CA2445921A1 - System and method for reclaiming and reuse of vehicle - Google Patents

System and method for reclaiming and reuse of vehicle Download PDF

Info

Publication number
CA2445921A1
CA2445921A1 CA002445921A CA2445921A CA2445921A1 CA 2445921 A1 CA2445921 A1 CA 2445921A1 CA 002445921 A CA002445921 A CA 002445921A CA 2445921 A CA2445921 A CA 2445921A CA 2445921 A1 CA2445921 A1 CA 2445921A1
Authority
CA
Canada
Prior art keywords
vehicle
liquid
battery
parts
agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002445921A
Other languages
French (fr)
Inventor
David P. Zinschiag
Robert W. Ratte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Water Gremlin Co
Original Assignee
Water Gremlin Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/278,286 external-priority patent/US6728618B2/en
Application filed by Water Gremlin Co filed Critical Water Gremlin Co
Publication of CA2445921A1 publication Critical patent/CA2445921A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

A system and method of coating articles with the method comprising directing a plurality of articles into an enclosure; applying a vehicle carrying a first agent onto the plurality of articles; converted the vehicle into a gaseous state to leave the first agent on each the plurality of articles; collecting the vehicle in the gaseous state; converting the vehicle in the gaseous state back into a reclaimed state to enable one to add a further agent to the reclaimed vehicle so that one can apply the reclaimed vehicle and a further agent onto a further set of articles.

Description

~'I~LI~ ~h, ~ I~~. INVh~NTI(C)Ii~
This invention relates generally a recycle or reclamation system and, more particularly, to a battery pant coating sysiem wherein the vehicle used to deposit an agent on the article is reclaimed for reuse in depositing other agents onto other parts.
CIA~SS I~~~~I2E1~TC~ 'I'~ I~EIJt~~'~I3 ~hPI~IC~T'I~I~1S
1~ I°done STA~'~I~IEi~I~' I2~C'~l~I~I~TE'~- ~h;I~~;~I,La' S~~~i~S~)I~El~ ~~',S~~Ia~I~
~I~
I~~~~I~~I"IVI~I~'I~
none IS
I2E~'I~F~~C;~T(~ t~ IVIICI~~FI~~IF ~PPEI~~IX
I'~one I~~C~.~C~~~I~ ~~ ~ ~ ~~~'liJW IC~
20 The concept of coating articles in order tc; enhance the operation of the article is generally known in tl~e art. In general a vehicle carrying a~~ agent is a~~~Iied tc> an article. '~Jhen the vehicle dries the agent remains secured to the article. Llnfort~.tnately, one of the by products of such coating is that the vehicle, which is lost during the yr~ocess. may be costly as well as hazardous if the vehicle is released into the atmosphere. The present invention allows one to 25 reclaim the vehicle for refuse in depositing agents on other parts as well as to substantially eliminate any hazardous vehicle emissions.

One of the areas where coating an az-ticle after the article leas been cast is in the art o:~
manufacturing battery parts. Typically, battery pacts forr~z an inteE-Face between the interior of the battery and the exterior of the battery. if one does not obtain a fluid tight seal between the battery pant and the battery container electrolyte car' leak out along flue battery part. In order to prevent leakage the battery parts such as battery terminals are coated with a sealing agents that help prevent leakage of electrolyte from the battery.
slllIAI~I' ~I< ~I~ I~~IErv l I()hd Briefly, the present invention comprises a system and method of coating articles with the method comprisinb directing a plurality of articles into an enclosure;
applying a vehicle carrying a first agent onto the plurality of az-ticles; convez-ted the vehicle into a gaseous state while leaving the first agent on each the plterality of az~ticles; collecting the vehicle in the gaseous state; reclaiming the vehicle by converting the vehicle in the gaseous state into a reclaimed liquid state to enable one to add a further agent to tl~e reclaimed liquid vehicle to !5 enable one to apply the reclaimed liquid vehicle and a further agent onto a further plurality of az-ticles.
~~IJI< ~s~Ia~I~~I~~: ~~ ~~Il~ z~l~~wl~Tc~s Figure ! is a schematic of the system for coating articles with recycled or reclaimed vehicle.
~ESCI2IP'~ I~1~1 ~Ii ~l'I~ I~I~EIIi I?I~I~EI~ ~~II3~~IMl~l~t'I' Referz-ing to 1~igure ! reference kzumez~al ! 0 generally identifies a partial st;hematic of the system for coating articles, such as battery parts, with a recycled or reclaimed vehicle carrying a coating agent. The system includes a fii°st souz~ce c>f liquid vehicle 11, an agezzt l~
for mixing with the vehicle and a source of recycled liclt~id vel2icle '! 3.
lJocated in fluid communication with the vehicle and agent sources is a mixing chamber 20.
Vehicle 1 1 flows into a mixinø chamber ~0 through a conduit t la and a control valve !5.
similarly agent 12a flows into mixing chamber 20 through a conduit 12a and a control valve I~ and reclaimed or recycled vehicle 13 flows into mixing chamber 2d through a conduit 13a and a control valve 17. By controlling the vals~es one can draw vehicle and agent into the mixing chamber 20 where the vehicle preferably in liquid state. can absorb and carry the agent so that one cats apply the agent to an article suclx as a battery part using the vehicle as the carrier.
In operation of the system for coating battery pans, typically Known vehicles o~- solvents such as triclaloylethene,perchloroethylene, tolue~te orxylene can be used since they do not interfere with the lead in the battery parts. Agents which are typically used to coat battery parts are materials such as wood resin or other commercial available materials one which is known as t~ppanol, which is sold by BASF .~C ofLudwigshafen Germany, chlorinated polefin,tita ntiaum dioxide or any other battery coating adhesive. ~lte agents a.re typically used to enhance the sealing of tle hattery part to the container to tl:e~-eby prevent leakage of electrolyte from the finished battery, In the preferred embodiment of coating battery parts evaporation temperatures of the vehicle a~-~ limited in order to prevent alteration of the battery pant as well as the trichlcia-oethylene which is the preferred vehicle to carry one or more of the agents that a~-e applied to the battery part.
In start up operation of the system the °~el~icle I f and agent a~-e directed through valves l5 and 16 into mixing chamfer 20 adhere the vehicle and agent are mixed to obtain a liquid vehicle carrying the agent to be applied to the part.
Located proximate the mixing clamber 20 is a e~roi°k station 3~ where parts are coated with the agent 12. '~Jork station 30 includes a conveyor 31 for carrying parts, such as battery parts, through the work station with the work station containing three stages, a lDrst heating stage 3~a, a second vehicle and agent application stake 30b aad a third vehicle evaporation stage 3~c. Located on cotiveyo~ 3-are a plurality of l~atter~l parts 32, 33, 34, 35, 36 and 37.

Battery pant 32 is located in the first stage of the work station 3E~. ~ heat source 39 in the first stage provides heat fof- elev~atir~g the temperature of the battery part 32. The temperate~re of the battery part is elevated above room temperature to enhance the evaporation of vehicle fro: the battery part. The elevation of the. temperature is determined by the type of vehicle as well as the part being coated. For example. the temperature of the banery part should not be elevated so as to prod~ice permanent changes in the configuration of the battery part or tree grain structure of the battery par t. .Similarly, care should be talon so that the vehicle does not get heated to a temporatrare vvhore tl~e chemical bonds of toe vehicle are bi°oken and unwanted by products are generated. if heating is maintained below chemical breakdown of I ~ the vehicle as well as b~°eal<dow~~ doev~~ of the part the vehicle can bo subsequently recovered for reuse.
In operation of station 30. after the pair 32 is heated the part enters the second stage, namely, the ecating a~°ea where a nozzle 22 sprays liquid vehicle contaiczing an agent onto boated lS parts 34, 3S and 36. C~nce the parts are coated, trey enter the last stago 30c of thework station where the vehicle is allowed to evaporate into an onclosure or hood that collects the evaporate. Part 3'7 is shown in the final stage 3~0 of thewo~-lc station 3C~
with the vaporized vehicle 28 being drawn into exhaust passage 4Q by blower 41.
2~ Thus work station 3Q contains three stages, a heating stage 3~a, a coating stage 30b and a vaporizing stage 3~c. ~Jlolo the system is shown with use of a heating stage to accelerate the evaporation of the vehicle other ~~;ethods of hastening evaporation could be used. For example, if tho pressure within ~ho~rvorlc station were louver or a vacuum was drawn the liquid vehicle would evaporate clfiiclCly.:~n advantage of enhancic~g evaporation by directing 25 the parts through a vacuum is than tl~o vehicle that evaporatern could be collected in concentrated form in the work station and subsequently condensed into liquid form without having to separato the gas iii the wor k stations from the vehis:le. In most operation tl~ework station 30 contains an air atmosphere; however, if n ceded the gas within the work station could be other than an air atmosphere.
Qnce the vehicle is drawn into conduit d-0 by blower- 41 the gas, which is usuallyair. that carries the vaporized vehicle thec~ei~~ is directed upward into a fluidized bed 49 containing beads of charcoal 52. g lie charec~al beads S2 are fed into the ~Iuidized bed through an inlet 50 and flow out of fluidized bed 49 through a discharge conduit 54, As thegas which contains the vehicle flows through the fluidized charcoal bed the charcoal particles removes the vehicle from the air- allowing the cleaned air to be discharged tIn-ougl:
a vent passage ~3.

The charcoal particles 5'~, which have now collected the vehicle, arE;
directed to a separation eharnbe~- 60 where the particles .~2 are heated by a heater° ~6 to drive: the vehicle in the charcoal into chamber 60. The vaporized vehicle 67 is then directed into duct62 which carries the v~aporiaed vehicle to condenser 63. As chamber 6~I is maintained in a closed cor~ditioz~ it captures the vehicle that is evaporated from the charcoal particles or beads. once the charcoal panicles have been heated to separate the vehicle there from the charcoal beads are discharge through passage 6I for reuse in eolleciia~g vehicle.
In operation of the reclamation or recycle system the concentrated atmosphere of vehicle 67 in tl~e gaseous state in chamber 60 is directed th~-ou<ph <~ passage 62 into a condenses- ~3 which convents the vehicle in the gaseous state hack into the liquid state.
The condensed liquid vehicle 6~ ther7 flows into pipe 66 where a pi~i~p 67 or gravity sends the vehicle though a passage 68 into a neutralizing station 70 where the vehicle can be neutralized in the event that any acids may haave formed during the vaporization of the vehicle.
The reclaimed vehicle is then directed into passage 71 into recycle oi- reclaim vehicle container I3.

~nce the recycled liquid vehicle 1 ~ begins arriving, one can stmt off the source of liquid vehicle 1 1 by closing valve 15. one then opens valves I7 to .allow the reclaimed vehicle 13 to mix with the agent 12 in the ;~~ixing chambea~ ~~3. The operation of the application of the system can now be done with tl~a use of only recycled or reclaimed vehicle.
'Thus the on-the-go reclamation of the vehicle and the on-the-go mixing of the agent and vehicle provide for ~oiltipn~ous recycling of the vehicle to permit repeated reuse of the vehicle in applying agent to the part.
As described above the prese:~t snvention comprises a method for coating articles such as battery parts comprising: directing a plurality of battery parts into an enclosure: spraying a vehicle carrying a first agent c~nt~ the plurality of battery parts; heating each of the plurality of battery parts until the vehicle evaporates into a gas in the enclosure to leave the agent on each of the battery parts; directing tlfe gas carrying tlae vaporized vehicle through a bed of charcoal to collect the vaporized vehicle from the gas:, di=eating the charcoal with the collected vehicle into a chamber; heating the charcoal in the c:lAamber to a temperatu3~e sufficient to vaporize the vehicle in the charcoal into the chamber; cooling the vaporized vehicle to condense the vaporized vehicle as aliquid;collectin.g the liquid vehicle; and adding a further agent to the liquid vehicle; spraying the liquid vehicle and a fuz~tlter agent onto a further plurality of battery parts.
The system 10 for recapturing vehicle used in applyl~~g eoatirt~gs to 'battery parts includes a work station 3D for directing battery parts therethrough; an applicator, such as a nozzle 2~,, for applying a vehicle con taming ars agent to a surface of a battery part; a discharge vent fo~-removing a vaporized vehicle from the work station 3(~; a work station ~0 for converting the vaporized vehicle into a liqilid sEate; acid a funthe:r work station 2~
comprising a mixing chamber for mixing the vaporized vehicle in the liquid state ~w~ith a further agent to use the reclaimed vehicle to apply the agent to the parts.

Claims (28)

I claim:
1. A method for coating battery parts comprising:

directing a plurality of battery parts into a gas contained in an enclosure:

spraying a vehicle carrying a agent onto the plurality of battery parts;

heating each of the plurality of battery parts until the vehicle evaporates into the gas in the enclosure to leave the agent on each of the battery parts;

directing the gas carrying the vaporized vehicle through a plurality of charcoal particles to collect the vehicle from the gas;

directing the plurality of charcoal particles with the collected vehicle into a chamber;

heating the charcoal particles in the chamber to a temperature sufficient to vaporize the vehicle in the charcoal particles into the chamber;

cooling the vaporized vehicle to condense the vaporized vehicle as a liquid;

collecting the liquid vehicle; and adding a further agent to the liquid vehicle;

spraying the liquid vehicle and a further agent onto a further plurality of battery parts.
2. The method of claim 1 wherein the gas contained enclosures comprises air.
3. The method of claim 1 wherein the battery parts is heated before the application of the vehicle carrying the agent.
4. The method of claim 1 wherein the charcoal particles comprises charcoal beads.
5. The method of claim 1 wherein after the gas passes through the charcoal particles the gas is discharged to the atmosphere.
6. The method of claim 1 wherein the agent and vehicle are mixed on-the-go to provide for continuous recycling of the vehicle.
7. The method of claim 1 wherein the charcoal particles are reused after the vehicle has been heated to vaporize the vehicle.
8. The method of claim 1 wherein a neutralizer is added to the vehicle after the vehicle has been removed from the atmosphere.
9. The method of claim 1 wherein directing the plurality battery parts comprises placing battery parts on a conveyor to carry the battery parts through a work station.
10. A method for coating battery parts comprising:
directing a plurality of battery parts into an enclosure:
applying a vehicle carrying an agent onto the plurality of battery parts;
converted the vehicle into a gaseous state to leave the agent on each the plurality of battery parts;
collecting the vehicle in the gaseous state;
converting the vehicle in the gaseous state into a liquid state;
adding a further agent to the vehicle in the gaseous state that has been turned back into the liquid state; and applying the vehicle that has been turned into the liquid state and a further agent onto a further plurality of battery parts.
11. The method of claim 10 including the step of heating the battery parts to enhance the evaporation of the vehicle therefrom.
12. The method of claim 11 wherein the step of applying the vehicle comprises spraying a liquid vehicle onto the battery parts.
13. The method of claim 12 wherein the step of converting the vehicle comprises condensing the vehicle into a liquid state.
14. The method of claim 13 including the step of applying a liquid vehicle selected from the group consisting of trichloroethylene, toluene orxylene.
15. A method for coating parts comprising:
directing a plurality of parts into an enclosure:
applying a liquid vehicle carrying an agent onto the plurality of parts;
converted the liquid vehicle into a gaseous state to leave the agent on each the plurality of parts;
collecting the liquid vehicle in the gaseous state;
converting the liquid vehicle in the gaseous state back into the liquid state;
adding a further went to the liquid vehicle in the gaseous state that has been turned back into the liquid state; and applying the liquid vehicle in the gaseous state that has been turned back into the liquid state and a further agent onto a further plurality of parts.
16. The method of claim 15 including the step of converting the liquid vehicle into a gaseous state includes reducing the pressure around the part to enhance the evaporation of the liquid vehicle.
17. The method of claim 15 wherein the agent comprises wood resin.
18. The method of claim 17 wherein the applied vehicle comprises trichloroethylene.
19. The method of claim 15 wherein the coated parts are battery parts for use in interfacing through a battery container.
20. A system for recapturing vehicle use in applying coatings to battery parts comprising:
a work station for directing battery parts therethrough;
an applicator for applying a vehicle containing an agent to a surface of a battery part;
a discharge vent for removing a vaporized vehicle from the work station;
a work station for recapturing the vehicle by converting the vaporized vehicle into a liquid state; and a further work station for mixing the recaptured vehicle in the liquid state with a further agent to enable the application of the recaptured vehicle and the further agent to a battery part.
21. The system of claim 20 wherein the work station for directing battery parts therethrough includes a heater for heating the battery part.
22. The system of claim 20 wherein the applicator comprises a spray nozzle for directing the vehicle onto the battery part.
23. The system of claim 20 wherein the system includes a work station for removing the vehicle from a gas in the system.
24. The system of claim 23 wherein the work station for removing the vehicle from a gas in the system comprises a fluidized bed of charcoal
25. The system of claim 20 wherein the work station for converting the vehicle into a liquid state comprises a condenser.
26. The system of claim 20 including a neutralizing station for neutralizing any acids in the reclaimed vehicle.~
27. The system of claim 20 wherein the system is closed to prevent vehicle from escaping therefrom.
28. The system of claim 20 wherein the vehicle comprisestrichloroethylene.
CA002445921A 2002-10-23 2003-10-21 System and method for reclaiming and reuse of vehicle Abandoned CA2445921A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/278,286 US6728618B2 (en) 2001-10-24 2002-10-23 Method for activating a system for controlling and/or regulating operational sequences in a motor vehicle having several equal-access control units
US10/278,280 2002-10-23

Publications (1)

Publication Number Publication Date
CA2445921A1 true CA2445921A1 (en) 2004-04-23

Family

ID=32467713

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002445921A Abandoned CA2445921A1 (en) 2002-10-23 2003-10-21 System and method for reclaiming and reuse of vehicle

Country Status (1)

Country Link
CA (1) CA2445921A1 (en)

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Legal Events

Date Code Title Description
FZDE Discontinued
FZDE Discontinued

Effective date: 20091021