CA2459901A1 - Backing fabric for paper machine clothings - Google Patents

Backing fabric for paper machine clothings Download PDF

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Publication number
CA2459901A1
CA2459901A1 CA 2459901 CA2459901A CA2459901A1 CA 2459901 A1 CA2459901 A1 CA 2459901A1 CA 2459901 CA2459901 CA 2459901 CA 2459901 A CA2459901 A CA 2459901A CA 2459901 A1 CA2459901 A1 CA 2459901A1
Authority
CA
Canada
Prior art keywords
polyamide
monofilaments
twisted yarn
papermaking machine
backing fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2459901
Other languages
French (fr)
Inventor
Thierry Onder De Linden
Juergen Buedenbender
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Spandex Europe GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2459901A1 publication Critical patent/CA2459901A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D7/00Woven fabrics designed to be resilient, i.e. to recover from compressive stress
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2277/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/709Articles shaped in a closed loop, e.g. conveyor belts
    • B29L2031/7092Conveyor belts
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • D10B2211/02Wool
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Paper (AREA)
  • Details Of Garments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention relates to a backing fabric for paper machine felts based on a yarn made of polyamide 6 and polyamide 6.10, polyamide 6.11, polyamide 11 and/or polyamide 12, to monofilaments and to a method for the production thereof.

Description

~~5 ~~, -1-Backing Fabrics for Papermakin~ Machine Covering Materials The present invention relates to backing fabrics for papermaking machine felt with improved properties, preferably improved wear resistance and in particular improved dimensional stability during paper manufacture.
Processes for the production of monofilaments from thermoplastic polymers are in principle known (c.f. Handbuch der Kunststofftechnik II, C. Hanser Verlag, Munich 1986, pp. 295-319).
Paper production on modern papermaking machines involving sheet forming (forming part), mechanical dewatering (pressing part) and thermal dewatering (drying part), smoothing and rolling is known from Lehrbuch der Papier- and Kartonerzeugung (VEB Fachbuchverlag 1987, p. 190 ff).
Fabrics employed in the forming part consist predominantly of polyester monofilaments. In order to improve the abrasion resistance monofilaments of polyamides together with polyester monofilaments in an alternating pick-and-shot arrangement on the machine side are also used.
In the pressing part the basic fabrics for the pressing felt or wet pressing felt are ' produced almost exclusively from polyamide fibres and polyamide monofilaments, preferably from pure polyamide-6 but also from polyamide-66. A nonwoven layer of polyamide fibres is needled onto the base fabrics consisting of polyamide monofilaments in a second processing stage and this layer is thereby mechanically anchored in the said base fabric.
Dry screens on the other hand normally consist of polyester monofilaments that are largely stabilised by means of suitable products, for example Stabaxol (a commercial product available from Rheinchemie, Mannheim), against hydrolytic decomposition.
The commercially available press felts made from polyamide-6 monofilaments have on account of their high abrasion resistance, compressibility and very good recovery of the felts after passing through the press nip major advantages compared to press felts of other materials, e.g. polypropylene, polyester, wool or other types of polyamide (e.g. PA 6.10, PA 6.12).
A significant disadvantage of these press felts is however the lack of dimensional stability in the event of machine downtimes. The materials polyamide-6 and polyamide-66 absorb up to 10 wt.% of water in a wet environment. The length and thickness of the monofilaments changes with the absorption of water. In particular the change in length means that in the event of malfunctions or downtimes of the papermaking machine due to other causes the felts have a different weight and fabric density in the wet zones than in the dry zones. After dealing with the malfunctions and starting up the papermaking machine again no high-quality paper can be IS produced with these felts until the felts have re-established the same water content and the same density and width over the whole area.
Furthermore the change in width often means that the full working width of the papermaking machine cannot be utilised since the felts extend beyond the maximum width of the machine and are damaged at their edges.
' There has therefore been no lack of attempts to improve the dimensional stability of press felts in wet/dry cycles.
One possibility is to 'use outer fabric constructions.
The use of other materials in the warp of the fabrics is widespread, for example the replacement of polyamide-6 or polyamide-66 monofilaments by filaments which absorb substantially less moisture under high ambient moisture conditions and in which the dimensions of the fabrics consequently change only slightly.
Monofilaments of polyamide 6.10 and polyamide 6.12 have proved suitable.
A disadvantage of these fabrics and of the felt produced therefrom is however the significantly reduced wear resistance when used in papermaking machines compared to fabrics of polyamide-6 monofilaments and felts produced therefrom.
It has now surprisingly been found that the disadvantages of the lack of wear resistance can be avoided and can be replaced by the advantages of a good dimensional stability if the warp of the basic fabric consists of combination twisted yarns that contain monofilaments of polyamide-6 as well as also monofilaments of polyamide 6.10 or polyamide 6.12.
The object of the invention is achieved if in the production of the backing fabric there are used combination twisted yarns with 1 to 20 monofilaments of polyamide-6 and 20 to 1 monofilaments of polyamide 6.10, polyamide 6.12, polyamide 11 or polyamide 12 in the warp instead of twisted yarns of polyamide-monofilaments.
Moreover, the fabrics produced in this way also have a significantly improved economic utility since the raw materials polyamide-6 and polyamide-66 are industrially more readily available and can be re-used in many recycling systems after economic utilisation.
' A particular advantage of the process according to the invention is that twisted yarns of an even number of the materials used as well as also an odd number of these materials can be twisted with one another. In this way specific, calculable dimensional changes of the twisted yarns or fabrics produced therefrom can be established and the economic utility can optionally also be improved.
The following examples demonstrate the advantages according to the invention of the combination twisted yarns, without restricting the possibilities of these combinations.
Examples Monofilament Commercial Product Diameter Polyamide 6 X 201 0.20 mm Polyamide 6.10 ATF 2311 0.20 mm Polyamide 6.12 ATF 23 0.20 mm Manufacturer: Bayer Faser GmbH
Pre-twisted yarns Pre-twisted yarns of construction 0.20 mm x 2 were produced on an Allma Saurer AZB-T type yarn twisting machine at 304 revolutions/metre Experimental part V 1: X 201/X 201, 0.20 mm x 2, S 304 revolutions/metre Experimental part V 2: X 201/ATF 2311, 0.20 mm x 2, S 304 revolutions/metre Experimental part V 3: ATF 2311, 0.20 mm x 2, S 304 revolutions/metre Experimental part V 4: ATF 2300 0.20 mm x 2, S 304 revolutions/metre ' Comparison example 1 Pre-twisted yarns of polyamide 6, experimental part V 1, were processed on an Allma Saurer AZB-T type yarn twisting machine to form a balanced annular twisted yarn of construction 0.2 mm x 2 x 2 with S 304/Z 260 revolutions.
The twisted yarn was then fixed tension-free in a heating cabinet for 5 minutes at 160°C and cut into pieces of length 1.00 m. The exact length and the weight of the sample pieces was determined. Following this the samples were then stored tension-free for 24 hours in a water bath at 20°C, removed from the water, dried, and the change in length as well as the weight were determined.
The twisted yarn was then dried for 24 hours at 80°C in a circulating air drying cabinet and the change in length and weight loss were again determined. This cycle was repeated three times. The changes in length between the wet/dry cycles are summarised in Table 1.
The abrasion resistance of the twisted yarns was determined by an abrasion test developed in-house. For this, the monofilaments and twisted yarns are drawn cyclically under a defined load over a grinding roller until they break. The number of grinding cycles is a measure of the abrasion resistance.
Comparison example 2 Pre-twisted yarns of polyamide 6.10 (ATF 2311), experimental part V 3, 0.20 mm were processed into an annular twisted yarn as described in comparison example 1.
The change in length after wet/dry alternating cycles as well as the abrasion resistance were also determined as described in comparison example 1. The results are summarised in Table l .
Example 1 Pre-twisted yarn V 1 and pre-twisted yarn V 2 were processed into an annular twisted yarn as described in comparison example 1. The annular twisted yarn had a proportion of PA 6.10 of 25%. The change in length after wet/dry alternating cycles as well as the abrasion resistance was also determined as described in comparison example I . The results are summarised in Table 1.

y Example 2 Pre-twisted yarn V 1 and pre-twisted yarn V 3 were processed into an annular twisted yarn as described in comparison example 1. The annular twisted yarn had a proportion of PA 6.10 of 50%. The change in length after wet/dry alternating cycles as well as the abrasion resistance was also determined as described in comparison example 1. The results are summarised in Table 1.
Example 3 Pre-twisted yarn V 2 and pre-twisted yarn V 2 were processed into an annular twisted yarn as described in comparison example 1. The annular twisted yarn had a proportion of PA 6.10 of 50%. The change in length after wetldry alternating cycles as well as the abrasion resistance was also determined as described in comparison example 1. The results are summarised in Table 1.
Example 4 Pre-twisted yarn V 3 and pre-twisted yarn V 2 were processed into an annular twisted yarn as described in comparison example 1. The annular twisted yarn had a proportion of PA 6.10 of 75%. The change in length after wet/dry alternating cycles ' as well as the abrasion resistance was also determined as described in comparison example 1. The results are summarised in Table 1.
Example 5 Pre-twisted yarn V 4 and pre-twisted yarn V 1 were processed into an annular twisted yarn as described in comparison example 1. The annular twisted yarn had a proportion of PA 6.12 of 50%. The change in length after wet/dry alternating cycles as well as the abrasion resistance was also determined as described in comparison example 1. The results are summarised in Table 1.

Table 1 Propn.Propn. Water Water Abrasion Behaviour PA PA 6.10AbsorptionElongationmin - max 6 1~ 1' Cycles Comp. Ex. 100 0 6.8 3.0 260 - 350 Comp. Ex. 0 100 2.8 1.2 220 - 290 Example 75 25 6.0 2.7 260 - 320 Example 50 50 5.2 2.0 250 - 295 Example 50 50 4.9 1.9 255 - 305 Example 25 75 3.8 1.6 225 - 290 Propn.
PA 6.12 Example 50 50 5.1 2.1 245 - 300 1' Mean value from three measurement cycles

Claims (6)

Claims
1. Backing fabric for papermaking machine covering materials, characterised in that the base fabric of the papermaking machine covering material in the transverse direction to the run of the papermaking machine (the warp in the production of the base fabric) consists of combination twisted yarns of monofilaments produced from polyamide 6 and monofilaments of polyamide 6.10.
2. Backing fabric for papermaking machine covering materials, characterised in that the base fabric of the papermaking machine covering material in the transverse direction to the run of the papermaking machine (warp) consists of combination twisted fabrics produced from monofilaments of polyamide 6 and monofilaments of polyamide 6.12, polyamide 11 or polyamide 12.
3. Backing fabric according to claim 1, characterised in that the twisted yarns contain 1 to 20 monofilaments of polyamide 6 and 20 to 1 monofilaments of polyamide 6.10, preferably 1 to 6 monofilaments of polyamide 6 and 6 to 1 monofilaments of polyamide 6.10.
4. Backing fabric according to claim 2, characterised in that the twisted yarns contain 1 to 20, preferably 1 to 6 monofilaments of polyamide 6 and 20 to 1, preferably 6 to 1 monofilaments of polyamide 6.12, polyamide 11 or polyamide 12.
5. Backing fabric according to one of claims 1 to 4, characterised in that the monofilaments of the base fabrics have a diameter of 0.08 to 0.3 mm.
6. Process for the production of base fabrics of papermaking machine covering materials, characterised in that monofilaments of polyamide 6 are processed with monofilaments of polyamide 6.10, polyamide 6.12, polyamide 11 or polyamide 12 to form a combination twisted yarn and the combination twisted yarn is used as warp in the production of the base fabric.
CA 2459901 2001-09-10 2002-08-29 Backing fabric for paper machine clothings Abandoned CA2459901A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10144307A DE10144307A1 (en) 2001-09-10 2001-09-10 Stable carrier web support for paper machine, has weft of twisted yarns combining specified types of nylon monofilaments
DE10144307.2 2001-09-10
PCT/EP2002/009624 WO2003023136A1 (en) 2001-09-10 2002-08-29 Backing fabric for paper machine clothings

Publications (1)

Publication Number Publication Date
CA2459901A1 true CA2459901A1 (en) 2003-03-20

Family

ID=7698343

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2459901 Abandoned CA2459901A1 (en) 2001-09-10 2002-08-29 Backing fabric for paper machine clothings

Country Status (11)

Country Link
US (1) US20040259449A1 (en)
EP (1) EP1432869B1 (en)
JP (1) JP2005502797A (en)
KR (1) KR20040039340A (en)
CN (1) CN1304686C (en)
AT (1) ATE338160T1 (en)
BR (1) BR0212379A (en)
CA (1) CA2459901A1 (en)
DE (2) DE10144307A1 (en)
PL (1) PL367354A1 (en)
WO (1) WO2003023136A1 (en)

Families Citing this family (8)

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US7344074B2 (en) * 2002-04-08 2008-03-18 Nokia Corporation Mobile terminal featuring smart card interrupt
US8644396B2 (en) 2006-04-18 2014-02-04 Qualcomm Incorporated Waveform encoding for wireless applications
KR101124785B1 (en) 2006-04-26 2012-03-23 콸콤 인코포레이티드 Dynamic distribution of device functionality and resource management
US8406794B2 (en) 2006-04-26 2013-03-26 Qualcomm Incorporated Methods and apparatuses of initiating communication in wireless networks
US8289159B2 (en) 2006-04-26 2012-10-16 Qualcomm Incorporated Wireless localization apparatus and method
JP5149573B2 (en) * 2007-09-18 2013-02-20 イチカワ株式会社 Felt for papermaking
JP4981826B2 (en) * 2009-01-28 2012-07-25 シャープ株式会社 Communication system, image forming apparatus, and portable information terminal device
DE102009029190A1 (en) * 2009-09-03 2011-03-10 Voith Patent Gmbh Process for recycling paper machine clothing

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GB2040326A (en) * 1978-11-15 1980-08-28 Scapa Porritt Ltd Papermakers felt
JPS5887392A (en) * 1981-10-08 1983-05-25 日本フエルト株式会社 Papermaking felt and production thereof
JPS599239A (en) * 1982-07-05 1984-01-18 三ツ星ベルト株式会社 Belt fabric
GB8709067D0 (en) * 1987-04-15 1987-05-20 Albany Int Corp Monofilaments
US5194121A (en) * 1988-11-30 1993-03-16 Nippon Felt Co. Ltd. Needled felt for papermaking use
GB8927020D0 (en) * 1989-11-29 1990-01-17 Albany Research Uk Paper machine felts
US5244543A (en) * 1990-10-03 1993-09-14 Asten Group, Inc. Belt filter press fabric
JP2930138B2 (en) * 1991-02-18 1999-08-03 オールバニー インターナショナル コーポレイション Improvements on paper machine cloth
SE9100577L (en) * 1991-02-28 1992-03-16 Scandiafelt Ab ROUNDWOVEN FORMULATED WIRE FOR MONITORING PARTS CONSISTING OF POLYAMIDE WIRES
DE4226592A1 (en) * 1991-08-23 1993-03-04 Inventa Ag PAPER MACHINE FELTS AND METHOD FOR PRODUCING THE SAME
CA2156294C (en) * 1993-12-16 2001-07-10 Gustav Schuetze Paper-machine felt
DE19645786A1 (en) * 1996-11-07 1998-05-14 Bayer Faser Gmbh Monofilaments and their use in the manufacture of technical textile goods
DE19829928C2 (en) * 1998-07-04 2003-12-11 Hahl Filaments Gmbh & Co Kg Monofilament synthetic fibers and their use
IL126224A0 (en) * 1998-09-15 1999-05-09 Gerlitz Jonathan Ear thermometer and detector therefor
DE19941593A1 (en) * 1999-06-07 2000-12-14 Bayer Faser Gmbh Process for the production of a thread for technical and paper machine fabrics
JP2003501561A (en) * 1999-06-07 2003-01-14 バイエル ファーザー ゲゼルシャフト ミット ベシュレンクテル ハフツング Method for producing twisted yarns for industrial fabrics and paper machine fabrics
US6175996B1 (en) * 1999-07-22 2001-01-23 Weavexx Corporation Method of forming a papermakers' felt

Also Published As

Publication number Publication date
EP1432869B1 (en) 2006-08-30
PL367354A1 (en) 2005-02-21
CN1553980A (en) 2004-12-08
EP1432869A1 (en) 2004-06-30
JP2005502797A (en) 2005-01-27
KR20040039340A (en) 2004-05-10
BR0212379A (en) 2004-07-27
CN1304686C (en) 2007-03-14
DE10144307A1 (en) 2003-03-27
WO2003023136A1 (en) 2003-03-20
ATE338160T1 (en) 2006-09-15
US20040259449A1 (en) 2004-12-23
DE50208019D1 (en) 2006-10-12

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Legal Events

Date Code Title Description
FZDE Discontinued