CA2500372C - Method of modifying crosslinked rubber - Google Patents

Method of modifying crosslinked rubber Download PDF

Info

Publication number
CA2500372C
CA2500372C CA 2500372 CA2500372A CA2500372C CA 2500372 C CA2500372 C CA 2500372C CA 2500372 CA2500372 CA 2500372 CA 2500372 A CA2500372 A CA 2500372A CA 2500372 C CA2500372 C CA 2500372C
Authority
CA
Canada
Prior art keywords
rubber
supercritical fluid
rubbers
ethylene
microns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA 2500372
Other languages
French (fr)
Other versions
CA2500372A1 (en
Inventor
Costas Tzoganakis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA 2358143 external-priority patent/CA2358143A1/en
Application filed by Individual filed Critical Individual
Priority to CA 2500372 priority Critical patent/CA2500372C/en
Publication of CA2500372A1 publication Critical patent/CA2500372A1/en
Application granted granted Critical
Publication of CA2500372C publication Critical patent/CA2500372C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • C08J11/20Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with hydrocarbons or halogenated hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/16Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2321/00Characterised by the use of unspecified rubbers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

A method of modifying crooslinked rubber comprising subjecting the rubber to mechanical elongational and shear forces in the presence of a supercritical fluid that is normally gaseous. Controllable devulcanization of the rubber is achieved.

Description

METHOD OF MODIFYING CROSSLINKED RUBBER
TECHNICAL FIELD
The invention relates to modifying crosslinked rubbers by mechanical treatment.
BACKGROUND OF THE ART
There are known procedures for devulcanizing crosslinked polymers, but known procedures are not as effective or as easily controllable as may be desired.
DISCLOSURE OF THE INVENTION
The present invention relates to a method of modifying crosslinked rubber comprising subjecting the rubber to mechanical elongational and shear forces in the presence of a supercritical fluid that is normally gaseous.
It has been found that by application of the above method modified rubber can be obtained. More particularly, a devulcanized rubber can be obtained.
The term "supercritical" in the present specification is used in its ordinary meaning as referring to a fluid that is adjacent or above the critical temperature and pressure. The fluid may be somewhat below the critical temperature and pressure, for example at least, but not limited to 90% the critical pressure and at least, but not limited to 90o the critical temperature expressed in °K.
In the preferred form, the fluid is at a pressure from about 90 to about 300% of its critical pressure and at a temperature expressed in °K of about 90o to about 3000 of its critical temperature.
By "normally gaseous" is meant a fluid that is a gas at standard temperature and pressure i.e. at 273°K and one atmosphere (100 kPa or 14.7 psi).
While it is contemplated that various normally gaseous fluids may be employed, such as ethane, ethene, propane, propene, xenon, nitrogen, ammonia, nitrous oxide or fluoroform, a preferred fluid is carbon dioxide.
In the preferred form, the ratio by weight of rubber to the fluid constituting the supercritical fluid is in the range of about 100:,1 to about 10:1, more preferably about 100:1 to about 20:1.
The content of the supercritical fluid in the mixture, based on the weight of the rubber is preferably about 0.5 to about 10%. With contents of supercritical fluid significantly less than about 0.5% by weight, the plasticity and flowability of the rubber may be insufficient with the result that application of elongational and shear forces may be difficult or impossible. Contents of supercritical fluid in excess of about 10°s do not increase the plasticity and flowability of the rubber significantly above those achievable at lower contents, and merely increase the utilization of supercritical fluid and the operating costs. More preferably, the content of supercritical fluid is about 0.5 to about 5%, based on the weight of rubber, still more preferably about 1.5 to about 3%.
Preferably, the rubber is provided in finely divided form, for example at a particle size of 150 microns to about 5 mm.
With larger particle sizes than about 5 mm, mechanical processing difficulties may tend to arise as a result of the persistence of unmasticated particles in the mix, while the use of particles significantly smaller than about 150 microns does not facilitate processing substantially as compared with the results obtained with larger particle sizes, and increases the materials costs because of the increased energy costs of comminution. More preferably, the rubber particle size is about 160 to about 1000 microns, still more preferably about 170 to about 500 microns.
The term"rubber", designating the crosslinked materials that may be modified and devulcanized in accordance with the present method, should be interpreted broadly, and as it would be understood by one skilled in the art, to include natural rubber and natural or synthetic polymers that have physical properties similar to natural rubber, such as elastic recovery from deformation, and mechanical strength. Examples of such materials include natural rubber, styrene-butadiene rubber, EPDM (ethylene-propylene diene rubbers), EPT (ethylene-propylene terpolymer rubbers), TPU (thermoplastic urethane rubbers), TPEs (thermoplastic elastomers), TPVs (thermoplastic vulcanizates), butyl rubber, nitrile rubber, polysulfide elastomers, polybutadiene, polyisoprene rubber, polyisobutylene, polyester rubbers, isoprene-butadiene copolymers, neoprene rubber, acrylic elastomers, diisocyanate-linked condensation elastomers, silicone rubbers, crosslinked polyethylene, ethylene-vinylacetate polymers, and mixtures thereof.
Various forms of apparatus useable for applying mechanical elongational and shear forces to crosslinked rubber material are known to those skilled in the art and may be modified to render them capable of pressurization by a supercritical fluid.
In the preferred form, the present invention employs an extruder, for example a twin screw extruder. Such extruders are known to apply mechanical elongation and shear forces to materials passing through them. The invention is, however, by no means limited to the use of extruders, and other pressurized apparatus known to those skilled in the art that apply mechanical elongation and shear forces may be employed.
The invention will be described in more detail, by way of example only, with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 shows a schematic diagram of a twin screw extrusion system.
Fig. 2 shows a schematic diagram of a wedge die.
Fig. 3 shows a schematic diagram of a screw configuration .
Fig. 4 is a graph of viscosity against shear rate at various extruder barrel pressures.
Fig. 5 is a graph of viscosity against shear rate at different COZ concentrations.
Fig. 6 is a graph of tensile strength and elongation at break for.recycled rubbers prepared at various conditions.
Fig. 7 is a graph of tensile strength/density and elongation at break for the recycled rubbers referred to in Fig. 6.
BEST MODE FOR CARRYING OUT THE INVENTION
While the above description provides ample information to enable one skilled in the art to carry out the invention, Examples of preferred methods will be described in detail without limitation of the scope of the invention.
In the present example, a twin-screw compounding extruder 10 as illustrated in Fig. 1 was used for the production of recycled rubber using a high pressure supercritical carbon dioxide injection system.
Two types of materials, fine powders (40-60 mesh) (250 microns to 420 micron particle size) and granules (4-8 mesh) (2.38 mm to 4.76 mm particle size), were obtained (ex Huronco, Huron Park, Ontario, Canada). They were processed at various temperatures and feed rates in the extruder 10 equipped with a gas injection port 11. The extruder used is a Leistritz LSM 30.34, intermeshing and co-rotating twin-screw machine having a 34 mm screw diameter operating in a barrel 12 and driven through a gear box 13. Rubber particles were fed by a K-Tron feeder 14 (LWFD 50200), and COZ was injected into the extruder along a line 16 through the injection port 11 on the barrel 12 using a positive displacement syringe pump 17 connected to a COz cylinder 18. The pressure at the barrel injection port 11 was monitored by a pressure transducer 19 (Dynisco PT462-5M-6/18) connected to a data acquisition system 21. In order to measure the flowability (viscosity) of rubber/COZ
mixtures, a wedge die 22 equipped with three other pressure transducers 23 (one Dynisco PT462-10M-6/18, two Dynisco PT462-7.5M-6/18) also connected to the system 21 was attached to the extruder 10. The pressures in the barrel 12 and in the wedge die 22 were manipulated by controlling the opening area of a secondary die 24 attached to the end of the wedge die 22. The temperature of the rubber/C02 mixtures was measured using a fiber optic melt temperature transducer 26 (Dynisco MTS 92206/24) at the end of the wedge die 22 and connected to a control panel 28. As is conventional, the barrel 12 is equipped with heating devices connected to and controlled from the control panel 28, to maintain the barrel at a desired temperature. The temperatures at various points along the length of the barrel 12 could be measured by thermocouples indicated by broken lines 29 in Fig. 1, also connected to the control panel 28. In this Example, the rubber feed rate was varied from 20 to 70 g/min. and a relatively low screw speed of 50 rpm was used in order to maintain the high pressure required and to minimize the heat generation in the barrel 12. A cross-section of the wedge die 22 is shown in Figure 2.
Flowability (Viscosity) Measurements The flowability (viscosity) of rubber and rubber/COZ
mixtures was measured on the wedge die attached to extruder.
Tensile Tests In order to investigate the tensile properties of the rubber, dumbbell specimens were prepared using a hot press at different pressurizing forces and temperatures. The pressurizing force was varied from 25000 psi to 35000 psi, and the temperature was changed from 150°C to 250°C. The thickness of the specimens was varied due to the differences in elasticity. During the tensile test, the crosshead speed was controlled at 10 mm/min.
SCREW CONFIGURATION
In order to produce foamed rubber materials, the dissolution of COZ into the rubber in a twin-screw extruder was performed. For that purpose, an optimum screw configuration was determined based on several design concepts:
(a) At the injection point of CO2, pressure fluctuations inside the barrel are desirably minimized for a stable injection. Use of conveying screw elements is therefore preferable rather than that of kneading _ 7 _ discs.
(b) Injected C02 is desirably to be prevented from leaking upstream. This may be achieved by a melt seal generated using a reverse conveying screw elements, for example.
(c) The pressure downstream of the COZ injection point is desirably maintained sufficiently high, to ensure that COZ remains dissolved in the polymer phase. The barrel pressure may be manipulated through the die resistance, for example.
(d) Although the mixing capability of a twin-screw extruder is much higher than that of a single-screw extruder, an array of kneading discs is desirably used to ensure complete dissolution of CO2.
One form of screw configuration 31 meeting these design requirements is shown in Figure 3. The points of injection of the crosslinked polymer and of COZ are indicated at 32 and 33, respectively.
EXTRUSION CHARACTERISTICS
Without COZ Injection In the absence of CO2, when the barrel temperature was varied from 200°C to 280°C in the range of feed rates from 20 to 70 g/min., regardless of screw speed, extrusion was impossible due to the overload of the motor. At the early stage of extrusion, the rubber particles fill the empty space between the screw and barrel. Motor amperage gradually increases continuously during this filling stage and it reaches the maximum safe operating value. The reasons for this overload appear to come mainly from the high viscosity and the crosslinked nature of the recycled rubber. In other words, extrusion of the recycled rubber _ g _ was impossible under the conditions listed earlier.
With COZInjection The extrusion of rubber was successfully performed by injecting the supercritical CO2. The designed screw configuration shown in Figure 3 generates high pressure in the barrel in order to dissolve the injected CO2. In this example, the injection of supercritical fluid greatly increases the flowability of rubber during extrusion.
Operating conditions are shown in Table 1.
Table 1. Operating conditions in a twin screw extruder Operating Conditions Values Temperature (C) 240-260 Feed Rate (g/min) 50-70 Screw Speed (rpm) 50 CO2 Concentration (wt%) 2-3 The operation with fine powders (40-60 mesh) was found to be better than that with granules (4-8 mesh) for the die used in this Example. In the latter case, the die was blocked frequently by large unmasticated granules. Also, it should be noted that the extruded material could ignite under certain conditions (high temperatures) possibly due to partial devulcanization and ignition of plasticizers in the recycled rubber.
VISCOSITY MEASUREMENTS
The viscosities of rubber/COZ mixtures were measured in the wedge die while the viscosity of the pure recycled rubber could not be measured due to its crosslinked nature.
The dissolution of COZ was achieved by generating high pressure in the barrel and the wedge die, and the pressures were controlled by adjusting the opening area of the _ g _ secondary die. The viscosity of rubber/2wt% C02 mixture (weight ratio rubber: COZ of 50:1) at various barrel pressures at 242°C is shown in Figure 4, where curves 51, 52 and 54 are for barrel pressures of 970, 1130 and 2170 psi, respectively. As indicated, the viscosity of the mixture decreases with increasing the barrel pressure. It should be noted that increasing the pressure leads to increased dissolution of COZ which results in increasing the plasticization effect.
The effect of COZ concentration on the viscosity at 242°C was also investigated as shown in Figure 5, where curve 56 shows the viscosity for 2 wto COZ at PB = 2170 psi and curve 57 shows the viscosity for 3 wt% COZ at PB = 1920 psi. The viscosity of the 3wts C02 mixture (weight ratio of rubber: COZ of 33.3:1) is slightly less than that of the 2wt% COZ mixture. It should be noted, that the pressure levels are different for the two curves in Figure 5. If the barrel pressure of 3wtoC02 mixture is increased up to 2170 psi or over the solubility pressure, the viscosity of the 3wt% COz mixture would be less than that shown in Figure 5, in the same manner shown in Figure 4.
Consequently, the viscosity or flowability of rubber/COz is affected strongly by the concentration of COZ as well as the barrel pressure, and the required pressure level should be maintained to achieve increased flowability of the rubber/COZ mixture.
TENSILE TEST RESULTS
Tensile tests were performed for the extruded rubber as well as unextruded (40-60 mesh powder)rubber. The tensile strength versus elongation curve is shown in Figure 6.
The curves are for materials prepared under conditions as follows:

Table 2 Curve No. Material 58 unextruded, 200°C, 25000 lbs 59 unextruded, 200°C, 35000 lbs 61 unextruded, 250°C, 35000 lbs 62 extruded, 200°C, 25000 lbs 63 extruded, 200°C, 35000 lbs 64 extruded, 250°C, 35000 lbs As clearly indicated in Figure 6, the conditions for the specimen preparation greatly affected the tensile properties of unextruded rubber rather than of extruded rubber. It was noted that high temperature leads to decrease in the tensile modulus. The decrease in the modulus can be explained by devulcanization of rubber at high temperature. It appears that the extruded rubber in Figure 6 has experienced some devulcanization at high temperature (about 260°C) during extrusion. The tensile moduli of various specimens are listed in Table 3. In order to compare the tensile strength at the same level of material density, density measurements were performed for the specimens. The density was calculated by measuring the volume and weight of samples. As shown in Table 3, the densities of extruded specimens were only slightly lower than those of unextruded specimens. It would be expected that the specimens extruded in the presence of COZ would have a foamed structure. The density of foamed plastics is usually much lower than that of unfoamed plastics. In this study, however, the foamed structure was collapsed during the hot press treatment. The tensile strength divided by the density versus elongation curves for the same materials designated by the same curve numbers as in Fig. 6 are shown in Figure 7. This graph is not different than Figure 6, from which it can be concluded that the lower values obtained for the extruded rubber are due to partial devulcanization taking place during extrusion.

Table 3. Tensile Modulus for recycled rubber at various preparation conditions Molding Molding Tensile Density Temper- Force Modulus (g/cm3) ature (C) (lbs) (MPa) Unextruded 200 25000 1.216 1.080 Unextruded 200 35000 1.209 1.081 Unextruded 250 35000 0.803 1.089 Extruded 200 25000 0.474 1.039 Extruded 200 35000 0.412 . 1.032 Extruded 250 35000 0.406 1.015 In the following Examples, devulcanization procedures were carried out using a co-rotating twin-screw extruder modified as described above with reference to Figs. 1 to 3.
The crumb rubber materials used in the following Examples consisted of three different sizes of rubber powder of 40, 60 and 80 mesh. Table 4 shows the correspondence between mesh size and particle diameter.
Table 4. Mesh Size to Particle Diameter Approximate Relation Mesh Size Microns Millimeters Inches 40 425 0.425 0.0165 60 250 0.250 0.0098 80 180 0.180 0.0070 In the following Examples, soxhlet extraction was used to evaluate the degree of devulcanization by separating the soluble fraction from the gel in the rubber samples.
First, acetone was used to remove low molecular weight substances. 20 g of extrudate was placed in a thimble in the extraction tube. 250 ml acetone was heated to boiling point (about 56°C). The vapor was condensed down to the tube by the condenser with cold water circulation. The extraction was run for 5 hours. After the sample, now free of low molecular weight substances, was dried by distillation in a fume hood and weighed, 250 ml toluene was used as solvent to separate the sol from the gel in the residue by following the same procedure for 8 hours. The residue swelled in toluene and from the dried and weighed residue, the weights of sol and gel were obtained.
Example 2 80 mesh SBR rubber was devulcanized at 250°C using rubber feed rates, as supplied by the feeder 14, of 15 g/min and 30 g/min. The COz concentrations were varied.
The contents of low m.w. substances, sol, and total soluble (low m.w. plus sol) were obtained for the starting material SBR rubber and for the devulcanized products, and are shown in Table 4 in weight percent based on the total weight of the sample.
Table 4 Starting Feed Feed rate rate g/min g/min material COZ C02 concentration concentration SBR 1s 2% 3% 1% 20 30 Low m.w.6 9 8 9 9 9 8 Sol 2 17 16 17 17 14 18 Total 8 26 24 26 26 23 26 solubles It will be noted that extrusion with supercritical COZ
resulted in an increase of the soluble fraction from 8o in the starting powder to about 26% in the devulcanized material. Also, it can be seen that changes in feed rate and COZ concentration did not have an effect on the soluble fraction in the rubber. Furthermore, it will be noted that the soluble part consists mainly of sol resulting from devulcanization (about 17%) and that the low molecular weight fraction (about 9%) is not considerably different from that of the starting material.
Example 3 Example 2 was repeated at barrel temperatures of 200°C
and 250°C, with screw speeds of 25 and 50 rpm and 2 wt%
CO2. The results are shown in Table 5.
Table 5 Temp. 200C 250C

Screw speed (rpm) 25 50 25 50 Low m.w. 8 9 8 9 Sol 9 11 14 18 Total solubles 17 20 22 27 The results show that increasing screw speed leads to increased shearing and therefore increased devulcanization.
In order to study the changes in properties after devulcanization through extrusion, products were revulcanized with curing agents. Two samples were prepared using devulcanized SBR 40 mesh obtained following the procedure as described in the Examples above with 2.1 wto COZ and 4.6 wt% COZ concentration at 250°C, 50 rpm. These samples were compounded according to the following recipe:

Table 6 Ingredient Parts by weight Devulcanized Rubber 100 Sulphur POLYBOUNDT"" 80%* 1.2 MBTS 301 POLYBOUNDT~~ 80%* 0.6 TMTD 304 POLYBOUNDTM 80s* 0.6 *ex Poly One Canada Inc., Mississauga, Ontario, Canada The samples were milled on a Farrel Laboratory mill with size 28 cm length and 15 cm. diameter for 2-3 minutes.
The nip size was 6 mm and the mill rolls start-up temperatures was 20°C. The curing agents were added and blended for another 3-4 minutes. When the compound was running, the temperature increased to 25°C gradually and the compound became sticky and not easily removed from the mill rolls. After mixing, the matrix was molded on a 15T
vantage Press with 2 cavities for 15 minutes at 330° F for test specimen preparation. The molded specimens had a good rubbery appearance.
After compounding, the following properties were determined based on ASTM D412 method. The properties, including Mooney viscosity, tensile strength, elongation at break, modulus, and tear strength and are summarized in the Table 7.
Compared to typical rubber compounds, the physical properties of devulcanized rubber are apparently reduced.
This suggests that severe devulcanization has occurred at the used extrusion conditions. However, the processing can easily be controlled and optimized, for example by reducing shear rates, to reduce the degree of devulcanization. The devulcanized rubber product obtained in accordance with the invention may be used in blends with virgin rubber as well as other thermoplastic polymers.

Table 7 Processing and Physical Properties of Devulcanized SBR
Compound Parameter Dewlcanized SBR withDevulcanized SBR
4.6 wt% COZ with 2.1 wto COz Mooney(1+4, 125C)min32.1 34.7 T5 (121C) min 8.79 8.58 T90 (169.8C) min 0.60 0.59 MLS1 1.35 1.49 MHS1 7.24 7.98 Tensile MPa 3.3 3.7 Tensile set at break0.50 1.50 Tensile set 1.1% 5.2%

Elongation s 172's 1800 Hardness Shore A 47 48 Modulus 100% MPa 1.7 1.8 Modulus 2000 MPa 3.0 2.6 Modulus 300% MPa 0.8 Tear KN/m 10.0 10.1 While the above Examples have described use of carbon dioxide as the supercritical fluid, it will be appreciated that other normally gaseous fluids that can be rendered supercritical in the apparatus may be employed. Such normally gaseous fluids include but are not limited to ethane, ethene, propane, propene, xenon, nitrogen, ammonia, nitrous oxide and fluoroform.
Using procedures similar to those described above in Examples 1 to 3, other crosslinked rubber materials can be devulcanized. Such other materials include natural rubber, EPDM (ethylene-propylene dime rubbers), EPT (ethylene-propylene terpolymer rubbers), TPU (thermoplastic urethane rubbers), TPEs (thermoplastic elastomers), TPVs (thermoplastic vulcanizates), butyl rubber, nitrile rubber, polysulfide elastomers, polybutadiene, polyisoprene rubber, polyisobutylene, polyester rubbers, isoprene-butadiene copolymers, neoprene rubber, acrylic elastomers, diisocyanate-linked condensation elastomers, silicone rubbers, crosslinked polyethylene, ethylene-vinylacetate polymers, and mixtures thereof.
Example 4 EPDM rubber 60 mesh was processed as described in the preceding Examples at barrel temperatures of 250°C and 300°C and at screw speeds of 25 and 50 rpm, with a feed rate of 15 g/min and 2 wt% COZ concentration. The analysis of the starting materials and of the products is shown in Table 8.
Table 8 Starting 250C 300C

material EPDM 25 rpm 50 rpm 25 rpm 50 rpm Low m.w. 15 15 18 9 14 Sol 9 14 16 17 14 Total 24 29 34 26 28 solubles The effect of temperature on the devulcanization may be seen. While SBR is temperature sensitive, EPDM has very good heat resistance and displays quite different devulcanization behavior at 250°C and 300°C. The raw EPDM
powder could not be devulcanized at 200°C. Increasing temperature resulted in decreased soluble fraction and low molecular weight fraction. For instance, the soluble part at 50 rpm changed from approximately 34a at 250°C to 28s at 300°C. Nevertheless, at 25 rpm, the sol content increased from about 14o at 250°C to about 17% at 300°C compared to the decrease of sol content at 50 rpm from about 16% at 250°C to about 14% at 300°C. Therefore, excessively high temperature is unsuitable for devulcanization process of EPDM at higher screw speed, and the devulcanization can be controlled by controlling shear rates and temperature.

Claims (23)

CLAIMS:
1. A method of modifying crosslinked rubber comprising subjecting the rubber to mechanical elongational and shear forces in the presence of a supercritical fluid that is normally gaseous, wherein the ratio by weight of rubber to said fluid is 100:1 to 20:1.
2. Method according to claim 1 wherein the supercritical fluid is ethane, ethene, propane, propene, xenon, nitrogen, ammonia, nitrous oxide, fluoroform or carbon dioxide.
3. Method according to claim 2 wherein the supercritical fluid is carbon dioxide.
4. Method according to claim 1, 2 or 3 wherein said supercritical fluid is at a pressure of from about 90% to about 300% of its critical pressure.
5. Method according to any one of claims 1 to 4 wherein said supercritical fluid is at a temperature expressed in °K of about 90% to about 300% of its critical temperature.
6. Method according to any one of claims 1 to 5 wherein the rubber is provided in finely divided form.
7. Method according to claim 6 wherein the rubber particle size is 150 microns to 5 mm.
8. Method according to claim 7 wherein said particle size is 160 to 1000 microns.
9. Method according to claim 7 wherein said particle size is 170 to 500 microns.
10. Method according to any one of claims 1 to 9 wherein the rubber comprises a material selected from the group consisting of natural rubber, styrene-butadiene rubber, EPDM
(ethylene-propylene diene rubbers), EPT (ethylene-propylene terpolymer rubbers), TPU (thermoplastic urethane rubbers), TPEs (thermoplastic elastomers), TPVs (thermoplastic vulcanizates), butyl rubber, nitrile rubber, polysulfide elastomes, polybutadiene, polyisoprene rubber, polyisobutylene, polyester rubbers, isoprene-butadiene copolymers, neoprene rubber, acrylic elastomers, diisocyanate-linked condensation elastomers, silicone rubbers, crosslinked polyethylene, ethylene-vinylacetate polymers, and mixtures thereof.
11. Method according to claim 10 wherein the rubber comprises styrene butadiene rubber.
12. Method according to claim 10 wherein the rubber comprises EPDM rubber.
13. A method of modifying crosslinked rubber comprising subjecting the rubber to mechanical elongational and shear forces in the presence of a supercritical fluid that is normally gaseous, wherein the weight content of supercritical fluid, based on the weight of rubber, is 0.5 to 3%.
14. Method according to claim 13 wherein the supercritical fluid is ethane, ethene, propane, propene, xenon, nitrogen, ammonia, nitrous oxide, fluoroform or carbon dioxide.
15. Method according to claim 14 wherein the supercritical fluid is carbon dioxide.
16. Method according to claim 13, 14 or 15 wherein said supercritical fluid is at a pressure of from about 90% to about 300% of its critical pressure.
17. Method according to any one of claims 13 to 16 wherein said supercritical fluid is at a temperature expressed in °K
of about 90% to about 300% of its critical temperature.
18. Method according to any one of claims 13 to 17 wherein the rubber is provided in finely divided form.
19. Method according to claim 18 wherein the rubber particle size is 150 microns to 5 mm.
20. Method according to claim 19 wherein said particle size is 160 to 1000 microns.
21. Method according to any one of claims 13 to 20 wherein the rubber comprises a material selected from the group consisting of natural rubber, styrene-butadiene rubber, EPDM
(ethylene-propylene diene rubbers), EPT (ethylene-propylene terpolymer rubbers), TPU (thermoplastic urethane rubbers), TPEs (thermoplastic elastomers), TPVs (thermoplastic vulcanizates), butyl rubber, nitrile rubber, polysulfide elastomes, polybutadiene, polyisoprene rubber, polyisobutylene, polyester rubbers, isoprene-butadiene copolymers, neoprene rubber, acrylic elastomers, diisocyanate-linked condensation elastomers, silicone rubbers, crosslinked polyethylene, ethylene-vinylacetate polymers, and mixtures thereof.
22. Method according to claim 21 wherein the rubber comprises styrene butadiene rubber.
23. Method according to claim 21 wherein the rubber comprises EPDM rubber.
CA 2500372 2001-10-02 2002-10-01 Method of modifying crosslinked rubber Expired - Lifetime CA2500372C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2500372 CA2500372C (en) 2001-10-02 2002-10-01 Method of modifying crosslinked rubber

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CA 2358143 CA2358143A1 (en) 2001-10-02 2001-10-02 Method of modifying crosslinked rubber
CA2,358,143 2001-10-02
PCT/CA2002/001491 WO2003029298A2 (en) 2001-10-02 2002-10-01 Method of devulcanizing crosslinked rubber
CA 2500372 CA2500372C (en) 2001-10-02 2002-10-01 Method of modifying crosslinked rubber

Publications (2)

Publication Number Publication Date
CA2500372A1 CA2500372A1 (en) 2003-04-10
CA2500372C true CA2500372C (en) 2011-06-28

Family

ID=34679596

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2500372 Expired - Lifetime CA2500372C (en) 2001-10-02 2002-10-01 Method of modifying crosslinked rubber

Country Status (1)

Country Link
CA (1) CA2500372C (en)

Also Published As

Publication number Publication date
CA2500372A1 (en) 2003-04-10

Similar Documents

Publication Publication Date Title
US7189762B2 (en) Method of modifying crosslinked rubber
Antunes et al. Morphology development and phase inversion during dynamic vulcanisation of EPDM/PP blends
Bertin et al. Study and characterization of virgin and recycled LDPE/PP blends
Formela et al. Interfacially modified LDPE/GTR composites with non-polar elastomers: From microstructure to macro-behavior
US20090082475A1 (en) Process for devulcanization of rubber
Isayev et al. Continuous mixing and compounding of polymer/filler and polymer/polymer mixtures with the aid of ultrasound
Wang et al. Preparation and characterization of compatible thermoplastic dry starch/poly (lactic acid)
Formela et al. The influence of screw configuration and screw speed of co-rotating twin screw extruder on the properties of products obtained by thermomechanical reclaiming of ground tire rubber
White Processability of rubber and rheological behavior
WO2002066218A1 (en) Ultrasound assisted process for making polymer blends and copolymers
Formela et al. The influence of feed rate and shear forces on the devulcanization process of ground tire rubber (GTR) conducted in a co-rotating twin screw extruder
Isayev et al. Novel ultrasonic process for in‐situ copolymer formation and compatibilization of immiscible polymers
Scuracchio et al. Blends of PS with SBR devulcanized by ultrasound: Rheology and morphology
Veilleux et al. Properties of recycled PS/SBR blends: effect of SBR pretreatment
Zhang et al. Devulcanisation of natural rubber vulcanisate through solid state mechanochemical milling at ambient temperature
Taha et al. Morphology development of LDPE‐PS blend compatibilization
Yamaguchi et al. Rheological properties of LDPE processed by conventional processing machines
Hong et al. Plastic/rubber blends of ultrasonically devulcanized GRT with HDPE
WO2001014464A1 (en) Thermoplastic elastomer produced from waste rubber powder/plastic and the article made therefrom
Guo et al. Preparation of FKM/EFEP thermoplastic vulcanizate with excellent heat and oil resistance, gas barrier property and recyclability
CA2375137C (en) Method of reclaiming crosslinked rubber
Lievana et al. Use of ground tyre rubber (GTR) in thermoplastic polyolefin elastomer compositions
CA2500372C (en) Method of modifying crosslinked rubber
Sun et al. Continuous ultrasonic devulcanization: Comparison of carbon black filled synthetic isoprene and natural rubbers
Yun et al. Superior mechanical properties of ultrasonically recycled EPDM rubber

Legal Events

Date Code Title Description
EEER Examination request
MKEX Expiry

Effective date: 20221003