CA2411329A1 - A masonry staining composition, a method of coating a masonry structure and a method of producing a masonry structure, a method of producing a masonry unit - Google Patents
A masonry staining composition, a method of coating a masonry structure and a method of producing a masonry structure, a method of producing a masonry unit Download PDFInfo
- Publication number
- CA2411329A1 CA2411329A1 CA 2411329 CA2411329A CA2411329A1 CA 2411329 A1 CA2411329 A1 CA 2411329A1 CA 2411329 CA2411329 CA 2411329 CA 2411329 A CA2411329 A CA 2411329A CA 2411329 A1 CA2411329 A1 CA 2411329A1
- Authority
- CA
- Canada
- Prior art keywords
- masonry
- product
- composition
- reactivity
- mortar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
- C04B41/483—Polyacrylates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/041—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers for moulded articles undergoing a thermal treatment at high temperatures, such as burning, after coating
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Abstract
The present invention provides a method of producing a masonry structure, said method including the steps of: selecting or producing a masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as herein defined or within approx 10 to 60 seconds by the Total Absorption Method as herein defined; constructing a structure with said masonry product so that said face surfaces form an exposed surface; applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
The present invention also provides a method of coating a masonry structure, said method including the steps of: testing reactivity of a masonry product as used in said masonry structure;
if the reactivity of the exposed surfaces of the masonry structure is the equivalent of a wet out area of 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as herein defined or within 10 to 60 seconds by the Total Absorption Method as herein defined; applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
The present invention further provides a method of producing a masonry unit, said method including the steps of:
selecting or producing masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as herein defined or within approx 10 to 60 seconds by the Total Absorption Method as herein defined;
applying a tinting composition by a single application to the exposed surface of said unit, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
The present invention also provides a method of coating a masonry structure, said method including the steps of: testing reactivity of a masonry product as used in said masonry structure;
if the reactivity of the exposed surfaces of the masonry structure is the equivalent of a wet out area of 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as herein defined or within 10 to 60 seconds by the Total Absorption Method as herein defined; applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
The present invention further provides a method of producing a masonry unit, said method including the steps of:
selecting or producing masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as herein defined or within approx 10 to 60 seconds by the Total Absorption Method as herein defined;
applying a tinting composition by a single application to the exposed surface of said unit, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
Claims (31)
1. A method of producing a masonry structure, said method including the steps of:
selecting or producing a masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to 60 seconds by the Total Absorption Method as hereinbefore defined;
constructing a structure with said masonry product so that said face surfaces form an exposed surface;
applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
selecting or producing a masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to 60 seconds by the Total Absorption Method as hereinbefore defined;
constructing a structure with said masonry product so that said face surfaces form an exposed surface;
applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
2. A method as claimed in claim 1, wherein said step of constructing said structure includes the laying of said masonry product in a stonework or brickwork fashion, with a mortar joint between adjacent individual masonry products.
3. A method as claimed in claim 2, wherein said mortar used is of the same or similar reactivity to a face surface of said masonry product.
4. A method as claimed in claim 2 or 3, wherein said mortar is struck so that it is finished flush with a face surface of said masonry product.
5. A method as claimed in any one of claims 2 to 4, wherein said masonry product and said mortar are both tinted with said composition.
6. A method as claimed in claim 2 or 3, wherein said mortar is struck so that it is recessed relative to a face surface of said masonry product.
7. A method as claimed in claim 6 wherein only said masonry product is coloured with said composition.
8. A method as claimed in claim 2, wherein said mortar used does not have the defined reactivity when compared to said masonry product and will not absorb said composition.
9. A method as claimed in claim 8, wherein said mortar is struck so that it is finished flush with, or proud of an exposed face of said masonry product.
10. A method as claimed in claim 8 or 9, wherein said masonry product and said mortar are both coloured with said composition, with said mortar being further processed to remove said composition which has not been absorbed.
11. A method as claimed in any one of claims 1 to 10 wherein said masonry product is a clay brick which is produced by means of applying a slurry at least to those surfaces of said brick which will he exposed when in the structure to be built from said brick, said slurry being fired with said clay brick in a kiln.
12. A method as claimed in claim 11 wherein said slurry is composed of water, fireclay, calgon or surfactant, glass cullet or other fluxes, or clay suspension sources such as shares.
13. A method as claimed in claim 12, wherein said slurry also includes dried fine sand.
14. A method of coating a masonry structure, said method including the steps of:
testing reactivity of a masonry product as used in said masonry structure; if the reactivity of the exposed surfaces of the masonry structure is the equivalent of a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to GO seconds by the Total Absorption Method as hereinbefore defined; applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
testing reactivity of a masonry product as used in said masonry structure; if the reactivity of the exposed surfaces of the masonry structure is the equivalent of a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to GO seconds by the Total Absorption Method as hereinbefore defined; applying a tinting composition by a single application to the exposed surface of said masonry product, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
15. A method as claimed 14 Claim 14, wherein said masonry product and a mortar joint between adjacent masonry products arc both coloured with said composition.
16. A method as claimed in claim 14, wherein a masonry joint between adjacent masonry products is not reactive enough to absorb said composition, but has said composition applied thereto, with said mortar being washed clean to remove said composition which has not been absorbed.
17. A method as claimed in any ore of claims 14 to 16, wherein said method includes the step of modifying the reactivity of the exposed surfaces of said masonry product as used in said structure, so that the reactivity thereof is as defined in claim 14.
18. A method as claimed in claim 17 wherein said step of modifying the reactivity includes one or more of the following: pre-coating with a mineral paint; the use of absorbent sands in a concrete mix; the use of light cement or acid etching or washing of the surface.
19. A method of producing a masonry unit, said method including the steps of:
selecting or producing a masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to 60 seconds by the Total Absorption Method as hereinbefore defined;
selecting or producing a masonry product having one or more face surfaces with a reactivity equivalent to a wet out area of approx 1 to 5 square inches (6 to 34 square centimetres) by the Wet Area Method as hereinbefore defined or within approx 10 to 60 seconds by the Total Absorption Method as hereinbefore defined;
20 applying a tinting composition by a single application to the exposed surface of said unit, such that said tinting composition colours said exposed surface and maintains a look, feel or texture of the masonry product.
20. A method as claimed in any one of claim 19, wherein said masonry unit is a clay brick which is produced by means of applying a slurry at least to those surfaces of said brick which will be exposed wheel in the structure to be built from said brick, said slurry being fired with said clay brick in a kiln.
20. A method as claimed in any one of claim 19, wherein said masonry unit is a clay brick which is produced by means of applying a slurry at least to those surfaces of said brick which will be exposed wheel in the structure to be built from said brick, said slurry being fired with said clay brick in a kiln.
21. A method as claimed in claim 20 wherein said slurry is composed of water, fireclay, calgon or surfactant, glass cutlet or other fluxes, or clay suspension sources such as shales.
22. A method as claimed in claim 20 or 21, wherein said slurry also includes dried fine sand.
23. A method as claimed in claim 19, wherein said masonry unit has the requisite reactivity after firing or setting without application of a slurry or pre-treatment.
24. A method as claimed in claim 19, wherein said masonry unit is first pre-treated by means of one or more of the following: pre-coating with a mineral paint; the use of absorbent sands in a concrete mix; the use of tight cement or acid etching or washing of the surface.
25. A method as claimed in any one of claims 19 to 24, wherein multiple ones of said masonry units, or batches of said masonry units slave said tinting composition applied to exposed faces thereof in a single application pass.
26. A masonry structure being produced by the method of any one of claims 1 to 13.
27. A masonry structure having been coated by the method of any one of claims 14 to 18.
28. A masonry unit having been produced by the method of any one of claims 19 to 25.
29. A masonry structure being produced by a method as hereinbefore described with reference to the accompanying examples.
30. A masonry structure having been coated by a method as hereinbefore described with reference to the accompanying examples.
31. A masonry unit having been produced by a method as hereinbefore described with reference to the accompanying examples.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2411329A CA2411329C (en) | 2002-11-07 | 2002-11-07 | A masonry staining composition, a method of coating a masonry structure and a method of producing a masonry structure, a method of producing a masonry unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2411329A CA2411329C (en) | 2002-11-07 | 2002-11-07 | A masonry staining composition, a method of coating a masonry structure and a method of producing a masonry structure, a method of producing a masonry unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2411329A1 true CA2411329A1 (en) | 2004-05-07 |
| CA2411329C CA2411329C (en) | 2010-11-23 |
Family
ID=32399863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2411329A Expired - Fee Related CA2411329C (en) | 2002-11-07 | 2002-11-07 | A masonry staining composition, a method of coating a masonry structure and a method of producing a masonry structure, a method of producing a masonry unit |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2411329C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2415962A (en) * | 2004-02-10 | 2006-01-11 | Dale Dempsey | Brick dye |
| CN114394853A (en) * | 2021-12-28 | 2022-04-26 | 福建省德化县聚美陶瓷有限公司 | Ceramic flowerpot with glaze surface imitating brick to stone and preparation method thereof |
-
2002
- 2002-11-07 CA CA2411329A patent/CA2411329C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2415962A (en) * | 2004-02-10 | 2006-01-11 | Dale Dempsey | Brick dye |
| GB2415962B (en) * | 2004-02-10 | 2009-01-28 | Dale Dempsey | Brick dye kit |
| CN114394853A (en) * | 2021-12-28 | 2022-04-26 | 福建省德化县聚美陶瓷有限公司 | Ceramic flowerpot with glaze surface imitating brick to stone and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2411329C (en) | 2010-11-23 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20201109 |