CA2448498A1 - Roofing shingle with headlap seal and improved coverage - Google Patents

Roofing shingle with headlap seal and improved coverage Download PDF

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Publication number
CA2448498A1
CA2448498A1 CA002448498A CA2448498A CA2448498A1 CA 2448498 A1 CA2448498 A1 CA 2448498A1 CA 002448498 A CA002448498 A CA 002448498A CA 2448498 A CA2448498 A CA 2448498A CA 2448498 A1 CA2448498 A1 CA 2448498A1
Authority
CA
Canada
Prior art keywords
shingle
edge
sealant
cut
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002448498A
Other languages
French (fr)
Other versions
CA2448498C (en
Inventor
Jayant B. Kandalgaonkar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Building Products of Canada Corp
Original Assignee
Emco Building Products Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA002425726A external-priority patent/CA2425726A1/en
Application filed by Emco Building Products Ltd filed Critical Emco Building Products Ltd
Priority to CA2448498A priority Critical patent/CA2448498C/en
Publication of CA2448498A1 publication Critical patent/CA2448498A1/en
Application granted granted Critical
Publication of CA2448498C publication Critical patent/CA2448498C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/26Strip-shaped roofing elements simulating a repetitive pattern, e.g. appearing as a row of shingles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/29Means for connecting or fastening adjacent roofing elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D1/00Roof covering by making use of tiles, slates, shingles, or other small roofing elements
    • E04D1/34Fastenings for attaching roof-covering elements to the supporting elements
    • E04D2001/3408Fastenings for attaching roof-covering elements to the supporting elements characterised by the fastener type or material
    • E04D2001/3435Adhesive, hardenable or heat-sensitive material

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

A roofing shingle for enhanced wind/rain durability embodies two transverse lines of adhesion. A first discontinuous line of adhesive joins the butt edge of an overlying shingle to the underlying shingle. Secondly, a band of sealant adjacent the top edge of an underlying shingle seals against an overlying shingle to prevent penetration by wind driven rain to the roof deck. A reduced headlap is thereby permitted, thereby either reducing shingle size or extending shingle coverage. Exposed portions of the sealant band improve the erosion resistance of underlying shingles.

Claims (35)

1. A roofing shingle for a roofing system of multiple overlapping shingles, the shingle having a weather-resistant exterior face, opposed side edges and a width extending from a butt edge to a top edge, with an exposed portion of the face having a length (E) extending from the butt edge and a covered portion extending between the top edge and the exposed portion, wherein the width of the shingle is more than twice the length (E) of the exposed portion;
wherein the shingle has a discontinuous adhesive strip adapted to adhere to an adjacent shingle; and wherein the covered portion of the shingle has a continuous sealant band parallel to and offset from the top edge, the band having a width extending between a lower imaginary line located no more than 2E from the butt edge of the shingle and an upper imaginary line at least about 1/4 " from the top edge.
2. The shingle of claim 1 wherein the lower imaginary line is located between 2E and 2E - 1" from the butt edge.
3. The shingle of claim 1 or claim 2 wherein the width of the shingle is 2E + Y where Y is 2" or less.
4. The shingle of claim 3 wherein Y is 1" or less.
5. The shingle of any one of claims 1 to 4 wherein one or more cut-outs extend normal to the butt edge a distance E, thereby defining tabs between the cut-outs.
6. The shingle of claim 5 wherein a portion of the sealant band is exposed at the apex of said cut-outs.
7. The shingle of claim 6 wherein the sealant is erosion resistant.
8. The shingle of any one of claims 1 to 7 wherein the sealant of the sealant band is a butyl, acrylic, bitumenous or modified bitumenous composition.
9. A roofing shingle for a roofing system of multiple overlapping shingles, the shingle having a weather resistant exterior face opposed side edges and a width extending from a butt edge to a top edge, with a covered portion extending from the top edge and an exposed portion of the face extending from the butt edge, the exposed portion including at least one cut-out having a length extending perpendicularly across the exposed portion, thereby defining two or more tabs;
wherein the width of the shingle is more than twice said cut-out length;
and wherein the face of the shingle has an adhesive strip and a sealant band adapted to adhere to an overlapping shingle, the strip being discontinuous and aligned on the covered portion parallel to the butt edge above the apex of said cut-out, and sealant band is continuous being positioned at an imaginary fine parallel to and twice the cut-out length from the butt edge;
10. The shingle of claim 9 wherein the width of the shingle is twice the cut-out length, plus a head-lap distance.
11. The shingle of claim 10 wherein the headlap distance ranges from 1/4"
to 2".
12. The shingle of claim 10 wherein the headlap distance ranges from 1/2"
to 3/4".
13. The shingle of any one of claims 9 to 12 wherein at least a portion of the sealant band is offset toward the butt edge of the shingle from the imaginary line.
14 14. The shingle of any one of claims 9 to 13 wherein the sealant band brackets the imaginary line.
15. The shingle of any one of claims 9 to 13 wherein the sealant band is parallel to but offset from the upper edge of the shingle.
16. The shingle of any one of claims 9 to 15 wherein the width of the sealant band is in the range of 1/4" to 2".
17. The shingle of any one of claims 9 to 16 wherein the width of the second adhesive strip is in the range of 1/2" to 1 ".
18. The shingle of any one of claims 1 to17 wherein the sealant is an erosion resistant composition.
19. The shingle of any one of claims 1 to 18 wherein the sealant is a suitable acrylic, butyl, bitumenous or modified bitumenous composition.
20. The shingle of any one of claims 1 to 19 wherein the side edges of the shingle have complimentary spacing indicators.
21. The shingle of claim 20 wherein spacing indicators are notches or slits.
22. The shingle of claim 20 wherein the spacing indicators are offset stepped rectilinear notches.
23. The shingle of claim 22 wherein each side edge has two successively inset rectilinear notches, the first notch located a distance equal to said cut-out length from the butt edge, and the second notch inset further than the first notch at a selected distance above the first notch.
24. The shingle of claim 21 wherein each side edge has two spacing indicators, the first indicator being a notch located a distance equal to said cut-out length from the butt edge, and the second indicator being a slit positioned at a selected distance from the first indicator.
25. The shingle of claim 23 or claim 24 wherein the selected distance is in the range of 1/2" to 1 1/2".
26. A roofing shingle system comprising multiple overlapping shingles, each shingle having a weather-resistant exposed surface, and a width extending from a butt edge to a top edge and at least one cut-out extending perpendicularly from the butt edge wherein the width of the shingle is at least twice the length of the cut-out, wherein a discontinuous adhesive strip on each shingle extends in a line of spaced adhesive elements offset toward the top edge of the shingle from each apex of each cut-out;
wherein a continuous sealant band on each shingle extends parallel to the top edge of the shingle but offset therefrom, located on an imaginary line at twice the cut-out length from the butt edge of the shingle, the band having a width extending on both sides of said imaginary line; and wherein a portion of the sealant band on each shingle is exposed at each apex of each cut-out of the overlying shingle.
27. A roofing system of multiple associated overlapping shingles, each shingle having a weather resistant exposed surface and having a width extending from a butt edge to a top edge, each shingle having at least one cut-out having a length E extending perpendicularly from the butt edge wherein the depth of the shingle is 2E + Y where Y is a length of 1" or less;
and further wherein each shingle has a discontinuous adhesive strip parallel to and offset towards the top edge by a distance greater than E from the butt edge of the shingle, and a continuous sealant band positioned on an imaginary line parallel to and 2E distant from the butt edge of the shingle.
28. The roofing shingle system of claim 26 or claim 27 wherein the sealant band is at least 1/4" wide.
29. The roofing shingle system of claim 28 wherein the width of the sealant band is between 1/4" and 1 1/2".
30. The roofing system of any one of claims 26 to 29 wherein the sealant band is offset from the top edge by a distance sufficient to prevent bleeding of the sealant over the top edge.
31. The roofing system of claim 30 wherein the distance is in the range of 1/4" to 3/8".
32. A method of manufacturing a shingle having a top edge, a butt edge and one or more tabs defined by cut-outs normal to the butt edge and having a length E, comprising coating a base member with a granular weather resistant material on the upper surface thereof, applying a discontinuous strip of adhesive to the upper surface, the strip being located a distance greater than E from the butt edge of the shingle and applying a continuous band of sealant to the upper surface, the band being located a distance generally 2E from the butt edge of the shingle and offset from the top edge.
33. The method of claim 32 wherein the width of the sealant band brackets an imaginary line 2E from the butt edge of the shingle.
34. The method of claim 33 wherein the width of the sealant band ranges from 1/4" to 1 1/2".
35. The method of any one of claims 32 to 35 wherein the offset is at least about 1/4".
CA2448498A 2003-04-17 2003-11-06 Roofing shingle with headlap seal and improved coverage Expired - Lifetime CA2448498C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2448498A CA2448498C (en) 2003-04-17 2003-11-06 Roofing shingle with headlap seal and improved coverage

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA2,425,726 2003-04-17
CA002425726A CA2425726A1 (en) 2003-04-17 2003-04-17 Wind resistant roofing shingle
CA2448498A CA2448498C (en) 2003-04-17 2003-11-06 Roofing shingle with headlap seal and improved coverage

Publications (2)

Publication Number Publication Date
CA2448498A1 true CA2448498A1 (en) 2004-10-17
CA2448498C CA2448498C (en) 2010-10-05

Family

ID=33300546

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2448498A Expired - Lifetime CA2448498C (en) 2003-04-17 2003-11-06 Roofing shingle with headlap seal and improved coverage

Country Status (1)

Country Link
CA (1) CA2448498C (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD896998S1 (en) 2018-05-24 2020-09-22 Atlas Roofing Corporation Roofing shingle
US10947729B2 (en) 2018-05-24 2021-03-16 Atlas Roofing Corporation Roofing shingles and roofing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD896998S1 (en) 2018-05-24 2020-09-22 Atlas Roofing Corporation Roofing shingle
US10947729B2 (en) 2018-05-24 2021-03-16 Atlas Roofing Corporation Roofing shingles and roofing method
US11505945B2 (en) 2018-05-24 2022-11-22 Atlas Roofing Corporation Roofing shingles and roofing method

Also Published As

Publication number Publication date
CA2448498C (en) 2010-10-05

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Effective date: 20231106