CA2462053A1 - Starch networks as absorbent or superabsorbent materials and their preparation by extrusion - Google Patents

Starch networks as absorbent or superabsorbent materials and their preparation by extrusion Download PDF

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Publication number
CA2462053A1
CA2462053A1 CA 2462053 CA2462053A CA2462053A1 CA 2462053 A1 CA2462053 A1 CA 2462053A1 CA 2462053 CA2462053 CA 2462053 CA 2462053 A CA2462053 A CA 2462053A CA 2462053 A1 CA2462053 A1 CA 2462053A1
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CA
Canada
Prior art keywords
starch
absorbent
absorbent material
sodium
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2462053
Other languages
French (fr)
Other versions
CA2462053C (en
Inventor
Claude Thibodeau
David Bergeron
Isabelle Bolduc
Claude Couture
Nicolas Nourry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Archer Daniels Midland Co
Original Assignee
Groupe Lysac Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA002423712A external-priority patent/CA2423712A1/en
Application filed by Groupe Lysac Inc filed Critical Groupe Lysac Inc
Priority to CA2462053A priority Critical patent/CA2462053C/en
Publication of CA2462053A1 publication Critical patent/CA2462053A1/en
Application granted granted Critical
Publication of CA2462053C publication Critical patent/CA2462053C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B35/00Preparation of derivatives of amylopectin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/28Polysaccharides or their derivatives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • A61L15/60Liquid-swellable gel-forming materials, e.g. super-absorbents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B31/00Preparation of derivatives of starch
    • C08B31/003Crosslinking of starch

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Veterinary Medicine (AREA)
  • Biochemistry (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Hematology (AREA)
  • Organic Chemistry (AREA)
  • Epidemiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

The present invention relates an absorbent material consisting of a molecular network of starch molecules, the starch molecules comprising an amylopectin content of at least 90% (w/w). The molecular network can either be comprised of self-entangled starches or cross-linked starches.

Claims (35)

1. An absorbent material consisting of a molecular network of starch molecules, the starch molecules comprising at least 90% (w/w) amylopectin.
2. The absorbent material of claim 1, wherein the molecular network comprises self-entangled starch.
3. The absorbent material of claim 1, wherein the molecular network comprises cross-linked starch.
4. The absorbent material of claims 2 and 3, wherein said absorbent material is in particulate form.
5. The absorbent material of claim 4, wherein said particulate form comprises particles ranging in size from 89 to 589 microns.
6. The absorbent material of claim 5, having a centrifuge retention capacity of at least 10 g/g and a free swell capacity of at least 13 g/g.
7. The absorbent material of claims 2 and 3, wherein the molecular network is produced from a waxy starch.
8. The absorbent material of claim 7, wherein said waxy starch is selected from the group consisting of waxy maize starch, waxy wheat starch, waxy rice starch, waxy sorghum starch, waxy potato starch, waxy cassava starch, waxy barley starch and mixture thereof.
9. The absorbent material of claim 8, wherein said waxy starch is waxy maize starch.
10. The absorbent material of claim 3, wherein said cross-linked starch is cross-linked with a cross-linker selected from the group consisting of sodium trimetaphosphate, sodium tripolyphosphate, phosphorous oxychloride, phosphoryl chloride, epichlorohydrin, divinyl sulfone, ethylene glycol diglycidyl ether, chlorohydrin, bromohydrin, N,N'-Methylenebisacrylamide, alkylenebisacrylamides, diepoxyalkanes, diglycidyl ethers, glyoxal, glutaraldehyde, dialdehydes, activated polyethylene glycols, and mixture thereof.
11. The absorbent material of claim 10, wherein the cross-linker is selected from the group consisting of phosphorous oxychloride, sodium trimetaphosphate, sodium tripolyphosphate and mixtures thereof.
12. The absorbent material of claim 11, wherein the cross-linker is sodium trimetaphosphate.
13. A process for producing an absorbent material as defined in claim 2, comprising the steps of:
(a) mixing a starch comprising at least 90% amylopectin with water to produce a paste;
(b) feeding the paste into an extruder to produce an extrudate;
(c) aging the extrudate; and (d) grinding the extrudate.
14. A process for producing an absorbent material as defined in claim 3, comprising the steps of:
(a) mixing a starch comprising at least 90 % amylopectin with water, an alkali and a cross-linking agent to produce a paste (b) feeding the paste into an extruder to produce an extrudate;
(c) aging the extrudate; and (d) grinding the extrudate.
15. A process as defined in claim 14, the paste comprising from 0.001 to 2.0% (w/w) of the crosslinking agent.
16. A process as defined in claim 14, the paste comprising from 0.001 to 2.0% (w/w) of the alkali.
17. A process as defined in claims 13 and 14, the starch-based paste having a moisture content ranging from 25 % to 45 %.
18. A process, as defined in claim 15, wherein the cross-linking agent is being selected from the group consisting of sodium trimetaphosphate, sodium tripolyphosphate, phosphoryl oxychloride, phosphorous chloride, epichlorohydrin, divinyl sulfone, chlorohydrin, bromohydrin, N,N'-Methylenebisacrylamide, alkylenebisacrylamides, ethylene glycol diglycidyl ether, diepoxyalkanes, diglycidyl ethers, glyoxal, glutaraldehyde, dialdehydes, activated polyethylene glycols and mixtures thereof.
19. A process as defined in claim 18, wherein the cross-linking agent is being selected from the group consisting of sodium trimetaphosphate, sodium tripolyphosphates and phosphorous oxychloride.
20. A process as defined in claim 19, wherein the cross-linking agent is sodium trimetaphosphate.
21. A process as defined in claim 16, wherein the alkali is being selected from the group consisting of sodium hydroxide, potassium hydroxide, lithium hydroxide, magnesium hydroxide, calcium hydroxide, beryllium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate, sodium acetate, potassium acetate, sodium phosphate, sodium hydrogenophosphate, potassium phosphate, potassium hydrogenophosphate and mixtures thereof.
22. A process, as defined in claim 18, wherein the alkali is sodium hydroxide.
23. A process as defined in claims 13 and 14, wherein the extrudate has a temperature of at least 130°C.
24. A process as defined in claim 23 wherein the extrudate is aged at least 48 hours at a temperature of at least 50°C.
25 25. A process as defined in claims 13 and 14, wherein the grinding produces a particulate material comprising particles ranging in size from 89 µm to 589 µm.
26. An absorbent mixture comprising:
a) an absorbent material as defined in claim 1; and b) a co-absorbent material.
27. An absorbent mixture as defined in claim 26, wherein the absorbent material comprises particles ranging in size from 89 to 589 microns.
28. An absorbent mixture as defined in claim 27, wherein the co-absorbent material is selected from the group consisting of synthetic superabsorbent polymers, mannose containing polysaccharides, ionic polysaccharides, fibers and mixtures thereof.
29. An absorbent mixture as defined in claim 28, wherein the synthetic superabsorbent polymers are obtained by polymerization of monomers selected from the group consisting of acrylic acid, acrlylate salts, acrylic ester, acrylic anhydride, methacrylic acid, methacrylate salts, methacylic esters, methacrylic anhydride, maleic anhydride, maleic salts, maleate esters, acrylamide, acrylonitrile, vinyl alcohol, vinyl pyrrolidone, vinyl acetate, vinyl guanidine, aspartic acid, aspartic salts and mixtures thereof.
30. An absorbent mixture as defined in claim 28, wherein the mannose containing polysaccharides are selected from the group consisting of guar gum, tara gum, locust bean gum, konjac, mesquite gum, psyllium extracts, fenugreek extracts and mixtures thereof.
31. An absorbent mixture as defined in claim 28, wherein the ionic polysaccharides comprise anionic and cationic polysaccharides.
32. An absorbent mixture as defined in claim 31, wherein the anionic polysaccharides are selected from the group consisting of carboxyalkyl polysaccharides, oxidized polysaccharides, sulphated polysaccharides, polysaccharides half-esters, carboxymethyl cellulose, carboxymethyl starch, xanthan, carrageenans, pectin and mixtures thereof.
33. An absorbent mixture as defined in claim 28, wherein the fibers are selected from the group consisting of cellulose, viscose, rayon, cellulose acetate, Nylon TM, polyalkylenes, polyethylene, polypropylene, bi-component fibers, polyesters, polylactides, polypropanediols, Lyocell TM, sphagnum and mixtures thereof.
34. Use of the absorbent mixture of claim 27 in the manufacture of an absorbent product for absorbing liquids selected from the group consisting of aqueous solutions, water, physiological solutions and saline solutions.
35. The use as defined in claim 34, wherein the absorbent product is selected from the group consisting of diapers, incontinence articles, sanitary napkins, water-storing materials, absorbent paper products, surgical absorbents, pet litter, bandages, wound dressings and food absorbent pads.
CA2462053A 2003-03-26 2004-03-26 Starch networks as absorbent or superabsorbent materials and their preparation by extrusion Expired - Lifetime CA2462053C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2462053A CA2462053C (en) 2003-03-26 2004-03-26 Starch networks as absorbent or superabsorbent materials and their preparation by extrusion

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA2,423,712 2003-03-26
CA002423712A CA2423712A1 (en) 2003-03-26 2003-03-26 Crosslinked amylopectin by reactive extrusion and its use as an absorbent or superabsorbent material
CA2462053A CA2462053C (en) 2003-03-26 2004-03-26 Starch networks as absorbent or superabsorbent materials and their preparation by extrusion

Publications (2)

Publication Number Publication Date
CA2462053A1 true CA2462053A1 (en) 2004-09-26
CA2462053C CA2462053C (en) 2011-05-31

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008037082A1 (en) 2006-09-25 2008-04-03 Archer-Daniels-Midland Company Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same
US8012907B2 (en) 2004-09-14 2011-09-06 Archer Daniels Midland Company Guanidinated polysaccharides, their use as absorbents and process for producing same
US8486854B2 (en) 2003-09-29 2013-07-16 Archer Daniels Midland Company Polysaccharide phyllosilicate absorbent or superabsorbent nanocomposite materials
US9547000B2 (en) 2012-08-29 2017-01-17 7905122 Canada Inc. Chromogenic absorbent material for animal litter and related chromogenic solution
US10175231B2 (en) 2014-02-27 2019-01-08 7905122 Canada Inc. Chromogenic absorbent material for animal litter
US10583420B2 (en) 2014-10-01 2020-03-10 7905122 Canada Inc. Process and apparatus for manufacturing water-absorbing material and use in cat litter
US11013823B2 (en) 2016-04-01 2021-05-25 7905122 Canada Inc. Water-absorbing material and uses thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8486854B2 (en) 2003-09-29 2013-07-16 Archer Daniels Midland Company Polysaccharide phyllosilicate absorbent or superabsorbent nanocomposite materials
US8012907B2 (en) 2004-09-14 2011-09-06 Archer Daniels Midland Company Guanidinated polysaccharides, their use as absorbents and process for producing same
WO2008037082A1 (en) 2006-09-25 2008-04-03 Archer-Daniels-Midland Company Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same
US8461129B2 (en) 2006-09-25 2013-06-11 Archer Daniels Midland Company Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same
AU2007302586B2 (en) * 2006-09-25 2013-06-27 Archer-Daniels-Midland Company Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same
CN101541836B (en) * 2006-09-25 2015-04-08 阿彻-丹尼尔斯-米德兰德公司 Superabsorbent surface-treated carboxyalkylated polysaccharides and process for producing same
US9547000B2 (en) 2012-08-29 2017-01-17 7905122 Canada Inc. Chromogenic absorbent material for animal litter and related chromogenic solution
US10175231B2 (en) 2014-02-27 2019-01-08 7905122 Canada Inc. Chromogenic absorbent material for animal litter
US10908150B2 (en) 2014-02-27 2021-02-02 7905122 Canada Inc. Chromogenic absorbent material for animal litter
US10583420B2 (en) 2014-10-01 2020-03-10 7905122 Canada Inc. Process and apparatus for manufacturing water-absorbing material and use in cat litter
US11167265B2 (en) 2014-10-01 2021-11-09 7905122 Canada Inc. Process and apparatus for manufacturing water-absorbing material and use in cat litter
US11013823B2 (en) 2016-04-01 2021-05-25 7905122 Canada Inc. Water-absorbing material and uses thereof

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Publication number Publication date
CA2462053C (en) 2011-05-31

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