CA2527802A1 - Synthesis of anhydrous imides lithium salts containing fluorosulfonyl or fluorophosphoryl substituent - Google Patents

Synthesis of anhydrous imides lithium salts containing fluorosulfonyl or fluorophosphoryl substituent Download PDF

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Publication number
CA2527802A1
CA2527802A1 CA 2527802 CA2527802A CA2527802A1 CA 2527802 A1 CA2527802 A1 CA 2527802A1 CA 2527802 CA2527802 CA 2527802 CA 2527802 A CA2527802 A CA 2527802A CA 2527802 A1 CA2527802 A1 CA 2527802A1
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process according
reaction
electroattractor
radical
anhydrous
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French (fr)
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Christophe Michot
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Priority to CA 2527802 priority Critical patent/CA2527802A1/en
Priority to PCT/FR2006/002712 priority patent/WO2007068822A2/en
Priority to US12/097,148 priority patent/US7919629B2/en
Publication of CA2527802A1 publication Critical patent/CA2527802A1/en
Priority to US13/079,476 priority patent/US20110178306A1/en
Priority to US13/478,728 priority patent/US20120232285A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/04Halides

Abstract

The invention relates to a process for the industrial synthesis of acid imides salts and their anhydrous lithium imides salts, containing fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor radical, such as (FSO2)2NLi or (F2PO)2NLi.

Description

1. Field of the invention:

The invention relates to a process for the industrial synthesis of anhydrous lithium imides salts, containing fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor radical, such as (FSOz);NLi or (F2PO)2NLi.
2. Description of the prior art:

Salts of low basicity anions are widely used in various industrial fields such as polymerization process, catalysis or batteries. In this last huge market application, lithium salt are one of the key component for electrolytes preparation.
Numerous lithium salts have been or are used in lithium batteries such as CF3SO3Li, LiBF4, LiPF6 or LiN (SO2CF3) 2. In addition to provide stable and conductive electrolytes when mixed with suitable organic solvents, lithium salts for batteries applications need to be obtain in an anhydrous state (typically with water content inferior to 1000 ppm and preferably inferior to 100 ppm).

LiPF6 is the main salt used in commercial lithium-ion ("Li-Ion") technology but it presents some drawbacks, especially a limited thermal stability which lowered the security of the battery and a poor stability to hydrolysis. On the other hand, salt such as LiN(SO2CF3)2 are stable up to 300 C and are not sensitive to hydrolysis but, due to cathodic corrosion of aluminum current collector, this salt is only used as an additive in Li-Ion technology.
A valuable compromise has been found by replacing CF3- radicals by fluorine atoms in LiN (S02CF3) 2= Indeed, LiN (SO2F) 2 imide is in particular more conductive and more stable on storage than LiPF6. Thus LiN(S02F)2 ("LiFSI") is a valuable substitute of at least LiPF6.

A few preparation process of LiFSI or its acid form are described. For example, concerning preparation of the acid, bis(fluorosulfonyl)imide (FSO2)2NH ("HFSI") is prepared by action of fluorosulfonic acid FSO3H with urea H2NC(O)NH2. Pure acid is then obtained by NaCl treatment of bulk media in dichloromethane followed by a distillation [Appel &
Eisenhauer, Chem. Ber. 95, 246-8, 1962]. However, toxicity and corrosive character of fluorosulfonic acid are major drawbacks of this synthesis. Moreover, yield of the reaction can fluctuate strongly for several experiments. An other process implied reaction of (C1SO,) zNH ("HC1SI") with AsF3. (FS02) 2NH is further isolated after treatment of bulk media by NaCl in dichloromethane [Ruff & Lustig, Inorg. Synth. 1968, 11, 138-43]. This process is of poor interest due to the high price of AsF3 and its toxicity.

From this acid, the preparation of its lithium salt is also difficult. Contrary to LiPF6, it is possible to prepare lithium salt of HFSI ("LiFSI") in water solution from the acid and a lithium source such as lithium carbonate. However, on drying, it is impossible to abstract the last molecules of water without decomposing major part of the lithium salt, this is specific to the lithium cation due to the high reticular energy of LiF. W095/26056 described a process to produce LiFSI
by reacting (FSO2)2NH and LiF in an aprotic solvent, such as acetonitrile. This process present several drawbacks, first the stability of the solvent to strong acid and it is also rather difficult to dry the obtained slurry to obtain pure LiFSI as there is a strong interaction between the lithium salt and acetonitrile solvent.

W002/053494 describe a process to prepare monovalent salt of HFSI by a "Halex" process in aprotic solvents. Such process is mainly designed to obtain the potassium salt of HFSI ("KFSI").
LiFSI salt preparation is also described but lead to the formation of a LiFSI salt containing large amount of impurity such as FSO3Li.

In the case of phosphoryl derivatives, the reaction of LiN ( SiMe3) 2 with POF3 lead to the formation of LiN ( POF2) Z after elimination of volatile Me3SiF [Fluck & Beuerle, Z. Anorg. Allg. Chem. 412(1), 65-70, 1975]. However, this process used costly silyl derivatives and toxic gaseous POF3.
So, it is clear this laboratory process is far from an industrial one's, moreover the final product contains undesirable Me3SiF complex with the salt which is difficult to remove. Moreover, this synthesis is of a limited scope.
Unfortunatly, it appears there is no satisfactory industrial process to produce anhydrous lithium imides salts, containing fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor radical such as (FSO2)2NLi or (F2PO)zNLi, and more generally to produce their acid precursors.
3. Description of the invention:

To overcome those difficulties of salt preparation such as LiFSI, research has been done on various synthetic pathways, such as for example lithiation of the acid by alkyllithium in anhydrous alcane solvent. In fine, as a result of extensive investigations, a process based on anhydrous HF chemistry has been designed as the most suitable industrial synthetic procedure for anhydrous lithium imides salts, containing fluorosulfonyl (FSO?-) or fluorophosphoryl (F2PO-) electroattractor radical and characterized in that the fluorine atoms are covalently bond to the sulfur or phosphorus atoms, such as (FSO2) zNLi or (F2PO) 2NLi. As a result of research activities on lithium salt preparation, anhydrous HF chemistry has also proved effective to produce their acids counterparts.
So, the basic description of the process illustrated in the case of LiFSI is illustrated below:

FSO NH + LiF anhydrous HF
( 2)2 (FSO2)2NLi + HF

Indeed, the process to obtain an anhydrous lithium salt consist of an acid-base reaction between an acid imide, containing fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor radical, and a base LiM used as lithium cation source, preferably choose such as the HM species, formed during lithiation of the imide, is volatile as with LiCl or LiF which produce HCl and HF.

For example when operated at 180 C in an autoclave, this reaction lead to the formation of LiFSI of good purity.

The R&D activities on fluorinated imide lithium salt preparation as also allows to design an efficient process to obtain their acid counterparts from their chlorine derivatives in anhydrous HF, i.e from imides containing chlorosulfonyl (C1S02-) or chlorophosphoryl (Cl2PO-) electroattractor radical and characterized in that the chlorine atoms are covalently bond to the sulfur or phosphorus atoms, such as (C1SO2)2NH or (C12PO)2NH. This process is illustrated below in the case of bis(fluorosulfonyl)imide (HFSI):

(CISO2)2NH anhydrous HF (FSO2)2NH + HCI

Indeed, the fluorinated acid is obtained by a chlorine/fluorine exchange operated in anhydrous HF. It may be necessary to distillate the bulk media after reaction to obtain the pure acid.

The effectiveness of such reaction is non-obvious, it has been showed that when operated in an autoclave, the reaction proceed efficiently at temperature reaching or above 60 C. The anhydrous HF was then evaporated and the resulting product distillated to obtain pure HFSI.

It is also possible by a combination of both processes to obtain directly lithium salt such as LiFSI from the chlorine counterpart:

anhydrous HF --Jf (CISO 2)2NH + LiF (FSO2)2NLi + HCI

An other possibilities is to obtain directly lithium salt such as LiFSI from the lithiated chlorine counterpart:

anhydrous HF --Of (CISO2)2NL (FSO2)2NLi + HCI

The availability of acid imide containing (FSO2-) or (F~PO-) electroattractor radical from their chlorine equivalent (C1S02-) or (C12PO-) radical is particularly useful as it allows to extend the scope of available precursor to produce lithium imide salt containing (FSO2-) or (F2PO-) radical.

It has also been put in evidence that HFSI could be obtained from HC1SI by bulk reaction with KHF2.
The present invention is illustrated by the following examples, which are only used as an illustrative purpose without intended to provide any limitation for man of the art.

Preparation of HFSI: Reaction of 1 gr HN(SO2C1)2 with 4 gr HF
in an autoclave was done as various temperatures. Results are resumed in Table 1. It appears that an efficient Cl/F exchange could be performed. After evaporation of HF and distillation of bulk media, pure HFSI is obtained in a yield of at least 50%.

Time (hours) Temperature Yield 12 RT 0%
24 RT 0%
12 30 3-5%
12 50 7-10%
4 110 24%
7 120 50%
5 120 55%
2 130 55%
Table 1: Synthesis of HFSI in HF

Preparation of HFSI: Reaction of 1 gr HN(SO2C1)2 with 10 gr HF
in an autoclave was done as various temperatures. It appears that an efficient Cl/F exchange is performed at 60 C and above after 2 hours reaction. After evaporation of HF and distillation of bulk media, pure HFSI is obtained in a yield of at least 50%. The reaction was also performed in gas phase with a yield of at least 50%. The reaction was also performed with CF;SOzNHSOzCl and FSO2NHSO2C1, '9F NMR show fluorine pic relative to HFSI and CF3SO2NHSO2F after distillation of reactive media.

Preparation of FSI: Reaction of 10 gr HN(SO?-Cl)2 with 5 KHF2 equivalents was performed in bulk at 100-160 C in Teflon recipient under argon. After three hours, a sample of reaction media in CD3CN was analyzed by 19F NMR, showing a peak characteristic of the (FSO?)2N- anion.

Preparation of HFSI: Reaction of 10 gr HN(SO-9C1)2 with 4 gr HF
in an autoclave was done. Reaction mixture without chlorine traces were obtained at 65-70 C temperatures. After distillation, product obtained was identified by 19F NMR as HN(SO?F)2=HF adduct.

Preparation of LiFSI: Reaction of 1 gr of HN(SO2F)2 and an equimolar quantity of LiF in 5 ml of HF, at 180 C during 1 hour in an autoclave, gave nearly quantitative yield of LiFSI (> 99%) contaminated with a small amount of LiOSO2F - as determined by 19F NMR.

Preparation of LiFSI: Reaction of 1 gr HN(SO2C1)2 with 364 mg LiF in an autoclave containing 10 ml of HF was done at 120 C
during two hours. 15F NMR show a peak characteristic of the (FSO2)2N- anion and 'H NMR no peak characteristic of acidic proton in HFSI. The reaction was also performed with CF3SO2NHSO2C1, '9F NMR show fluorine pic relative to CF3SO2N SO2F
anions.

Preparation of LiFSI: Reaction of 1 gr LiN(SO2C1)2 with 400 mg LiF in an autoclave was done at 100 C during two hours. 19F NMR
show a peak characteristic of the (FSO2)2N anion.

Claims (39)

1) A process to prepare an anhydrous imide lithium salt LiX
obtained by reaction in anhydrous hydrogen fluoride (HF) of an acid imide HX, containing at least one fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor radical and characterized in that the fluorine atoms are covalently bond to the sulfur or phosphorus atoms, with a base LiM.
2) A process according to claim 1 characterized in that the conjugated acid HM of LiM is volatile.
3) A process according to claim 1 characterized in that LiM is LiCl or/and LiF.
4) A process according to claim 1 characterized in that HX is HNZ1Z2 where Z1 is a fluorosulfonyl (FSO2-) or fluorophosphoryl (F2PO-) electroattractor and Z2 is an electroattractor radical with a Hammett parameter .sigma.p superior to 0.4, including FSO2-and F2PO- radicals.
5) A process according to claim 4 characterized in that Z2 is choose from FSO2-, F2PO- or C n F2n+1SO2- with n = 1-10.
6) A process according to claim 5 characterized in that 1<=n<=4.
7) A process according to claim 4 characterized in that HX is (FSO2)2NH.
8) A process according to claim 1 characterized in that the reaction is performed between 25 and 200°C.
9) A process according to claim 8 characterized in that the reaction is performed between 50 and 150°C.
10) A process according to claim 4 characterized in that the reaction is performed in an autoclave.
11) A process to prepare an acid imide HX' obtained by a chlorine/fluorine exchange, perform in and by anhydrous HF, from an acid imide HX', containing at least one chlorosulfonyl (ClSO2-) or chlorophosphoryl (Cl2PO-) electroattractor radical and characterized in that the chlorine atoms are covalently bond to the sulfur or phosphorus atoms.
12) A process according to claim 11 characterized in that HX' is HNZ'1Z'2 where Z'1 is a chlorosulfonyl (ClSO2-) or chlorophosphoryl (C12PO-) electroattractor and Z'2 is an electroattractor radical with a Hammett parameter .sigma.p superior to 0.4, including C1SO2- and Cl2PO- radicals.
13) A process according to claim 12 wherein Z'2 is C1SO2-, C12PO- or C n F2+1SO2- with n = 1-10.
14) A process according to claim 12 where HX' is (ClSO2)2NH.
15) A process according to claim 12 characterized in that the reaction is performed between 25 and 200°C.
16) A process according to claim 15 wherein the reaction is performed between 50 and 150°C.
17) A process according to claim 12 characterized in that the reaction is performed in an autoclave.
18) A process according to claim 12 characterized in that the reaction is performed in gaseous phase.
19) A process according to claim 12 characterized in that the reaction media is distillate to obtain pure HX acid.
20) A process to prepare an anhydrous lithium imide salt LiX' obtained by a chlorine/fluorine exchange and H+/Li+ exchange, perform in and by anhydrous HF in presence of a lithium salt LiM, from an acid imide HX', containing at least one chlorosulfonyl (ClSO2-) or chlorophosphoryl (Cl2PO-) electroattractor radical and characterized in that the chlorine atoms are covalently bond to the sulfur or phosphorus atoms.
21) A process according to claim 20 characterized in that the conjugated acid HM of LiM is volatile.
22) A process according to claim 21 characterized in that LiM

is LiCl or/and LiF.
23) A process according to claim 20 characterized in that LiM
is in equivalent molar quantity of HX'.
24) A process according to claim 20 characterized in that HX' is HNZ'1Z'2 where Z'1 is a chlorosulfonyl (C1S02-) or chlorophosphoryl (C12PO-) electroattractor and Z'2 is an electroattractor radical with a Hammett parameter .sigma.p superior to 0.4, including C1SO2- and Cl2PO- radicals.
25) A process according to claim 24 characterized in that Z'2 is choose from ClS02-, Cl2P0- or C n F2n+1SO2- with n = 1-10.
26) A process according to claim 25 characterized in that 1<=n<=4.
27) A process according to claim 24 characterized in that HX' is (ClSO2) 2NH.
28) A process according to claim 20 characterized in that the reaction is performed between 25 and 200°C.
29) A process according to claim 28 characterized in that the reaction is performed between 50 and 150°C.
30) A process according to claim 24 characterized in that the reaction is performed in an autoclave.
31) A process to prepare an acid imide HX' obtained by a chlorine/fluorine exchange, perform by KHF2, from an acid imide HX', containing at least one chlorosulfonyl (C1SO2-) or chlorophosphoryl (Cl2PO-) electroattractor radical and characterized in that the chlorine atoms are covalently bond to the sulfur or phosphorus atoms.
32) A process according to claim 31 characterized in that HX' is HNZ'1Z'2 where Z'i is a chlorosulfonyl (C1S02-) or chlorophosphoryl (C12PO-) electroattractor and Z'2 is an electroattractor radical with a Hammett parameter .sigma.P superior to 0.4, including C1SO2- and C12PO- radicals.
33) A process according to claim 32 wherein Z'2 is C1S02-, C12PO- or C n F2n+1S02- with n = 1-10.
34) A process according to claim 32 where HX' is (C1SO2)2NH.
35) A process according to claim 32 characterized in that the reaction is performed between 25 and 200°C in bulk.
36) A process according to claim 35 wherein the reaction is performed between 50 and 150°C in bulk.

36) A process according to claim 32-36 characterized in that the reaction is performed in presence of a solvent.
37) A process according to claim 32 characterized in that the reaction is performed in an autoclave.
38) A process according to claim 32 characterized in that the reaction is performed in gaseous phase.
39) A process according to claim 32 characterized in that the reaction media is distillate to obtain pure HX acid.
CA 2527802 2005-12-12 2005-12-12 Synthesis of anhydrous imides lithium salts containing fluorosulfonyl or fluorophosphoryl substituent Abandoned CA2527802A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CA 2527802 CA2527802A1 (en) 2005-12-12 2005-12-12 Synthesis of anhydrous imides lithium salts containing fluorosulfonyl or fluorophosphoryl substituent
PCT/FR2006/002712 WO2007068822A2 (en) 2005-12-12 2006-12-12 Sulphonyl-1,2,4-triazole salts
US12/097,148 US7919629B2 (en) 2005-12-12 2006-12-12 Sulphonyl-1,2,4-triazole salts
US13/079,476 US20110178306A1 (en) 2005-12-12 2011-04-04 Sulphonyl-1,2,4-Triazole Salts
US13/478,728 US20120232285A1 (en) 2005-12-12 2012-05-23 Sulfonyl-1,2,4-triazole salts

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KR102208181B1 (en) * 2016-05-27 2021-01-28 가부시기가이샤 닛뽕쇼꾸바이 Method for producing bis(fluorosulfonyl)imide alkali metal salt
JP2018035059A (en) * 2016-08-30 2018-03-08 森田化学工業株式会社 Lithium bis(fluorosulfonyl) imide composition
JP2018035060A (en) * 2016-08-30 2018-03-08 森田化学工業株式会社 Lithium bis(fluorosulfonyl) imide composition
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