CA2428706A1 - Handle for endoscopic surgical instruments and jaw structure - Google Patents
Handle for endoscopic surgical instruments and jaw structure Download PDFInfo
- Publication number
- CA2428706A1 CA2428706A1 CA002428706A CA2428706A CA2428706A1 CA 2428706 A1 CA2428706 A1 CA 2428706A1 CA 002428706 A CA002428706 A CA 002428706A CA 2428706 A CA2428706 A CA 2428706A CA 2428706 A1 CA2428706 A1 CA 2428706A1
- Authority
- CA
- Canada
- Prior art keywords
- handle
- jaw
- endoscopic
- ratchet mechanism
- jaws
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Landscapes
- Surgical Instruments (AREA)
Abstract
An endoscopic or laparoscopic surgical instrument having an internally disposed ratchet mechanism located within a barrel portion of a handle assembly.
The instrument includes a handle assembly having a pivoting handle and a stationary handle, a barrel portion to which an elongated body assembly is secured, and a ratchet mechanism for releasably positioning a tool mechanism located at the distal end of the body assembly at various increments. The ratchet mechanism comprises a pawl member and a rack member which are disposed within the handle assembly. A
rotational knob and locking member may also be provided to lock the body assembly at various orientations to the longitudinal axis. The tool assembly includes novel atraumatic jaw mechanisms incorporating flexural characteristics to better gauge the force being applied to the captured tissue.
The instrument includes a handle assembly having a pivoting handle and a stationary handle, a barrel portion to which an elongated body assembly is secured, and a ratchet mechanism for releasably positioning a tool mechanism located at the distal end of the body assembly at various increments. The ratchet mechanism comprises a pawl member and a rack member which are disposed within the handle assembly. A
rotational knob and locking member may also be provided to lock the body assembly at various orientations to the longitudinal axis. The tool assembly includes novel atraumatic jaw mechanisms incorporating flexural characteristics to better gauge the force being applied to the captured tissue.
Description
.. _.
HANDLE FOR ENDOSCOPIC SURGICAL INSTRUMENTS
AND JAW STRUCTURE
BACKGROUND OF THE INVENTION
This application is a division of copending Canadian Patent Application Serial No. 2,075,333 filed August 5, 1992.
1. Field of the Invention The present invention relates to surgical instruments, and more particularly relates to handle and jaw structure for an endoscopic or laparoscopic surgical instrument having reciprocating jaw members which pivot in response to the opening and closing of the handle members, where movement of the handle members is translated through an elongated tubular body member to open and r~lose the jaw mechanism. The present invention further relates to a ratchet mechanism which is internally disposed within the handle to provide incremental positioning of the jaw members in relation to each other. The present invention further relates to novel jaw members and method of manufacture for same.
HANDLE FOR ENDOSCOPIC SURGICAL INSTRUMENTS
AND JAW STRUCTURE
BACKGROUND OF THE INVENTION
This application is a division of copending Canadian Patent Application Serial No. 2,075,333 filed August 5, 1992.
1. Field of the Invention The present invention relates to surgical instruments, and more particularly relates to handle and jaw structure for an endoscopic or laparoscopic surgical instrument having reciprocating jaw members which pivot in response to the opening and closing of the handle members, where movement of the handle members is translated through an elongated tubular body member to open and r~lose the jaw mechanism. The present invention further relates to a ratchet mechanism which is internally disposed within the handle to provide incremental positioning of the jaw members in relation to each other. The present invention further relates to novel jaw members and method of manufacture for same.
2. Discussion of the Prior Art In the prior art, various endoscopic surgical instruments are disclosed which utilize generally comple.~
mechanisms for opening and closing handle members and jaw members to facilitate use of the device at a surgical site.
Many devices provide an intricate construction in which a linkage mechanism for opening anal closing the jaws requires numerous moving parts, while a sliding arrangement is _2_ 1 provided between two extended . od members to activate the linkage mechanism in response to movement of the handle members. In addition, pivoting of the handle members in many cases causes an unwanted radial torquing force on the rod which requires additional space to be provided in the handle members to accommodate the radial movement of the rod.
Furthermore, it is often necessary for the surgeon, or an assistant, to maintain a constant force on the handles to keep the jaw mechanism closed in the event that the instrument is a grasping or gripping device such as forceps, needle holders, or retractors. This limits the surgeon's range, and in the case of an assistant, requires additional personnel to be present in the operating room, thus restricting movement in an already confining location. To alleviate this problem, it has been known to provide locking mechanisms on the handles of the surgical instruments which allow the surgeon to Iock or clamp the jaw members in place to free his hands to operate additional instruments during the course of the operation. This frees the surgical assistant to support the surgeon and eliminates the need for additional assistants. Typical locking devices include arm members which extend between the handles so that a series of ridges or ribs on each arm member engage corresponding ridges on the opposite arm to lock the handles in position. Bending one arm in relation to the other releases the locking mechanism.
A disadvantage associated with these devices concerns the release of the locking mechanism for subsequent movement of the jaw members to remove or reposition the instrument. Generally, the arm membezs of locking mechanisms are constructed of a resilient material, such as stainless steel or rigid plastic, and the locking forces which hold the arm members in engagement are generated by the natural flexing and biasing of the material of which the arm members are constructed.
To release the locking mechanism, the arms must be disengaged by overcoming the _3_ locking forces of the arms. Typically, this is accomplished by manually flexing the arms away from each other, necessitating the use of two hands, one to grasp the instrument, and the other to forcibly move the arm members. This, of course, requires the surgeon (or assistant) to cease what he is doing and release the mechanism, thus reducing the effectiveness of the surgwn duzing the operation, particularly in an emergency situation.
A further disadvantage lies in the fact that typical locking mechanisms cannot be overridden; that is, the mechanism is always engaged, thereby preventing free movement of the handle and jaw mechanism. This usually requires the surgeon to choose an instrument either having the locking mechanism or one that does not.
This leads to an oven-abundance of instruments in the operating room and tends to complicate an already complex situation.
Finally, locking mechanisms located on the handles require special care in sterilization, packaging and storage, as well as in normal handling in the operating room. Dirt and debris may clog the nibs of the locking mechanism thus reducing its effectiveness, and damage to the ribs during storage or packaging may destroy the 20 ribs, rendering the Locking mechanism useless.
U.S. Patent No. 1,452,373 to Gomez discloses a typical locking mechanism for a surgical instrument, in which a plurality of ribs are provided on an extension of the handle member which engage a similar rib member on the opposite 25 h~dle. Once engaged, the fiandles must be moved away fcom each other perpendicular to their longitudinal axis to disengage the locking mechanism to release the jaw mechanism.
U. S. Patent No. 4, 896, 661 to Bogert et al. disclose a surgical 30 instrument having a ratchet mechanism positioned on the handle members which includes a curved rack member attached to one handle member which passes through 1 a slot in the other handle member. A releasable pawl rnember is provided on the second handle to engage the rack member and provide a means for releasing the ratchet.
U.S. Patent 3~~0. 4,935,027 to xoon discloses a. surgical instrument having a ratchet mechanism positioned between the handle members. A rack member is provided which extends from one handle and passes through a slot in the second handle to lock the handles in place. Pivoting the rack member away from 7 0 c°~esponding grooves in th.e slot will release the ratchet mechanism.
U.S. Patent No. 4,428,374 to Auburn discloses a surgical instrument having means for positioning and holding the handle member.-s in relation to each other. A rack member is provided on one handle member v~rhich extends through a slot in the second handle member in which a releasable pawl mechanism is provided to engage and disengage the ratcheting mechanism.
With respect: to jaw mechanisms .and, in particular, ,traumatic jaw mechanisms such as graspers and clamps, it is important fox surgeons to be able to gauge or "feel" the amount of force being applied to the jaw mechanisms. This z0 ability is particularly important in endoscopic procedures where visibility is somewhat limited and surgeons must place a greater reliance on their sense of touch. In conventional jaw mechanisms, the elements of the jaws are typically forged or cast of a rigid material into a predetermined shape. These forged or cast elements require elaborate metal working facilities and a relatively large amount of labor in finishing the elements. The finished elements usually exhibit very little flexural ability thus inhibiting the surgeon's perception of the amount of force to which the grasped or clamped tissue is exposed.
The novel surgical instrument pursuant to the present invention obviates the disadvantages encountered in the prior art and provide, a precise instrument which is easy to manufacture and efficient to use, which eliminates many of the moving parts required by prior art devices. The instrument of the present invention incorporates many features v;~hich are of use to the surgeon during an operation, including an internal ra.tcheting mechanism to provide for incremental movement of the tool mechanism and locking of the jaws if desired, while ~-naintaining a lightweight construction in an easy to handle device in which all of the features may be operated with one hand. Also, the features are so positioned so as to provide a maximum line of sight for the surgeon without obstructing the view to the surgical site.
Furthermore, novel jaw mechanisms may be incorporated which are easy to precisely manufacture and, in the case of atraumatic graspers or clamps, have flexural capabilities which allow surgeons to gauge the amount: of force being applied.
SLTN121~iARY OF TIDE INVET~ITTON
The preservt invention provides a novel endoscopic or laparoscopic surgical device which incorporates many features necessary for endoscopic or laparoscopic surgical procedures, and provides a lightweight and easy to use device which may be operated with one hand. The device includes an internal ratcheting mechanism located preferably within the barrel of the handle mechanism which provides for incremental positioning of the tool mechanism for performing the surgical procedure. The device is simple to manufacture, and may incorporate any one of a series of jaw mechanisms for various surgical procedures. The device is a high precision instrument in which many moving parts normally associated with such a device are eliminated, thus reducing instances of mechanical failure requiring expensive repair or ultimate destruction of the instn.~ment.
_. . ~ 02428706 2003-05-22 ..,._ _ JrA
In accordance with one embodiment o:~ the present invention there is provided an endoscopic or :Laparoscopic surgical instrument comprising: a handle assembly including a barrel portion, stationary handle and a pivoting handle; a body assembly comprising a pair of coaxial members attached at one end to the handle assembly, including an inner rod member slidable within an outer tube member in response to movement of the handle assembly, the body assembly terminating at an end remote from the handle assembly in a reciprocatingly movable tool mechanism; and a ratchet mechanism positioned within the barrel portion of the handle assembly, the ratchet mechanism engaging the body assembly to provide incremental movement of the tool mechanism.
In accordance with another embodiment of the present invention, there is provided a surgical instrument comprisinga a pair of jaws, each jaw formed from a single sheet of material having a proximal, distal and intermediate portion, the jaws being twisted in the intermediate portion such that the distal portion is substantially perpendicular to the proximal portion; means for pivotally mounting the jaws in cooperative alignment: and means for selectively pivoting the jaws.
Another aspect of the endoscopic or laparoscopic surgical instrument comprises a handle assembly, an elongated body assembly and a tool mechanism. A ratchet mechanism may be attached within the barrel portion of the handle assembly. The handle assembly includes a stationary handle and pivoting handle, attached to the barrel portion, and the body assembly is attached to the barrel portion and extends therefrom. The body assembly consists of an outer tubular member and an inner rod member which coaxially passes within the outer tubular member. The rod member is attached to the pivoting handle, while i:he tube member is secured in a conventional manner to the barrel portion which _.
extends into the stationary handle. As t::he pivoting handle moves, the rod member slidably reciprocates within the outer tube member.
Attached to .a distal end of the: body assembly is the tool mechanism which opens and closes in .response to movement of the pivoting handle in relation to the stationary handle. The tool mechanism may comprise a jaw mechanism with a pair of jaw members wherein one or both jaw 90 members open and close to perform various endoscopic or laparoscopic surgical procedures. The tool mechanism includes, but is not limited to, a scissor device, a dissecting device, a grasping device, a retractor device, and like mechanisms.
The present invention further includes novel atraumatic jaw mechanisms having flexural characteristics which serve to better transmit to the user a more accurate gauge of the force being applied to the captured tissue.
This is accomplished by fabricating the jaw members of a 20 material or in a configuration which permits the jaw members to flex and allow the user to gauge the amount of force applied to the tissue by the jaw mechanism. This flexural ability reduces the likelihood of unintentional traumatic injury, particularly i.n reduced visibility, endoscopic or laparoscopic procedures. Tn particularly advantageous embodiments, the jaw members are fabricated using a unique manufacturing technique which eliminates the need for elaborate and expensive metal working equipment. This technique includes fabricating the individual jaw members 30 from a single sheet of malleable material and twisting or bending the jaw membez:s into a predetermined position.
A second picot point on the pivoting handle, to which the inner rod member is attached could be provided. As the handle pivots, the second pivot point rotates to allow the inner rod to move longitudinally in the outer tube with ~ 02428706 2003-05-22 ..._ minimal radial deflection. This feature .reduces the radial wear on the inner rod and prevents weakening of the structure during long term use. =Cn addit:i.on, it allows for a reduction of the required internal spacing between the outer tube and inner rod to result in a mare compact and streamlined instrument. Furthermore, unw.ante~u torquing forces are eliminated at the pivot point thus minimizing the possibility of mechanical breakdown of the instrument at the connection between the pivoting handle and the: movable inner rod.
The present invention may include the provision of a rotatable knob on the outer tubular member to allow the body assembly and tool mechanism to rotate to position the jaws at desired angles to the longitudinal axis during the surgical procedure. Preferably, the rotatable knob is secured to the outer 'tube and positioned in a slot which passes through the barrel portion of the stat~_onary handle, so that a surgeon may rotate the knob and consequently the body assembly and jaw mechanism, through the use of his thumb whale he is holding the stationary handle with his fingers. This frees the surgeon's other hand to ' simultaneously operate another instrument during surgery.
.Another novel feature of the present invention is the provision of a ratchet mechanism located internally within the barrel of the handle assembly to p~~ovide for incremental movement of the jaw mechanism. Since it is located internally within the barrel portion of the handle assembly, it is not subjected to environmental conditions which may result in clogging or damage to the ratchet mechanism during handling and storage. furthermore, the novel ratchet mechanism of the present invention provides for simple handling and maneuvering durir.~g the surgical procedure and allows the surgeon to operate the device with one hand, thus freeing his other hand for performing other _ 8 _ functions during the surgical procedure.
The ratchet mechanism of the present invention includes a trigger mechanism for engaging and disengaging the ratchet feature. In a first embodiment, a rack member is provided on the surface of the pivoting handle which engages the pawl arm of the trigger portion oi= the ratchet mechanism. The pawl arm is biased by a leaf spring member which maintains the pawl arm in contact with the rack member. The trigger member, when depressed, overcomes the force of the leaf spring and pivots the pawl <~rm away from the rack member to relf~ase the ratchet mechanism. If the trigger mechanism is continually pressed, the ratchet mechanism is overridden and the device functions as a conventional surgical _instrument. The trigger mechanism is preferably positioned on the barrel portion of the stationary handle member. The rack member consists of a plurality of indentations or notches into which the pawl arm fits to secure the handles in incremental positions during operation of the tool mechanism.
A second embodiment of the ratchet mechanism provides the trigger mechanism positioned on the stationary handle at the barrel portion and include~~ a pawl arm which engages a rack member which is constructed iwtegral with the inner rod member of the body assembly. The rack member may comprise a plurality of indentations cut into the rod member which engage the pawl arm of the trigger mechanism. The trigger mechanism is s;~ring biased so that the pawl arm is continually engaged with the rack member. Constant depression of the trigger mechanism overrides the ratchet mechanism and the handles may be operated as in a conventional tool.
Alternately, the indentations may be part of a block device which is secured to the rod member and provided with the plurality of indentations or notches to engage the pawl arm. Preferably, however, the notches o~.°
indentations are constructed integral with the rod member, and in a preferred embodiment are provided as a series of circumferential notches about the rod member. This allows for the provision of a rotatable body assembly through the use of a rotation knob which provides 360°, or any portion thereof, rotation of the body assembly to rotate the jaws of the tool mechanism to desired angles alon~; the longitudinal axis of the instrument during the surgical procedure. Accordingly, the ratchet mechanism may operate at any orientation of the jaw members.
In order to provide a complete override feature of the ratchet mechanism, the present invention may include a novel actuator device which cooperates with the trigger mechanism to provide an on/off mechanism for the ratchet feature. Tn this embodiment, the trigger mechanism includes an articulated body poi-Lion having a projection or finger-like member which acts as a camming membez to engage the actuator means. The actuator means essentially comprises a pivotable camming member having a slot into which the finger-like projection extends.
When pivoted in a first direction, the caroming slot.engages the eawnming member of the articulated body and causes the body to pivot into engagement with the circumferential rack disposn.,d on the inner rod member. When the actuator means is pivoted in a second direction, the caroming slot is of such a configuration so as to disengage with the caroming member of the articulated body which causes the pawl arm to fall aut of engagement with the rack means of the inner rod member. In this embodiment, the trigger mechanism is also spring biased so that when the actuator - ~~ __ means is in the "on" position, the pawl arm is biased into engagement with the rack means.
A further optional feature of the present invention is the provision of a stop mecr~anism to arrest rotation of the body assembly. The stop mechanism is provided in conjunction with the rotation knob and allows the surgeon to lock the body assembly at a particular orientation during rotation. The lock mechanism is provided on the barrel portion of the handle assembly and is positioned so that the surgeon may activate the lock mechanism with a single hand.
The present .invention may also feature a connection port to provide the device with electrocautery capabilities. A connection port allows f:or t:he connection of a suitable jack member to be inserted into the device.
The outer tube of the body assembly is pi:ovided with electrical insulation, preferably heat shrink tubing, which extends a substantial portion of the length of the outer tube. In this embodiment, the handle is molded of plastic a material to provide electrical insulation for the user.
In the preferred embodiment, all the above features are incorporated into a single endoscopic and laparoscopic surgical instrument, so that the instrument has electrocautery, rotational, and ratcheting capabilities.
However, the instrument of the present invention is constructed with at least the ratcheting capabilities to provide for incremental adjustment of the tool mechanism during a surgical procedure.
BRIEF DESCRIPTION OF THE DR~1.WINGS
The foregoing features of the invention will become more readily apparent and may be understood by referring to the following detailed description of an illustrative embodiment of the endoscopic: or :~aparoscopic surgical instrument having an internal ratche~r mechanism, taken in conjunction w:Lth the accompanying drawings, in which:
Figure 1 illustrates a perspective view of an endoscopic or laparoscopic surgical instrument possessing the ratchet mechanism according to a first embodiment of the present invention;
Figure 2 illustrates a side plan view and partial cut-away of the surgical instrument of Figure 1;
1 , Figure 3 illustrates an exploded side cut-away view of the device of Figure 2 showing in detail the ratchet mechanism according to the present invention;
Figures 4 and 5 illustrate a side plan view and a perspective view, respectively, of the ratchet mechanism of the embodiment of Figure 1;
Figure b illustrates a perspective view of an alternate embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
Figure 7 illustrates a side plan view of l:he laparoscopic surgical instrument of Figure 6;
Figure 8 illustrates a top plan view of the device of Figure 6;
Figure 9 illustrates a side cut-away vievr of the endoscopic or laparoscopic surgical instrument of Figure 6 having the ratchet mechanism of the present invention;
Figure 10 illustrates a further embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
Figure 11 i112:zstrates a side view of the device of Figure 10;
Figure 12 illustrates a side cut-away view of the device of Figure 10;
Figure 13 illustrates another embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet: mechanism of the present Invention;
Figure 14 illustrates a side plan view of the device of Figure 13;
Figure 15 ilh:IStrates a side cut-away viE:w of the device of Figure 13;
Figure 16 illustrates a perspective view of a further embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
i 1 Figure I7 illustrates a side plan view of the device of Figure 16;
Figure I8 illustrates a side cut-away view of the device of Figure I6;
Figure 19 illustrates a plan view of an embodiment of the actuation means for use with the ratchet mechanism of the present invention;
Figure 20 illustrates a plan view of the stop means for use with the rotation knob of the present/ invention;
Figure 21 illustrates a top plan view of a jaw member in accordance with one embodiment of the present invention prior to being formed;
Figure 22 illustrates a top plan view of the jaw member of Figure 21 wherein a proximal end is bent relative to the distal end;
Figure 23 illustrates a side plan view o;F the jaw member of Figure 22 wherein the distal end is formed in a semicircular configuration;
Figure 24 illustrates a perspective view in partial phantom of a jaw mechanism in accordance with one embodiment of the present invention with the jaw members closed;
Figure 25 illustrates a perspective view of the jaw mechanism of Figure 24 with the jaw members i;n the open position;
Figure 26 illustrates a perspective view of an endoscopic instrument incorporating the jaw mechanism of Figure 24;
Figure 27 illustrates a top plan view of a jaw member in accordance with another embodiment of the present invention;
Figure 28 illustrates a front plan view in cross section of a jaw member taken along line 28-28 of Figure 27;
Figure 29 illustrates a side plan view of the jaw member of Figure 27;
Figure 30 illustrates a perspective view in paztial phantom of a jaw mechanism in accordance with jaw members of Figure 27 in the closed position;
Figure 3I illustr~fes a perspective view of the jaw mechanism of Figure 30 with the jaw members irl the open position;
Figure 32 illustrates a perspective view of a jaw member in accordance with another embodiment of the present invention; and Figure 33 illustrates a side plan view in cross section of an endoscopic instrument incorporating the jaw member of Figure 32.
RETAILED ~DESCR7CP'TION OF 'IT~E PRE ~ ~ RRED EMIiODIMMENTS
Referring now in specific detail to the drawings, in which like reference numerals identify similar or identical elements, Figure I
illustrates a first . embodiment of the endoscopic or laparoscopic surgical instrument 10. In its simplest form, device 10 comprises a handle assembly 12, a body assembly 20, and a ratchet mechanism 28. Handle assembly 12 comprises a pivoting handle 14, a stationary handle 16, and a barrel portion 18 to which body assembly 20 is attached. Body assembly 20 essentially comprises an outer tubular member 22 through which an inner rod member 24 coaxially passes in a slidable arrangement. Preferably, outer tube 22 is secured to barrel portion 18 and remains stationary during operation of the device.
Upon movement of pivoting handle 14, inner rod 24 reciprocates within tube member 22 to operate a tool mechanism provided at the distal end of the instrument 10. This t~l mechanism (not shown)'tnay comprise a surgical implement, such as scissors, graspers, forceps, retractors and the like. A rotation knob 26 may be provided which rotates body assembly 20 to orient the tool mechanism at various angles to the longitudinal axis.
As best seen in Figures 2 and 3, ratchet mechanism 28 is provided to incrementally adjust and hold the position of pivoting handle 14. This incremental _ aJ _ positioning, which Sets pivotingwhandle 14 at various locations along its path of travel, provides a means to incrementally open and close the tool mechanism during the surgical procedure. Ratchet mechanism 28 is essentially positioned internally within barrel portion 18 and stationary handle 16 so that none of the mechanism is exposed to environmental conditions.
Ratchet mechanism 28 includes a pawl member 32 which engages a rack member 30 which is located on the pivoting handle I4. Rack member 30 7 0 comprises a plurality of indentations or notches which accepts pawl arm 32 to hold pivoting arm 14 in place. Ratchet mechanism 28 utilizes an integrally constructed leaf spring member 34 which biases ratchet mechanism 28 into the engaged position such that pawl member 32 engages rack member 30. 'T'o release the ratchet mechanism, a trigger member 36 is provided which, when depressed by the user in the direction of arrow A in Figure 3, causes the ratchet mechanism 28 to pivot about pivot point 38 in the direction of arrow B to disengage pawl member 32 from rack member 30. Tt can be appreciated that continual depression of trigger member 36 in the direction of arrow A allows the ratchet mechanism 28 to be overridden so that 20 pivoting handle I4 may operate freely without the constraints of ratchet mechanism 28. Releasing trigger member 36 will zeturn the pawl member 32 to the engaged position. Ratchet mechanism 28 can be best seen in Figures 4 and 5.
Figure 6 illustrates a second embodiment of the surgical instrument 25 employing the ratchet mechanism of the present invention. l:nstrument 40 is similar to instrument 10 described above and includes a handle portion 42 to which body assembly 50 is attached. Body assembly 50 terminates in a tool mechanism similar to that described above.
30 H~dle assembly 42 comprises a pivoting handle 44, a stationary handle 46 and a barrel portion 48. Body assembly 50 compz:ises an outer tubular member 52 through which an inner rod metrtber 54 coaxially passes in sliding arrangement.
Movement of pivoting handle 44 causes inner rod member 54 to reciprocate within outer tube 52. Outer tube 52 is secured within barrel portion 48. As can be seen in Figure 6 and Figure 7, a rotation knob 56 may be provided, along with ratchet mechanism 58.
Figure 9 illustrates a cut-away view of the device of Figure 6. Inner rod member 54 includes a :rack member 6tJ which cornprises a plurality of circumferential notches cut into rod member 54. The circumferential notches allow for activation of the ratchet mechanism at any orientation of the body assembly 50 due to rotation of rotation :knob 56. While it is shown that rod member 54 contains the circumferential notches or indentations, a separate block member may be provided to which rod member 54 is attached to accomplish the same ratcheting principle.
Engaging rack member 60 is a pawl member 62 which is part of ratchet mechanism 58. Pawl member 62 is biased into the engaged position by spring 64, and is pivotable about pivot point 68.
In use, pivoting handle 44 is moved to open and close the jaw members 20 of the tool mechanism (not shown). As pivoting handle 44 moves, pawl member moves along rack member 60 to a desired location for the tool mechanism. To release ratchet mechanism 58, trigger member 66 is moved in the direction of phantom arrow C to overcome the spring force and move th.e pawl mechanism in the z5 direction of arrow D. Once-this mechanism is released, handle 44 is free to move without obstruction. In order to override the ratcheting mechanism, trigger member 66 may be continually depressed in the direction of phantom arrow C so that the pivoting handle 44 may operate freely.
Figure 10 illustrates a third embodiment of Clue endoscopic or laparoscopic surgical instmment employing the ratchet mechanism of the present ~ . invention. Instrument 70 is sirriiTar to devices 10 and 40 above and includes a handle assembly 72 and a body assembly 80. Body assembly 80 terminates in a tool mechanism similar to that described above. Handle assembly 72 includes a pivoting handle 74, a stationary handle 76 and a barrel portion 78. Body assembly 80 includes an outer tube member 82 which is secured to barrel portion '78, and an inner rod member 84 which coaxially passes through outer tube member 82 in sliding arrangement. Inner rod 84 reciprocates within outer tube member 82 upon movement of pivoting handle 74. A rotation knob 86 may be provided, and ratchet mechanism 88 is provided as a trigger grip extending from barrel portion 78.
Turning to Figure 12, there is illustrated the ratchet mechanism 88 which is disposed within barrel portion 78. A rack member 90 is provided which comprises a plurality of circumferential notches or indentations in inner rod member 84 which provide for engagement of the ratchet mechanism 88 regardless of the orientation of the tool mechanism due to rotation of rotation knob 86.
In this embodiment, ratchet mechanism 88 essentially comprises an articulated body which is Comprised of pawl member 92 and trigger member 96.
Trigger member 96 is biased by spring 94 which maintains pawl member 92 in engagement with rack member 90. The articulated body is formed about floating pivot point 98 which joins pawl member 92 with trigger member 96. Both the pawl member 92 and trigger member 96 are each secured at stationary pivot points while floating pivot point 98 allows- pawl member 92 to move into and out of engagement with rack member 90.
In use, pivoting handle 74 is moved to set the jaws of the tool mechanism (not shown) to the desired configuration. Spring member 94 biases trigger member 96 forwardly, so that floating pivot point 98 urges pawl member into engagement with rack means 90. To release the ratchet mechanism, trigger -1~-member 96 is urged rearwardly-~ against the biasing force of spring 94 so that floating pivot point 98 shifts downwardly to move pawl member 92 out of engagement with rack means 90. Maintaining this rearward depression of trigger member 96 will provide an override for the ratchet mechanism 88, and allow pivoting handle 74 to move freely.
Figure 13 illustrates a fourth embodiment of the endoscopic or laparoscopic surgical instrument 100 employing the ratchet mechanism of the present invention. Instrument I00 is similar to instruments 10, 40 and 70 above, and includes a handle assembly 102, a body assembly 110, and a ratchet mechanism I18.
Handle assembly 102 comprises a pivoting handle 144, a stationary handle lOb and a barrel portion 108, to which body assembly 1l0 is secured. Body assembly l I0 comprises an outer tubular member 112 and a coaxial inner rod :member 114 which slides therein. Outer tube member 112 is secured to barrel ;portion. 108, while inner rod member 114 is secured to pivoting handle 104 and reciprocates within outer tube member 1I2 upon movement of pivoting handle I04. A rotation knob 116 is provided to adjust the orientation of the tool mechanism (not shown) which is located at the distal end of the body assembly 110. Ratchet mechanism 118 is provided, along with actuation means 120, whose function will be des<:ribed below.
Turning now to Figure 15, there is illustrated a side cut-away view of instrument 100 showing the ratchet mechanism 118 o:F the present invention.
Inner r~ member 114 includes a rack member 122 which comprises a plurality of circumferential notches or indentations which allows for use of the ratchet mechanism 118 regardless of the orientation of the tool mechanism due to rotation of body assembly I10 by rotation knob 116. Ratchet mechanism 118 comprises an articulated body which is formed by pawl member 124, trigger member 128 and a camming member 134 which extends from pawl member 124. Triggf:r member 128 pivots about a stationary pivot point I3I and is biased in the forward direction by spring 126. Trigger member 128 is joined to pawl member I24 through floating pivot point 130, while pawl member 124 is pivoted further about stationary pivot point 132.
An actuation means 120 is provided, which is best seen in Figure 19.
Actuation means 120 comprises a body portion 186 and is provided with a ramming slot I36 into which caroming member 134 passes. Lamming surface 138 engages ramming member 134 to urge pawl member I24 into engagement with rack member 122. When actuation means 120 is pushed in a first direction, caroming member disengages from ramming surface I38 and pawl member 124 disengages from rack member 122. When actuation means 120 is pushed in the opposite direction, ramming surface 138 contacts ramming member I34 which urges pawl member I24 into engagement with rack member 122. Actuation means 120 functions as a switch to the user to override the ratchet mechanism so that the device 100 may be used in a conventional manner without requiring the user to hold any component of the instrument.
Figure I6 il~.ustrates a fifth embodiment of thc~ endoscopic or laparoscopic surgical instrument I40 employing the ratchet mechanism of the present invention. Device 140 is identical to device 100 described above in relation to Figures 13-15, except for the provision of rotation stop means I62.
Instrument 140 comprises handle assembly 1~2, body assembly 150, ~d ratchet mechanism 158. -°Handle assembly 142 camprises pivoting handle 144, stationary handle 146, and barrel portion i48. Body assembly 150 attaches to barrel portion I48 in the manner described above, such that outer tube member I52 is secured to barrel portion 158 while inner rod member 154 slidingly passes through tube member I52 and is secured to pivoting handle 144. Inner rod member I54 reciprocates within outer tube member I52 in response to movement of pivoting 1 handle 144. A rotation knob 156 is provided, along with actuation means 160 which cooperates with ratchet mechanism 158 as described above.
Turning now to Figure I8, and in view of Figure 20, ratchet mechanism I58 and actuation means 160 operate in a manner identical to that described above in reference to Figures I3-15. Stop means 162 is provided having a body portion 182 surrounds outer tube member 152. Rotation of rotation knob allows for various orientations of the tool mechanism (not shown) which is provided at the distal end of body assembly 150. In order to secure body assembly I50 at a particular orientation, stop means 162 is provided which frictionally engages outer tubular member 152 to lock it in place at the desired orientation. The friction force is applied upon rotation of stop means 162 through the provision of guide posts which travel in tracks provided in barrel portion 148. Guide posts 184 provide a torque to body portion I82 which grips outer tubular member I52 to arrest rotational movement at the desired orientation.
Embodiments of the present invention may further include novel tool mechanisms in the form of atraumatic jaw mechanisms having jaw members with flexural characteristics. These jaw members are capable of transmitting to users a more accurate "feel°' so that they can gauge the amount of force being applied to the captured tissue by the instrument. In particularly advantageous embodiments, these jaw members may be fabricated using a unique manufacturing technique which eliminates or substantially reduces the need for elaborate and expensive metal working equipment.
Referring to Figures 2l-26 and in particular to Figures 21-23, a novel jaw member and method of manufacturing same is illustrated. This jaw member is shown in the form of a Babcock clamp jaw 200 adapted to capture and hold tubular tissue, preferably without causing traumatic injury. :Babco<;k clamp jaw 200 _21_ comprises a proximal portion 202, an intermediate portion 204 and a distal portion 206.
As shown in Figure 21, the proximal portion 202 of the Babcock clamp jaw 200 is provided with a pivot bore 208 transversely formed therein for receiving a pivot pin 210 (Figure 24) to interconnect a pair of jaw members. Proximal portion 202 further includes means for moving the interconnected jaw members pivotally relative to one another. In the embodiment shown in Figures 21-26, this structure comprises a diagonal ramming slot 212 formed in the proximal portion 202, which slot receives a ramming pin 24 connected to and controlled by inner zod member 114.
Note that the present novel jaw structure is described in the context of a surgical instrument in accordance with the embodiment of Figure 1S discussed hereinabove.
However, the jaw structure of the present invention may be equally incorporated into other surgical instrument configurations including the alternate embodiments discussed herein.
The distal portion 206 of the Babcock clamp jaw 200 includes a contact surface 214 and a tissue expansion bore 216 formed therein. Tissue expansion bore 216 also provides a fluid passage for fluids associated with grasped tissue.
The distal portion is formed into a substantially semicircular shape defining a tissue capturing space 2I8 on an interior surface thereof.
Tntermediate portion 204 is disposed between proximal portion 202 and z5 distal portion 206 and permits the distal portion 206 to flex transversely with respect to proximal portion 202 when the contact surface 214 of two opposing clamp jaw members contact or when an enlarged tissue structure is contained within tissue capturing space 218. In the embodiment of Figures 21-26, the distal portions 206 of clamp jaw member 200 are precambered inward such that as the opposing claim jaws are approximated, the contact surface 214 of the zespective distal portions 206 come into abutment first. This confrgvration allows the intermediate portion 204 to flex or bend thus transmitting a feel to the user of the force being applied.
The Babcock clamp jaws 200 may advantageously be formed in a novel manner from a single sheet of material. Preferably, this material is relatively strong and malleable with good flexural characte~istacs, e.g. Series 302 or 304 stainless steel.
To form the jaws, the basic shape of the jaw is stamped or formed out of a single flat sheet of material. Thereafter, any desired bores or slots may be formed as desired. Once the basic flat shape is present, the distal end of the flattened workpiece is twisted or bent so that the distal end is disposed in a predetermined angular orientation with respect to the proximal portion of the workpiece. In the embodiment of Figures 21-26, the distal portion 206 is twisted in the direction of arrow 220 (Figure 22) until the distal portion 206 is disposed in a plane ~ 5 approximately 90° transverse to the plane of the proximal portion 202.
Once the workpiece is bent into the correct shape, the distal portion 206 of the jaw member 200 is formed into its final semicircular shape using, for example, a dowel or other forming tool of a predetermined shape. See Figure 23.
z0 The distal portion may also be precambered to provide a larger range of flexibility for the jaw members.
The embodiment of Figures 21-26 demonstrate jaw members wherein the distal portions thereof are each bent in the same transverse direction relative to the 25 respective proximal portions:- This advantageous configuration permits the jaws, when assembled together to overlap and minimize visual obstruction of the tissue capturing area 218.
Referring to Figure 24, opposing Babcock clamp jaws 200 are disposed in a closed approximated position with intermediate portions 204 overlapping and contact surfaces 214 in abutment. This position facilitates insertion of the instrument 222 through a cannula (not shown). Once in place within the endoscopic operative site, the ratcheting mechanism I18 (Figure 15) is released by means of trigger allowing Babcock clamp jaws 200 to spring open in preparation for tissue capture.
The subject tissue (not shown) is maneuvered into the tissue capturing space 218 and the jaws 200 are reapproximated using pivoting handle 104 and stationary handle 106 to retract coaxial inner rod member 114 relative to outer tube member I12. As the contact surfaces 214 of the distal portions 206 abut, the user may effectively gauge the application of more force to the captured tissue a:; the distal portion of the jaws flex via the intermediate portion relative to the proximal portion.
Figures 27-31 illustrate a further embodiment of Babcock clamp jaws 230 in accordance with the present invention. These jaws 230 are substantially the same as Babcoek clamp jaws 200 discussed above with the exception of the linkage ~ 5 means 232 used to connect the jaws 200 to the inner .rod 114 and activate the jaws to pivotally move them between an open position (Figure 31) and a closed position (Figuze 30).
The jaws 230 include a proximal portion 234, an intermediate portion 236 and a distal portion 238. The proximal pardon 234 includes a pivot bore 208 for receiving pivot pin 210 and a link pin bore 240 for receiving link pin 242 to connect the jaw 230 to articulating link 244. Links 244 of opposing jaws 230 are connected to coaxial inner rod member 114 at pin 246, and serve to drive the jaws 230 between ~ oPen and closed position as the rod member 114 is moved coaxially with respect to outer tube member 112.
The intermediate portion 236 is substantially the same as intermediate portion 204 of Figures 21-26 and has flexural characteristics which allow distal portion 238 to flex relative to proximal portion 234.
The distal portion 238 is solid and terminates in a more aggressive contact surface 248 provided with interdigitating teeth 250. As in the previous embodiment, the distal portion is precambered inwardly so that as the jaws 230 are approximated, the contact surface 248 of respective opposing jaws contact first, leaving a space separating said intermediate portions 236 to allow for flexing of the jaws 230 relative to one another.
Turning now to Figures 32 and 33, there is illustrated a third configuration of the Babcock clamp jaw in accordance with the present invention.
The clamp jaw 260 includes a proximal portion 262, an intermediate portion 264 and a distal portion 266. The proximal and distal portions of this embodiment of the Babcock clamp jaw 260 are formed in substantially tlve same configuration as the Babcock clamp jaw 200 disclosed above. The intermediate portion 264 is formed ~ 5 with the bend 268 located almost directly adjacent the near end of the distal portion 266 such that only a relatively small percentage of the jaw structure is disposed in the distal portion in a plane perpendicular to the plane of the proximal portion 262. This configuration allows for a Ionger intermediate portion 264 while maintaining adequate control and flexural characteristics of the jaw 260. Also, the .distal portions 266 of opposing jaw members 260 are formed or bent in correspondingly opposite transverse directions and do not substantially overlap as in jaws 200 and 230.
Figure 33 shows an instrument 270 incorporating jaws 260 in conjunction with an extemal'ratchet 272 disposed between the stationary handle and the pivoting handle 276. In the open position (shown in phantom) caroming pin 24 disposed in coaxial inner rod 278 is in its distal most position caroming opposing jaws 260 apart. Compression of handles 274, 276 together causes inner rod 278 to retract relative to outer tube 2$0 caroming the jaws 260 together such that contacting surfaces 282 of the distal portion 266 of jaw 260 come in contact. Further _25_ compression of the handles 274, 276 causes the distal portion 266 to flex relative to the proximal portion 262 through intermediate portion 264. The external ratchet 272 permits the jaws 260 to be. locked in preselected degrees of closure and/or compression.
While the above embodiments have been described in the context of a Babcock clamp jaw, other jaw structure may advantageously be formed in this fashion and in these configurations. Examples of other appropriate jaw structures include graspers, dissectors, forceps, etc.
While the invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various modifications in form and detail may be made therein without departing from the scope and spirit of the invention. Accordingly, modifications such as those suggested above, but not limited thereto, are to be considered within the scope of the invention.
mechanisms for opening and closing handle members and jaw members to facilitate use of the device at a surgical site.
Many devices provide an intricate construction in which a linkage mechanism for opening anal closing the jaws requires numerous moving parts, while a sliding arrangement is _2_ 1 provided between two extended . od members to activate the linkage mechanism in response to movement of the handle members. In addition, pivoting of the handle members in many cases causes an unwanted radial torquing force on the rod which requires additional space to be provided in the handle members to accommodate the radial movement of the rod.
Furthermore, it is often necessary for the surgeon, or an assistant, to maintain a constant force on the handles to keep the jaw mechanism closed in the event that the instrument is a grasping or gripping device such as forceps, needle holders, or retractors. This limits the surgeon's range, and in the case of an assistant, requires additional personnel to be present in the operating room, thus restricting movement in an already confining location. To alleviate this problem, it has been known to provide locking mechanisms on the handles of the surgical instruments which allow the surgeon to Iock or clamp the jaw members in place to free his hands to operate additional instruments during the course of the operation. This frees the surgical assistant to support the surgeon and eliminates the need for additional assistants. Typical locking devices include arm members which extend between the handles so that a series of ridges or ribs on each arm member engage corresponding ridges on the opposite arm to lock the handles in position. Bending one arm in relation to the other releases the locking mechanism.
A disadvantage associated with these devices concerns the release of the locking mechanism for subsequent movement of the jaw members to remove or reposition the instrument. Generally, the arm membezs of locking mechanisms are constructed of a resilient material, such as stainless steel or rigid plastic, and the locking forces which hold the arm members in engagement are generated by the natural flexing and biasing of the material of which the arm members are constructed.
To release the locking mechanism, the arms must be disengaged by overcoming the _3_ locking forces of the arms. Typically, this is accomplished by manually flexing the arms away from each other, necessitating the use of two hands, one to grasp the instrument, and the other to forcibly move the arm members. This, of course, requires the surgeon (or assistant) to cease what he is doing and release the mechanism, thus reducing the effectiveness of the surgwn duzing the operation, particularly in an emergency situation.
A further disadvantage lies in the fact that typical locking mechanisms cannot be overridden; that is, the mechanism is always engaged, thereby preventing free movement of the handle and jaw mechanism. This usually requires the surgeon to choose an instrument either having the locking mechanism or one that does not.
This leads to an oven-abundance of instruments in the operating room and tends to complicate an already complex situation.
Finally, locking mechanisms located on the handles require special care in sterilization, packaging and storage, as well as in normal handling in the operating room. Dirt and debris may clog the nibs of the locking mechanism thus reducing its effectiveness, and damage to the ribs during storage or packaging may destroy the 20 ribs, rendering the Locking mechanism useless.
U.S. Patent No. 1,452,373 to Gomez discloses a typical locking mechanism for a surgical instrument, in which a plurality of ribs are provided on an extension of the handle member which engage a similar rib member on the opposite 25 h~dle. Once engaged, the fiandles must be moved away fcom each other perpendicular to their longitudinal axis to disengage the locking mechanism to release the jaw mechanism.
U. S. Patent No. 4, 896, 661 to Bogert et al. disclose a surgical 30 instrument having a ratchet mechanism positioned on the handle members which includes a curved rack member attached to one handle member which passes through 1 a slot in the other handle member. A releasable pawl rnember is provided on the second handle to engage the rack member and provide a means for releasing the ratchet.
U.S. Patent 3~~0. 4,935,027 to xoon discloses a. surgical instrument having a ratchet mechanism positioned between the handle members. A rack member is provided which extends from one handle and passes through a slot in the second handle to lock the handles in place. Pivoting the rack member away from 7 0 c°~esponding grooves in th.e slot will release the ratchet mechanism.
U.S. Patent No. 4,428,374 to Auburn discloses a surgical instrument having means for positioning and holding the handle member.-s in relation to each other. A rack member is provided on one handle member v~rhich extends through a slot in the second handle member in which a releasable pawl mechanism is provided to engage and disengage the ratcheting mechanism.
With respect: to jaw mechanisms .and, in particular, ,traumatic jaw mechanisms such as graspers and clamps, it is important fox surgeons to be able to gauge or "feel" the amount of force being applied to the jaw mechanisms. This z0 ability is particularly important in endoscopic procedures where visibility is somewhat limited and surgeons must place a greater reliance on their sense of touch. In conventional jaw mechanisms, the elements of the jaws are typically forged or cast of a rigid material into a predetermined shape. These forged or cast elements require elaborate metal working facilities and a relatively large amount of labor in finishing the elements. The finished elements usually exhibit very little flexural ability thus inhibiting the surgeon's perception of the amount of force to which the grasped or clamped tissue is exposed.
The novel surgical instrument pursuant to the present invention obviates the disadvantages encountered in the prior art and provide, a precise instrument which is easy to manufacture and efficient to use, which eliminates many of the moving parts required by prior art devices. The instrument of the present invention incorporates many features v;~hich are of use to the surgeon during an operation, including an internal ra.tcheting mechanism to provide for incremental movement of the tool mechanism and locking of the jaws if desired, while ~-naintaining a lightweight construction in an easy to handle device in which all of the features may be operated with one hand. Also, the features are so positioned so as to provide a maximum line of sight for the surgeon without obstructing the view to the surgical site.
Furthermore, novel jaw mechanisms may be incorporated which are easy to precisely manufacture and, in the case of atraumatic graspers or clamps, have flexural capabilities which allow surgeons to gauge the amount: of force being applied.
SLTN121~iARY OF TIDE INVET~ITTON
The preservt invention provides a novel endoscopic or laparoscopic surgical device which incorporates many features necessary for endoscopic or laparoscopic surgical procedures, and provides a lightweight and easy to use device which may be operated with one hand. The device includes an internal ratcheting mechanism located preferably within the barrel of the handle mechanism which provides for incremental positioning of the tool mechanism for performing the surgical procedure. The device is simple to manufacture, and may incorporate any one of a series of jaw mechanisms for various surgical procedures. The device is a high precision instrument in which many moving parts normally associated with such a device are eliminated, thus reducing instances of mechanical failure requiring expensive repair or ultimate destruction of the instn.~ment.
_. . ~ 02428706 2003-05-22 ..,._ _ JrA
In accordance with one embodiment o:~ the present invention there is provided an endoscopic or :Laparoscopic surgical instrument comprising: a handle assembly including a barrel portion, stationary handle and a pivoting handle; a body assembly comprising a pair of coaxial members attached at one end to the handle assembly, including an inner rod member slidable within an outer tube member in response to movement of the handle assembly, the body assembly terminating at an end remote from the handle assembly in a reciprocatingly movable tool mechanism; and a ratchet mechanism positioned within the barrel portion of the handle assembly, the ratchet mechanism engaging the body assembly to provide incremental movement of the tool mechanism.
In accordance with another embodiment of the present invention, there is provided a surgical instrument comprisinga a pair of jaws, each jaw formed from a single sheet of material having a proximal, distal and intermediate portion, the jaws being twisted in the intermediate portion such that the distal portion is substantially perpendicular to the proximal portion; means for pivotally mounting the jaws in cooperative alignment: and means for selectively pivoting the jaws.
Another aspect of the endoscopic or laparoscopic surgical instrument comprises a handle assembly, an elongated body assembly and a tool mechanism. A ratchet mechanism may be attached within the barrel portion of the handle assembly. The handle assembly includes a stationary handle and pivoting handle, attached to the barrel portion, and the body assembly is attached to the barrel portion and extends therefrom. The body assembly consists of an outer tubular member and an inner rod member which coaxially passes within the outer tubular member. The rod member is attached to the pivoting handle, while i:he tube member is secured in a conventional manner to the barrel portion which _.
extends into the stationary handle. As t::he pivoting handle moves, the rod member slidably reciprocates within the outer tube member.
Attached to .a distal end of the: body assembly is the tool mechanism which opens and closes in .response to movement of the pivoting handle in relation to the stationary handle. The tool mechanism may comprise a jaw mechanism with a pair of jaw members wherein one or both jaw 90 members open and close to perform various endoscopic or laparoscopic surgical procedures. The tool mechanism includes, but is not limited to, a scissor device, a dissecting device, a grasping device, a retractor device, and like mechanisms.
The present invention further includes novel atraumatic jaw mechanisms having flexural characteristics which serve to better transmit to the user a more accurate gauge of the force being applied to the captured tissue.
This is accomplished by fabricating the jaw members of a 20 material or in a configuration which permits the jaw members to flex and allow the user to gauge the amount of force applied to the tissue by the jaw mechanism. This flexural ability reduces the likelihood of unintentional traumatic injury, particularly i.n reduced visibility, endoscopic or laparoscopic procedures. Tn particularly advantageous embodiments, the jaw members are fabricated using a unique manufacturing technique which eliminates the need for elaborate and expensive metal working equipment. This technique includes fabricating the individual jaw members 30 from a single sheet of malleable material and twisting or bending the jaw membez:s into a predetermined position.
A second picot point on the pivoting handle, to which the inner rod member is attached could be provided. As the handle pivots, the second pivot point rotates to allow the inner rod to move longitudinally in the outer tube with ~ 02428706 2003-05-22 ..._ minimal radial deflection. This feature .reduces the radial wear on the inner rod and prevents weakening of the structure during long term use. =Cn addit:i.on, it allows for a reduction of the required internal spacing between the outer tube and inner rod to result in a mare compact and streamlined instrument. Furthermore, unw.ante~u torquing forces are eliminated at the pivot point thus minimizing the possibility of mechanical breakdown of the instrument at the connection between the pivoting handle and the: movable inner rod.
The present invention may include the provision of a rotatable knob on the outer tubular member to allow the body assembly and tool mechanism to rotate to position the jaws at desired angles to the longitudinal axis during the surgical procedure. Preferably, the rotatable knob is secured to the outer 'tube and positioned in a slot which passes through the barrel portion of the stat~_onary handle, so that a surgeon may rotate the knob and consequently the body assembly and jaw mechanism, through the use of his thumb whale he is holding the stationary handle with his fingers. This frees the surgeon's other hand to ' simultaneously operate another instrument during surgery.
.Another novel feature of the present invention is the provision of a ratchet mechanism located internally within the barrel of the handle assembly to p~~ovide for incremental movement of the jaw mechanism. Since it is located internally within the barrel portion of the handle assembly, it is not subjected to environmental conditions which may result in clogging or damage to the ratchet mechanism during handling and storage. furthermore, the novel ratchet mechanism of the present invention provides for simple handling and maneuvering durir.~g the surgical procedure and allows the surgeon to operate the device with one hand, thus freeing his other hand for performing other _ 8 _ functions during the surgical procedure.
The ratchet mechanism of the present invention includes a trigger mechanism for engaging and disengaging the ratchet feature. In a first embodiment, a rack member is provided on the surface of the pivoting handle which engages the pawl arm of the trigger portion oi= the ratchet mechanism. The pawl arm is biased by a leaf spring member which maintains the pawl arm in contact with the rack member. The trigger member, when depressed, overcomes the force of the leaf spring and pivots the pawl <~rm away from the rack member to relf~ase the ratchet mechanism. If the trigger mechanism is continually pressed, the ratchet mechanism is overridden and the device functions as a conventional surgical _instrument. The trigger mechanism is preferably positioned on the barrel portion of the stationary handle member. The rack member consists of a plurality of indentations or notches into which the pawl arm fits to secure the handles in incremental positions during operation of the tool mechanism.
A second embodiment of the ratchet mechanism provides the trigger mechanism positioned on the stationary handle at the barrel portion and include~~ a pawl arm which engages a rack member which is constructed iwtegral with the inner rod member of the body assembly. The rack member may comprise a plurality of indentations cut into the rod member which engage the pawl arm of the trigger mechanism. The trigger mechanism is s;~ring biased so that the pawl arm is continually engaged with the rack member. Constant depression of the trigger mechanism overrides the ratchet mechanism and the handles may be operated as in a conventional tool.
Alternately, the indentations may be part of a block device which is secured to the rod member and provided with the plurality of indentations or notches to engage the pawl arm. Preferably, however, the notches o~.°
indentations are constructed integral with the rod member, and in a preferred embodiment are provided as a series of circumferential notches about the rod member. This allows for the provision of a rotatable body assembly through the use of a rotation knob which provides 360°, or any portion thereof, rotation of the body assembly to rotate the jaws of the tool mechanism to desired angles alon~; the longitudinal axis of the instrument during the surgical procedure. Accordingly, the ratchet mechanism may operate at any orientation of the jaw members.
In order to provide a complete override feature of the ratchet mechanism, the present invention may include a novel actuator device which cooperates with the trigger mechanism to provide an on/off mechanism for the ratchet feature. Tn this embodiment, the trigger mechanism includes an articulated body poi-Lion having a projection or finger-like member which acts as a camming membez to engage the actuator means. The actuator means essentially comprises a pivotable camming member having a slot into which the finger-like projection extends.
When pivoted in a first direction, the caroming slot.engages the eawnming member of the articulated body and causes the body to pivot into engagement with the circumferential rack disposn.,d on the inner rod member. When the actuator means is pivoted in a second direction, the caroming slot is of such a configuration so as to disengage with the caroming member of the articulated body which causes the pawl arm to fall aut of engagement with the rack means of the inner rod member. In this embodiment, the trigger mechanism is also spring biased so that when the actuator - ~~ __ means is in the "on" position, the pawl arm is biased into engagement with the rack means.
A further optional feature of the present invention is the provision of a stop mecr~anism to arrest rotation of the body assembly. The stop mechanism is provided in conjunction with the rotation knob and allows the surgeon to lock the body assembly at a particular orientation during rotation. The lock mechanism is provided on the barrel portion of the handle assembly and is positioned so that the surgeon may activate the lock mechanism with a single hand.
The present .invention may also feature a connection port to provide the device with electrocautery capabilities. A connection port allows f:or t:he connection of a suitable jack member to be inserted into the device.
The outer tube of the body assembly is pi:ovided with electrical insulation, preferably heat shrink tubing, which extends a substantial portion of the length of the outer tube. In this embodiment, the handle is molded of plastic a material to provide electrical insulation for the user.
In the preferred embodiment, all the above features are incorporated into a single endoscopic and laparoscopic surgical instrument, so that the instrument has electrocautery, rotational, and ratcheting capabilities.
However, the instrument of the present invention is constructed with at least the ratcheting capabilities to provide for incremental adjustment of the tool mechanism during a surgical procedure.
BRIEF DESCRIPTION OF THE DR~1.WINGS
The foregoing features of the invention will become more readily apparent and may be understood by referring to the following detailed description of an illustrative embodiment of the endoscopic: or :~aparoscopic surgical instrument having an internal ratche~r mechanism, taken in conjunction w:Lth the accompanying drawings, in which:
Figure 1 illustrates a perspective view of an endoscopic or laparoscopic surgical instrument possessing the ratchet mechanism according to a first embodiment of the present invention;
Figure 2 illustrates a side plan view and partial cut-away of the surgical instrument of Figure 1;
1 , Figure 3 illustrates an exploded side cut-away view of the device of Figure 2 showing in detail the ratchet mechanism according to the present invention;
Figures 4 and 5 illustrate a side plan view and a perspective view, respectively, of the ratchet mechanism of the embodiment of Figure 1;
Figure b illustrates a perspective view of an alternate embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
Figure 7 illustrates a side plan view of l:he laparoscopic surgical instrument of Figure 6;
Figure 8 illustrates a top plan view of the device of Figure 6;
Figure 9 illustrates a side cut-away vievr of the endoscopic or laparoscopic surgical instrument of Figure 6 having the ratchet mechanism of the present invention;
Figure 10 illustrates a further embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
Figure 11 i112:zstrates a side view of the device of Figure 10;
Figure 12 illustrates a side cut-away view of the device of Figure 10;
Figure 13 illustrates another embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet: mechanism of the present Invention;
Figure 14 illustrates a side plan view of the device of Figure 13;
Figure 15 ilh:IStrates a side cut-away viE:w of the device of Figure 13;
Figure 16 illustrates a perspective view of a further embodiment of the endoscopic or laparoscopic surgical instrument employing the ratchet mechanism of the present invention;
i 1 Figure I7 illustrates a side plan view of the device of Figure 16;
Figure I8 illustrates a side cut-away view of the device of Figure I6;
Figure 19 illustrates a plan view of an embodiment of the actuation means for use with the ratchet mechanism of the present invention;
Figure 20 illustrates a plan view of the stop means for use with the rotation knob of the present/ invention;
Figure 21 illustrates a top plan view of a jaw member in accordance with one embodiment of the present invention prior to being formed;
Figure 22 illustrates a top plan view of the jaw member of Figure 21 wherein a proximal end is bent relative to the distal end;
Figure 23 illustrates a side plan view o;F the jaw member of Figure 22 wherein the distal end is formed in a semicircular configuration;
Figure 24 illustrates a perspective view in partial phantom of a jaw mechanism in accordance with one embodiment of the present invention with the jaw members closed;
Figure 25 illustrates a perspective view of the jaw mechanism of Figure 24 with the jaw members i;n the open position;
Figure 26 illustrates a perspective view of an endoscopic instrument incorporating the jaw mechanism of Figure 24;
Figure 27 illustrates a top plan view of a jaw member in accordance with another embodiment of the present invention;
Figure 28 illustrates a front plan view in cross section of a jaw member taken along line 28-28 of Figure 27;
Figure 29 illustrates a side plan view of the jaw member of Figure 27;
Figure 30 illustrates a perspective view in paztial phantom of a jaw mechanism in accordance with jaw members of Figure 27 in the closed position;
Figure 3I illustr~fes a perspective view of the jaw mechanism of Figure 30 with the jaw members irl the open position;
Figure 32 illustrates a perspective view of a jaw member in accordance with another embodiment of the present invention; and Figure 33 illustrates a side plan view in cross section of an endoscopic instrument incorporating the jaw member of Figure 32.
RETAILED ~DESCR7CP'TION OF 'IT~E PRE ~ ~ RRED EMIiODIMMENTS
Referring now in specific detail to the drawings, in which like reference numerals identify similar or identical elements, Figure I
illustrates a first . embodiment of the endoscopic or laparoscopic surgical instrument 10. In its simplest form, device 10 comprises a handle assembly 12, a body assembly 20, and a ratchet mechanism 28. Handle assembly 12 comprises a pivoting handle 14, a stationary handle 16, and a barrel portion 18 to which body assembly 20 is attached. Body assembly 20 essentially comprises an outer tubular member 22 through which an inner rod member 24 coaxially passes in a slidable arrangement. Preferably, outer tube 22 is secured to barrel portion 18 and remains stationary during operation of the device.
Upon movement of pivoting handle 14, inner rod 24 reciprocates within tube member 22 to operate a tool mechanism provided at the distal end of the instrument 10. This t~l mechanism (not shown)'tnay comprise a surgical implement, such as scissors, graspers, forceps, retractors and the like. A rotation knob 26 may be provided which rotates body assembly 20 to orient the tool mechanism at various angles to the longitudinal axis.
As best seen in Figures 2 and 3, ratchet mechanism 28 is provided to incrementally adjust and hold the position of pivoting handle 14. This incremental _ aJ _ positioning, which Sets pivotingwhandle 14 at various locations along its path of travel, provides a means to incrementally open and close the tool mechanism during the surgical procedure. Ratchet mechanism 28 is essentially positioned internally within barrel portion 18 and stationary handle 16 so that none of the mechanism is exposed to environmental conditions.
Ratchet mechanism 28 includes a pawl member 32 which engages a rack member 30 which is located on the pivoting handle I4. Rack member 30 7 0 comprises a plurality of indentations or notches which accepts pawl arm 32 to hold pivoting arm 14 in place. Ratchet mechanism 28 utilizes an integrally constructed leaf spring member 34 which biases ratchet mechanism 28 into the engaged position such that pawl member 32 engages rack member 30. 'T'o release the ratchet mechanism, a trigger member 36 is provided which, when depressed by the user in the direction of arrow A in Figure 3, causes the ratchet mechanism 28 to pivot about pivot point 38 in the direction of arrow B to disengage pawl member 32 from rack member 30. Tt can be appreciated that continual depression of trigger member 36 in the direction of arrow A allows the ratchet mechanism 28 to be overridden so that 20 pivoting handle I4 may operate freely without the constraints of ratchet mechanism 28. Releasing trigger member 36 will zeturn the pawl member 32 to the engaged position. Ratchet mechanism 28 can be best seen in Figures 4 and 5.
Figure 6 illustrates a second embodiment of the surgical instrument 25 employing the ratchet mechanism of the present invention. l:nstrument 40 is similar to instrument 10 described above and includes a handle portion 42 to which body assembly 50 is attached. Body assembly 50 terminates in a tool mechanism similar to that described above.
30 H~dle assembly 42 comprises a pivoting handle 44, a stationary handle 46 and a barrel portion 48. Body assembly 50 compz:ises an outer tubular member 52 through which an inner rod metrtber 54 coaxially passes in sliding arrangement.
Movement of pivoting handle 44 causes inner rod member 54 to reciprocate within outer tube 52. Outer tube 52 is secured within barrel portion 48. As can be seen in Figure 6 and Figure 7, a rotation knob 56 may be provided, along with ratchet mechanism 58.
Figure 9 illustrates a cut-away view of the device of Figure 6. Inner rod member 54 includes a :rack member 6tJ which cornprises a plurality of circumferential notches cut into rod member 54. The circumferential notches allow for activation of the ratchet mechanism at any orientation of the body assembly 50 due to rotation of rotation :knob 56. While it is shown that rod member 54 contains the circumferential notches or indentations, a separate block member may be provided to which rod member 54 is attached to accomplish the same ratcheting principle.
Engaging rack member 60 is a pawl member 62 which is part of ratchet mechanism 58. Pawl member 62 is biased into the engaged position by spring 64, and is pivotable about pivot point 68.
In use, pivoting handle 44 is moved to open and close the jaw members 20 of the tool mechanism (not shown). As pivoting handle 44 moves, pawl member moves along rack member 60 to a desired location for the tool mechanism. To release ratchet mechanism 58, trigger member 66 is moved in the direction of phantom arrow C to overcome the spring force and move th.e pawl mechanism in the z5 direction of arrow D. Once-this mechanism is released, handle 44 is free to move without obstruction. In order to override the ratcheting mechanism, trigger member 66 may be continually depressed in the direction of phantom arrow C so that the pivoting handle 44 may operate freely.
Figure 10 illustrates a third embodiment of Clue endoscopic or laparoscopic surgical instmment employing the ratchet mechanism of the present ~ . invention. Instrument 70 is sirriiTar to devices 10 and 40 above and includes a handle assembly 72 and a body assembly 80. Body assembly 80 terminates in a tool mechanism similar to that described above. Handle assembly 72 includes a pivoting handle 74, a stationary handle 76 and a barrel portion 78. Body assembly 80 includes an outer tube member 82 which is secured to barrel portion '78, and an inner rod member 84 which coaxially passes through outer tube member 82 in sliding arrangement. Inner rod 84 reciprocates within outer tube member 82 upon movement of pivoting handle 74. A rotation knob 86 may be provided, and ratchet mechanism 88 is provided as a trigger grip extending from barrel portion 78.
Turning to Figure 12, there is illustrated the ratchet mechanism 88 which is disposed within barrel portion 78. A rack member 90 is provided which comprises a plurality of circumferential notches or indentations in inner rod member 84 which provide for engagement of the ratchet mechanism 88 regardless of the orientation of the tool mechanism due to rotation of rotation knob 86.
In this embodiment, ratchet mechanism 88 essentially comprises an articulated body which is Comprised of pawl member 92 and trigger member 96.
Trigger member 96 is biased by spring 94 which maintains pawl member 92 in engagement with rack member 90. The articulated body is formed about floating pivot point 98 which joins pawl member 92 with trigger member 96. Both the pawl member 92 and trigger member 96 are each secured at stationary pivot points while floating pivot point 98 allows- pawl member 92 to move into and out of engagement with rack member 90.
In use, pivoting handle 74 is moved to set the jaws of the tool mechanism (not shown) to the desired configuration. Spring member 94 biases trigger member 96 forwardly, so that floating pivot point 98 urges pawl member into engagement with rack means 90. To release the ratchet mechanism, trigger -1~-member 96 is urged rearwardly-~ against the biasing force of spring 94 so that floating pivot point 98 shifts downwardly to move pawl member 92 out of engagement with rack means 90. Maintaining this rearward depression of trigger member 96 will provide an override for the ratchet mechanism 88, and allow pivoting handle 74 to move freely.
Figure 13 illustrates a fourth embodiment of the endoscopic or laparoscopic surgical instrument 100 employing the ratchet mechanism of the present invention. Instrument I00 is similar to instruments 10, 40 and 70 above, and includes a handle assembly 102, a body assembly 110, and a ratchet mechanism I18.
Handle assembly 102 comprises a pivoting handle 144, a stationary handle lOb and a barrel portion 108, to which body assembly 1l0 is secured. Body assembly l I0 comprises an outer tubular member 112 and a coaxial inner rod :member 114 which slides therein. Outer tube member 112 is secured to barrel ;portion. 108, while inner rod member 114 is secured to pivoting handle 104 and reciprocates within outer tube member 1I2 upon movement of pivoting handle I04. A rotation knob 116 is provided to adjust the orientation of the tool mechanism (not shown) which is located at the distal end of the body assembly 110. Ratchet mechanism 118 is provided, along with actuation means 120, whose function will be des<:ribed below.
Turning now to Figure 15, there is illustrated a side cut-away view of instrument 100 showing the ratchet mechanism 118 o:F the present invention.
Inner r~ member 114 includes a rack member 122 which comprises a plurality of circumferential notches or indentations which allows for use of the ratchet mechanism 118 regardless of the orientation of the tool mechanism due to rotation of body assembly I10 by rotation knob 116. Ratchet mechanism 118 comprises an articulated body which is formed by pawl member 124, trigger member 128 and a camming member 134 which extends from pawl member 124. Triggf:r member 128 pivots about a stationary pivot point I3I and is biased in the forward direction by spring 126. Trigger member 128 is joined to pawl member I24 through floating pivot point 130, while pawl member 124 is pivoted further about stationary pivot point 132.
An actuation means 120 is provided, which is best seen in Figure 19.
Actuation means 120 comprises a body portion 186 and is provided with a ramming slot I36 into which caroming member 134 passes. Lamming surface 138 engages ramming member 134 to urge pawl member I24 into engagement with rack member 122. When actuation means 120 is pushed in a first direction, caroming member disengages from ramming surface I38 and pawl member 124 disengages from rack member 122. When actuation means 120 is pushed in the opposite direction, ramming surface 138 contacts ramming member I34 which urges pawl member I24 into engagement with rack member 122. Actuation means 120 functions as a switch to the user to override the ratchet mechanism so that the device 100 may be used in a conventional manner without requiring the user to hold any component of the instrument.
Figure I6 il~.ustrates a fifth embodiment of thc~ endoscopic or laparoscopic surgical instrument I40 employing the ratchet mechanism of the present invention. Device 140 is identical to device 100 described above in relation to Figures 13-15, except for the provision of rotation stop means I62.
Instrument 140 comprises handle assembly 1~2, body assembly 150, ~d ratchet mechanism 158. -°Handle assembly 142 camprises pivoting handle 144, stationary handle 146, and barrel portion i48. Body assembly 150 attaches to barrel portion I48 in the manner described above, such that outer tube member I52 is secured to barrel portion 158 while inner rod member 154 slidingly passes through tube member I52 and is secured to pivoting handle 144. Inner rod member I54 reciprocates within outer tube member I52 in response to movement of pivoting 1 handle 144. A rotation knob 156 is provided, along with actuation means 160 which cooperates with ratchet mechanism 158 as described above.
Turning now to Figure I8, and in view of Figure 20, ratchet mechanism I58 and actuation means 160 operate in a manner identical to that described above in reference to Figures I3-15. Stop means 162 is provided having a body portion 182 surrounds outer tube member 152. Rotation of rotation knob allows for various orientations of the tool mechanism (not shown) which is provided at the distal end of body assembly 150. In order to secure body assembly I50 at a particular orientation, stop means 162 is provided which frictionally engages outer tubular member 152 to lock it in place at the desired orientation. The friction force is applied upon rotation of stop means 162 through the provision of guide posts which travel in tracks provided in barrel portion 148. Guide posts 184 provide a torque to body portion I82 which grips outer tubular member I52 to arrest rotational movement at the desired orientation.
Embodiments of the present invention may further include novel tool mechanisms in the form of atraumatic jaw mechanisms having jaw members with flexural characteristics. These jaw members are capable of transmitting to users a more accurate "feel°' so that they can gauge the amount of force being applied to the captured tissue by the instrument. In particularly advantageous embodiments, these jaw members may be fabricated using a unique manufacturing technique which eliminates or substantially reduces the need for elaborate and expensive metal working equipment.
Referring to Figures 2l-26 and in particular to Figures 21-23, a novel jaw member and method of manufacturing same is illustrated. This jaw member is shown in the form of a Babcock clamp jaw 200 adapted to capture and hold tubular tissue, preferably without causing traumatic injury. :Babco<;k clamp jaw 200 _21_ comprises a proximal portion 202, an intermediate portion 204 and a distal portion 206.
As shown in Figure 21, the proximal portion 202 of the Babcock clamp jaw 200 is provided with a pivot bore 208 transversely formed therein for receiving a pivot pin 210 (Figure 24) to interconnect a pair of jaw members. Proximal portion 202 further includes means for moving the interconnected jaw members pivotally relative to one another. In the embodiment shown in Figures 21-26, this structure comprises a diagonal ramming slot 212 formed in the proximal portion 202, which slot receives a ramming pin 24 connected to and controlled by inner zod member 114.
Note that the present novel jaw structure is described in the context of a surgical instrument in accordance with the embodiment of Figure 1S discussed hereinabove.
However, the jaw structure of the present invention may be equally incorporated into other surgical instrument configurations including the alternate embodiments discussed herein.
The distal portion 206 of the Babcock clamp jaw 200 includes a contact surface 214 and a tissue expansion bore 216 formed therein. Tissue expansion bore 216 also provides a fluid passage for fluids associated with grasped tissue.
The distal portion is formed into a substantially semicircular shape defining a tissue capturing space 2I8 on an interior surface thereof.
Tntermediate portion 204 is disposed between proximal portion 202 and z5 distal portion 206 and permits the distal portion 206 to flex transversely with respect to proximal portion 202 when the contact surface 214 of two opposing clamp jaw members contact or when an enlarged tissue structure is contained within tissue capturing space 218. In the embodiment of Figures 21-26, the distal portions 206 of clamp jaw member 200 are precambered inward such that as the opposing claim jaws are approximated, the contact surface 214 of the zespective distal portions 206 come into abutment first. This confrgvration allows the intermediate portion 204 to flex or bend thus transmitting a feel to the user of the force being applied.
The Babcock clamp jaws 200 may advantageously be formed in a novel manner from a single sheet of material. Preferably, this material is relatively strong and malleable with good flexural characte~istacs, e.g. Series 302 or 304 stainless steel.
To form the jaws, the basic shape of the jaw is stamped or formed out of a single flat sheet of material. Thereafter, any desired bores or slots may be formed as desired. Once the basic flat shape is present, the distal end of the flattened workpiece is twisted or bent so that the distal end is disposed in a predetermined angular orientation with respect to the proximal portion of the workpiece. In the embodiment of Figures 21-26, the distal portion 206 is twisted in the direction of arrow 220 (Figure 22) until the distal portion 206 is disposed in a plane ~ 5 approximately 90° transverse to the plane of the proximal portion 202.
Once the workpiece is bent into the correct shape, the distal portion 206 of the jaw member 200 is formed into its final semicircular shape using, for example, a dowel or other forming tool of a predetermined shape. See Figure 23.
z0 The distal portion may also be precambered to provide a larger range of flexibility for the jaw members.
The embodiment of Figures 21-26 demonstrate jaw members wherein the distal portions thereof are each bent in the same transverse direction relative to the 25 respective proximal portions:- This advantageous configuration permits the jaws, when assembled together to overlap and minimize visual obstruction of the tissue capturing area 218.
Referring to Figure 24, opposing Babcock clamp jaws 200 are disposed in a closed approximated position with intermediate portions 204 overlapping and contact surfaces 214 in abutment. This position facilitates insertion of the instrument 222 through a cannula (not shown). Once in place within the endoscopic operative site, the ratcheting mechanism I18 (Figure 15) is released by means of trigger allowing Babcock clamp jaws 200 to spring open in preparation for tissue capture.
The subject tissue (not shown) is maneuvered into the tissue capturing space 218 and the jaws 200 are reapproximated using pivoting handle 104 and stationary handle 106 to retract coaxial inner rod member 114 relative to outer tube member I12. As the contact surfaces 214 of the distal portions 206 abut, the user may effectively gauge the application of more force to the captured tissue a:; the distal portion of the jaws flex via the intermediate portion relative to the proximal portion.
Figures 27-31 illustrate a further embodiment of Babcock clamp jaws 230 in accordance with the present invention. These jaws 230 are substantially the same as Babcoek clamp jaws 200 discussed above with the exception of the linkage ~ 5 means 232 used to connect the jaws 200 to the inner .rod 114 and activate the jaws to pivotally move them between an open position (Figure 31) and a closed position (Figuze 30).
The jaws 230 include a proximal portion 234, an intermediate portion 236 and a distal portion 238. The proximal pardon 234 includes a pivot bore 208 for receiving pivot pin 210 and a link pin bore 240 for receiving link pin 242 to connect the jaw 230 to articulating link 244. Links 244 of opposing jaws 230 are connected to coaxial inner rod member 114 at pin 246, and serve to drive the jaws 230 between ~ oPen and closed position as the rod member 114 is moved coaxially with respect to outer tube member 112.
The intermediate portion 236 is substantially the same as intermediate portion 204 of Figures 21-26 and has flexural characteristics which allow distal portion 238 to flex relative to proximal portion 234.
The distal portion 238 is solid and terminates in a more aggressive contact surface 248 provided with interdigitating teeth 250. As in the previous embodiment, the distal portion is precambered inwardly so that as the jaws 230 are approximated, the contact surface 248 of respective opposing jaws contact first, leaving a space separating said intermediate portions 236 to allow for flexing of the jaws 230 relative to one another.
Turning now to Figures 32 and 33, there is illustrated a third configuration of the Babcock clamp jaw in accordance with the present invention.
The clamp jaw 260 includes a proximal portion 262, an intermediate portion 264 and a distal portion 266. The proximal and distal portions of this embodiment of the Babcock clamp jaw 260 are formed in substantially tlve same configuration as the Babcock clamp jaw 200 disclosed above. The intermediate portion 264 is formed ~ 5 with the bend 268 located almost directly adjacent the near end of the distal portion 266 such that only a relatively small percentage of the jaw structure is disposed in the distal portion in a plane perpendicular to the plane of the proximal portion 262. This configuration allows for a Ionger intermediate portion 264 while maintaining adequate control and flexural characteristics of the jaw 260. Also, the .distal portions 266 of opposing jaw members 260 are formed or bent in correspondingly opposite transverse directions and do not substantially overlap as in jaws 200 and 230.
Figure 33 shows an instrument 270 incorporating jaws 260 in conjunction with an extemal'ratchet 272 disposed between the stationary handle and the pivoting handle 276. In the open position (shown in phantom) caroming pin 24 disposed in coaxial inner rod 278 is in its distal most position caroming opposing jaws 260 apart. Compression of handles 274, 276 together causes inner rod 278 to retract relative to outer tube 2$0 caroming the jaws 260 together such that contacting surfaces 282 of the distal portion 266 of jaw 260 come in contact. Further _25_ compression of the handles 274, 276 causes the distal portion 266 to flex relative to the proximal portion 262 through intermediate portion 264. The external ratchet 272 permits the jaws 260 to be. locked in preselected degrees of closure and/or compression.
While the above embodiments have been described in the context of a Babcock clamp jaw, other jaw structure may advantageously be formed in this fashion and in these configurations. Examples of other appropriate jaw structures include graspers, dissectors, forceps, etc.
While the invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various modifications in form and detail may be made therein without departing from the scope and spirit of the invention. Accordingly, modifications such as those suggested above, but not limited thereto, are to be considered within the scope of the invention.
Claims (5)
6. A surgical instrument comprising a pair of jaws, each jaw formed from a single sheet of material having a proximal, distal and intermediate portion, said jaws being twisted in said intermediate portion such that said distal portion is substantially perpendicular to said proximal portion;
means for pivotally mounting said jaws in cooperative alignment; and means for selectively pivoting said jaws.
THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An endoscopic or laparoscopic surgical instrument comprising:
a handle assembly including a barrel portion, stationary handle and a pivoting handle;
a body assembly comprising a pair of coaxial members attached at one end to said handle assembly, including an inner rod member slidable within an outer tube member in response to movement of said handle assembly, said body assembly terminating at an end remote from said handle assembly in a reciprocatingly movable tool mechanism; and a ratchet mechanism positioned within said barrel portion of said handle assembly, said ratchet mechanism engaging said body assembly to provide incremental movement of said tool mechanism.
a handle assembly including a barrel portion, stationary handle and a pivoting handle;
a body assembly comprising a pair of coaxial members attached at one end to said handle assembly, including an inner rod member slidable within an outer tube member in response to movement of said handle assembly, said body assembly terminating at an end remote from said handle assembly in a reciprocatingly movable tool mechanism; and a ratchet mechanism positioned within said barrel portion of said handle assembly, said ratchet mechanism engaging said body assembly to provide incremental movement of said tool mechanism.
2. An endoscopic or laparoscopic surgical instrument as in claim 1, wherein said tool mechanism comprises jaw members, said jaw members are each fabricated from a single piece of sheet metal.
3. An endoscopic or laparoscopic surgical instrument as in claim 2, wherein the distal portions of said jaw members are disposed in a plane substantially perpendicular to the plane of the proximal portions.
4. An endoscopic or laparoscopic surgical instrument as in claim 2, wherein the proximal portions of said jaw members are provided with camming slots for engaging a bearing surface on said linkage means.
5. An endoscopic or laparoscopic surgical
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US78106991A | 1991-10-18 | 1991-10-18 | |
| US07/781,069 | 1991-10-18 | ||
| CA002075333A CA2075333C (en) | 1991-10-18 | 1992-08-05 | Handle for endoscopic surgical instruments and jaw structure |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002075333A Division CA2075333C (en) | 1991-10-18 | 1992-08-05 | Handle for endoscopic surgical instruments and jaw structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2428706A1 true CA2428706A1 (en) | 1993-04-19 |
Family
ID=25675400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002428706A Abandoned CA2428706A1 (en) | 1991-10-18 | 1992-08-05 | Handle for endoscopic surgical instruments and jaw structure |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2428706A1 (en) |
-
1992
- 1992-08-05 CA CA002428706A patent/CA2428706A1/en not_active Abandoned
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5476479A (en) | Handle for endoscopic surgical instruments and jaw structure | |
| US5483952A (en) | Handle for surgical instruments | |
| EP0543107B1 (en) | Endoscopic surgical instruments and jaw structure | |
| US5643294A (en) | Surgical apparatus having an increased range of operability | |
| US5330502A (en) | Rotational endoscopic mechanism with jointed drive mechanism | |
| US5468250A (en) | Endoscopic mechanism with friction maintaining handle | |
| US5607450A (en) | Articulating endoscopic surgical apparatus | |
| EP0606531B1 (en) | Articulating endoscopic surgical apparatus | |
| US5308357A (en) | Handle mechanism for manual instruments | |
| EP0484671B1 (en) | Endoscopic surgical instrument | |
| US5626609A (en) | Endoscopic surgical instrument | |
| US5626608A (en) | Surgical instrument having locking handle | |
| US5314424A (en) | Surgical instrument locking mechanism | |
| US5700275A (en) | Articulating endoscopic surgical instrument | |
| US5609601A (en) | Endoscopic surgical apparatus with rotation lock | |
| EP2026700B1 (en) | Tool with rotation lock | |
| US5478347A (en) | Endoscopic surgical instrument having curved blades | |
| US20130331826A1 (en) | Surgical instrument | |
| US20100191225A1 (en) | Surgical instrument handle | |
| US20230277192A1 (en) | Actuator handle for surgical tools | |
| KR20220064897A (en) | Electrosurgical instrument | |
| CA2103773C (en) | Handle for endoscopic surgical instruments and jaw structure | |
| CA2428706A1 (en) | Handle for endoscopic surgical instruments and jaw structure | |
| JPH08257032A (en) | Laparoscope apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued | ||
| FZDE | Discontinued |
Effective date: 20050503 |