A Preferred Embodiment A stent 40 according to the present invention is illustrated in FIGS. 3-6 in its expanded state.
Referring to FIG. 3, the stent 40 has a tubular configuration and is made up of a plurality. of pairs of substantially V-shaped struts connected at their apices, and by connecting a plurality of connecting members to the apices of each pair of V-shaped struts.
WO 98/3466$ PCT/US98l02175 FIGS. 4A and 4B illustrate a portion of the stent 40 in greater detail. The stent 40 has a plurality of pairs of alternating left struts 42 and right struts 9;4. Each pair of :Left and right struts 42, 44 is connected at an apex 46 to form a substantially V-shape for the pair. The left strut 42 is defined as being to the left of each apex 46, and the right strut 44 is defined as being to the right of each apex 46.
The left struts 42 and right struts 44 are alternating since the left strut 42 of one pair of V-shaped struts is also the left strut of the adjacent pair of V-shaped struts, and the right strut 44 of one pair of V-shaped struts is also the right strut of the adjacent pair of V-shaped struts. In this manner, the alternating left and right struts 42 and 44 extend in an annular manner around the tubular stent 40 to form an annular element. Each apex 46 is connected to another apex 46 by a connecting member 48. Therefore, the stmt 40 resembles a tubular lattice formed by pairs of V-shaped struts 42, 44 connected to themselves and having their apices 46 connected by the connecting members 48. As shown in FIG. 3, both ends of the stent 40 are defined by a plurality of alternating left and right struts 42, 44, with the extremity of-.both ends defined by the apices 46 of these alternating left and right struts 42, 44.
The connecting members 48 have a configuration that includes a plurality ar pattern of alternating segments. A non-limiting first preferred embodiment of the connecting member 48 is illustrated in FIGS. 4A
and 4B. Each connecting member 48 extends longitudinally along a longitudinal extension 52 from an apex 46, then slopes upwardly along a curved segment 54 to a top curved apex 56, at which point t.lie connecting member 48 slopes downwardly along a cuxwved segment 58 to a bottom curved apex 60. The connecting member 48 then slopes upwardly along a curved segment 62 to another top curved apex 64. From the top curved apex 64, the connecting member 48 slopes downwardly_ along a curved segment 66 to a longitudinal extension 68 of the opposing apex 46. Thus, the connecting member 48 has a plurality of alternating curved segments that are defined by the alternating top and bottom apices 56, 60 and 64.
The connecting members 48 are provided to perform two functions. First, the connecting members 48 connect pairs of apices 46. Second, the connecting members 48 function to compensate for the foreshortening experienced by the longitudinal component of each strut 42 and 44, thereby maintaining the stmt 40 at substantially the same length at all times. This is accomplished by providing the connecting member 48 with a natural bias and a spring}~
nature, which together with its alternating segments, combine to shorten its length when compressed. When allowed to expand, the connecting member 48 is biased to return to its natural or original position, which lengthens the connecting member 48 to compensate for the foreshortening experienced by the longitudinal component of each strut 42 and 44.
This effect is illustrated in FIGS. 4A, 4B, 5A and 5B. When the stent 40 is in its compressed state, the connecting member 48 has a length of L2, which is less than the length L1 when the connecting member 49 is in its expanded state. When the connecting member 48 is in the Compressed state, its alternating curves have' a WO 9834668 Pcrms98!ozms higher amplitude and a smaller wavelength than when i.t is in the expanded state (compare FIGS. 4A and 4B).
Thus, the diff.-erence between L2 and L1 compensates f«r the difference between 11 and 12 of the struts 42, 44 at both ends of the connecting member 48. The lines ?0 and 72 in FIGS. 4A and 4H also show that the relevant., portion of the stent 40 does not experience any foreshortening, and the lines 74 and 76 in FIGS.
6A and 6B show that the entire stent 40 maintains a consistent length through all its, states.
Although the connecting members 48 have been described in FIGS. 4A, 4B, 5A and 5B as assuming a particular configuration, it will be appreciated by those skilled in the art that the connecting members 48 can assume other configurations without departing from the spirit and scope of the present invention.
For example, the connecting members 48 can be provided in any curved, partially curved, or other configuration as long as they function to compensate 2o for the foreshortening experienced by the longitudinal component of each strut 42 and 44.
FIG. 7 illustrates a non-limiting second preferred embodiment of the connecting member, in which the connecting member 48a has alternating curved segments 80 and straight segments 82. When the connecting member 48a is compressed, its curved segments 80 also have a higher amplitude and a smaller wavelength than when it is in its expanded state. FIG. 8 illustrates a non-limiting second preferred embodiment, in which the connecting member 48b has alternating straight segments 84 and 86 that are angled with respect to each other.
8 PC'I'IIIS98'az 17:5 When the stmt 40 is in its fully expanded state, it preferably has an outer diameter that is slightly larger than the inner diameter of the region of the body vessel at which it is to be deployed. This 5 allows the stmt 40 to be securely anchored at the desired location and prevents the stent 40 from migrating away from the deployed location.
The stmt 40 can be provided with varying flexibility or rigidity at different portions or 10 segments along its length to facilitate deployment in body vessels t=hat= require such varying flexibility or rigidity. The varying flexibility or rigidity can be accomplished by omitting connecting members 48 and struts 42, 44, or by not connecting one or more strut=~
15 32, 44 and/or connecting members 48, thereby creating "gaps" at one or more locations along the stmt 40.
These locations c:an be anywhere along the length and/or the circumference of the stem 40. In addition, varying degrees of flexibility in the scent 20 40 can be accomplished by varying the patterns of these gaps. A non--limiting example would be to provide a substantially spiral pattern of omitted struts 42, 44 and/or connecting members 48, such as illustrated in FIG. 9. The omitted struts 42, 44 and 25 connecting members 48 are illustrated in FIG. 9 in phantom (i.e., the dotted lines) by the numerals 47 (for the struts 42, 44) and 49 (for the connecting members). For example, the omitted struts 47 assume a relatively spiral pattern along the length of the 30 stent 40 from the top left corner of FIG. 9 to the bottom right cornet- of FIG. 9, and can extend around the circumference of the stmt 40. Similarly, the omitted connecting members 49 assume a relatively WO 98/3d668 PCT/US98/~D217:5 spiral pattern along the length of the stent 40 from the bottom left corner of FIG. 9 to the top right corner of FIG. 9, and can extend around the circumference of the stent 40.
5 Other non-limiting alternatives include providing such gaps 49 at one or both ends of the stmt 40 only, or at a central portion of the stent 40. Further non-limiting alternatives would be to increase the number of these gaps 47, 49 from one or both ends of the 10 stent 40 towards the center of the stent 40, or to increase the number of these gaps 47, 49 from the center of the stmt 40 towards one or both ends of tine stent 40. It is also possible to omit only a portion of certain connecting members 48 and not the entire 15 ones o~ these connecting members 48. A portion of the stmt 40 having a larger number of gaps 47, 49 would have greater f:Lexibility or reduced rigidity.
As a result of the omitted struts 47, it is possible that some of the annular elements that are made up of the alternating struts 42, 44 may be closed or constitute completely connected annular elements, - while some of these annular elements will be open annular elements.
The varying flexibility or rigidity can also be accomplished by providing a structural configuration where the size of the open areas or apertures 78 (for example, see FIGS. 4A and 10) defined between the struts 42, 44 and the connecting members 48 is varied at different portions or segments of the stent 40, along the length and/or circumference of the stmt 40.
In a non-limiting embodiment, all the apertures 78 in one segment of the stent 40 have substantially the same first size, and all the apertures 78 in anothE>_r segment of the stent 40 have substantially the same second size, the first and second sizes being different. Additional segments, each having apertures 78 with substantially the same size as the other apertures 78 in that segment but having a different size as the apertures 78 in other segments, can also be provided.
Varying the size of apertures 78 can be accomplished by varying the lengths of the struts 42, 44 and the connecting members 48. For example, a smaller aperture 78 can be provided by shortening the lengths of the struts 42, 44 and the connecting members 48 that define the particular open area 78. Portions of the stent 40 with smaller apertures 78 are more rigid and less flexible than portions of the stent 40 wittn larger apertures 78. This allows the stem 40 to be deployed in body vessels that require a stent to be more rigid at one end, and to be increasingly flexible from the rigid end. Examples of such body vessels include the renal and iliac arteries discussed above.
Varying the sizes of the apertures 78 also serves other important purposes. For example, providing smaller apertures 78 at the opposing ends of the stem:
40 provides increased or closer coverage of the vessel wall, thereby improving support of the diseased vessel wall and preventing fragments of the plaque from being dislodged as embolic debris. The dislodgement of debris can be dangerous in certain vessels, such as the carotid arteries, where dislodged debris can be carried to the brain, possibly resulting in a stroke.
As another example, providing larger apertures 78 at central portions of the stent 40 provides wider open areas that may be important in preventing the WO 98134668 PCTlUS98/02175 obstruction of side branches of other body vessels.
These wider open areas also allow the passage of guidewires, catheters, stents, grafts, and other deployment devices through the body of the stent 40 into these side branches. .
The stent 40 can also be provided in a manner in which it assumes a constant diameter in its compressed state, but in which different portions of the stent: 40 can assume different diameters when in their fully l0 expanded states. Providing an expandable stmt 40 with the capability of assuming different diameters at different portions is important where the stmt 40 is used' in certain body vessels or branches of body vessels where the lumen diameters may vary. Examples of such body vessels and branches include the carotid and iliac arteries discussed above, and the esophagus.
The var~~ing stmt diameter can be provided in a number of ways. A first non-limiting alternative is to provide a gradually tapered configuration of the stmt 40a, as shown in FIG. 11A. A tapered configuration is best-suited for use in body vessels which experience a gradual narrowing. A second non-limiting alternative is to provide an abrupt transition, such as a stepped configuration, between two stent segments each having a relatively consistent, but different, diameter. The step can be for a step-up 40c, as shown in FIG. 11C, or for a step-down 40b, as shown in FIG. 11B. In addition, a stent 40 can be provided with several changes in diameter along its length to match specific anatomical requirements.
The tapering or transitioning of the stent configuration c,an be accomplished by pre-shaping, and WO 98/346b8 PC'T/I1S981(i2175 can be enhanced by variations in (1) the thickness of the stmt tnaterial, (2) the size of apertures 78, and (3) the gaps 47, 49.
In addition to the above, it will be appreciated by those skilled in the art that varying flexibility and rigidity can also be accomplished by varying the width or thickness of the stmt material at certain locations along the length and/or circumference of tha stmt 40.
A number of materials can be used for both the stenr_ 40 and its struts 42, 44 and connecting members 48, depending on its method of deployment. If used as a self-expanding scent, the stent 40 (including its struts 42, 44 and connecting members 48) is preferably made of a shape memory superelastic metal alloy such as Nitinol, which has the unusual property of "mechanical" memory and trainability. This alloy can be formed into a .first predetermined shape above a transition temperature range. The alloy may be plastically deformed into a second shape below the transition temperature range, but the alloy will completely recover to its original (first predetermined) shape when raised back above the transition temperature range. The Nitinol preferably has a composition of about 50% nickel and about 50%
titanium. The properties of shape memory alloys such as Nitinol and their use in stents have been well-documented in t:he literature, and reference can be made to the article by T.W. Duerig, A.R. Pelton and D.
Stockel entitled "The Use of Superelasticity in Medicine", a copy of which is attached hereto and specifically incorporated into this specification b~~
WO 98134668 PCTlUS98/0:tx75 specific reference thereto as though fully set forth herein.
Alternatively, the stent 40 (including its struts 42, 44 and connecting members 48) can be made of stainless steel, tantalum, titanium, elgiloy, gold, platinum, or any other metal or alloy, or polymers or composites, having sufficient biocompatibility, rigidity, flexibility, radial strength, radiopacity and antithrombogenici.ty.
Although the connecting members 48 have been desczibed above as having the same material as the struts 42, 44, it is possible to provide the connecting members 48 with a different material without departing from the spirit and scope of the present invention. Such a material should be springy in nature and should allow the connecting members 48 to be compressed and expanded in the longitudinal direction to compensate for .the foreshortening experienced by the struts 42 and 44. Non-limiting examples of such materials can include any of the materials described above for the stent 40.
2. Methods of Manufacture The stmt 40 can be made from one of a number of methods, depending on the material of the stem 4o and the desired nature of deployment.
In a non-limiting first preferred method, the stmt 4o is fabricated from a solid Nitinol tube with dimensions that are identical to the stmt 40 when it is in the fully compressed state. The pattern of the stmt 40 (i.e., its struts 42, 44 and connecting members 48? is programmed into a computer-guided laser cutter or lathe which cuts out the segments between the struts 42, 44 and the connecting members 48 in a WO 98134668 PCTlUS98io21~5 manner which closely controls the outside diameter arW
wall thickness of the stmt 40.
After the cutting step, the stent 40 is progressively expanded until it reaches its fully 5 expanded state. The expansion can be performed by are internal expansion fixture, although other expansion apparatus and methods can be used without departing from the spirit and scope of the present invention.
The overall length of the stem 40 must be 10 consistently maintained throughout the expansion of the stmt 40 from its fully compressed to its fully expanded states.
Once the st:ent 40 has been expanded to its fully expanded state, it is heat-treated to "set" the shape 15 memory of the Nitinol material to the fully expanded dimensions. The scent 40 is then cleaned and electro-polished.
The next step is to compress the scent 40 again into a dimension which allows for delivery into a vessel, 20 either through percutaneous delivery or through minimally invasive surgical procedures. Specifically, the stem 40 must be compressed into a smaller state so that it can be delivered by a delivery device to the desired location of the vessel. Any conventional 25 delivery device could be used, such as but not limited to a tube, catheter, or sheath. This compression is ' accomplished by cooling the stem 40 to a low temperature, for example, Zero degrees Celsius, and while maintaining this temperature, compressing the 30 scent 40 to allow the stent 40 to be inserted inside the delivery device. Once inserted inside the delivery device, the stent 40 is held by the deliver?' device in the compressed state at room temperature.
In a non-limiting second preferred method, a balloon-expandable stent 40 can be fabricated by connecting a plurality of wires that have been bent or formed into the desired shapes for the struts 42, 44 5 and connecting members 48. The connection can be accomplished by welding, tying, bonding, or any other conventional method. Alternatively, wire electro-discharge machining can be used. The wires are capable of experiencing plastic deformation when the 1.0 stent 40 is compressed, and when the stmt 40 is expanded. Upon plastic deformation of the stent 40 to either the compressed or the expanded state, the stmt 40 remains in this state until another force is applied to plastically deform the stent 40 again.
15 While certain methods of manufacture have been described above, it will be appreciated by those skilled in the art that other methods of manufacture can be utilized without departing from the spirit and scope of the present invention.
20 3. Dealovment Methods The stent 40 can be deployed by a number of deliverer systems and delivery methods. These delivery systems and methods will vary depending on whether the stmt 40 is expanded by self-expansion, radial expansion 25 forces, or radio frequency.
While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made withou~,~
departing from the spirit thereof. The accompanying 30 claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
The stmt 40 can be provided with varying flexibility or rigidity at different portions or 10 segments along its length to facilitate deployment in body vessels t=hat= require such varying flexibility or rigidity. The varying flexibility or rigidity can be accomplished by omitting connecting members 48 and struts 42, 44, or by not connecting one or more strut=~
15 32, 44 and/or connecting members 48, thereby creating "gaps" at one or more locations along the stmt 40.
These locations c:an be anywhere along the length and/or the circumference of the stem 40. In addition, varying degrees of flexibility in the scent 20 40 can be accomplished by varying the patterns of these gaps. A non--limiting example would be to provide a substantially spiral pattern of omitted struts 42, 44 and/or connecting members 48, such as illustrated in FIG. 9. The omitted struts 42, 44 and 25 connecting members 48 are illustrated in FIG. 9 in phantom (i.e., the dotted lines) by the numerals 47 (for the struts 42, 44) and 49 (for the connecting members). For example, the omitted struts 47 assume a relatively spiral pattern along the length of the 30 stent 40 from the top left corner of FIG. 9 to the bottom right cornet- of FIG. 9, and can extend around the circumference of the stmt 40. Similarly, the omitted connecting members 49 assume a relatively WO 98/3d668 PCT/US98/~D217:5 spiral pattern along the length of the stent 40 from the bottom left corner of FIG. 9 to the top right corner of FIG. 9, and can extend around the circumference of the stent 40.
5 Other non-limiting alternatives include providing such gaps 49 at one or both ends of the stmt 40 only, or at a central portion of the stent 40. Further non-limiting alternatives would be to increase the number of these gaps 47, 49 from one or both ends of the 10 stent 40 towards the center of the stent 40, or to increase the number of these gaps 47, 49 from the center of the stmt 40 towards one or both ends of tine stent 40. It is also possible to omit only a portion of certain connecting members 48 and not the entire 15 ones o~ these connecting members 48. A portion of the stmt 40 having a larger number of gaps 47, 49 would have greater f:Lexibility or reduced rigidity.
As a result of the omitted struts 47, it is possible that some of the annular elements that are made up of the alternating struts 42, 44 may be closed or constitute completely connected annular elements, - while some of these annular elements will be open annular elements.
The varying flexibility or rigidity can also be accomplished by providing a structural configuration where the size of the open areas or apertures 78 (for example, see FIGS. 4A and 10) defined between the struts 42, 44 and the connecting members 48 is varied at different portions or segments of the stent 40, along the length and/or circumference of the stmt 40.
In a non-limiting embodiment, all the apertures 78 in one segment of the stent 40 have substantially the same first size, and all the apertures 78 in anothE>_r segment of the stent 40 have substantially the same second size, the first and second sizes being different. Additional segments, each having apertures 78 with substantially the same size as the other apertures 78 in that segment but having a different size as the apertures 78 in other segments, can also be provided.
Varying the size of apertures 78 can be accomplished by varying the lengths of the struts 42, 44 and the connecting members 48. For example, a smaller aperture 78 can be provided by shortening the lengths of the struts 42, 44 and the connecting members 48 that define the particular open area 78. Portions of the stent 40 with smaller apertures 78 are more rigid and less flexible than portions of the stent 40 wittn larger apertures 78. This allows the stem 40 to be deployed in body vessels that require a stent to be more rigid at one end, and to be increasingly flexible from the rigid end. Examples of such body vessels include the renal and iliac arteries discussed above.
Varying the sizes of the apertures 78 also serves other important purposes. For example, providing smaller apertures 78 at the opposing ends of the stem:
40 provides increased or closer coverage of the vessel wall, thereby improving support of the diseased vessel wall and preventing fragments of the plaque from being dislodged as embolic debris. The dislodgement of debris can be dangerous in certain vessels, such as the carotid arteries, where dislodged debris can be carried to the brain, possibly resulting in a stroke.
As another example, providing larger apertures 78 at central portions of the stent 40 provides wider open areas that may be important in preventing the WO 98134668 PCTlUS98/02175 obstruction of side branches of other body vessels.
These wider open areas also allow the passage of guidewires, catheters, stents, grafts, and other deployment devices through the body of the stent 40 into these side branches. .
The stent 40 can also be provided in a manner in which it assumes a constant diameter in its compressed state, but in which different portions of the stent: 40 can assume different diameters when in their fully l0 expanded states. Providing an expandable stmt 40 with the capability of assuming different diameters at different portions is important where the stmt 40 is used' in certain body vessels or branches of body vessels where the lumen diameters may vary. Examples of such body vessels and branches include the carotid and iliac arteries discussed above, and the esophagus.
The var~~ing stmt diameter can be provided in a number of ways. A first non-limiting alternative is to provide a gradually tapered configuration of the stmt 40a, as shown in FIG. 11A. A tapered configuration is best-suited for use in body vessels which experience a gradual narrowing. A second non-limiting alternative is to provide an abrupt transition, such as a stepped configuration, between two stent segments each having a relatively consistent, but different, diameter. The step can be for a step-up 40c, as shown in FIG. 11C, or for a step-down 40b, as shown in FIG. 11B. In addition, a stent 40 can be provided with several changes in diameter along its length to match specific anatomical requirements.
The tapering or transitioning of the stent configuration c,an be accomplished by pre-shaping, and WO 98/346b8 PC'T/I1S981(i2175 can be enhanced by variations in (1) the thickness of the stmt tnaterial, (2) the size of apertures 78, and (3) the gaps 47, 49.
In addition to the above, it will be appreciated by those skilled in the art that varying flexibility and rigidity can also be accomplished by varying the width or thickness of the stmt material at certain locations along the length and/or circumference of tha stmt 40.
A number of materials can be used for both the stenr_ 40 and its struts 42, 44 and connecting members 48, depending on its method of deployment. If used as a self-expanding scent, the stent 40 (including its struts 42, 44 and connecting members 48) is preferably made of a shape memory superelastic metal alloy such as Nitinol, which has the unusual property of "mechanical" memory and trainability. This alloy can be formed into a .first predetermined shape above a transition temperature range. The alloy may be plastically deformed into a second shape below the transition temperature range, but the alloy will completely recover to its original (first predetermined) shape when raised back above the transition temperature range. The Nitinol preferably has a composition of about 50% nickel and about 50%
titanium. The properties of shape memory alloys such as Nitinol and their use in stents have been well-documented in t:he literature, and reference can be made to the article by T.W. Duerig, A.R. Pelton and D.
Stockel entitled "The Use of Superelasticity in Medicine", a copy of which is attached hereto and specifically incorporated into this specification b~~
WO 98134668 PCTlUS98/0:tx75 specific reference thereto as though fully set forth herein.
Alternatively, the stent 40 (including its struts 42, 44 and connecting members 48) can be made of stainless steel, tantalum, titanium, elgiloy, gold, platinum, or any other metal or alloy, or polymers or composites, having sufficient biocompatibility, rigidity, flexibility, radial strength, radiopacity and antithrombogenici.ty.
Although the connecting members 48 have been desczibed above as having the same material as the struts 42, 44, it is possible to provide the connecting members 48 with a different material without departing from the spirit and scope of the present invention. Such a material should be springy in nature and should allow the connecting members 48 to be compressed and expanded in the longitudinal direction to compensate for .the foreshortening experienced by the struts 42 and 44. Non-limiting examples of such materials can include any of the materials described above for the stent 40.
2. Methods of Manufacture The stmt 40 can be made from one of a number of methods, depending on the material of the stem 4o and the desired nature of deployment.
In a non-limiting first preferred method, the stmt 4o is fabricated from a solid Nitinol tube with dimensions that are identical to the stmt 40 when it is in the fully compressed state. The pattern of the stmt 40 (i.e., its struts 42, 44 and connecting members 48? is programmed into a computer-guided laser cutter or lathe which cuts out the segments between the struts 42, 44 and the connecting members 48 in a WO 98134668 PCTlUS98io21~5 manner which closely controls the outside diameter arW
wall thickness of the stmt 40.
After the cutting step, the stent 40 is progressively expanded until it reaches its fully 5 expanded state. The expansion can be performed by are internal expansion fixture, although other expansion apparatus and methods can be used without departing from the spirit and scope of the present invention.
The overall length of the stem 40 must be 10 consistently maintained throughout the expansion of the stmt 40 from its fully compressed to its fully expanded states.
Once the st:ent 40 has been expanded to its fully expanded state, it is heat-treated to "set" the shape 15 memory of the Nitinol material to the fully expanded dimensions. The scent 40 is then cleaned and electro-polished.
The next step is to compress the scent 40 again into a dimension which allows for delivery into a vessel, 20 either through percutaneous delivery or through minimally invasive surgical procedures. Specifically, the stem 40 must be compressed into a smaller state so that it can be delivered by a delivery device to the desired location of the vessel. Any conventional 25 delivery device could be used, such as but not limited to a tube, catheter, or sheath. This compression is ' accomplished by cooling the stem 40 to a low temperature, for example, Zero degrees Celsius, and while maintaining this temperature, compressing the 30 scent 40 to allow the stent 40 to be inserted inside the delivery device. Once inserted inside the delivery device, the stent 40 is held by the deliver?' device in the compressed state at room temperature.
In a non-limiting second preferred method, a balloon-expandable stent 40 can be fabricated by connecting a plurality of wires that have been bent or formed into the desired shapes for the struts 42, 44 5 and connecting members 48. The connection can be accomplished by welding, tying, bonding, or any other conventional method. Alternatively, wire electro-discharge machining can be used. The wires are capable of experiencing plastic deformation when the 1.0 stent 40 is compressed, and when the stmt 40 is expanded. Upon plastic deformation of the stent 40 to either the compressed or the expanded state, the stmt 40 remains in this state until another force is applied to plastically deform the stent 40 again.
15 While certain methods of manufacture have been described above, it will be appreciated by those skilled in the art that other methods of manufacture can be utilized without departing from the spirit and scope of the present invention.
20 3. Dealovment Methods The stent 40 can be deployed by a number of deliverer systems and delivery methods. These delivery systems and methods will vary depending on whether the stmt 40 is expanded by self-expansion, radial expansion 25 forces, or radio frequency.
While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made withou~,~
departing from the spirit thereof. The accompanying 30 claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
Claims (25)
1. A stent having a longitudinal length, a compressed state and an expanded state, the stent comprising:
a plurality of annular elements;
the stent having a first segment and a s second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein the length of the stent remains the same in both the compressed and expanded states.
a plurality of annular elements;
the stent having a first segment and a s second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein the length of the stent remains the same in both the compressed and expanded states.
2. The stent of claim 1, wherein each annular element comprises a plurality of alternating struts and apices connected to each other to form a substantially annular configuration.
3. The stent of claim 2, further including connecting members connected to the apices of the adjacent annular members.
4. The stent of claim 2, wherein each strut has a longitudinal dimensional which is smaller when the annular elements are in the expanded state than in the compressed state.
5. The stent of claim 2, wherein each strut has a longitudinal dimensional which is larger when the annular elements are in the compressed state than in the expanded state.
6. The stent of claim 1, wherein the first and second segments have different degrees of flexibility.
7. The stent of claim 1, wherein the length of the stent is consistently maintained throughout the expansion of the stent from the compressed state to the expanded state.
8. A stent having a longitudinal length, a compressed state and an expanded state, the stent comprising:
a plurality of annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state;
wherein the length of the stent remains the same in both the compressed and expanded states; and wherein the stent is expanded to its expanded state and then preset at this expanded state in a manner such that the diameters of the first and second segments are different.
a plurality of annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state;
wherein the length of the stent remains the same in both the compressed and expanded states; and wherein the stent is expanded to its expanded state and then preset at this expanded state in a manner such that the diameters of the first and second segments are different.
9. A stent having a compressed state and an expanded state, the stent comprising:
a plurality of annular elements that define a plurality of apertures;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein all the apertures in the stent have a uniform size when in the compressed state.
a plurality of annular elements that define a plurality of apertures;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein all the apertures in the stent have a uniform size when in the compressed state.
10. The stent of claim 9, wherein each annular element comprise a plurality of alternating struts and apices connected to each other to form a substantially annular configuration.
11. The stent of claim 10, wherein each strut has a longitudinal dimensional which is smaller when the annular elements are in the expanded state than in the compressed state.
12. The stent of claim 9, wherein the stent has a longitudinal length which remains the same in both the compressed and expanded states.
13. A stent having a compressed state and an expanded state, the stent comprising:
a plurality of annular elements;
a plurality of curved longitudinal elements that have a greater amplitude and shorter wavelength when the stent is in the compressed state than when the stent is in the expanded state;
the stent having a first segment and a second segment; and wherein the first and second segments have different diameters when the stent is in the expanded state.
a plurality of annular elements;
a plurality of curved longitudinal elements that have a greater amplitude and shorter wavelength when the stent is in the compressed state than when the stent is in the expanded state;
the stent having a first segment and a second segment; and wherein the first and second segments have different diameters when the stent is in the expanded state.
14. The stent of claim 13, wherein each annular element comprises a plurality of alternating struts and apices connected to each other to form a substantially annular configuration.
15. The stent of claim 14, wherein each strut has a longitudinal dimensional which is smaller when the annular elements are in the expanded state than in the compressed state.
16. The stent of claim 14, wherein each strut has a longitudinal dimensional which is larger when the annular elements are in the compressed state than in the expanded state.
17. The stent of claim 13, wherein the stent has a longitudinal length that remains the same in both the compressed and expanded states.
18. The stent of claim 13, further including a plurality of apertures defined by adjacent annular elements, wherein each of the plurality of apertures has a geometric shape, with the geometric shape of all the apertures being the same when the stent is in the expanded state.
19. A stent having a longitudinal length, a compressed state and an expanded state, the stent comprising:
a plurality of annular elements, each annular element having a plurality of straight struts and a plurality of apices;
a plurality of longitudinal connecting members connected to the apices of adjacent annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state;
wherein all the straight struts in the stent have the same length through the stent; and wherein all the connecting members in the stent have the same length through the stent:
a plurality of annular elements, each annular element having a plurality of straight struts and a plurality of apices;
a plurality of longitudinal connecting members connected to the apices of adjacent annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state;
wherein all the straight struts in the stent have the same length through the stent; and wherein all the connecting members in the stent have the same length through the stent:
20. The stent of claim 19, wherein the length of the stent remains the same in both the compressed and expanded states.
21. A stent having a compressed state and an expanded state, the stent comprising:
a plurality of annular elements;
connecting members connected to adjacent annular elements, the connecting members being preset with an elasticity which causes each connecting member to elongate longitudinally when the stent is in the expanded state to compensate for the smaller longitudinal dimension of the annular elements in the expanded state;
the stent having a first segment and a second segment; and wherein the first and second segments have different diameters when the stent is in the expanded state.
a plurality of annular elements;
connecting members connected to adjacent annular elements, the connecting members being preset with an elasticity which causes each connecting member to elongate longitudinally when the stent is in the expanded state to compensate for the smaller longitudinal dimension of the annular elements in the expanded state;
the stent having a first segment and a second segment; and wherein the first and second segments have different diameters when the stent is in the expanded state.
22. The stent of claim 21, wherein the stent has a longitudinal length that remains the same in both the compressed and expanded states.
23. A stent having a longitudinal length, a compressed state and an expanded state, the stent comprising:
a plurality of annular elements, with a plurality of apertures defined by adjacent annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein each of the plurality of apertures has a geometric shape, with the geometric shape of all the apertures being the same when the stent is in the compressed state.
a plurality of annular elements, with a plurality of apertures defined by adjacent annular elements;
the stent having a first segment and a second segment;
wherein the first and second segments have different diameters when the stent is in the expanded state; and wherein each of the plurality of apertures has a geometric shape, with the geometric shape of all the apertures being the same when the stent is in the compressed state.
24. The stent of claim 23, wherein all the apertures in the stent have a uniform size when in the compressed state.
25. The stent of claim 23, wherein the stent has a longitudinal length that remains the same in both the compressed and expanded states.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/797,814 | 1997-02-07 | ||
| US08/797,814 US5827321A (en) | 1997-02-07 | 1997-02-07 | Non-Foreshortening intraluminal prosthesis |
| CA002280131A CA2280131C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002280131A Division CA2280131C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2538001A1 CA2538001A1 (en) | 1998-08-13 |
| CA2538001C true CA2538001C (en) | 2008-09-30 |
Family
ID=36177527
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2538001 Expired - Fee Related CA2538001C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
| CA 2537988 Expired - Fee Related CA2537988C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
| CA 2537983 Abandoned CA2537983A1 (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
| CA 2537990 Expired - Fee Related CA2537990C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
Family Applications After (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2537988 Expired - Fee Related CA2537988C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
| CA 2537983 Abandoned CA2537983A1 (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
| CA 2537990 Expired - Fee Related CA2537990C (en) | 1997-02-07 | 1998-02-04 | Non-foreshortening intraluminal prosthesis |
Country Status (1)
| Country | Link |
|---|---|
| CA (4) | CA2538001C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060079956A1 (en) * | 2004-09-15 | 2006-04-13 | Conor Medsystems, Inc. | Bifurcation stent with crushable end and method for delivery of a stent to a bifurcation |
-
1998
- 1998-02-04 CA CA 2538001 patent/CA2538001C/en not_active Expired - Fee Related
- 1998-02-04 CA CA 2537988 patent/CA2537988C/en not_active Expired - Fee Related
- 1998-02-04 CA CA 2537983 patent/CA2537983A1/en not_active Abandoned
- 1998-02-04 CA CA 2537990 patent/CA2537990C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CA2537988A1 (en) | 1998-08-13 |
| CA2537983A1 (en) | 1998-08-13 |
| CA2537990A1 (en) | 1998-08-13 |
| CA2538001A1 (en) | 1998-08-13 |
| CA2537990C (en) | 2008-10-14 |
| CA2537988C (en) | 2008-10-14 |
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| Date | Code | Title | Description |
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| EEER | Examination request | ||
| MKLA | Lapsed |
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