CA2514354A1 - Collapsible play yard - Google Patents

Collapsible play yard Download PDF

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Publication number
CA2514354A1
CA2514354A1 CA002514354A CA2514354A CA2514354A1 CA 2514354 A1 CA2514354 A1 CA 2514354A1 CA 002514354 A CA002514354 A CA 002514354A CA 2514354 A CA2514354 A CA 2514354A CA 2514354 A1 CA2514354 A1 CA 2514354A1
Authority
CA
Canada
Prior art keywords
rods
hub
locking
tab
upper frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002514354A
Other languages
French (fr)
Inventor
Kenneth Waldman
Jerome Drobinski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Simplicity Inc
Original Assignee
Simplicity, Inc.
Kenneth Waldman
Jerome Drobinski
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/903,691 external-priority patent/US20060021137A1/en
Application filed by Simplicity, Inc., Kenneth Waldman, Jerome Drobinski filed Critical Simplicity, Inc.
Publication of CA2514354A1 publication Critical patent/CA2514354A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47DFURNITURE SPECIALLY ADAPTED FOR CHILDREN
    • A47D13/00Other nursery furniture
    • A47D13/06Children's play- pens
    • A47D13/061Children's play- pens foldable
    • A47D13/063Children's play- pens foldable with soft walls

Abstract

A play yard including a locking mechanism comprising a hub movable between a raised and a lowered position and a pair of structures, pivotally mounted to a common bracket having sector gears. A locking assembly is mounted upon the common bracket and moves between a locked position preventing rotation of said structures and a released position allows rotating of said structures. At least two rods are pivotally joined to one of said structures.
When the lock button is unlocked, and the hub is lifted, the rods are. moved together to be substantially parallel, and when the hub is lowered, the gears rotate and the rods are pushed away from each other until the rods lie substantially in a common plane, enabling, the locking button to be moved to its locked position to prevent movement of the hub from the lowered position. The play yard further comprises at least one upper frame rod pivotable between a raised and lowered position, the pivoting axis being substantially perpendicular to an axis of the vertical rails.

Description

[0001] COLLAPSIBLE PLAY YARD
[0002] FIELD OF INVENTION
[0003] The field of the invention generally is collapsible play yards or playpens and more particularly to releasable locking mechanisms for such collapsible devices.
[0004] BACKGROUND
[0005] A collapsible play yard provides a portable but stable structure in which a small child can play and sleep. The essential features for such a structure is that it be (1) lightweight enough to carry by one person, (2) easy to set up, and (3) stable enough to safely support the child. An example of a portable play yard is shown in U.S. Patent No. 4,811,437 to Dillner et al.
[0006] The Dillner play yard uses a center hub about which the uprights of the play yard are pivoted. The hub employed in the Dillner play yard is a complex device and the need exists for a simpler center hub design.
[0007] Similarly, Dillner provides a play yard having upper rails comprised of several moving parts and a need exists for a simpler upper rail design.
[0008] SUMMARY
[0009] The present invention is characterized by a locking mechanism for a foldable enclosure, which comprises: a) a hub movable between a raised position and a lowered position, comprising i) a pair of structures, each rotatably mounted upon pivots extending through a common bracket wherein sector gears of each structure meshingly engage each other causing the structures to rotate in unison about their respective pivots and ii) a locking assembly movably mounted upon the common bracket between a locked position that prevents rotation of said structures about their respective axes and a released position that allows rotation of said structures their respective axes and iii) at least two rods each pivotally joined to an associated one of said structures. When a lock button of the locking mechanism is moved to an unlocked position, the hub is free to be lifted toward the raised position, whereby the rods are moved together to be aligned substantially in parallel. When the hub is pushed into the lowered position from the raised position, the cooperating structures rotate about their pivots whereby the rods are moved away from each other until the rods lie substantially in a common plane, which constitutes the erected position. When the rods reach the erected position, the locking button is automatically moved to its locked position which prevents accidental movement of the hub from the lowered position (wherein the play yard is erected) to the raised position (wherein the play yard is collapsed).
[0010] The present invention is also directed to a play yard having a hub movable between a raised position and a lowered position, with at least two lower rods pivotally joined to the hub, wherein when the hub is lifted toward the raised position, the outer ends of the lower rods move together so as to be substantially parallel, and when the hub is pushed toward the lowered position from the raised position, the outer ends of the lower rods are pushed away from each other until the rods lie substantially in a common plane. The play yard also has an upper frame with upper frame rods substantially parallel to the lower rods when the hub is in the lowered position. Finally, the play yard has at least one of the upper frame rods pivotable between a raised and lowered position, the pivoting axis being substantially perpendicular to an axis of the vertical rails.
[0011] BRIEF DESCRIPTION OF THE DRAWINGS) [0012] Figure 1 is an isometric view of the erected play yard.
[0013] Figure 2 is an isometric view of the collapsed play yard.
[0014] Figures 3, 3a, and 3b are isometric views that illustrate the sequence of moving the frame between the erected and the collapsed position in Figure 3b.
[0015] Figure 4 is a side elevation view of the frame of Figure 3.
[0016] Figures 4A, 4B, and 4C illustrate an alternate embodiment of the frame.
[0017] Figure 5 is a fragmentary view showing the center hub of Figure 3 in greater detail.
[0018] Figure 6 is a side elevational view of the center hub of Figure 5.
[0019] Figure 7 is a cross section of the center hub looking in the direction of arrows 7-7 of Figure 6.
[0020] Figure 8 is a cross section of the center hub of Figure 6 looking in the direction of arrows 8-8 of Figure 7.
[0021] Figure 9 is an enlarged cross section of the center hub looking in the direction of arrows 9-9 of Figure 8.
[0022] Figure 10 is an isometric fragmentary view illustrating the center hub in a collapsed condition.
[0023] Figure 11 is a cross section of the center hub looking in the direction of arrows 11-11 of Figure 10.
[0024] Figure 12 is a cross section of the center hub looking in the direction of arrows 12-12 of Figure 11.
[0025] Figure 13 is an exploded view of the center hub, and Figure 13a is an isolated view of the centerpiece of the hub of Figure 13.
[0026] Figure 14 illustrates a locking mechanism for locking the rails of the play yard of the present invention.
[0027] Figure 15 is a cross section in the direction of arrows 15-15 of Figure 14.
[0028] Figure 16 is a cross section in the direction of arrows 16-16 of Figure 15.
[0029] Figure 17 illustrates the release button of the locking mechanism of Figure 14.
[0030] Figure 18 is a cross section in the direction of the arrows 18-18 of Figure 17.
[0031] Figure 19 is a cross section in the direction of arrows 19-19 of Figure 18.
[0032] Figure 20 is an exploded view of the locking mechanism of Figure 17 and Figure 20a is a fragmentary view of the interior of the bracket in Figure 20.
[0033] Figure 21 is an exploded view of an upper corner assembly for the play yard of the present invention.
[0034) Figure 22 is a cross section in the direction of arrows 22-22 of Figure 21.
[0035) Figure 23 illustrates a lower corner assembly for the play yard of the present invention.
[0036) Figure 24 is a cross section in the direction of arrows of 24-24 of Figure 23.
[0037) Figure 25 shows an isometric view of an alternate embodiment of the frame.
[0038) Figures 26-28 show enlarged details of several features of the frame shown in Figure 25.
[0039] Figures 29-31 show isometric views of the enclosure mounted on the frame shown in Figures 25-28.
[0040] Figure 32 is an isometric view of a bassinet addition.
[0041] Figure 32A is an enlarged view of a portion of the bassinet addition.
[0042] Figures 32B, 33, and 34 are isometric views of the bassinet addition mounted to the enclosure.
[0043] Figures 35A and 35B are front and side views of a clip.
[0044) DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS) [0045] Figure 1 shows a fully assembled and erected play yard 10, which has a flexible enclosure 14 that covers a foldable frame 20 formed of rigid components (shown in Figures 2 and 3). The enclosure 14 is mounted upon the frame 20 by means of extending upper horizontal rails 22 through hollow horizontal sleeves 16 and also extending vertical rails 24 through vertical sleeves 17. A removable mattress floor 18, placed upon a floor of the enclosure 14 provides a soft surface for child to sleep or play on.
[0046] Figure 2 shows the play yard 10' folded onto itself and enclosed within the folded mattress 18'. Edge 18a' has strips which may be Velcro(R) strips that cooperate with complementary Velcro~ pieces on end 18b'. Figures 3, 3a, and 3b show the steps in folding the frame 20. For purposes of simplicity, Figures 3, 3a, and 3b omit the flexible enclosure 12 and mattress floor 18.
[0047] Starting from the fully erected frame shown in Figure 3, the frame 20 is collapsed onto itself as shown in Figure 3b by releasing locking mechanisms 200 and unlocking and raising the center hub 50. The releasable locking mechanisms 200 are each joined to a cooperating pair of upper frame rods 28, 28.
The upper frame rods 28 are each hingedly joined at an inner end to an associated locking mechanism 200 and at an outer end to an arm of an associated upper corner piece 30. .
[0048] Once the releasable center hub 50 and locking mechanisms 200 are unlocked, raising the center hub 50 draws the four base frame rods 32 upward.
The base frame rods are each pivotally mounted at one end to an associated structure 52, 52 forming part of the center hub 50, and at the other end to an associated one of the lower corner pieces 34. As the base frame rods 32 are drawn upward (Figure 3a), the vertical rails 24 draw inward towards the rising hub 50, and the releasable locking mechanisms 200 move downward.
[0049] Figure 3b shows the hub 50 raised to its lifted position in which the frame 20' is folded onto itself and is thus fully collapsed for ease of storage/transport. In this position, the vertical rails 24, upper frame rods 28, and base frame rods 32 are substantially parallel to one another.
[0050] Figure 3 also shows optional lower support rods 36 that are pivotally mounted to brackets 37 which, in turn, are joined to the base frame rods 32 and have their inner ends pivotally mounted to supplemental feet 38. Feet 38 are optionally mounted to an associated pair of lower support rods 36 and have base portions 38a that provide additional support for the floor of the play yard.
The base portions 38a of feet 38, the bottom of bracket 56 and the bottoms of lower corner pieces 34 are arranged to engage a planar floor or other supporting surface to stably support the playard.
[0051] Figures 5-13 show a more detailed view of the center hub 50~ of those, Figure 13 shows the component parts of the hub 50 most clearly. The hub 50 comprises a pair of sector gear structures 52, a central piece 54, bracket 56 for _5_ supporting piece 54 and structures 52, and a movably mounted locking button assembly 58. Pivot pins 66 secure the structures 52 to the bracket 56 and central piece 54. Each structure 52 rotates about its associated pivot pin as the structures rotate, teeth 62 on each of the sector gear structures 52 meshingly engage one another, to provide a smooth and yet positive rotation of the structures 52 that raise and lower the hub 50, assuring that the rods , simultaneously swing through Iike angles when raised/lowered.
[0052] Structures 52 each have an integral hollow support arm 64 for receiving overlapping ends of an associated pair of base frame rods 32. The ends of rods 32 each have a cutout 32a so that they closely overlap one another and can pivot independent of to one another when held to an associated hollow arm 64 by pivot pin 60. When the center hub 50 is pulled upward in the direction of arrows, the vertical rails 24 are drawn inward due to movement of the ends of base frame rods 32, mounted to lower brackets 34, which move towards each other.
[0053] Each structure 52 is comprised of a pair of spaced apart gear sectors 53a, 53b. Sector gears 53a, 53a of the structures 52 are diagonally opposed to one another and gear sectors 53b, 53b are likewise diagonally opposed to one another. Gear sectors 53a, 53a each have a shoulder 79 and the gear sectors 53b each have a shoulder 78-78. The shoulders 78-78 are each closer to a vertical axis which coincides with arrow A in Figure 13 such that the shoulders 78, 78 are each closer to said central axis. Diagonally aligned sector gears 53a, 53a mesh with an associated diagonally aligned sector gear 53b, 53b.
[0054] The locking member 58 is held against axial movement within the central piece 54 by bolt 68 and nut 70 while being capable of rotating about the vertical axis. A tab 72 is integrally joined to locking member 58. Distance D1 between ends 72a - 72b is greater than the distance D2 between ends 72c - 72d.
Tab 72 is positioned beneath side guides 74, 74. The opposite ends 72c, 72d of tab 72 are engaged by shoulders 78 - 78 when the hub 50 is lowered to the erected position to prevent hub 50 from being accidentally unlocked and to thereby secure the locking button 58 in a locked position (shown in Figures 5-9).
_0_ A torsion spring 76 biases the locking member 58 to rotate in the counter-clockwise direction shown by arrow B to move the tab 72 to the locked position when the hub is in the erected position. Note that the shoulders 79-79 provide sufficient clearance to permit the tab to move to the locked position.
[0055] With the hub 50 in the lowered position, the spring-biased tab 72 rotates counter-clockwise until ends 72a, 72b each engage an associated shoulder 78, 78. Once opposing surfaces 72c, 72d of tab 72 each engage an associated shoulder 78, the gear structures 52 cannot rotate in either direction about pins 66 because tab 72 is prevented from rotating by shoulders 78, 78, retaining.the tab in a locked position. This is best seen in Figure 6. The locking surfaces 78a, 78a, 79a, 79a of the gears 53a, 53a, 53b, 53b, abut the underside 72c of tab 72 preventing the hub assembly 50 from being lifted. The underside of bracket 56 rests in a supporting surface when the play yard is fully erected (see Fig.
4).
[0056] To release the gear structures 52 so they can rotate, the locking member is turned clockwise, preferably by gripping curved wire handle 80. The gear sector structures 52 include diagonally opposed clearance shoulders 79, that provide sufficient clearance for tab 72, allowing the tab 72 to rotate in the clockwise direction. When the tab 72 is so rotated, opposite ends 72c, 72d of tab 72 each enter into one of the gap spaces 82 between the opposing pairs of gear sectors wheels 53a-53b. Once the ends 72c, 72d of tab 72 each enter into one of the gap spaces 82, the blocking surfaces 79a, 79a, 78a, 78a are clear of tab 72, enabling structures 52, 52 to rotate freely about their associated pivots 66 allowing hub 50 to be lifted to its raised position shown in Figures 10-12.
[0057] As is best seen in Figure 12, although the tab 72 is urged counter-clockwise because of the spring bias, the tab 72 is prevented from rotating by the interior sidewalk of the gear sectors 53a, 53a and thus the tab is retained within the gap 82. Upon lowering to the erected position, tab 72 is clear of the shoulders 79, 79 as well as surfaces 78a, 78a, 79a, 79a (see Figure 3), enabling the spring 76 to urge the tab 72 toward the locked position shown in Figures 5-9 without the need for manually rotating the locking button 58 into the locked position.
_7.
[0058] Figures 14-20 show one of the upper horizontal rail locking mechanisms 200. Figures 14-16 show the locking mechanism 200 in its locked position, while Figures 17-19 show the unlocked position.
[0059] The locking mechanism 200 comprises mounting bracket 202, a locking wedge 204, a locking spring 206, a push button 208, and a cover 210.
The bracket 202 optionally has a pin 212 and a spacer/bushing 214 that provide structural support: the bushing 214 fills the gap between opposing walls W 1-of bracket 202, and thus inhibits their movement towards or away from each other when under stress.
[0060] The push button 208 and locking wedge 204 engage one another in a threaded, snap-fit, or other secure arrangement. The arm 205 of wedge 204 extends through spring 206, which spring has one end 206a which presses against the push button 208 and an end 206b secured to the projection 203 of bracket of 202. When assembled as shown in Figure 15, the spring 206 biases the push button 208 in the direction of arrow C and away from bracket 202.
This bias force also urges the wedge portion 207 of the locking wedge 204 in the direction of arrow C. Depressing the push button 208 against the force of spring 206, compresses the spring 206 and drives the wedge portion 207 into the hollow cover 210 attached to the bracket 202, as shown in Figure 18.
[0061] In the locked position (Figures 14-17), the wedge portion 207 engages inserts 29 provided in upper frame rails 28. Inserts 29 and rails 28 are pivotally mounted to bracket 202 by a pin 216 which prevents inserts 29 from moving along their axes and further prevents inserts 29 from rotation about their axes. The inserts 29 each have a cutout 218 that engages an associated end of the wedge portion 207 to achieve this locked position. To prevent inadvertent unlocking, the cutouts 218 each preferably have a small integral protrusion that engages an associated recess 222 in wedge 207.
[0062] To unlock the upper horizontal rails for folding, the protrusion 220 and the recess 222 must first be disengaged so that the push button 208 can be depressed. Prior to this disengagement, the push button 208 cannot be depressed because of the engagement of the protrusion 220 and recess 222. In practice, this _8_ disengagement is accomplished by lifting the bracket 202 slightly, which swings each protrusion 220 upward and away from its associated recess 222. To unlock the mechanism 200, the push button 208 is pressed in to by a distance sufficient to assure that the wedge 207 is clear of the path of movement of the cutout 218 as each rod 28 rotates about its associated pin 216.
[0063] Figures 21 and 22 show an upper corner piece 30 that engages tapered outer ends 302 of associated upper frame rods 28. Each rod 28 fits into an associated slot 30b and rotates about a pin 304 extending through opening 307 each in arm 302 and openings 308 in corner piece 30. Corner piece 30 minimizes the possibility of trapping a finger in the corner piece 30, by using the narrow tapered end 302 and cooperating narrow slot 306.
[0064) Figures 23 and 24 show one of the lower corner pieces 34. The lower support rod 32 rotates about pivot pin 400 within the opening 402 within the lower corner piece 34. It should be noted that the tapered end/narrow slot design for the upper corner piece may also be incorporated into the lower corner piece 34.
[0065] Vertical arm 24 is force-fitted into bore 403 of corner piece 34. Arm 24 has an integral tab 24a which is normally biased in an outward radical direction and which snap-fits against an upper edge 404a in opening 404 in corner piece 34 when the rod 24 is pushed into bore 403 by an amount sufficient to clear edge 404a of opening 404. Rod 24 may be removed from lower corner piece 34 by pressing tab 24a inwardly sufficient to clear edge 404a. Foot 405 is preferably provided with a "tread" to provide a non-slip grip with a surface supporting the play yard.
[0066] Several alternate embodiments of the play yard will now be described.
[0067] Figures 4A-C show a play yard frame having rails or legs 24 that include a telescoping rail portion 25 that extends therefrom to lengthen the legs, and thereby increase the overall height of the play yard. The legs are lengthened by pulling the telescoping leg portion 25 out from the leg 24 until the push-button _9_ 27 engages hole 29 in leg 24. Cross-section Figure 4C shows the push button 29 mounted to a leaf spring 27a contained within telescoping rail portion 25.
[0068] Although one extendible position is shown in Figures 4A-4C, multiple positions would be possible of the leg 24 had multiple holes 29 to engage the push button 29 along its length.
[0069] The advantage of the extendible legs is twofold. First, it allows the play yard to have an even more compact folded form. Second, the play yard's height can be adjusted, which is particularly important if the portable play yard is used as a bedside bassinet (see below).
[0070] Figures 25-35 show a play yard with a fold-down arm 528. Figures 25-28 show the frame for the play yard having the fold down arm Figures 28-31 show the play yard having the fold-down arm with the enclosure mounted thereon and Figures 32-35 show the play yard having the fold-down arm with the bassinet attachment mounted thereto.
[0071] As is best seen in Figures 25-28, the play yard frame has an arm 528 pivotable between a raised position (see Figure 27) and a lowered position (see Figures 25 and 26). The arm 528 pivots about pin 531 in its raised position, the arm 528 is at the same height as rods 28. In the lowered position, the fold-down arm 528 is lower than the frame rods 28.
[0072] At each position, the arm 528 is locked in place. In the raised position, pin 530 engages hole 532 on corner piece 540, and in the lowered position, pin 530 engages hole 534 on rail 24 (note that the hole 534 is shown within the rail 18, although in practice, it may be preferred that the hole 534 is contained within a thickened portion of the rail 18 or an extension from the rail 18). The pin 530 extends from locking corner piece 550, which comprises a fixed portion 552 and a sliding portion 554. The sliding portion 554 moves parallel to the axis of the arm 528 as shown in phantom in Figure 27. The pin 530 moves with the sliding portion 554 such that movement to the phantom position shown in Figure 27 withdraws the pin 530 from engagement with either of the holes 532, 534. The pin 530 and sliding portion 554 are spring-biased (spring not -1 I)-shown) toward the locked position so that releasing the sliding portion 554 extends the pin 530 to the position shown in Figure 28.
[0073] Having described the frame, now the enclosure 514 mounted on the frame will be described in more detail. As best seen in Figures 29-31, the enclosure 514 is similar to that shown in Figure I, with notable differences necessitated by the fold-down arm 528. First the enclosure sleeve 517a that encloses the vertical rails 24 near the drop down arm 528 extends only part way up the rail 24 to end at point 517. This leaves the hole 534 exposed so that it can engage push button 530.
[0074] When the fold-down arm 528 is in the lowered position as shown in Figure 30, the enclosure 514 bends to allow the arm to freely pivot into the lowered position. The ability of the enclosure 514 to allow the arm 528 to lower is important, but so is the ability of the enclosure 514 to tightly close up when the arm 528 is raised, so as to discourage a child from reaching into any openings in the enclosure 514. This feature is best shown in Figure 31.
(0075] Figure 31 shows the enclosure 514 from an interior perspective with the fold-down arm 528 in the raised position. Two flaps 560 and 570 form the upper corner of the enclosure. Flap 570 has three Velcro(R) tabs 572, 574, 5?6 attached thereto. Tab 572 engages a protruding slot 525 attached to rail 24 and secures back on itself with a mating Velcro(R) connection 572a. Tab 574 extends through the slot 525 to engage flap 560 at mating Velcro(R) connection 574a.
Finally, tab 576 extends across leg 24 to mate with flap 560 at mating Velcro(R) connection 576a. The Velcro(R), tabs, and slot form a tight fit that discourages a child from passing their hand through the corner of the enclosure. It should be understood that although Figure 31 shows some gaps between parts, these would be minimized in practice.
[0076] Figures 32-35 show an optional bassinet (or bedside sleeper or changing table) padded addition 600 that fits over the upper rods 28 and arm 528. The addition 600, like the enclosure 514 and frame, has raised (Figure 32, 32A, and 32B) and lowered (Figures 33 and 34) positions corresponding to the position of the arms. The addition 600 slips over and engages the frame upper rails 28 and arm 528, as will be discussed in more detail. The addition 600 has a bottom 618, preferably cushioned, that receives the padded mattress 18. The mattress 18 can be used with the addition 600 or the play yard.
[0077] Figures 32 and 32A, however, show the addition 600 unmounted on the frame. Figures 32 and 32A are rear views of Figure 32B showing the interior face 602a of the front flap 602. In the raised position, the front flap 602 has an interior tab 604 that mates with a side 606 of the addition 600 using a Velcro(R) connection 604a (shown in phantom since it is on the opposite tab face from that as shown), 604b. The remainder of the joint between the front side 608 and the side 606 is a seam 610 that is preferably sewn. As can be seen from Figures 32 and 32A the interior of the addition 600 is, in this way, sealed off when mounted on the frame.
[0078] Figure 32B shows the addition 600 mounted to the play yard frame with the enclosure 14 mounted thereon. The addition has inner sides 606, the front side 608, and a back side 609 that all slide within the enclosure 14.
Exterior sides 626, back 629, and exterior front flap 628 slide over the outside of the enclosure 14. Within the joint between the interior and exterior sides, clips snap fit over rails 528. The clips have a tab 630a with a slot 630b that engages a strap 630c that is attached to the addition 600. Further, snaps 632 on the addition 600 engage corresponding snaps 632a on frame corners (frame snaps shown in Figure 25). The clips 630 and snaps 632 insure a secure connection between the addition 600 and the frame.
[0079] Figure 32B shows the addition 600 mounted to the frame. Exterior addition side 628 engages a first exterior flap 629, also part of the addition 600, using a Velero(R) connection 629a, 629b. A second exterior flap 640 attached to the addition 600 engages the enclosure 14 using a Velcro(R) connection 640a, 640b. The combination of these padded flaps insures that the hard frame corners are not exposed.
[0080] When the arm 528 is in the lowered position, as shown in Figures 33 and 34, the clips 630 are disengaged from arm 528, the Velcro(R) connections at 604a,604b~ 629a, 629b~ and 640a, 640b are detached, and the front flap 602 is folded down. In this position, first exterior flap folds inward to engage the side wall 606 in a Velcro (R) connection 629c, 604b. Second clips 631, identical in structure to first clips 630 but located on a lower side of the exterior face of the interior side 602a, attach to rail 528 in its fold down position.
[0081] When used as a bedside sleeper, front flap 602 can slide under a mattress of a parental bed. The adjustable leg feature discussed above allows the height of the bedside sleeper to be adjusted for mattresses with different heights.
This is important since the height of a top surface of a parental mattress cannot be known in advance. .

Claims (58)

1. A locking mechanism for foldable enclosure, comprising:
a) a hub movable between a raised position and a lowered position, comprising:
i) a pair of structures, each pivotally mounted to a common bracket wherein sector gears of each structure engage each other causing the structures to rotate in unison about their respective axes; and ii) a locking assembly movably mounted upon the common bracket between a locked position that prevents rotation of said structures about their respective axes and an unlocked position that allows rotation of said structures about their respective axes;
iii) at least two rods each pivotally joined to an associated one of said structures;
b) wherein when a button of the locking assembly is operated to move the locking assembly to the unlocked position, the structures are released, enabling the hub to be lifted toward the raised position, and outer ends of the rods to move together so as to be substantially parallel, and when the hub, when unlocked, is pushed toward the lowered position from the raised position, said structures rotate about their axes and the outer ends of the rods are pushed away from each other until the rods lie substantially in a common plane and c) wherein when the rods lie in said common plane, the locking button is moved to its locked position which prevents accidental movement of the hub from the lowered position to the raised position.
2. The locking mechanism of claim 1 further comprising:
d) an upper frame having an open position wherein the upper frame forms a rigid perimeter around a first area and a collapsed position wherein the upper frame forms a perimeter around a second area e) vertical rails joining the upper frame and the rods; and f) a flexible enclosure joined to the upper frame and vertical rails;
g) wherein when the hub is in the lowered position and the upper frame is in the open position, the flexible enclosure forms a flexible wall and floor that encloses and defines a volume with an open top.
3. The locking mechanism of claim 1 further comprising a mattress that rests on the rods when the hub is in the lowered position.
4. The locking mechanism of claim 1 wherein the locking button is rotatable between the unlocked position and the locked position in which a tab on the locking button engages first shoulders on each of said structures to retain said tab in a locked position.
5. The locking mechanism of claim 1 wherein the locking button is rotatable between the unlocked position and the locked position in which a tab on the locking button engages second shoulders on each of said structures to retain said structures in a locked position.
6. The locking mechanism of claim 1 wherein the hub further comprises a foot that engages a planar surface when the center hub is in the lowered position.
7. The locking mechanism of claim 6 further comprising a plurality of feet connected to the rods that engage a planar surface when the center hub is in the lowered position.
8. The locking mechanism of claim 2 wherein the upper frame further comprises four collapsible sides, each side including two upper frame rods hingedly joined at one end to an upper corner piece and hingedly joined at an opposite end to a releasable locking mechanism that releaseably secures the two upper frame rods so that the two upper frame rods are aligned along a substantially straight line.
9. The locking mechanism of claim 8 wherein when each of the two upper frame rods on each of the four collapsible sides is aligned along its respective straight line, the upper frame is in the open position.
10. The locking mechanism of claim 8 wherein the relasable locking mechanism comprises a means for releasably locking the two frame rods.
11. The locking mechanism of claim 2 wherein the upper frame has four upper corner members that form substantially square corners for the upper frame when the upper frame is in the open position.
12. The locking mechanism of claim 1 wherein the rods are hingedly connected at their second end to lower corner members that form substantially square corners when the hub is in the lowered position.
13. The locking mechanism of claim 1 further including base support rods rotatably joined to the rods at a first end thereof and a supplemental foot at a second end thereof.
14. A center hub for a collapsible play yard comprising:
a) a pair of geared structures, each pivotally mounted on a common support member and spaced apart so that the geared structures engage each other; and b) a locking button attached to the center piece movable between a locked position that prevents rotation of the toothed structures about their axes and a released position that allows rotation of the geared structures.
15. An upper rail of a play yard comprising two upper frame rods hingedly joined at one end to an upper corner piece and hingedly joined at an opposite end to a releasable locking mechanism that releasably secures the two frame rods so that the two frame rods are aligned along a substantially straight line, the locking mechanism comprising a spring-biased button attached to a wedge that engages cutouts in the opposite ends of the upper frame rods.
16. The upper rail of claim 15 wherein the wedge has a groove therein and the cutout has a protrusion thereon, wherein the protrusion and the groove matingly engage to prevent disengagement of the cutout and wedge.
17. The upper rail of claim 15 wherein raising the locking mechanism disengages the protrusion from the groove, thus allowing the cutout and wedge to also disengage.
18. An upper corner piece for a play yard comprising a slot for receiving a tapered end of a support rail and a pivot point around which said rail rotates within said slot.
19. A gear mechanism for a play yard comprising:
a pair of structures, each pivotally mounted to a common bracket wherein sector gears of each structure engage each other causing the structures to rotate in unison about their respective axes; and wherein when the hub is lifted toward the raised position, the structures rotate about their axes and each sector gear engages the other.
20. A gear mechanism for a play yard comprising:

a pair of structures, each rotatably mounted upon pivots extending through a common bracket wherein two spaced apart pairs of sector gears of each structure engage each other causing the structures to rotate in unison about their respective axes; and wherein when the hub is lifted toward the raised position, the structures rotate about their axes and each sector gear engages the other.
21. A foldable enclosure, comprising:
a) a hub movable between a raised position and a lowered position, comprising:
i) a pair of structures, each rotatably mounted upon pivots extending through a common bracket wherein sector gears of each structure engage each other causing the structures to rotate in unison about their respective axes; and ii) a means for locking mounted upon the common bracket that moves between a locked position that prevents rotation of said structures about their respective axes and a released position that allows rotation of said structures their respective axes;
iii) at least two rods each pivotally joined to an associated one of said structures;
b) an upper frame having an open position wherein the upper frame forms a rigid perimeter around a first area and a collapsed position wherein the upper frame forms a perimeter around a second area;
c) vertical rails joining the upper frame and the rods and d) a flexible enclosure joined to the upper frame and vertical rails e) wherein when the lock button is moved to an upper unlocked position, and the hub is lifted toward the raised position, the rods are moved together to be substantially parallel, and when the hub is pushed into the lowered position from the raised position, the toothed structures rotate about their axes and the rods are pushed away from each other until the rods are substantially in planar alignment; and f) wherein when the rods are in planar alignment, the locking button can be moved to its locked position which prevents accidental movement of the hub from the lowered position to the raised position.
g) wherein when the hub is in the lowered position and the upper frame is in the open position, the flexible enclosure forms a flexible wall and floor that encloses and defines a volume with an open top.
22. A hub assembly for selectively erecting and collapsing a structure for enclosing a child comprising:
a common member having a grip for lifting and lowering the common member;
first and second geared members pivotally mounted to said common member so that said gears meshingly engage one another;
each gear member respectively pivotally supporting one of first and second pairs of support rods whereby, when the hub assembly is lifted, free ends of said first and second pairs of support rods move toward one another through substantially equal angles due to the meshing engagement of said first and second geared members.
23. The assembly of claim 22 wherein, when said common member is lowered, the first and second pairs of support rods move away from one another and lie in a common plane.
24. A hub assembly for selectively erecting and collapsing a structure for enclosing a child, comprising:
a common member having a grip for lifting and lowering the common member;
a pair of rotatable members pivotally mounted to said common member each rotatable member respectively pivotally supporting first and second pairs of support rods;

said rotatable members each further having a blocking shoulder and a clearance shoulder;
said blocking shoulders diagonally aligned and with one another and said clearance shoulders being diagonally aligned with one another; and a locking tab rotatably mounted upon said common member and being normally urged in a first direction by a biasing force causing opposing sides of said locking tab to engage said tab locking shoulders when said common member is lowered to retain said tab in a locked position and said tab in the locked position engaging said blocking shoulders to prevent said hub assembly from being lifted.
25. The hub assembly of claim 24 wherein said common member is unlocked by rotating said locking tab in a second direction against said biasing force enabling said opposing sides of said locking tab to move away from said locking shoulders to thereby release said common member.
26. A hub assembly for selectively erecting and collapsing a structure for enclosing a child comprising:
a common member having a grip for lifting and lowering the common member first and second gear members pivotally mounted upon said common member each gear member having a pair of spaced apart gears to provide a gap therebetween;
each gear of one of the gear members meshing with an associated gear of the other one of said gear members;
each gear member respectively pivotally supporting one first and second pairs of support rods whereby, when the hub assembly is lifted, free ends of first and second pairs of support rods move toward one another through substantially equal angles due to the meshing engagement of said first and second geared members;

each first gear having a notched portion forming a transversely aligned tab locking shoulder and a blocking shoulder;
each second gear having a notched portion forming a transversely aligned tab shoulder and a blocking shoulder; and a locking tab rotatably mounted upon said common member and being normally urged in a first direction by a biasing force causing opposing sides of said locking tab to engage said tab locking shoulders when said common member is lowered to retain said tab in a locked position and said tab in the locked position engaging said blocking shoulders to prevent said hub assembly from being lifted.
27. A hub assembly for selectively erecting and collapsing a structure comprising:
a common member having a grip for lifting and lowering the common member;
first and second geared members pivotally mounted upon said common member so that said gears meshingly engage one another;
each gear member respectively pivotally supporting one first and second pairs of support rods whereby, when the hub assembly is lifted free ends of said first and second pairs of support rods move toward one another at a substantially equal amounts due to the meshing engagement of said first and second geared members.
28. A hub assembly for selectively erecting and collapsing a structure for enclosing a child comprising:
a common member having a grip for lifting and lowering the common member;
first and second geared members pivotally mounted upon said common member so that said gears meshingly engage one another;
each gear member respectively pivotally supporting one first and second pairs of support rods whereby, when the hub assembly is lifted free ends of said first and second pairs of support rods move toward one another at a substantially equal amounts due to the meshing engagement of said first and second geared members.
29. A method for operating a hub assembly of a playard comprised of first and second gear members each comprised of a first and second spaced apart gears pivotally mounted to a common support;
The first and second gears of the first member respectively meshing with a first and second gear of said second member; each first gear having a notch defining first and second transversely aligned gear and tab locking surfaces and each second gear having transversely aligned gear locking and tab clearance surfaces; and a locking tab rotatably mounted on said support, said method comprising;
lowering the hub assembly to a first position to move the tab clear of said gear locking and tab clearance surfaces; and rotating said tab in a first direction to engage said tab locking surfaces and thereby prevent said tab from further rotation in said first direction, whereby said tab engages the gear blocking surfaces of said gear members to prevent lifting of said hub assembly.
30. The method of claim 29 further comprising;
rotating said tab in a second direction opposite said first direction, said tab being free to rotate in said second direction past said tab clearance surfaces and is moved to a position spaced from said first and second gears of said first and second members; and lifting said hub assembly to rotate said gear members to a collapsed position.
31. A foldable enclosure, comprising:
a) a hub movable between a raised position and a lowered position, comprising:

i) a pair of structures, each rotatably mounted upon pivots extending through a common bracket wherein sector gears of each structure engage each other causing the structures to rotate in unison about their respective axes; and ii) a means for locking mounted upon the common bracket that moves between a locked position that prevents rotation of said structures about their respective axes and a released position that allows rotation of said structures their respective axes;
iii) at least two rods each pivotally joined to an associated one of said structures;
b) ~an upper frame having an open position wherein the upper frame forms a rigid perimeter around a first area and a collapsed position wherein the upper frame forms a perimeter around a second area;
c) ~vertical rails joining the upper frame and the rods, said vertical rails having a telescoping rail that extends therefrom to increase the distance between the upper frame and the rods; and d) ~a flexible enclosure joined to the upper frame and vertical rails;
e) ~wherein when the lock button is moved to an upper unlocked position, and the hub is lifted toward the raised position, the rods are moved together to be substantially parallel, and when the hub is pushed into the lowered position from the raised position, the toothed structures rotate about their axes and the rods are pushed away from each other until the rods are substantially in planar alignment;
f) ~wherein when the rods are in planar alignment, the locking button can be moved to its locked position which prevents accidental movement of the hub from the lowered position to the raised position; and g) ~wherein when the hub is in the lowered position and the upper frame is in the open position, the flexible enclosure forms a flexible wall and floor that encloses and defines a volume with an open top.
32. The foldable enclosure of claim 31 wherein each telescoping rail engages the complementary vertical rail using a push-button that extends from the telescoping rail through a hole in the vertical rail.
33. The foldable enclosure of claim 31 wherein the vertical rail has multiple holes that can engage the push-button and thereby adjust the distance between the upper frame and the rods.
34. A foldable play yard comprising:
a) a hub movable between a raised position and a lowered position, comprising at least two lower rods pivotally joined to the hub, wherein when the hub is lifted toward the raised position, the outer ends of the lower rods move together so as to be substantially parallel, and when the hub is pushed toward the lowered position from the raised position, the outer ends of the lower rods are pushed away from each other until the rods lie substantially in a common plane;
b) an upper frame comprising a plurality of upper frame rods substantially parallel to the lower rods when the hub is in the lowered position;
and c) at least one of the upper frame rods being pivotable between a raised and lowered position, the pivoting axis being substantially perpendicular to an axis of the vertical rails.
35. The foldable play yard of claim 34 wherein the at least one pivotable rod has at least one locking piece attached to an end thereof that matingly engages a corner piece attached to an upper frame rod and a vertical rail, the mating engagement of the locking piece and the corner piece preventing the at least one pivotable rod from pivoting between from the raised to the lowered position.
36. The foldable play yard of claim 35 wherein the locking piece comprises a pin that extends therefrom, the pin movable between extended and retracted positions, the pin engaging a corresponding hole in the corner piece when in the extended position to provide the mating engagement.
37. The play yard of claim 36 wherein the pin is movable between the extended and retracted positions in cooperation with the sliding portion of the locking piece.
38. The play yard of claim 36 wherein, when the at least one pivotable rod is in the lowered position, the pin, in the extended position, is engageable to a second hole.
39. The play yard of claim 38, wherein the second hole is located on a portion of the corner piece that extends over the vertical rail.
40. The play yard of claim 34 wherein said vertical rails have within them a telescoping rail that extends therefrom to increase the distance between the upper frame and the rods.
41. The play yard of claim 34, further comprising a flexible enclosure having sidewalls and a bottom that define an area in which a child can play or sleep.
42. The play yard of claim 41 wherein the flexible enclosure further comprises sleeves that contain at least in part, the vertical rails, and wherein the sidewalls extend between the vertical rails.
43. The play yard of claim 42 wherein the sleeves partially contain the upper frame rods.
44. The play yard of claim 35 further comprising a flexible enclosure comprising:

sidewalls and a bottom that define an area in which a child can play or sleep, wherein a first sidewall has a first flap and a second sidewall has a second flap, the flaps forming a corner of the enclosure at the mating engagement between the locking piece and the corner piece; and sleeves that contain at least in part, the vertical rails, and wherein the sidewalls extend between the vertical rails.
45. The play yard of claim 44 wherein the flaps extend above a top of at least one sleeve.
46. The play yard of claim 44 wherein the flaps matingly engage to form a seam therebetween.
47. The play yard of claim 44 wherein the flaps matingly engage using a Velcro(R) connection.
48. The play yard of claim 44 further comprising a slot attached to a rail, a first Velcro(R) tab attached to the first flap that passes through the slot and matingly engages a complementary Velcro(R) tab on the first flap.
49. The play yard of claim 48 wherein the first flap further comprises a second Velcro tab that matingly engages a complementary Velcro(R) tab on the second flap.
50. The play yard of claim 48 wherein the first flap further comprises a second Velcro(R) tab that passes through the slot and matingly engages a complementary Velcro(R) tab on the second flap.
51. The play yard of claim 44 further comprising a bassinet addition supported by the upper frame and comprises four sides and a bottom contained substantially within the enclosure, the bassinet bottom being substantially parallel with the enclosure bottom.
52. The play yard of claim 51 wherein the bassinet addition comprises snaps that engage corresponding snaps on the upper frame.
53. The play yard of claim 51 wherein the bassinet addition comprises clips that engage the upper frame.
54. The play yard of claim 51 wherein the bassinet addition engages the enclosure in a Velcro(R) connection outside the enclosure.
55. The play yard of claim 51 wherein the bassinet addition comprises exterior sides that extend outside the enclosure.
56. The play yard of claim 55 wherein at least one of the four sides is configured to be folded down.
57. The play yard of claim 56 wherein the at least one side engages two of the remaining sides in a Velcro(R) connection.
58. The play yard of claim 56 wherein clips on the at least one side engage the at least one pivotable arm in the lowered position.
CA002514354A 2004-07-30 2005-07-29 Collapsible play yard Abandoned CA2514354A1 (en)

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US10/903,691 US20060021137A1 (en) 2004-07-30 2004-07-30 Collapsible play yard
US10/918,893 US20060021138A1 (en) 2004-07-30 2004-08-16 Collapsible play yard
US10/918,893 2004-08-16

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