CA2472684A1 - Process and apparatus for manufacturing a honeycomb composite material - Google Patents
Process and apparatus for manufacturing a honeycomb composite material Download PDFInfo
- Publication number
- CA2472684A1 CA2472684A1 CA002472684A CA2472684A CA2472684A1 CA 2472684 A1 CA2472684 A1 CA 2472684A1 CA 002472684 A CA002472684 A CA 002472684A CA 2472684 A CA2472684 A CA 2472684A CA 2472684 A1 CA2472684 A1 CA 2472684A1
- Authority
- CA
- Canada
- Prior art keywords
- web
- face
- sheet material
- honeycomb
- face sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract 15
- 239000002131 composite material Substances 0.000 title claims abstract 9
- 238000004519 manufacturing process Methods 0.000 title claims abstract 7
- 239000000463 material Substances 0.000 claims abstract 37
- 238000010924 continuous production Methods 0.000 claims abstract 3
- 239000005022 packaging material Substances 0.000 claims abstract 3
- 239000000853 adhesive Substances 0.000 claims 9
- 230000001070 adhesive effect Effects 0.000 claims 9
- 238000005520 cutting process Methods 0.000 claims 3
- 238000005452 bending Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 238000009966 trimming Methods 0.000 claims 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2553/00—Packaging equipment or accessories not otherwise provided for
Landscapes
- Laminated Bodies (AREA)
Abstract
The present invention relates to for a continuous production of a web of a composite material. The process comprises the steps of: providing a web of honeycomb material; providing at least one web of face sheet material having a corrugated medium with at least one linerboard on at least one face thereof;
carrying the web of honeycomb material and the at least one web of face sheet material along a production line; and adhesively applying the at least one web of face sheet material to one face of the honeycomb material while the honeycomb material is being conveyed through the production line and maintained in an expanded state. The present invention also relates to a packaging material manufactured with a process described hereinabove and an apparatus to manufacture same.
carrying the web of honeycomb material and the at least one web of face sheet material along a production line; and adhesively applying the at least one web of face sheet material to one face of the honeycomb material while the honeycomb material is being conveyed through the production line and maintained in an expanded state. The present invention also relates to a packaging material manufactured with a process described hereinabove and an apparatus to manufacture same.
Claims (22)
1. A process for a continuous production of a web of a composite material, the process comprising the steps of:
providing a web of honeycomb material;
providing at least one web of face sheet material having a corrugated medium with at least one linerboard on at least one face thereof;
carrying said web of honeycomb material and said at least one web of face sheet material along a production line; and adhesively applying said at least one web of face sheet material to one face of said honeycomb material while said honeycomb material is being conveyed through the production line and maintained in an expanded state.
providing a web of honeycomb material;
providing at least one web of face sheet material having a corrugated medium with at least one linerboard on at least one face thereof;
carrying said web of honeycomb material and said at least one web of face sheet material along a production line; and adhesively applying said at least one web of face sheet material to one face of said honeycomb material while said honeycomb material is being conveyed through the production line and maintained in an expanded state.
2. A process as claimed in claim 1, further comprising the step of expanding said honeycomb material from a collapsed state to said expanded state while said honeycomb material is being conveyed through the production line.
3. A process as claimed in claim 1, wherein the step of adhesively applying said at least one web of face sheet material to one face of said honeycomb material further comprises applying an adhesive on one of at least one face of said web of honeycomb material and a face of each of said at least one web of face sheet material;
laminating said at least one web of face sheet material on said web of honeycomb material, said adhesive being located therebetween;
and permitting said adhesive to set to keep said at least one web of face sheet material laminated with said web of honeycomb material.
laminating said at least one web of face sheet material on said web of honeycomb material, said adhesive being located therebetween;
and permitting said adhesive to set to keep said at least one web of face sheet material laminated with said web of honeycomb material.
4. A process as claimed in claim 3, wherein said adhesive is applied on at least one face of said web of honeycomb material.
5. A process as claimed in claim 3, further comprising heating said adhesive.
6. A process as claimed in claim 1, further comprising trimming said web of composite material.
7. A process as claimed in claim 1, further comprising cutting one of said at least one face sheet material of said web of composite material and bending said web of composite material to a predetermined angle.
8. A process as claimed in claim 1, further comprising cutting longitudinally said web of composite material.
9. A process as claimed in claim 1, further comprising cutting transversally said web of composite material.
10. A process as claimed in claim 1, wherein said at least one web of face sheet material comprises a linerboard on each face of said corrugated medium.
11. A packaging material manufactured with a process as claimed in claim 1.
12. An apparatus for a continuous production of a web of a composite material, said apparatus comprising:
at feast one carrier for moving a web of honeycomb material along said apparatus;
at least one carrier for moving at least one web of a face sheet material along said apparatus, said face sheet material having a corrugated medium with a linerboard on at least one face thereof;
at least one laminator for adhesively applying said at least one web of said face sheet material to a face of said web of honeycomb material in an expanded state.
at feast one carrier for moving a web of honeycomb material along said apparatus;
at least one carrier for moving at least one web of a face sheet material along said apparatus, said face sheet material having a corrugated medium with a linerboard on at least one face thereof;
at least one laminator for adhesively applying said at least one web of said face sheet material to a face of said web of honeycomb material in an expanded state.
13. An apparatus as claimed in claim 12, further comprising an expanding mechanism for expanding said web of honeycomb material from a collapsed state to said expanded state.
14. An apparatus as claimed in claim 13, wherein said expanding mechanism comprises at least two expanding rolls.
15. An apparatus as claimed in claim 12, wherein said carrier for said web of honeycomb material comprises at least one driven roll.
16. An apparatus as claimed in claim 12, wherein said carrier for said at least one web of face sheet material comprises at least one driven roll.
17. An apparatus as claimed in claim 12, comprising at least one heater to activate said adhesive.
18. An apparatus as claimed in claim 17, wherein said at least one heater is selected from the group consisting of: an electric plate, a steam plate, a gas or an electric infrared heater, microwaves, and a warm air flow.
19. An apparatus as claimed in claim 12, wherein said laminator comprises at least one adhesive applicator.
20. An apparatus as claimed in claim 19, wherein said adhesive applicator applies an adhesive on at least one face of said web of honeycomb material.
21. An apparatus as claimed in claim 12, wherein said at least one web of face sheet material comprises a linerboard on each face of the corrugated medium.
22. A packaging material manufactured with an apparatus as claimed in claim 12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2472684A CA2472684C (en) | 2004-06-29 | 2004-06-29 | Process and apparatus for manufacturing a honeycomb composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2472684A CA2472684C (en) | 2004-06-29 | 2004-06-29 | Process and apparatus for manufacturing a honeycomb composite material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2472684A1 true CA2472684A1 (en) | 2005-12-29 |
| CA2472684C CA2472684C (en) | 2012-05-22 |
Family
ID=35589003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2472684A Expired - Fee Related CA2472684C (en) | 2004-06-29 | 2004-06-29 | Process and apparatus for manufacturing a honeycomb composite material |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2472684C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2739549A4 (en) * | 2011-08-01 | 2015-05-06 | Corcel Ip Ltd | Improvements in and relating to corrugated board and the manufacture thereof |
| CN105058873A (en) * | 2015-08-10 | 2015-11-18 | 曹杜华 | Manufacturing process for corrugated or honeycomb paper-core foaming filling composite board |
| CN107097465A (en) * | 2017-06-29 | 2017-08-29 | 合肥雪公包装机械有限公司 | A kind of corrugated honeycomb paperboard process units and method |
| CN107263929A (en) * | 2017-06-29 | 2017-10-20 | 合肥雪公包装机械有限公司 | A kind of honeycomb cardboard coating method and device |
| US10625915B2 (en) | 2008-01-21 | 2020-04-21 | Cpi Card Group—Minnesota, Inc. | Ultrasecure card package |
-
2004
- 2004-06-29 CA CA2472684A patent/CA2472684C/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10625915B2 (en) | 2008-01-21 | 2020-04-21 | Cpi Card Group—Minnesota, Inc. | Ultrasecure card package |
| US11034497B2 (en) | 2008-01-21 | 2021-06-15 | CPI Card Group—Colorado, Inc. | Ultrasecure card package |
| US11267628B2 (en) | 2008-01-21 | 2022-03-08 | Cpi Card Group—Minnesota, Inc. | Ultrasecure card package |
| US11905089B2 (en) | 2008-01-21 | 2024-02-20 | Cpi Card Group—Minnesota, Inc. | Ultrasecure card package |
| EP2739549A4 (en) * | 2011-08-01 | 2015-05-06 | Corcel Ip Ltd | Improvements in and relating to corrugated board and the manufacture thereof |
| CN105058873A (en) * | 2015-08-10 | 2015-11-18 | 曹杜华 | Manufacturing process for corrugated or honeycomb paper-core foaming filling composite board |
| CN107097465A (en) * | 2017-06-29 | 2017-08-29 | 合肥雪公包装机械有限公司 | A kind of corrugated honeycomb paperboard process units and method |
| CN107263929A (en) * | 2017-06-29 | 2017-10-20 | 合肥雪公包装机械有限公司 | A kind of honeycomb cardboard coating method and device |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2472684C (en) | 2012-05-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20160629 |