CA2478622A1 - Oil based drilling fluid - Google Patents

Oil based drilling fluid Download PDF

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Publication number
CA2478622A1
CA2478622A1 CA002478622A CA2478622A CA2478622A1 CA 2478622 A1 CA2478622 A1 CA 2478622A1 CA 002478622 A CA002478622 A CA 002478622A CA 2478622 A CA2478622 A CA 2478622A CA 2478622 A1 CA2478622 A1 CA 2478622A1
Authority
CA
Canada
Prior art keywords
oil
drilling fluid
drilling
base oil
cuttings
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002478622A
Other languages
French (fr)
Inventor
Ross Kovacs
Aline Leblanc
Daniel Gerard Marangoni
David Roger Jeanson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Newpark Canada Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA 2449869 external-priority patent/CA2449869A1/en
Application filed by Individual filed Critical Individual
Priority to CA002478622A priority Critical patent/CA2478622A1/en
Publication of CA2478622A1 publication Critical patent/CA2478622A1/en
Abandoned legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/32Non-aqueous well-drilling compositions, e.g. oil-based
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/32Non-aqueous well-drilling compositions, e.g. oil-based
    • C09K8/34Organic liquids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/32Non-aqueous well-drilling compositions, e.g. oil-based
    • C09K8/36Water-in-oil emulsions

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

A method of forming bore holes in conventional and non-conventional hydrocarbon deposits, comprising the steps of circulating a drilling fluid through the bore hole during the drilling thereof, the drilling fluid being oil based.

Description

OIL BASED DRILLING >=LUID
Field of the Invention The present invention relates to drilling fluids and more particularly to oil based drilling fluids used in the drilling of wells in both conventional and nonconventional oil and/or gas bearing formations.
Large hydrocarbon reserves exist in the form of nonconventional deposits, particularly oil sands of the type found in the Fort McMurray area of northern Alberta.
These deposits are non-conventional in the sense that, unlike conventional hydrocarbon deposits, the hydrocarbon exists in the form of a highly viscous bitumen that adheres to a particulate substrate, typically sand. As such, the bitumen will not flow to the well bore under formation pressure, nor can the bitumen be pumped from the well to the surface. To date, the principle means of extraction has been to mine the oil sands, and to then treat the mined product to separate the bitumen from the substrate. The separation techniques are numerous and increasing.
Amongst operators in the oil sands, a methodology attracting more interest due to improved economics is referred to as steam assisted gravity drainage (SAGD).
This technique involves the drilling of large diameter (200-311 mm) horizontal holes through the oil sand formation to form producer well bores. Additional adjacent wells, which may also have diameters in the 311 mm range; are then drilled for the injection of steam. The steam injection is required in order to allow the in situ bitumen to mobilize and be produced from the producer well. The produced bitumen is then refined to recover its usable hydrocarbon component.
A major problem when drilling into oil sands is the accretion of highly viscous and tacky bitumen onto the metal surfaces of the drilling tools and pipe, be it jointed pipe or coiled tubing. The bitumen accretion can become so severe that pipe and tools _1_ can become stuck in the well bore, preventing their extraction. The accretions result in additional operational challenges well known in the industry including plugging and increased energy consumption required to overcome the resistance of the bitumen against formation walls and other component and tool surfaces.
To date, the most prevalent method of preventing accretion has been to physically cool the drilling mud used when drilling the well bores. The cooled mud preserves the bitumen's inherent viscosity, which prevents it from mobilizing due to the frictional heat generated by drilling, and thereby limiting its accretion onto metal surfaces.
However, cooling of the drilling mud is far from completely effective, and adds considerably to drilling costs. Cooled drilling muds are themselves more viscous, increasing horsepower requirements for their circulation.
Another primary concern with SAGD is waste management. The muds used to drill the production and injection wells are water based which after use incorporate two liquid phases and a solids phase. The first liquid phase is of course the water which can be recycled but which must be significantly processed prior to recycling in order to remove drilled solids and liquid hydrocarbon contaminants. This is time consuming and costly. Moreover, since water is required for steam injection, use of water in drilling muds reduces the supply available for steam generation. This is a not insignificant consideration in the Fort McMurray area where water deposits are limited.
Further, the drilling process often results in the production of cuttings -small pieces of rock that break away from the formation due to the action of the drill bit teeth. One problem that can occur is that oil and drilling mud is adsorbed onto the cuttings. Due to environmental regulations, the oil and drilling mud must be removed before the cuttings can be disposed of.
_2_ It is an object of the present invention to provide a drilling mud or drilling fluid which obviates and mitigates from the disadvantages of the prior art. In this patent, the terms drilling mud and drilling fluid are used interchangeably and have the same meaning.
It is a further object of the present invention to provide an oil based drilling mud for use in the drilling of well bores in nonconventional oil sands deposits.
~rilling with oil will reduce the waste stream to only solids and oil. By eliminating water, extra time normally required for separation of oil and drilled solids from water based fluids is not required when recycling the recoverable and reusable oil component of the drilling mud. if the oil sands are drilled with an oil based mud, the problem of accretion and subsequent differential sticking can be reduced or perhaps even eliminated.
The use of a low aromatic base oil such as a linear alpha olefin, because of the absence or near absence of aromatics, will help prevent dissolution of the bitumen being drilled to limit accretion. If the bitumen is not being dissolved, an anciNary benefit should be greater bore hole integrity, meaning that the drilling mud provides a superior ability to support the drilling of large diameter holes.
It is a further object of the present invention to provide an oil based drilling mud that facilitates the removal of oil on cuttings. The use of a low aromatic base oil and associated additives results in a drilling mud that is easily removed from drill cuttings by mechanical intervention such as centrifuging and agitation in shale shakers. It is conjectured that the low aromatic base oil and associated additives acts to prevent accretion of any oily residues, thus allowing the drilling mud and oil to be removed from the cuttings by mechanical intervention.
It is a further object of the present invention to provide an oil based drilling mud that provides a stable wellbore in both conventional and unconventional oil and gas reservoirs.

The mud system proposed by the present invention consists of a low aromatic hydrocarbon base oil with viscosifying agents. This fluid would have the necessary rheological properties for drilling purposes.
Suitable low or no aromatic base oils can include the following: Amodrill 1500 (linear alpha olefin), orAmodrill 2110 (poly alpha olefin) available from BP, Pure DriIIT"" HT-40N, HT-30N (paraffin base oils),1 A-35 or IA-35 LV (paraffin base oils) available from PetroCanada, Enviro-DriIITM, or DriIIsoIT""
In one embodiment, the base oils can be gelled with a phosphate esterlmetal complex such as ChemoiLT"" Gel or ChemoilT"" Link, for example.
It has been found, however, that this system may not be stable under all conditions.
Accordingly, in a second embodiment a viscosifying agent such as Bentone 150, an organophilic clay viscosifying agent, may alternatively be used.
Additional ingredients may include a primary emulsifiers, for example a mixture of alkylarylalkoxylate (30-60% by weight), acetylenic diol (30-60% by weight) and ethylene glycol (16% by weight). A secondary emulsifier rnay also be included, such as a mixture of ethoxylated 2,4,7,9-tetramethyl 5 decyn-4,7-diol (at least 65%
by weight) and tetramethyl-5-decyne-4,7-diol,2,4,7,9- (at least 25% by weight).
Fluid loss reducers may be added, such as a mixture of a granular refined petroleum distillate resin (75%) and mineral filler 925%), or a substituted styrene acrylate copolymer (pre-crosslinked, 100% active).
A brine consisting of a mixture of glycerol, polyglycerols, polypropylene glycols and other non-toxic materials, such as New100, may also be included.
in order to re-use the drilling mud, any bitumen that may have been incorporated into the drilling mud can also be separated such as by centrifuging, utilizing its higher specific gravity compared to the low aromatic base oil being used for the drilling fluid.
The low aromatic hydrocarbon base oil can then be reused for drilling, the solids disposed of and any bitumen separated out can be directed to the refining facility to be blended with produced bitumen.
The present oil based fluid described above does not require oil wetting surfactants or emulsifiers of the sort normally used in oil based systems. As such, there is no concern with wettability alterations to the reservoir. A hydrocarbon based drilling fluid will also prevent the dispersion of clay minerals which could otherwise leach into the formation to diminish its permeability and impair production.
Example 1 The following formulation constitutes one possible embodiment of the invention:
Amodrill 1500 10-20 kglm3 Bentone 150 10-20 kglm' Mixture of an alkylarylakloxylate (30-60% by weight), an acetylenic diol (30-60% by weight), and ethylene glycol (16% by weight) 2 Um3 Mixture of an ethoxylated 2,4,7,9-tetramethyl 5 decyn-4,7-diol (>65% by weight) and tetramethyl-5-decyne-4,7-diol,2,4,7,9- (>25% by weight) 2 Um3 New100 Brine 50Um~
Mixture of a granular refined petroleum distillate resin (75%) and a mineral filler (25%) 10 kg/m~
Substituted styrene acrylate copolymer (pre-crosslinked, 100% active) 10 kglm3 The above-described embodiments of the present invention are meant to be illustrative of preferred embodiments and are not intended to limit the scope of the present invention. Various modifications, which would be readily apparent to one skilled in the art, are intended to be within the scope of the present invention. The only limitations to the scope of the present invention are set forth in the following claims appended hereto.

Claims (21)

1. ~A method of forming bore holes in non-conventional hydrocarbon deposits, comprising the steps of:~
circulating a drilling fluid through said bore hole during the drilling thereof, said drilling fluid being oil based.
2. ~The method of claim 1 wherein said oil based drilling fluid comprises a base oil with low or no aromatics therein.
3. ~The method of claim 2 wherein said base oil is a linear alpha olefin.
4. ~The method of claim 2 wherein said base oil is a poly alpha olefin.
5. ~The method of claim 2 wherein said base oil is a paraffin based oil.
6. ~The method of any of claims 2 to 5 wherein said fluid includes at least one viscosifying agent.
7. ~The method of claim 6 wherein said at least one viscosifying agent includes Bentone 150.
8. ~The method of claim 6 wherein said viscosifier is a phosphate ester/metal complex.
9. ~The method of claim 6 wherein said phosphate ester/metal complex is Chemoil Gel or Chemoil Link.
10. ~The method of any of claims 1 to 9 wherein said non-conventional hydrocarbon deposits are oil sands.
11. A drilling fluid for use in the drilling of bore holes in conventional or non-conventional hydrocarbon deposits, the drilling fluid comprising a base oil and a viscosifying agent for said base oil.
12. The drilling fluid of claim 11 wherein said base oil has a low or no concentration of aromatics therein.
13. The drilling fluid of claim 12 wherein said base oil is a linear alpha olefin.
14. The drilling fluid of claim 12 wherein said base oil is a poly alpha olefin.
15. The drilling fluid of claim 12 wherein said base oil is a paraffin based oil.
16. The drilling fluid of any of claims 11 to 15 wherein said viscosifying agent is Bentone 150.
17. The drilling fluid of any of claims 11 to 15 wherein said viscosifying agent is a phosphate ester/metal complex.
18. The drilling fluid of claim 17 wherein said phosphate ester/metal complex is Chemoil Gel or Chemoil Link.
19. The drilling fluid of any of claims 11 to 18 wherein said non-conventional hydrocarbon deposits are oil sands.
20. A method of inhibiting the accretion of bitumen on metal surfaces during the drilling of oil sands comprising the steps of:
viscosifying an oil based drilling fluid; and circulating said oil based drilling fluid while drilling through said oil sands, said oil based drilling fluid having a sufficiently low aromatic content that bitumen in said oil sands will not accrete to metal surfaces.
21. ~A method of reducing the incidence of oil on cuttings during the drilling of conventional or non-conventional oil or gas reservoirs comprising the steps of:
circulating an oil based drilling fluid while drilling info said reservoirs, said oil based drilling fluid having a sufficiently low aromatic content to reduce the incidence of said oil on said cuttings; and agitating said cuttings by mechanical means to separate said oil and said oil based drilling fluid from said cuttings.
CA002478622A 2003-11-18 2004-08-20 Oil based drilling fluid Abandoned CA2478622A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002478622A CA2478622A1 (en) 2003-11-18 2004-08-20 Oil based drilling fluid

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA2,449,869 2003-11-18
CA 2449869 CA2449869A1 (en) 2003-11-18 2003-11-18 Oil based drilling fluid
CA002478622A CA2478622A1 (en) 2003-11-18 2004-08-20 Oil based drilling fluid

Publications (1)

Publication Number Publication Date
CA2478622A1 true CA2478622A1 (en) 2005-05-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA002478622A Abandoned CA2478622A1 (en) 2003-11-18 2004-08-20 Oil based drilling fluid

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CA (1) CA2478622A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7612117B2 (en) * 2005-11-17 2009-11-03 General Electric Company Emulsion breaking process
US7771588B2 (en) * 2005-11-17 2010-08-10 General Electric Company Separatory and emulsion breaking processes
US20120132423A1 (en) * 2007-10-16 2012-05-31 Halliburton Energy Services, Inc. Compositions and Methods for Treatment of Well Bore Tar
US9051508B2 (en) 2007-10-16 2015-06-09 Halliburton Energy Services, Inc. Methods of preventing emulsification of crude oil in well bore treatment fluids

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7612117B2 (en) * 2005-11-17 2009-11-03 General Electric Company Emulsion breaking process
US7771588B2 (en) * 2005-11-17 2010-08-10 General Electric Company Separatory and emulsion breaking processes
US20120132423A1 (en) * 2007-10-16 2012-05-31 Halliburton Energy Services, Inc. Compositions and Methods for Treatment of Well Bore Tar
US8603951B2 (en) 2007-10-16 2013-12-10 Halliburton Energy Services, Inc. Compositions and methods for treatment of well bore tar
US8741816B2 (en) * 2007-10-16 2014-06-03 Halliburton Energy Services, Inc. Compositions and methods for treatment of well bore tar
US8877689B2 (en) 2007-10-16 2014-11-04 Haliburton Energy Services, Inc. Compositions and methods for treatment of well bore tar
US9051508B2 (en) 2007-10-16 2015-06-09 Halliburton Energy Services, Inc. Methods of preventing emulsification of crude oil in well bore treatment fluids

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EEER Examination request
FZDE Discontinued