CA2465273A1 - Method for coating metal surfaces - Google Patents

Method for coating metal surfaces Download PDF

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Publication number
CA2465273A1
CA2465273A1 CA002465273A CA2465273A CA2465273A1 CA 2465273 A1 CA2465273 A1 CA 2465273A1 CA 002465273 A CA002465273 A CA 002465273A CA 2465273 A CA2465273 A CA 2465273A CA 2465273 A1 CA2465273 A1 CA 2465273A1
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CA
Canada
Prior art keywords
substrate
solution
deposition
nanoparticles
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002465273A
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French (fr)
Other versions
CA2465273C (en
Inventor
Sebastien Le Craz
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Centre de Recherches Metallurgiques CRM ASBL
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Individual
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Application filed by Individual filed Critical Individual
Publication of CA2465273A1 publication Critical patent/CA2465273A1/en
Application granted granted Critical
Publication of CA2465273C publication Critical patent/CA2465273C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Nanotechnology (AREA)
  • Composite Materials (AREA)
  • Thermal Sciences (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating With Molten Metal (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)

Abstract

The invention concerns a method for continuously coating a moving substrate, preferably a steel metal strip, said coating deposited on the substrate comprising an ultrafine thickness between 20 and 2000 nm, and preferably between 40 and 500 nm. The invention is characterized in that the deposition is based on an aqueous solution containing oxide nanoparticles, and carried out in controlled pH conditions at high substrate temperature, preferably higher than 200 ~C, the duration of the deposition being less than 10 seconds, and preferably less than 2 seconds.

Claims (23)

1. Method for the continuous coating of a substrate in motion, preferably a steel sheet, said coating deposited on the substrate comprising an ultra-thin layer of a thickness between 20 and 2000nm, and preferably between 40 and 500nm, characterised in that the deposition is achieved without chromate:
- from an aqueous solution of one or several types of oxide nanoparticles selected from the group comprising SiO2, TiO2, ZrO2, Al2O3, CeO2, Sb2O5, Y2O3, ZnO and SnO2 and having a size between 1 and 100nm, - in conditions of controlled pH, - at a substrate temperature higher than 200°C, - the deposition time being less than 10 seconds, and preferably less than 2 seconds.
2. Method as in Claim 1, characterised in that the deposition is achieved on a substrate of a bare metal, preferably steel, aluminium, zinc or copper, or of a first metal coated with a second metal, preferably a steel sheet covered with a layer of zinc, aluminium, tin or an alloy of at least two of these metals.
3. Method as Claim 1 or 2, characterised in that the pH of said solution is adjusted so as to allow the surface oxides on the metal substrate to be dissolved and/or removed during its contact with the solution and to give the particles present in the solution an electrical charge sufficient to prevent conglomeration.
4. Method as in Claim 1, 2 or 3, characterised in that the pH of the solutions based on nanoparticles of SiO2, SnO2, TiO2, ZnO, Sb2O5 or their mixtures is basic and preferably between 9 and 13.
5. Method as in Claim1, 2 or 3, characterised in that the pH of the solutions based on nanoparticles of ZrO2, CeO2, SiO2, Sb2O5 or their mixtures is acid and preferably between 1 and 5.
6. Method as in Claim 4 or 5, characterised in that the pH of the solutions based on a mixture of nanoparticles is adjusted so that the solution is stable during its period of use.
7. Method as in Claim 3, characterised in that, in the case where the substrate has a surface layer comprising a compound of zinc, aluminium, iron, tin, chrome, nickel or copper, the pH of the solution is basic.
8. Method as in Claim 3, characterised in that, in the case where the substrate has a surface layer comprising a compound of zinc, aluminium, iron, tin, chrome, nickel or copper, the pH of the solution is acid.
9. Method as in any one of Claims 1 to 8, characterised in that the deposition is achieved by immersion of the substrate for a controlled period of time in an immersion tank containing the solution.
10. Method as in any one of Claims 1 to 8, characterised in that the deposition is achieved by spraying the solution onto the substrate by means of one or several jets.
11. Method as in any one of Claims 1 to 8, characterised in that the deposition is achieved by deposition of the solution onto the substrate by means of a roller.
12. Method as in any one of Claims 9 to 11, characterised in that the solution that comes into contact with the sheet is maintained at a temperature lower than 50°C and preferably lower than 35°C.
13. Method as in any one of the preceding claims, characterised in that, when the substrate already has a metal coating before treatment, the temperature of the substrate at the start of deposition is higher than 200°C and lower by 30 to 100°C than the melting temperature of said coating metal.
14. Method as in Claim 13, characterised in that, when the substrate already has a metal coating obtained by immersion, preferably by galvanised hot dipping, said deposition is achieved just after the deposition of the metal coating.
15. Method as in Claim 14, characterised in that, in the case of substrates already having a metal coating obtained by immersion, said substrate is protected from significant contact with the air.
16. Method as in any one of the preceding claims, characterised in that the deposition is limited in time by varying the depth of immersion in the case of a deposition in a solution or the length sprayed in the direction of the flow in the case of spraying the solution with jet (s).
17. Method as in any one of the preceding claims, characterised in that the solvent used comprises water with possibly at least one co-solvent which can disperse the nanoparticles in an efficient manner.
18. Method as in any one of the preceding claims, characterised in that agents are added to the solution of nanoparticles in order to improve the resistance against corrosion and/or the adhesion with the substrate or paint and/or to improve the flow during formation.
19. Method as in any one of the preceding claims, characterised in that the coated substrate may be rinsed after coating by means of water or of a solution based on organic silanes or carboxylic acid with a function that can subsequently form a strong organic bond.
20. Method as in Claim 9, characterised in that it comprises means for:

- measuring and controlling the pH continuously, - ensuring that the solution is renewed and that excess products of the reaction are removed, - ensuring the homogeneous mixture of the bath so as to prevent turbulence on its surface.
21. Method as in Claim 20, characterised in that the temperature of the sheet and of the bath is controlled, as are the time the sheet stays in the bath, the concentration of nanoparticles in the bath and the pH
of the bath.
22. Method as in Claim 10, characterised in that the temperature of the sheet is controlled, as are the spraying time, the concentration of nanoparticles in the solution sprayed, the flow rate of the spray and the pH.
23. Method as in any one of the preceding claims, characterised in that it does not require any additional drying operation after the production of the coating perse.
CA2465273A 2001-12-04 2002-10-25 Method for coating metal surfaces Expired - Fee Related CA2465273C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BE2001/0787A BE1014525A3 (en) 2001-12-04 2001-12-04 Coating process for metal surface.
BE2001/0787 2001-12-04
PCT/BE2002/000162 WO2003048403A1 (en) 2001-12-04 2002-10-25 Method for coating a metal surface

Publications (2)

Publication Number Publication Date
CA2465273A1 true CA2465273A1 (en) 2003-06-12
CA2465273C CA2465273C (en) 2011-06-21

Family

ID=3897138

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2465273A Expired - Fee Related CA2465273C (en) 2001-12-04 2002-10-25 Method for coating metal surfaces

Country Status (11)

Country Link
EP (1) EP1451383B2 (en)
JP (1) JP4137793B2 (en)
KR (1) KR100927150B1 (en)
AT (1) ATE364731T1 (en)
AU (1) AU2002335945B2 (en)
BE (1) BE1014525A3 (en)
BR (1) BR0213920B1 (en)
CA (1) CA2465273C (en)
DE (1) DE60220706T3 (en)
ES (1) ES2287315T5 (en)
WO (1) WO2003048403A1 (en)

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DE10314700A1 (en) * 2003-03-31 2004-10-14 Behr Gmbh & Co. Kg Method for producing surface-modified workpieces
EP1506982B1 (en) * 2003-08-15 2006-10-04 Hoden Seimitsu Kako Kenkyusho Co., Ltd. Chromium-free metal surface treatment agent
WO2005047390A1 (en) * 2003-11-13 2005-05-26 Akzo Nobel Coatings International B.V. Coating/pretreatment composition and methods of using the same
BE1015823A3 (en) 2003-12-17 2005-09-06 Ct Rech Metallurgiques Asbl Process for coating a surface by metal layer ultrafine.
DE102004049107A1 (en) * 2004-10-07 2006-04-13 Behr Gmbh & Co. Kg coating process
KR100632581B1 (en) 2005-04-28 2006-10-09 삼성전기주식회사 Mold-release treating method of imprint mold for printed circuit board
KR100663263B1 (en) * 2005-08-17 2007-01-02 삼성전기주식회사 Mold-release treating mothod of impring mold and wiring substrate produced therefrom
US7829598B2 (en) 2005-12-11 2010-11-09 Scf Technologies A/S Production of nanosized materials
PT1963543E (en) * 2005-12-21 2011-12-15 Bekaert Sa Nv A steel wire rope for use in a drive system
US8628819B2 (en) * 2006-02-24 2014-01-14 GM Global Technology Operations LLC Method of depositing a nanoparticle coating on a bipolar plate and removing the nanoparticle coating from the lands of the bipolar plate
JP2009226458A (en) * 2008-03-24 2009-10-08 Naigai Kagaku Seihin Kk Mold release agent for die casting, method for imparting mold releasability to mold for die casting and method for casting die-cast product
JP2009226459A (en) * 2008-03-24 2009-10-08 Naigai Kagaku Seihin Kk Mold release agent for die casting, method for imparting mold releasability to mold for die casting and method for casting die-cast product
BE1018208A3 (en) * 2008-07-02 2010-07-06 Ct Rech Metallurgiques Asbl METHOD FOR COATING A METAL SURFACE WITH A HYBRID LAYER
DE102010022112A1 (en) * 2010-05-20 2011-11-24 Dechema Gesellschaft Für Chemische Technik Und Biotechnologie E.V. Nanoparticle-based scale protection system
DE102011001140A1 (en) * 2011-03-08 2012-09-13 Thyssenkrupp Steel Europe Ag Flat steel product, method for producing a flat steel product and method for producing a component
EP2820162A1 (en) * 2012-02-27 2015-01-07 Tata Steel Nederland Technology B.V. Method for manufacturing a steel product
CN102943257B (en) * 2012-10-31 2014-10-22 戴亚洲 Manufacturing method of rare earth nanometer composite alloy coating steel band and steel wire
JP5356616B1 (en) * 2012-11-27 2013-12-04 日新製鋼株式会社 Method for producing hot-dip Zn alloy-plated steel sheet
US10068683B1 (en) 2014-06-06 2018-09-04 Southwire Company, Llc Rare earth materials as coating compositions for conductors
US20160005499A1 (en) * 2014-07-03 2016-01-07 Ge Nuclear Energy Methods of coating a nuclear reactor component with a colloidal solution
DE102015210459B4 (en) 2015-06-08 2021-03-04 Volkswagen Aktiengesellschaft Process for hot forming a steel component
JP7004888B2 (en) 2016-04-15 2022-01-21 日本ソリッド株式会社 Oil collecting weir with diffusion prevention function

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Also Published As

Publication number Publication date
JP4137793B2 (en) 2008-08-20
BR0213920A (en) 2005-04-19
KR20050039747A (en) 2005-04-29
KR100927150B1 (en) 2009-11-18
EP1451383B2 (en) 2010-08-04
ES2287315T3 (en) 2007-12-16
CA2465273C (en) 2011-06-21
DE60220706T2 (en) 2007-10-11
ATE364731T1 (en) 2007-07-15
EP1451383A1 (en) 2004-09-01
JP2005513258A (en) 2005-05-12
ES2287315T5 (en) 2010-12-14
DE60220706D1 (en) 2007-07-26
AU2002335945A1 (en) 2003-06-17
EP1451383B1 (en) 2007-06-13
WO2003048403A1 (en) 2003-06-12
AU2002335945B2 (en) 2008-04-03
DE60220706T3 (en) 2011-02-17
BE1014525A3 (en) 2003-12-02
BR0213920B1 (en) 2013-12-24

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Effective date: 20191025