CA2504130A1 - Vacuum auto-retractable safety syringe - Google Patents
Vacuum auto-retractable safety syringe Download PDFInfo
- Publication number
- CA2504130A1 CA2504130A1 CA002504130A CA2504130A CA2504130A1 CA 2504130 A1 CA2504130 A1 CA 2504130A1 CA 002504130 A CA002504130 A CA 002504130A CA 2504130 A CA2504130 A CA 2504130A CA 2504130 A1 CA2504130 A1 CA 2504130A1
- Authority
- CA
- Canada
- Prior art keywords
- syringe
- plunger
- needle
- sealing member
- external diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/322—Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston
- A61M5/3234—Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M2005/3103—Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31501—Means for blocking or restricting the movement of the rod or piston
- A61M2005/31508—Means for blocking or restricting the movement of the rod or piston provided on the piston-rod
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/322—Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston
- A61M5/3234—Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
- A61M2005/3241—Needle retraction energy is accumulated inside of a hollow plunger rod
- A61M2005/3242—Needle retraction by vacuum
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/3148—Means for causing or aiding aspiration or plunger retraction
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/50—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile
- A61M5/5066—Means for preventing re-use by disconnection of piston and piston-rod
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
Abstract
A syringe has a hollow body 10, a plunger 20 slidably mounted in the body 10 and a needle 44 mounted at a first end of the body 10. A first sealing member 30, at a first end of the plunger 20 and within the body, slidably seals against the body 10. A second sealing member seals against the body and slidably seals against the plunger shaft 22, the second sealing member 60 being positioned between the first sealing member 30 and a second, opposing end of the body. Pushing the plunger 20 into the body 10 creates a vacuum between the first and second sealing members 30, 60. This can be used to draw liquid into the syringe for injection. Alternatively, the vacuum can be used to retract the needle 44 automatically into the body 10, if the plunger 20 is first pushed in a sufficient amount. A portion of the plunger 20 is easily broken off after use to ensure that the syringe cannot be re-used.
Description
SYRINGE
Field of the invention The present invention relates to a syringe, and more particularly, to one that is able to perform some functions automatically, for instance a self filling function andlor an automatic retraction of the needle.
Backs rai and There has been an increased awareness concerning the potential for transmission of diseases such as acquired immure deficiency syndrome (AIDS) by way of accidental needle sticks from contaminated used needles or through the sharing of used needles by drug-users.
Healthcare workers came into contact with spent needles possibly hundreds of times, daily throughout the course of their work. There have been a lot of efforts in hospitals to educate hospital personnel to take every possible precaution to prevent needle stick injuries and to take appropriate medical treatment after a needle stick.
However, a more fundamental solution to prevent such accidental injuries is to develop a new syringe with improved features, which eliminate the operation Procedures mostly responsible for such injuries. Furthem~ore, the Needlestick Safety and Prevention Act in the USA requires all healthcare a~orkets to use safety syringes to prevent accidental needle stick injuries.
Therefore, most hospitals and clinics in the USA prefer to use automatically retractable ~5 safety syringes, which retract the needle into the body of the syringe after use and can be used one-handed. These are more convenient and safer than the two-handed manual retractable syringes.
A number of difFerent devices have been proposed far disabling a syringe aridlor needle in order to minimise the risk of contamination from a used syringe.
In general, a typical syringe comprises a hollow syringe body with a needle mounted at one end of the body. A plunger with a #piston at one end is slidably mounted into the syringe body such that the end of the plunger can be depressed into and withdrawn from the hollow body of the syringe.
These are numerous devices for preventing a needle from coming in contact with human skin. These devices generally fall into twa categories.
The first of the two categories invalves sheathing a needle with an extra plastic tube.
This tube is slidable axially along the outside of the syringe body and can be locked in the desired position to prevent the sharp end of the needle from sticking whoever is using or disposing of the syringe.
The second category relates to a syringe having a device for retracting the needle into a syringe barrel after use, in order to eliminate the need for recapping the needle after the syringe is used.
US Patent No. 5,344,403, issued to Rahnfong Lee on 6 September 1994, relates to a retractable safety syringe comprising a hollow body, a plunger and a needle carrier.
A hub attached to an end of the plunger engages the needle carrier when the plunger is depressed, so that the needle carrier is retracted into the hollow body of the syringe along with the needle when the plunger is withdrawn. A sharp notch at the rear of the barrel catches the hub as the plunger is withdrawn, to allow the plunger shaft to be broken off. After the plunger shaft is broken off, the needle will remain trapped within the syringe.
International Patent Application Publication No. WO A-01!64,272, published on September 2091 in the name of Teng Jun Piao, relates to a syringe having a retractable needle. The needle is mounted onto a needle carrier. The end of the syringe plunger ~5 engages the needle carrier when it is fully depressed into the barrel of the syringe. As the plunger is withdrawn, it withdraws the needle carrier into the barrel of the syringe at an angle. This prevents the needle being pushed back gut again. instead it catches on a protruding surface and is deformed to be of no use. In addition, the plunger includes a fragile portion that .causes a portion of the plunger to break when the plunger is withdrawn. Thus, the syringe cannot be re-used.
H.o~re~res, for such syringes, the withdrawal of the needle into the barrel of the syringe is entirety manual and reduires a user to remember to make some deliberate movement to withdraw the needle into the syringe.
Field of the invention The present invention relates to a syringe, and more particularly, to one that is able to perform some functions automatically, for instance a self filling function andlor an automatic retraction of the needle.
Backs rai and There has been an increased awareness concerning the potential for transmission of diseases such as acquired immure deficiency syndrome (AIDS) by way of accidental needle sticks from contaminated used needles or through the sharing of used needles by drug-users.
Healthcare workers came into contact with spent needles possibly hundreds of times, daily throughout the course of their work. There have been a lot of efforts in hospitals to educate hospital personnel to take every possible precaution to prevent needle stick injuries and to take appropriate medical treatment after a needle stick.
However, a more fundamental solution to prevent such accidental injuries is to develop a new syringe with improved features, which eliminate the operation Procedures mostly responsible for such injuries. Furthem~ore, the Needlestick Safety and Prevention Act in the USA requires all healthcare a~orkets to use safety syringes to prevent accidental needle stick injuries.
Therefore, most hospitals and clinics in the USA prefer to use automatically retractable ~5 safety syringes, which retract the needle into the body of the syringe after use and can be used one-handed. These are more convenient and safer than the two-handed manual retractable syringes.
A number of difFerent devices have been proposed far disabling a syringe aridlor needle in order to minimise the risk of contamination from a used syringe.
In general, a typical syringe comprises a hollow syringe body with a needle mounted at one end of the body. A plunger with a #piston at one end is slidably mounted into the syringe body such that the end of the plunger can be depressed into and withdrawn from the hollow body of the syringe.
These are numerous devices for preventing a needle from coming in contact with human skin. These devices generally fall into twa categories.
The first of the two categories invalves sheathing a needle with an extra plastic tube.
This tube is slidable axially along the outside of the syringe body and can be locked in the desired position to prevent the sharp end of the needle from sticking whoever is using or disposing of the syringe.
The second category relates to a syringe having a device for retracting the needle into a syringe barrel after use, in order to eliminate the need for recapping the needle after the syringe is used.
US Patent No. 5,344,403, issued to Rahnfong Lee on 6 September 1994, relates to a retractable safety syringe comprising a hollow body, a plunger and a needle carrier.
A hub attached to an end of the plunger engages the needle carrier when the plunger is depressed, so that the needle carrier is retracted into the hollow body of the syringe along with the needle when the plunger is withdrawn. A sharp notch at the rear of the barrel catches the hub as the plunger is withdrawn, to allow the plunger shaft to be broken off. After the plunger shaft is broken off, the needle will remain trapped within the syringe.
International Patent Application Publication No. WO A-01!64,272, published on September 2091 in the name of Teng Jun Piao, relates to a syringe having a retractable needle. The needle is mounted onto a needle carrier. The end of the syringe plunger ~5 engages the needle carrier when it is fully depressed into the barrel of the syringe. As the plunger is withdrawn, it withdraws the needle carrier into the barrel of the syringe at an angle. This prevents the needle being pushed back gut again. instead it catches on a protruding surface and is deformed to be of no use. In addition, the plunger includes a fragile portion that .causes a portion of the plunger to break when the plunger is withdrawn. Thus, the syringe cannot be re-used.
H.o~re~res, for such syringes, the withdrawal of the needle into the barrel of the syringe is entirety manual and reduires a user to remember to make some deliberate movement to withdraw the needle into the syringe.
A variation of this theme is to enable the needle to be retracted automatically into the barrel of the syringe.
US Patent No. 4,966,593, issued to James J, hennox on 30 October 1990, ~ relates to a single-use syringe having a needle which is automatically retracted within the barrel of the syringe after use. A release mechanism incorporating a spring is used to cause the needle to be retracted wholly into the barrel. However, a user is required to give an extra push to the plunger after administering the injection in order for the release mechanism to be actuated.
International Patent Application Publication No. WO-A-98/58,694, published on 3d December 1998 #n the name of Teng Jun Piao, relates to a single-use syringe using two springs that are attached to an end of the syringe and to a plunger to induce automafiic withdrawal of the needle into the barrel of the syringe. The springs are in an extended 15 state when the plunger is depressed. At this position the plunger engages the needle carrier holding the needle. When the plunger is released, the springs return to their neutral, non-extended state. This reverse spring force causes the plunger to be withdrawn automatically. As a consequence the needle carrier holding the needle is also retracted into the barrel. Further, a portion of the plunger can be easily broken off after use to 20 prevent the syringe from being re-used by someone else.
However, the syringes described in the above-mentioned documents are either too complicated in their construction, or have too many precision components, which increase the overall cost of the syringe. An economic automatic retractable and non-reusable 25 syringe is urgently required in the market.
Summary of the Invention According to an aspect of the invention, there is provided a syringe comprising: a 30 body, a plunger, a first sealing member and a second sealing member. The body has a first end for mounting a needle, a second end, and an internal bore extending from the first end to the second end. The plunger has a first end mounted slidably within the bore of the body, with a second end of the plunger extending out of the second end of the body. The first sealing member is on the plunger, extending into sliding sealing 35 engagement with the bore. The second seeling member seals against the body, positioned between the farst sealing member and the second end of the body, and extending into sliding sealing engagement with the plunger. The first and second sealing members, the body and the plunger are arranged such that depressing the plunger within the bore, towards the first end of the body, generates a vacuum between the first and second seat members.
According to another aspect of the invention, there is provided a plunger for a syringe, camprising: a shaft portion, a first sealing member, a pushing portion and a second sealing member. The shaft portion has a first external diameter. The first sealing remember is fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter. The pushing portion is fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter. The second sealing member slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external 95 diameter.
According to another aspect of the invention, there is provided a method of using a syringe, composing depressing a syringe plunger into a syringe body. The syringe plunger carries a first seal member which slidably seals against the syringe body. The ~0 syringe plunger sealably slides against ~ second sea! member. Depressing the syringe plunger into the syringe body moves the first and second seat members apart.
Moving the first and second seal members apart generates a vacuum between the first and second seal members.
25 Brief Description of the i~lrawings The invention wilt now be further described by way of non-limiting example, with reference to the accompanying drawings, in which:, 30 Figure 1 shows an exploded view of a syringe in accordance with a preferred embodiment of the invention;
Figure ~a shows a sectional view A-A of the body portion of the syringe in Figure 1;
Figure ~b shows a sectional view B-B of the plunger portion of the syringe in 35 Figure 1;
Figure 3 is a flowchart showing the sequence of steps used in the operation of the syringe of Figure 1;
Figure 4 shows the syringe of Figure 1 with the plunger fully retracted;
Figure 5 shows the syringe of Figure 1 at the end of an insertion stroke, just before a fluid is withdrawn into the syringe;
Figure 6 shows the syringe of Figure 1 in a condition in which fluid has been drawn into the syringe body;
Figure 7 shows the syringe of Figure 1 with the plunger fully depressed into the syringe body and the .needle carrier engaging with the piston, at the end of an injection stroke;
Figure 8 shows the syringe of Figure 1 with the needle fully retracted into the syringe body; and Figure 9 shows the syringe of Figure 1 with a portion of the plunger broken off.
Detailed Description Figures 1 to 0 relate to a syringe according to an embodiment of the invention.
Tho syringe has a hollow body 10 with an internal bore, a plunger 20 slidably mounted in the body and a needle 44 mounted at a first end of the body. A first sealing member 30, at a first end of the pl~tnge~ 20 and within the body, slidably .seals against the body. A
second seating member 60 seals against the body and sli~ably seals against the plunger shaft 22, the second sealing member being positioned between the first sealing member and a second, opposing end of the body (although it does itself extend to that second end). Pushing the plunger 20 into the body 10 creates a vacuum between the first and 25 second sealing members 30, 60. This can be used to draw liquid into the syringe for infection. Alternatively, the vacuum can be used to retract the needle ~4 automatically into the body, if the plunger 20 is first pushed in a sufficient amount, A
portion of the plunger 20 is easily broken off after use to ensure that the syringe cannot be re-used.
30 Figure 1 shows an exploded view of a syringe of an embodiment of the present invention. Figures 2A and 2B show sectional views along the lines A+A and B-B, respectively, of the syringe in Figure 1 with various parts assembled.
The syringe is made up of two main components, a body 10 and a plunger 20.
The syringe body 10 is hollow, with an internal bore and generally elongate and cylindrical in shape. The syringe body 10 has a neck 13 at a first, distal end with the external diameter of the neck being smaller than that of the barrel of the body 10 and the internal diameter of the neck being smaller than that of the main bore of the body 10.
The plunger 20 is .stidably mounted within the yringe body 10 through a hole in the second, proximal end of the syringe body 10.
An annular finger flange 11 is provided at the proximal end of the syringe body 10. The finger filange 11 extends outwards from an external surface of the syringe body 10, to provide a support surface for a user's fingers when using the syringe.
A shallow annular stop flange 1~ projects inwardly into the hOllOw inside the syringe body 10 from an internal surface, near the proximal end of the syringe body 10.
An annular luer 50 is mounted internally on the neck portion 13 of the syringe body 10. The luer 50 is hollow and generally cylindrical in shape and has a hollow tapered nozzle 55 and an outer wail portion 58. An annular cavity 54 is defined between an inner surface of the outer wall portion 58 and an external surface of the nozzle 55.
The tuer 50 is mounted within the .neck 13 of the syringe body 10 by means of annular lip members 5~, 53 that are axially spaced on an external surface of the outerwalt portion 58. The lip members 52, .53 engage with corresponding notches 131 on an internal surface of the neck 13. A tapered annular supporting lip 51, extending outwards at the ~0 proximal end of the tuer 50, .engages with the internal surface of the syringe body 10 at a tapered section 15 between the neck 13 and the main hollow barrel portion of the syringe body 10. The annular lip members 52, 53 and the supporting tip 51 serve to hold the luer 50 within the neck 13 and also to prevent fluid from leaking out of the syringe.
A needle 44 is mounted on a needle carrier 40 at the distal end of the syringe body 10. The needle 44 is mounted on the needle carrier 40. The needle carrier 40 is hollow and generally conical in shape. An external annular rib 41 extends from the base of the needle carrier 40. The needle carrier 40 is fitted into the annular cavity 54 of the tuer 50 to allow fluid communication befween the needle 44, the needle carrier 40 and the syringe body 10. The needle carrier 40 is held in place by frictional farce between the inner surface of the outer wall portion 58 of the tuer 5p and the rib 41 of the needle carrier 40 and between the inner surface of the needle carrier 40 and the outer surface of the nozzle 55. The luer 50 serves to hold securely the needle carrier 40 at the distal end of the syringe body 10 and to sea! the needle carrier 40 to the syringe body 10. With the needle carrier 40 mounted on the leer 50, a recess 2S5 extends forwards of the distal end of the luer nozzle 55 to the inner surtace of the needle carrier 40.
The needle carrier 40 and the lust 50 together form a needle holder for the syringe.
The plunger 20 comprises a piston assembly 201, including a first sealing member exemplified here as a gasket 30, a generally cylindrical shaft 22 and a second sealing member, exemplified here as a an annular seal 60 mounted on the shaft 22. A
flanged push-button 21 is provided at a proximal end of the shaft 22. The push-button 21 serves as a support surface for the user to push on or pull on, to depress or withdraw the plunger 20. A pair of flat portions 242, arranged in a cross, extends in the axial direction from the distal end of the shaft 22 to the piston assembly 201, to connect the piston assembly 209 to the shaft 22.
A disc 25 of the piston assembly 201 is connected to only one of the pair of flat portions 242 and at only two points, to form a break portion 24. The break portion 24. is designed such that the shaft 22 can be easily dislodged from the piston assembly 201 and thereby from the syringe after use. An engaging portion in the form of an elongate protrusion 261 having a pair of resilient members 262 at its distal end extends forwards from the disc 25. A tip gap 263 between the two resilient members 262 allows the resilient members 262 to be compressed together. The resilient members 262 have defents 264 at their distal ends. The detents 264 have tapered front ends extending outwards in the rearward direction. The detents 264 extend rearwards a short distance before ending with a rearward facing laterally extending urface. A radial flange 253 extends from the elongate protrusion 261, a short distance from the disc 25.
A gasket 30 is mounted over the elongate protrusion 261, which extends through the centre of the gasket 30 and out through a gasket through-hole 33. The gasket 30 is mounted against the forward face of the disc 25. The gasket 30 is secured in position by means of an internal groove engaging with the radial flange 253 on the proximal end of the elongate protrusion 261. The gasket 30 is generalty cylindrical in shape with a tapering distal end and axially spaced extemai annular seals 31, 32. The gasket 30, the elongate protrusion 261 and the disc 25 together form the piston assembly 201.
The seal 60 is mounted on the shaft 22. The seal 60 is annular with a cylindrical outer surface of a slightly smatter diameter than the internal surface of the proximal end of the syringe body 10. A pair of axially spaced rib members 62, 63 extend around the outside of the cylindrical cuter surface of the seal 60, to the same diameter (or slightly more) as the internal surface of the proximal end of the syringe body.
For ease cf assembly, the shaft 22 is made of two parts, a first portion 22A
and a second portion 228. The seat fi0 is mounted over the proximal end of the second portion 22B {as there are no protr~rsions for it to fit over?. After the seal 60 is mounted onto the second portion 22B, the first portion 22A is attached onto the second portion 22B by means of a locating boss 223, on the proximal end cf the second portion 228 securely fitting into a corresponding hole in the distal end of the first portion 22A.
A stop member 23 is mounted on the outside of the shaft 22, a first distance forwards of the push-bu#ton 21. The first distance is about a fifth of the way along the length of the shaft 22. The distance between the detents 264 and the stop member 23 is slightly more than the distance between the tapered section 1~ of the syringe body 90 and the rear surface of the finger flange 11 of the syringe body 10. The slight extra distance is to allow for the thickness cf the annular shoulder 61 cf the seal 60. The stop member 23 is connected to the outer surface of the shaft 22 through a thin, base portion 231, which allows it to be broken off readily easily_ The syringe body 10, the shaft 20, the disc 25 and the elongate protrusion 261 are made of relatively stiff plastics materials, such as thermoplastic polypropylene. The tuer 50, the gasket and the seal 60 are made of eiastomeric materials, such as rubber.
However, the rubber material used for the leer 50 is usefully tae harder than 65 degrees so that the needle carrier 40 can be mounted properly and not fall off when the luer 50 is mounted onto the neck 7 3.
The first, distal end of the plunger 20 is inserted into the second, proximal end of syringe body 10. The engaging portion is of a small enough diameter to pass into the syringe body 10 without contacting it. The elastomeric gasket 30 is able to deform into the proximal end of the syringe body 10, over the stop flange 12. The .disc 25 is stiffer than the gasket, but its circumference is tapered towards the front, which allows it to clip over the stop flange 12.
The seal 60 is securely mounted onto the syringe body 10 at the proximal end of the syringe body 10. The front face of the annular shoulder of the seal 60 abuts the rearward face of the finger flange 11 of the syringe body 10. When inserting the plunger 2D into the syringe body 10, the piston assembly 201 is initially kept as close to the seal 60 as possible, With the disc 25 in contact with the seal 60. This reduces the amount of air initially between the seal 60 and the gasket 3D. The second, proximal end of the plunger 20 extends out beyond the second, proximal end of the syringe body 1 D.
The plunger 20 carrying the piston assembly 201 is slidably mounted within the syringe body 1D, from the second, distal end of the syringe body 10. The plunger 20 moves forwards or backwards within the hollow syringe body 10 when the plunger 20 is pushed or withdrawn, respectively. The axially spaced external rib members 62, 63 of the seal fi0 seal against the inner surface of the syringe body 10, at the proximal end of the syringe body 10. The further axially spaced internal rib members 64, 55 of the seal 60 siidably seal against the outer surtace of the shaft 22.
The a~i~ally spaced external annular seals 31, 32 of the gasket 30 slidably seal against the inner surFace of the syringe body 10. The gasket 30 and sea! 60 provide hermetic seals. liVhen the plunger 2D is pushed into the syringe body 1 D, the movement of the piston assembly 201 away from the seat 80 generates a vacuum in a vacuum area 2D2B defined between the piston assembly 209 and the seal 60. It is possibly not a true vacuum, as there may already be some air between the seal BD and gasket 30 as a result of the assembly of the syringe.
C?peration of the syringe is now described in brief with reference to Figures 3 to 9.
Figure 3 is a flowchart showing the sequence of steps used in the operation.
Figures 4 to 9 are cross-sectional views of the syringe at various points during use.
Initially, at the start step, the syringe is as shown in Figure 4, with the gasket 30 close to the seal 5D. In a first step 5102, the insertion step, the user pushes the plunger 20 into the syringe body, creating a vacuum between the gasket 3D and the seal 60. At the position shown in Figure 5, the user stops pushing at a first position, step S1 D4, when the stop member 23 abuts the seal 60. The user inserts the end of the needle 44 into a bottle of medical fluid, step S1 D6, and releases the pressure on the plunger, at step S1D8. The plunger automatically retracts, under the reduced pressure between the gasket 30 and the seal ~D, at step S11D, to the position shown in Figure 6.
This action draws medical liquid into the syringe through the needle 44 and fills the hollow of the syringe body.
The syringe is now ready to give an injection and, at step 5112, the user tips the syringe needle uppermost and empties it of air and then inserts the needle into the patient. Then at step S114, the injection step, the user pushes the plunger in again, to inject the medical fluid into the patient. The stop member 23 is pushed to abut the seal 60, and the pushing continues beyond that, at which point the stop member 23 breaks off, step S114. The pushing stops at a second position, at step S116, when the syringe is empty and the engaging means between the plunger and the needle holder engage.
!n this case the detents 234 extend into the recesses 235 between the leer nozzle 55 and the needle carrier 40, as shown in Figure ?.
As before, pushing the plunger 20 into the syringe body 10 creates a vacuum between the gasket 30 and the seal 60. This time, however, when the user releases the pressure on the plunger 20, at step S118, and the plunger automatically retracts, at step S120, it also retracts the needle holder, including the needle ~4, the needle carrier 40 and the luer 50 with it, as shown in Figure 8.
once the needle 44 is fully retracted, the user is able to snap the shaft 22 off the piston assembly 201, and he does this, at step S122, by bending the shaft 22 down, as shown in Figures 9, thereby rendering the syringe unusable. The process then ends.
The use of the syringe, in particular the drawing of the medical fluid and the retraction of the needle are both easily achieved one handed and automatica!!y.
More specific details of the various points during operation of the syringe are described below, again with reference to Figures 4 to 9.
Figure 4 shows a cross-section of the syringe when the plunger 20 is in a fully retracted state {or not yet depressed state. Some air is trapped in a trapped air area 202A between the piston assembly 201 and the seal 60. The amount of air in the trapped air area 202A is typically of a negligible volume compared to the entire syringe body 10.
In this fully retracted state, only the piston assembly 201 and a small portion of the shaft 20 are within the syringe body 10. The plunger 20 is prevented from retracting further when the disc 25 on the piston assembly 201 comes into contact with the inwardly projecting stop flange 12 near the proximal end of the syringe body 10.
to !n order to use the syringe, the plunger 20 is pushed into the syringe body 10 to expel most of the air in the syringe body 10 out through the needle 44. This is typically referred to as an insertion stroke. The user is required to exert a manual pushing force to cause the plunger 20 to depress into the syringe body 10. The external annular seals 31, 32 on the gasket 3fl of the piston assembly 2131 move in sliding contact with the inner surface of the syringe body 10.
As the piston assembly 201 maws away from the seal 60, a vacuum is generated in the vacuum area 202B defined betvueen the piston assembly 2fl1 and the seal 6D.
The insertion stroke continues until the position shown in Figure 5. The stop member 23 limits how far into the syringe body the plunger 20 should initially be inserted.
The plunger 20 is depressed into the syringe body 1 Q until the stop member 23 contacts the annular shoulder .61 of the sea! 60, at the f rst position. This marks where the piston has been depressed as far as it is allowed for the user to draw medical fluid into the syringe. At this point, the resilient members 262 protruding from the distal end of the piston assembly 201 are compressed together to fit into the proximal end of the leer 2fl nozzle 55. However, the resilient members 262 do not extend fully through the nozzle 55 and thereby can still be withdrawn.
When the pushing force exerted by the user is removed, the plunger 20 is automatically retracted due to the vacuum generated in the vacuum area 202B.
This is a low pressure area compared with the pressure on the medical fluid. As the plunger 20 is retracted, the medical fluid is drawn into the syringe body 10 through the needle 44, the needle carrier 4fl and the lust 50 into an area between the needle carrier 4.fl and the piston assembly 201. Depending on the amount of medical fluid required, the user may allow the plunger 20 to retract t~ its fully retracted state or intercept the retraction of the plunger 20 so as to get a desired more limited volume of medical fluid. Figure 6 shows a cross-sectional view of the syringe in a state when the syringe is filled with the medical fluid. The syringe is now ready for the administration of an injection, through an injection stroke.
When the plunger 20 is pushed forward again into the syringe body 10 at the beginning of an ejection stroke, the medical fluid is discharged from the needle 44, normally into a patient. During the injection stroke, a vacuum is again generated in the vacuum area 202B in the syringe body 10.
Figure 7 shows a cross-sectional view of the syringe at the end of an injection stroke. The plunger 20 is inserted into the syringe body 10 beyond a i'irst, stop position, defined by the stop member 23 contacting the annular shoulder 61 ofi the sea!
60 (i.e. the position at the end of the insertion sfiroke). The stop member 23 breaks off from the shaft 20 when the user continues to exert a pushing force on the plunger 20 beyond the stop position. When the plunger 20 is inserted beyond the stop position, the resilient members 262 continue all the way through the lust nozzle 55 and extend out through the distal end of the lust nozzle 25. The resilient members are compressed when they are within the nozzle 55, however, once they emerge from the node due to the pushing force, the resilient members 262 revert back to a non-compressed state and the detents 264 extend into the recess 265. if they are pulled rearwards, the detents 264 in the recess 265 engage with the forward facing circumferential edge of the nozzle 55. Thus the lust 5fl is connected to the plunger 20. Pushing stops at this second position.
Figure 6 shows a cross-sectional view of the syringe when the needle is refracted into the syringe body. The vacuum generated in the vacuum area 202B during the injection stroke causes the plunger 20 to retract automatically when the pushing force exerked by the user is removed, at the end ofi the injection stroke. Since the lust 50 is now connected to the plunger 20, the lust 50 together with the needle carrier 40 and needle 44 is retracted into the syringe body 10 as the plunger 20 retracts.
The needle carrier 40, together with the needle 44 is completely retained within the syringe body 10.
No portion of the needle 44 is exposed for accidental contact. This substantially eliminates the problem of accidental needle sticks during disposal of the used syringe.
After the needle 44 has been fully retracted into the syringe body 1 t1, the shaft 20 is broken off at the break portion 24, as shown in Figure 9. This ensures that the syringe cannot be re-used by another person.
The automatic retraction of the needle 44 into the body 10 of the syringe by means of a vacuum does not require the syringe user to remember to take an extra step to withdraw the needle into the syringe body or to shield the needle 44 with a sheath or the like. This greatly reduces, if not eliminates the problem of accidental needle sticks.
Also, the construction flf a syringe of the present invention does not require complicated or costly parts, thus, it can be produced at a relatively low cost.
It wit! be understood that most of the structure of the above example can be changed without departing from the scope of the invention. For example, the shaft 22 may be hollow. The needle carrier may be integral to the luer 50 instead of being two separate parts. The detents 264 may engage recesses within the luer 50, instead of beyond the lust 50. Engaging means other than detents and recesses may be used between the plunger and the needle holder. The needle 44 can be non-central.
The needle 44 can be pulled back into the syringe body 10, at an angle, to make it less easy to pull out. Various ribs, lips and external seals are mentioned in the above description as being axially spaced. They can be spiral if desired, as can corresponding opposing grooves where present, other shapes are also possible, as long as deals are maintained where needed. The plunger shaft is shown as circular in cross-section, but it can be elliptical, as tong as a seal is maintained with fibs seat member 60.
The above described embodiment shows both the drawing of the medical fluid and the retraction of the needle being carried out automatically. The ability for this to operate automatically depends on the quality and size of the vacuum formed between the gasket and seal member. There may be embodiments and times where the vacuum is insu~cient for either or both operations. 'Therefore the user may have to provide some pull to the plunger. However it would be less than might normally ba required and may still, possibly tai provided one handed. Moreover, the user is not forced to use the syringe as described. He can use it as a normal syringe (whilst being careful about how far the plunger is initially depressed}_ Whilst the background of the invention particularly concentrates on avoiding needle stick by retracting the needle, this invention is not limited to having a retractable needle. The invention may involve merely the automatic filling of the syringe.
This alone may help prevent some needle stick incidents. Even if it does not, if is still an improvement over the prior art as it involves less effort to use, whilst being very simple.
Many other variations are possible within the scope of the present invention which is only limited as defned in the claims or elsewhere as indicated.
US Patent No. 4,966,593, issued to James J, hennox on 30 October 1990, ~ relates to a single-use syringe having a needle which is automatically retracted within the barrel of the syringe after use. A release mechanism incorporating a spring is used to cause the needle to be retracted wholly into the barrel. However, a user is required to give an extra push to the plunger after administering the injection in order for the release mechanism to be actuated.
International Patent Application Publication No. WO-A-98/58,694, published on 3d December 1998 #n the name of Teng Jun Piao, relates to a single-use syringe using two springs that are attached to an end of the syringe and to a plunger to induce automafiic withdrawal of the needle into the barrel of the syringe. The springs are in an extended 15 state when the plunger is depressed. At this position the plunger engages the needle carrier holding the needle. When the plunger is released, the springs return to their neutral, non-extended state. This reverse spring force causes the plunger to be withdrawn automatically. As a consequence the needle carrier holding the needle is also retracted into the barrel. Further, a portion of the plunger can be easily broken off after use to 20 prevent the syringe from being re-used by someone else.
However, the syringes described in the above-mentioned documents are either too complicated in their construction, or have too many precision components, which increase the overall cost of the syringe. An economic automatic retractable and non-reusable 25 syringe is urgently required in the market.
Summary of the Invention According to an aspect of the invention, there is provided a syringe comprising: a 30 body, a plunger, a first sealing member and a second sealing member. The body has a first end for mounting a needle, a second end, and an internal bore extending from the first end to the second end. The plunger has a first end mounted slidably within the bore of the body, with a second end of the plunger extending out of the second end of the body. The first sealing member is on the plunger, extending into sliding sealing 35 engagement with the bore. The second seeling member seals against the body, positioned between the farst sealing member and the second end of the body, and extending into sliding sealing engagement with the plunger. The first and second sealing members, the body and the plunger are arranged such that depressing the plunger within the bore, towards the first end of the body, generates a vacuum between the first and second seat members.
According to another aspect of the invention, there is provided a plunger for a syringe, camprising: a shaft portion, a first sealing member, a pushing portion and a second sealing member. The shaft portion has a first external diameter. The first sealing remember is fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter. The pushing portion is fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter. The second sealing member slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external 95 diameter.
According to another aspect of the invention, there is provided a method of using a syringe, composing depressing a syringe plunger into a syringe body. The syringe plunger carries a first seal member which slidably seals against the syringe body. The ~0 syringe plunger sealably slides against ~ second sea! member. Depressing the syringe plunger into the syringe body moves the first and second seat members apart.
Moving the first and second seal members apart generates a vacuum between the first and second seal members.
25 Brief Description of the i~lrawings The invention wilt now be further described by way of non-limiting example, with reference to the accompanying drawings, in which:, 30 Figure 1 shows an exploded view of a syringe in accordance with a preferred embodiment of the invention;
Figure ~a shows a sectional view A-A of the body portion of the syringe in Figure 1;
Figure ~b shows a sectional view B-B of the plunger portion of the syringe in 35 Figure 1;
Figure 3 is a flowchart showing the sequence of steps used in the operation of the syringe of Figure 1;
Figure 4 shows the syringe of Figure 1 with the plunger fully retracted;
Figure 5 shows the syringe of Figure 1 at the end of an insertion stroke, just before a fluid is withdrawn into the syringe;
Figure 6 shows the syringe of Figure 1 in a condition in which fluid has been drawn into the syringe body;
Figure 7 shows the syringe of Figure 1 with the plunger fully depressed into the syringe body and the .needle carrier engaging with the piston, at the end of an injection stroke;
Figure 8 shows the syringe of Figure 1 with the needle fully retracted into the syringe body; and Figure 9 shows the syringe of Figure 1 with a portion of the plunger broken off.
Detailed Description Figures 1 to 0 relate to a syringe according to an embodiment of the invention.
Tho syringe has a hollow body 10 with an internal bore, a plunger 20 slidably mounted in the body and a needle 44 mounted at a first end of the body. A first sealing member 30, at a first end of the pl~tnge~ 20 and within the body, slidably .seals against the body. A
second seating member 60 seals against the body and sli~ably seals against the plunger shaft 22, the second sealing member being positioned between the first sealing member and a second, opposing end of the body (although it does itself extend to that second end). Pushing the plunger 20 into the body 10 creates a vacuum between the first and 25 second sealing members 30, 60. This can be used to draw liquid into the syringe for infection. Alternatively, the vacuum can be used to retract the needle ~4 automatically into the body, if the plunger 20 is first pushed in a sufficient amount, A
portion of the plunger 20 is easily broken off after use to ensure that the syringe cannot be re-used.
30 Figure 1 shows an exploded view of a syringe of an embodiment of the present invention. Figures 2A and 2B show sectional views along the lines A+A and B-B, respectively, of the syringe in Figure 1 with various parts assembled.
The syringe is made up of two main components, a body 10 and a plunger 20.
The syringe body 10 is hollow, with an internal bore and generally elongate and cylindrical in shape. The syringe body 10 has a neck 13 at a first, distal end with the external diameter of the neck being smaller than that of the barrel of the body 10 and the internal diameter of the neck being smaller than that of the main bore of the body 10.
The plunger 20 is .stidably mounted within the yringe body 10 through a hole in the second, proximal end of the syringe body 10.
An annular finger flange 11 is provided at the proximal end of the syringe body 10. The finger filange 11 extends outwards from an external surface of the syringe body 10, to provide a support surface for a user's fingers when using the syringe.
A shallow annular stop flange 1~ projects inwardly into the hOllOw inside the syringe body 10 from an internal surface, near the proximal end of the syringe body 10.
An annular luer 50 is mounted internally on the neck portion 13 of the syringe body 10. The luer 50 is hollow and generally cylindrical in shape and has a hollow tapered nozzle 55 and an outer wail portion 58. An annular cavity 54 is defined between an inner surface of the outer wall portion 58 and an external surface of the nozzle 55.
The tuer 50 is mounted within the .neck 13 of the syringe body 10 by means of annular lip members 5~, 53 that are axially spaced on an external surface of the outerwalt portion 58. The lip members 52, .53 engage with corresponding notches 131 on an internal surface of the neck 13. A tapered annular supporting lip 51, extending outwards at the ~0 proximal end of the tuer 50, .engages with the internal surface of the syringe body 10 at a tapered section 15 between the neck 13 and the main hollow barrel portion of the syringe body 10. The annular lip members 52, 53 and the supporting tip 51 serve to hold the luer 50 within the neck 13 and also to prevent fluid from leaking out of the syringe.
A needle 44 is mounted on a needle carrier 40 at the distal end of the syringe body 10. The needle 44 is mounted on the needle carrier 40. The needle carrier 40 is hollow and generally conical in shape. An external annular rib 41 extends from the base of the needle carrier 40. The needle carrier 40 is fitted into the annular cavity 54 of the tuer 50 to allow fluid communication befween the needle 44, the needle carrier 40 and the syringe body 10. The needle carrier 40 is held in place by frictional farce between the inner surface of the outer wall portion 58 of the tuer 5p and the rib 41 of the needle carrier 40 and between the inner surface of the needle carrier 40 and the outer surface of the nozzle 55. The luer 50 serves to hold securely the needle carrier 40 at the distal end of the syringe body 10 and to sea! the needle carrier 40 to the syringe body 10. With the needle carrier 40 mounted on the leer 50, a recess 2S5 extends forwards of the distal end of the luer nozzle 55 to the inner surtace of the needle carrier 40.
The needle carrier 40 and the lust 50 together form a needle holder for the syringe.
The plunger 20 comprises a piston assembly 201, including a first sealing member exemplified here as a gasket 30, a generally cylindrical shaft 22 and a second sealing member, exemplified here as a an annular seal 60 mounted on the shaft 22. A
flanged push-button 21 is provided at a proximal end of the shaft 22. The push-button 21 serves as a support surface for the user to push on or pull on, to depress or withdraw the plunger 20. A pair of flat portions 242, arranged in a cross, extends in the axial direction from the distal end of the shaft 22 to the piston assembly 201, to connect the piston assembly 209 to the shaft 22.
A disc 25 of the piston assembly 201 is connected to only one of the pair of flat portions 242 and at only two points, to form a break portion 24. The break portion 24. is designed such that the shaft 22 can be easily dislodged from the piston assembly 201 and thereby from the syringe after use. An engaging portion in the form of an elongate protrusion 261 having a pair of resilient members 262 at its distal end extends forwards from the disc 25. A tip gap 263 between the two resilient members 262 allows the resilient members 262 to be compressed together. The resilient members 262 have defents 264 at their distal ends. The detents 264 have tapered front ends extending outwards in the rearward direction. The detents 264 extend rearwards a short distance before ending with a rearward facing laterally extending urface. A radial flange 253 extends from the elongate protrusion 261, a short distance from the disc 25.
A gasket 30 is mounted over the elongate protrusion 261, which extends through the centre of the gasket 30 and out through a gasket through-hole 33. The gasket 30 is mounted against the forward face of the disc 25. The gasket 30 is secured in position by means of an internal groove engaging with the radial flange 253 on the proximal end of the elongate protrusion 261. The gasket 30 is generalty cylindrical in shape with a tapering distal end and axially spaced extemai annular seals 31, 32. The gasket 30, the elongate protrusion 261 and the disc 25 together form the piston assembly 201.
The seal 60 is mounted on the shaft 22. The seal 60 is annular with a cylindrical outer surface of a slightly smatter diameter than the internal surface of the proximal end of the syringe body 10. A pair of axially spaced rib members 62, 63 extend around the outside of the cylindrical cuter surface of the seal 60, to the same diameter (or slightly more) as the internal surface of the proximal end of the syringe body.
For ease cf assembly, the shaft 22 is made of two parts, a first portion 22A
and a second portion 228. The seat fi0 is mounted over the proximal end of the second portion 22B {as there are no protr~rsions for it to fit over?. After the seal 60 is mounted onto the second portion 22B, the first portion 22A is attached onto the second portion 22B by means of a locating boss 223, on the proximal end cf the second portion 228 securely fitting into a corresponding hole in the distal end of the first portion 22A.
A stop member 23 is mounted on the outside of the shaft 22, a first distance forwards of the push-bu#ton 21. The first distance is about a fifth of the way along the length of the shaft 22. The distance between the detents 264 and the stop member 23 is slightly more than the distance between the tapered section 1~ of the syringe body 90 and the rear surface of the finger flange 11 of the syringe body 10. The slight extra distance is to allow for the thickness cf the annular shoulder 61 cf the seal 60. The stop member 23 is connected to the outer surface of the shaft 22 through a thin, base portion 231, which allows it to be broken off readily easily_ The syringe body 10, the shaft 20, the disc 25 and the elongate protrusion 261 are made of relatively stiff plastics materials, such as thermoplastic polypropylene. The tuer 50, the gasket and the seal 60 are made of eiastomeric materials, such as rubber.
However, the rubber material used for the leer 50 is usefully tae harder than 65 degrees so that the needle carrier 40 can be mounted properly and not fall off when the luer 50 is mounted onto the neck 7 3.
The first, distal end of the plunger 20 is inserted into the second, proximal end of syringe body 10. The engaging portion is of a small enough diameter to pass into the syringe body 10 without contacting it. The elastomeric gasket 30 is able to deform into the proximal end of the syringe body 10, over the stop flange 12. The .disc 25 is stiffer than the gasket, but its circumference is tapered towards the front, which allows it to clip over the stop flange 12.
The seal 60 is securely mounted onto the syringe body 10 at the proximal end of the syringe body 10. The front face of the annular shoulder of the seal 60 abuts the rearward face of the finger flange 11 of the syringe body 10. When inserting the plunger 2D into the syringe body 10, the piston assembly 201 is initially kept as close to the seal 60 as possible, With the disc 25 in contact with the seal 60. This reduces the amount of air initially between the seal 60 and the gasket 3D. The second, proximal end of the plunger 20 extends out beyond the second, proximal end of the syringe body 1 D.
The plunger 20 carrying the piston assembly 201 is slidably mounted within the syringe body 1D, from the second, distal end of the syringe body 10. The plunger 20 moves forwards or backwards within the hollow syringe body 10 when the plunger 20 is pushed or withdrawn, respectively. The axially spaced external rib members 62, 63 of the seal fi0 seal against the inner surface of the syringe body 10, at the proximal end of the syringe body 10. The further axially spaced internal rib members 64, 55 of the seal 60 siidably seal against the outer surtace of the shaft 22.
The a~i~ally spaced external annular seals 31, 32 of the gasket 30 slidably seal against the inner surFace of the syringe body 10. The gasket 30 and sea! 60 provide hermetic seals. liVhen the plunger 2D is pushed into the syringe body 1 D, the movement of the piston assembly 201 away from the seat 80 generates a vacuum in a vacuum area 2D2B defined between the piston assembly 209 and the seal 60. It is possibly not a true vacuum, as there may already be some air between the seal BD and gasket 30 as a result of the assembly of the syringe.
C?peration of the syringe is now described in brief with reference to Figures 3 to 9.
Figure 3 is a flowchart showing the sequence of steps used in the operation.
Figures 4 to 9 are cross-sectional views of the syringe at various points during use.
Initially, at the start step, the syringe is as shown in Figure 4, with the gasket 30 close to the seal 5D. In a first step 5102, the insertion step, the user pushes the plunger 20 into the syringe body, creating a vacuum between the gasket 3D and the seal 60. At the position shown in Figure 5, the user stops pushing at a first position, step S1 D4, when the stop member 23 abuts the seal 60. The user inserts the end of the needle 44 into a bottle of medical fluid, step S1 D6, and releases the pressure on the plunger, at step S1D8. The plunger automatically retracts, under the reduced pressure between the gasket 30 and the seal ~D, at step S11D, to the position shown in Figure 6.
This action draws medical liquid into the syringe through the needle 44 and fills the hollow of the syringe body.
The syringe is now ready to give an injection and, at step 5112, the user tips the syringe needle uppermost and empties it of air and then inserts the needle into the patient. Then at step S114, the injection step, the user pushes the plunger in again, to inject the medical fluid into the patient. The stop member 23 is pushed to abut the seal 60, and the pushing continues beyond that, at which point the stop member 23 breaks off, step S114. The pushing stops at a second position, at step S116, when the syringe is empty and the engaging means between the plunger and the needle holder engage.
!n this case the detents 234 extend into the recesses 235 between the leer nozzle 55 and the needle carrier 40, as shown in Figure ?.
As before, pushing the plunger 20 into the syringe body 10 creates a vacuum between the gasket 30 and the seal 60. This time, however, when the user releases the pressure on the plunger 20, at step S118, and the plunger automatically retracts, at step S120, it also retracts the needle holder, including the needle ~4, the needle carrier 40 and the luer 50 with it, as shown in Figure 8.
once the needle 44 is fully retracted, the user is able to snap the shaft 22 off the piston assembly 201, and he does this, at step S122, by bending the shaft 22 down, as shown in Figures 9, thereby rendering the syringe unusable. The process then ends.
The use of the syringe, in particular the drawing of the medical fluid and the retraction of the needle are both easily achieved one handed and automatica!!y.
More specific details of the various points during operation of the syringe are described below, again with reference to Figures 4 to 9.
Figure 4 shows a cross-section of the syringe when the plunger 20 is in a fully retracted state {or not yet depressed state. Some air is trapped in a trapped air area 202A between the piston assembly 201 and the seal 60. The amount of air in the trapped air area 202A is typically of a negligible volume compared to the entire syringe body 10.
In this fully retracted state, only the piston assembly 201 and a small portion of the shaft 20 are within the syringe body 10. The plunger 20 is prevented from retracting further when the disc 25 on the piston assembly 201 comes into contact with the inwardly projecting stop flange 12 near the proximal end of the syringe body 10.
to !n order to use the syringe, the plunger 20 is pushed into the syringe body 10 to expel most of the air in the syringe body 10 out through the needle 44. This is typically referred to as an insertion stroke. The user is required to exert a manual pushing force to cause the plunger 20 to depress into the syringe body 10. The external annular seals 31, 32 on the gasket 3fl of the piston assembly 2131 move in sliding contact with the inner surface of the syringe body 10.
As the piston assembly 201 maws away from the seal 60, a vacuum is generated in the vacuum area 202B defined betvueen the piston assembly 2fl1 and the seal 6D.
The insertion stroke continues until the position shown in Figure 5. The stop member 23 limits how far into the syringe body the plunger 20 should initially be inserted.
The plunger 20 is depressed into the syringe body 1 Q until the stop member 23 contacts the annular shoulder .61 of the sea! 60, at the f rst position. This marks where the piston has been depressed as far as it is allowed for the user to draw medical fluid into the syringe. At this point, the resilient members 262 protruding from the distal end of the piston assembly 201 are compressed together to fit into the proximal end of the leer 2fl nozzle 55. However, the resilient members 262 do not extend fully through the nozzle 55 and thereby can still be withdrawn.
When the pushing force exerted by the user is removed, the plunger 20 is automatically retracted due to the vacuum generated in the vacuum area 202B.
This is a low pressure area compared with the pressure on the medical fluid. As the plunger 20 is retracted, the medical fluid is drawn into the syringe body 10 through the needle 44, the needle carrier 4fl and the lust 50 into an area between the needle carrier 4.fl and the piston assembly 201. Depending on the amount of medical fluid required, the user may allow the plunger 20 to retract t~ its fully retracted state or intercept the retraction of the plunger 20 so as to get a desired more limited volume of medical fluid. Figure 6 shows a cross-sectional view of the syringe in a state when the syringe is filled with the medical fluid. The syringe is now ready for the administration of an injection, through an injection stroke.
When the plunger 20 is pushed forward again into the syringe body 10 at the beginning of an ejection stroke, the medical fluid is discharged from the needle 44, normally into a patient. During the injection stroke, a vacuum is again generated in the vacuum area 202B in the syringe body 10.
Figure 7 shows a cross-sectional view of the syringe at the end of an injection stroke. The plunger 20 is inserted into the syringe body 10 beyond a i'irst, stop position, defined by the stop member 23 contacting the annular shoulder 61 ofi the sea!
60 (i.e. the position at the end of the insertion sfiroke). The stop member 23 breaks off from the shaft 20 when the user continues to exert a pushing force on the plunger 20 beyond the stop position. When the plunger 20 is inserted beyond the stop position, the resilient members 262 continue all the way through the lust nozzle 55 and extend out through the distal end of the lust nozzle 25. The resilient members are compressed when they are within the nozzle 55, however, once they emerge from the node due to the pushing force, the resilient members 262 revert back to a non-compressed state and the detents 264 extend into the recess 265. if they are pulled rearwards, the detents 264 in the recess 265 engage with the forward facing circumferential edge of the nozzle 55. Thus the lust 5fl is connected to the plunger 20. Pushing stops at this second position.
Figure 6 shows a cross-sectional view of the syringe when the needle is refracted into the syringe body. The vacuum generated in the vacuum area 202B during the injection stroke causes the plunger 20 to retract automatically when the pushing force exerked by the user is removed, at the end ofi the injection stroke. Since the lust 50 is now connected to the plunger 20, the lust 50 together with the needle carrier 40 and needle 44 is retracted into the syringe body 10 as the plunger 20 retracts.
The needle carrier 40, together with the needle 44 is completely retained within the syringe body 10.
No portion of the needle 44 is exposed for accidental contact. This substantially eliminates the problem of accidental needle sticks during disposal of the used syringe.
After the needle 44 has been fully retracted into the syringe body 1 t1, the shaft 20 is broken off at the break portion 24, as shown in Figure 9. This ensures that the syringe cannot be re-used by another person.
The automatic retraction of the needle 44 into the body 10 of the syringe by means of a vacuum does not require the syringe user to remember to take an extra step to withdraw the needle into the syringe body or to shield the needle 44 with a sheath or the like. This greatly reduces, if not eliminates the problem of accidental needle sticks.
Also, the construction flf a syringe of the present invention does not require complicated or costly parts, thus, it can be produced at a relatively low cost.
It wit! be understood that most of the structure of the above example can be changed without departing from the scope of the invention. For example, the shaft 22 may be hollow. The needle carrier may be integral to the luer 50 instead of being two separate parts. The detents 264 may engage recesses within the luer 50, instead of beyond the lust 50. Engaging means other than detents and recesses may be used between the plunger and the needle holder. The needle 44 can be non-central.
The needle 44 can be pulled back into the syringe body 10, at an angle, to make it less easy to pull out. Various ribs, lips and external seals are mentioned in the above description as being axially spaced. They can be spiral if desired, as can corresponding opposing grooves where present, other shapes are also possible, as long as deals are maintained where needed. The plunger shaft is shown as circular in cross-section, but it can be elliptical, as tong as a seal is maintained with fibs seat member 60.
The above described embodiment shows both the drawing of the medical fluid and the retraction of the needle being carried out automatically. The ability for this to operate automatically depends on the quality and size of the vacuum formed between the gasket and seal member. There may be embodiments and times where the vacuum is insu~cient for either or both operations. 'Therefore the user may have to provide some pull to the plunger. However it would be less than might normally ba required and may still, possibly tai provided one handed. Moreover, the user is not forced to use the syringe as described. He can use it as a normal syringe (whilst being careful about how far the plunger is initially depressed}_ Whilst the background of the invention particularly concentrates on avoiding needle stick by retracting the needle, this invention is not limited to having a retractable needle. The invention may involve merely the automatic filling of the syringe.
This alone may help prevent some needle stick incidents. Even if it does not, if is still an improvement over the prior art as it involves less effort to use, whilst being very simple.
Many other variations are possible within the scope of the present invention which is only limited as defned in the claims or elsewhere as indicated.
Claims (25)
1. A syringe comprising:
a body having a first end for mounting a needle, a second end, and an internal bore extending from the first end to the second end;
a plunger having a first end mounted slidably within the bore of the body, wish a second end of the plunger extending out of the second end of the body;
a first sealing member on the plunger, extending into sliding seating engagement with the bore; and a second sealing member sealing against the body, positioned between the first sealing member and the second end of the body, and extending into sliding sealing engagement with the plunger;
wherein the first and second sealing members, the body and the plunger are arranged such that depressing the plunger within the bore, towards the first end of the body, generates a vacuum between the first and second seal members.
a body having a first end for mounting a needle, a second end, and an internal bore extending from the first end to the second end;
a plunger having a first end mounted slidably within the bore of the body, wish a second end of the plunger extending out of the second end of the body;
a first sealing member on the plunger, extending into sliding seating engagement with the bore; and a second sealing member sealing against the body, positioned between the first sealing member and the second end of the body, and extending into sliding sealing engagement with the plunger;
wherein the first and second sealing members, the body and the plunger are arranged such that depressing the plunger within the bore, towards the first end of the body, generates a vacuum between the first and second seal members.
2. A syringe according to claim 1, wherein the vacuum causes automatic withdrawal of the plunger toward the second end of the body after pushing force on the plunger is removed.
3. A syringe according to claim 2, wherein when the plunger is inserted into the syringe body to a first position, the vacuum is sufficient to draw liquid up into the bore of the body.
4. A syringe according to claim 3, further comprising a marking member for marking when the plunger has been inserted into the syringe body to said first position.
5. A syringe according to claim 4, wherein the marking member comprises a stop member protruding from the piston, and is easily broken off..
6. A syringe according to any one of the preceding claims further comprising a needle holder mounted at the first end of the body, the needle holder being releasably attached to the first end of the body.
7. A syringe according to claim 6, further comprising engaging means for connecting the plunger to the needle holder when the plunger is extended into the syringe body to a second position.
8. A syringe according to claim 7, wherein when the engaging means comprises a resiliently held detent on one of the plunger and needle holder and a corresponding recess on the other of the plunger and needle holder.
9. A syringe according to claim 7 or 8, wherein when the plunger is inserted into the syringe body to the second position, the vacuum is sufficient to retract the needle holder into the bore of the body.
10. A syringe according to claim 7, 8 or 9, when dependent on at least claim 3, wherein in the second position the plunger extends further into the syringe body than in the first position.
11. A syringe according to claim 10, when dependent on at least claim 5, wherein the stop member prevents the plunger moving from the first position to the second position unless it is broken off.
12. A syringe according to any one of the preceding claims, wherein the plunger comprises a shaft portion having a first external diameter;
the first sealing member fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter; and a pushing portion fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter;
wherein the second sealing member is slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external diameter.
the first sealing member fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter; and a pushing portion fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter;
wherein the second sealing member is slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external diameter.
13. A syringe according to claim 12, wherein the second and fourth external diameters are substantially the same as the diameter of the bore.
14. A syringe according to any one of the preceding claims, wherein the second sealing member comprises an annular seal, with a cylindrical portion having a fourth external diameter and a shoulder portion having a sixth external diameter, larger than the internal diameter of the bore.
15. A syringe according to any one of the preceding claims, wherein the second sealing member abuts the bore of the body at the second end of the body and abuts the external second end of the body.
16. A syringe according to any one of the preceding claims, wherein the plunger comprises a shaft portion, with the first sealing member mounted on a first end of the shaft portion, and a break portion between the first sealing member and the shaft portion, which is easier to break than the rest of the plunger.
17. A plunger for a syringe, comprising:
a shaft portion having a first external diameter;
a first sealing member fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter;
a pushing portion fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter; and a second sealing member slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external diameter.
a shaft portion having a first external diameter;
a first sealing member fixedly mounted on a first end of said shaft portion, the first sealing member having a second external diameter larger than the first external diameter;
a pushing portion fixedly mounted on a second end of said shaft portion, the pushing portion having a third external diameter larger than the second external diameter; and a second sealing member slidably mounted on said shaft portion, the second sealing member having a fourth external diameter substantially the same as the second external diameter.
18. A method of using a syringe, comprising:
depressing a syringe plunger into a syringe body; wherein the syringe plunger carries a first seal member which slidably seals against the syringe body;
the syringe plunger sealably slides against a second seal member;
depressing the syringe plunger into the syringe body moves the first and second seal members apart; and moving the first and second seal members apart generates a vacuum between the first and second seal members.
depressing a syringe plunger into a syringe body; wherein the syringe plunger carries a first seal member which slidably seals against the syringe body;
the syringe plunger sealably slides against a second seal member;
depressing the syringe plunger into the syringe body moves the first and second seal members apart; and moving the first and second seal members apart generates a vacuum between the first and second seal members.
19. A method according to claim 18, further comprising stopping the depressing of the syringe plunger into the syringe body at or before a stop member on the syringe plunger contacts the second seal member.
20. A method according to claim 18 or 19, further comprising:
releasing pushing pressure on the syringe plunger; and allowing the vacuum between the first and second seal members to retract the syringe plunger, thereby moving the first seal member towards the second seal member.
releasing pushing pressure on the syringe plunger; and allowing the vacuum between the first and second seal members to retract the syringe plunger, thereby moving the first seal member towards the second seal member.
21. A method according to claim 20, further comprising:
inserting a needle of the syringe into a liquid prior to releasing the pushing pressure; and wherein releasing the pushing pressure automatically draws said liquid into the syringe.
inserting a needle of the syringe into a liquid prior to releasing the pushing pressure; and wherein releasing the pushing pressure automatically draws said liquid into the syringe.
22. A method according to claim 18 or 21, further comprising depressing the syringe plunger into the syringe body again to generate another vacuum between the first and second seal members.
23. A method according to claim 22, further comprising stopping the depressing of the syringe plunger into the syringe body at or after the plunger securely engages a needle carrying means carrying a needle.
24. A method according to claim 23, further comprising:
releasing pushing pressure an the syringe plunger; and allowing the vacuum between the first and second seal members to retract the syringe plunger, thereby moving the first seal member towards the second seal member and automatically retracting the needle into the syringe body.
releasing pushing pressure an the syringe plunger; and allowing the vacuum between the first and second seal members to retract the syringe plunger, thereby moving the first seal member towards the second seal member and automatically retracting the needle into the syringe body.
25. A method according to claim 24, further comprising snapping a shaft off the plunger after the needle has been retracted.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SG200206553 | 2002-10-30 | ||
| SGSG200206553-0 | 2002-10-30 | ||
| PCT/IB2003/004784 WO2004039441A2 (en) | 2002-10-30 | 2003-10-27 | Vacuum auto-retractable safety syringe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2504130A1 true CA2504130A1 (en) | 2004-05-13 |
Family
ID=32227997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002504130A Abandoned CA2504130A1 (en) | 2002-10-30 | 2003-10-27 | Vacuum auto-retractable safety syringe |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1556109A2 (en) |
| AU (1) | AU2003274470A1 (en) |
| CA (1) | CA2504130A1 (en) |
| WO (1) | WO2004039441A2 (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080161760A1 (en) * | 2004-08-20 | 2008-07-03 | Medigard Limited | Medical Device Containing a Vacuum Chamber |
| ES2534439T3 (en) * | 2009-02-04 | 2015-04-22 | Mallinckrodt Llc | Hand-operated syringe with vacuum chamber for automatic recharge |
| CN104220120A (en) * | 2012-03-23 | 2014-12-17 | 沃尔夫托瑞医药公司 | Auto-disable syringe assembly |
| WO2014072993A2 (en) * | 2012-11-08 | 2014-05-15 | Rathore Jai Hind | Folded- plunger auto-retractable disposable syringe |
| WO2014072994A2 (en) * | 2012-11-08 | 2014-05-15 | Rathore Jai Hind | Folded plunger auto retractable syringe for single use |
| WO2014080420A2 (en) * | 2012-11-26 | 2014-05-30 | Rathore Jai Hind | Vacuum-retractable safety (vrs) syringe for single use |
| CN103961770A (en) * | 2014-04-04 | 2014-08-06 | 安徽省康宁实业（集团）有限公司 | Disposable germfree self-destruction type liquid medicine injector |
| WO2020051782A1 (en) * | 2018-09-12 | 2020-03-19 | 苏宣维 | Self-destruction injection safety needle |
| CN110812607A (en) * | 2019-12-09 | 2020-02-21 | 湖南平安医械科技有限公司 | Vacuum self-destruction safety syringe |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5578015A (en) * | 1989-09-18 | 1996-11-26 | Robb Pascal Patent Limited | Safety syringe incorporating automatic needle holder release |
| EP0480862A1 (en) * | 1990-10-09 | 1992-04-15 | Adolfo Ibanez Garcia | Single use syringe with automatic safety mechanism |
| WO1997044076A1 (en) * | 1996-05-23 | 1997-11-27 | Fernando Melero Redrado | Disposable syringe |
| US6413236B1 (en) * | 1999-10-08 | 2002-07-02 | Lewis R. Van Dyke | Automatically retractable needle safety syringe |
| US6458105B1 (en) * | 2001-02-22 | 2002-10-01 | Maxxon, Inc. | Disposable syringe having a retractable needle |
-
2003
- 2003-10-27 CA CA002504130A patent/CA2504130A1/en not_active Abandoned
- 2003-10-27 WO PCT/IB2003/004784 patent/WO2004039441A2/en not_active Application Discontinuation
- 2003-10-27 AU AU2003274470A patent/AU2003274470A1/en not_active Abandoned
- 2003-10-27 EP EP03758445A patent/EP1556109A2/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004039441A2 (en) | 2004-05-13 |
| WO2004039441A3 (en) | 2004-09-02 |
| AU2003274470A1 (en) | 2004-05-25 |
| EP1556109A2 (en) | 2005-07-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |