CA2391865A1 - A method for recycling spent lithium metal polymer rechargeable batteries and related materials - Google Patents

A method for recycling spent lithium metal polymer rechargeable batteries and related materials Download PDF

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Publication number
CA2391865A1
CA2391865A1 CA002391865A CA2391865A CA2391865A1 CA 2391865 A1 CA2391865 A1 CA 2391865A1 CA 002391865 A CA002391865 A CA 002391865A CA 2391865 A CA2391865 A CA 2391865A CA 2391865 A1 CA2391865 A1 CA 2391865A1
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CA
Canada
Prior art keywords
mass
acid
comminuted
hardened
mother liquor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002391865A
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French (fr)
Other versions
CA2391865C (en
Inventor
Francois Cardarelli
Jonathan Dube
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bathium Canada Inc
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA 2319285 external-priority patent/CA2319285A1/en
Application filed by Individual filed Critical Individual
Priority to CA2391865A priority Critical patent/CA2391865C/en
Priority to CA2730336A priority patent/CA2730336A1/en
Publication of CA2391865A1 publication Critical patent/CA2391865A1/en
Application granted granted Critical
Publication of CA2391865C publication Critical patent/CA2391865C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/054Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0565Polymeric materials, e.g. gel-type or solid-type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The method relates to a pyrometallurgical and hydrometallurgical process for the recovery and recycling of lithium and vanadium compounds from a material comprising spent rechargeable lithium batteries, particularly lithium metal gel and solid polymer electrolyte rechargeable batteries. The method involves providing a mass of the material, hardening it by cooling at a temperature below room temperature, comminuting the mass of cooled and hardened material, digesting with an acid its ashes obtained by incineration, or its solidified salts obtained by molten salt oxidation, or the comminuted mass itself, to give a mother liquor, extracting vanadium compounds from the mother liquor, separating heavy metals and aluminium therefrom, and precipitating lithium carbonate from the remaining solution.

Claims (26)

1. A method of recovering and recycling lithium and vanadium compounds from a material comprising spent lithium metal gel and solid polymer electrolyte rechargeable batteries, and/or scraps therefrom and/or products used to produce said batteries, which comprises providing a mass of said material, hardening said mass by cooling at a temperature below room temperature, comminuting said mass of cooled and hardened material, treating said comminuted mass with an acid to give an acidic mother liquor, extracting vanadium compounds from said mother liquor, separating heavy metals and aluminium therefrom and precipitating lithium carbonate from remaining solution.
2. Method according to claim 1, which comprises comminuting said mass of hardened material under a flow of cryogenic liquefied gases.
3: Method according to claim 2, wherein said mass of material is hardened by cooling it to a temperature between 0 K and 298 K.
4. Method according to claim 3, wherein said mass of material is cooled to between 77 K and 273 K.
5. Method according to claim 4, wherein said mass of material is cooled to 85 K.
6. Method according to claim 1 or 2, which comprises batch incinerating said comminuted hardened cooled mass, and treating said comminuted hardened cooled mass to give said mother liquor.
7. Method according to claim 4, which comprises cooling said comminuted hardened cooled mass and scrubbing of gases produced thereby before treating same to give said mother liquor.
8. Method according to claim 6, wherein said liquor is obtained by digesting ashes and solid residues obtained by batch incinerating said comminuted hardened cooled mass in an acid.
9. Method according to claim 8, wherein said acid is selected from the group consisting of inorganic or organic acids.
10. Method according to claim 9 wherein said acid is selected from the group consisting of HF, HCl, HBr, HI, HNO3, H3PO4, H2SO4, HClO4, HCOOH, CF3SO3H, or mixtures thereof.
11. Method according to claim 10, wherein said acid is sulphuric acid (H2SO4).
12. Method according to claim 1, wherein said comminuted mass is obtained by cryogenic comminution.
13. Method according to claim 1, wherein said mother liquor is obtained by digesting the comminuted hardened cooled mass in an acid, and separating a mixture of inert gas and hydrogen to give said mother liquor.
14. Method according to claim 13, wherein said acid is selected from the group consisting of inorganic or organic acids.
15. Method according to claim 14, wherein said acid is selected from the group consisting of HF, HCl, HBr, HI, HNO3, H3PO4, H2SO
HClO4, HCOOH, CF3SO3H, or mixtures thereof.
16. Method according to claim 15, wherein said acid is sulphuric acid H2SO4.
17. Method according to claim 1, which comprises heating said comminuted hardened cooled mass under conditions and at a temperature effective to cause batch oxidation in a molten salt bath of said comminuted material and removing gases produced during said oxidation, before treating said cooled mass to give said mother liquor.
18. Method according to claim 17, wherein said oxidation is carried out by oxidizing and/or burning the comminuted hardened cooled mass in a molten salt bath comprising a mixture of molten alkali and alkali-earth metal inorganic salts, the comminuted hardened cooled mass at a temperature effective to cause destruction of the comminuted material.
19. Method according to claim 18, wherein sald inorganic salts are selected from the group consisting of M n X m wherein M = Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba and X = F-, Cl-, Br-, I-, SO4 2-, NO3-, CO3 2-, BO3 2-, PO4 3-.
20. Method according to claim 17, wherein said temperature is between 500 K and 2000 K.
21. Method according to claim 18, wherein said temperature is between 700 K and 1500 K.
22. Method according to claim 20, wherein said temperature is 1000 K.
23. Method according to claim 17, which comprises digesting the comminuted, hardened cooled mass from which said gases produced during said oxidation have been removed, in an acid, said mother liquor containing insoluble solids.
24. Method according to claim 23, wherein said acid is selected from the group consisting of HF, HCl, HBr, HI, HNO3, H3PO4, H2SO4, HClO4, HCOOH, CF3SO3H, or mixtures thereof.
25. Method according to claim 24, wherein said acid is sulphuric acid. H2SO4.
26. Method according to claim 8, wherein said mother liquor is treated to oxidize substantially entirely all vanadium (III) and (IV) cations to pentavalent vanadium (V).
CA2391865A 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials Expired - Lifetime CA2391865C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA2391865A CA2391865C (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials
CA2730336A CA2730336A1 (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CA2,319,285 2000-09-13
CA 2319285 CA2319285A1 (en) 2000-09-13 2000-09-13 A method for neutralizing and recycling spent lithium metal polymer rechargeable batteries
CA2391865A CA2391865C (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials
PCT/CA2001/001300 WO2002023651A1 (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA2730336A Division CA2730336A1 (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials

Publications (2)

Publication Number Publication Date
CA2391865A1 true CA2391865A1 (en) 2002-03-21
CA2391865C CA2391865C (en) 2011-04-19

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Family Applications (2)

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CA2391865A Expired - Lifetime CA2391865C (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials
CA2730336A Abandoned CA2730336A1 (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials

Family Applications After (1)

Application Number Title Priority Date Filing Date
CA2730336A Abandoned CA2730336A1 (en) 2000-09-13 2001-09-13 A method for recycling spent lithium metal polymer rechargeable batteries and related materials

Country Status (1)

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CA (2) CA2391865C (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010102377A1 (en) * 2009-03-13 2010-09-16 Stevens Wayne C Battery recycling
CN115725858A (en) * 2022-12-02 2023-03-03 湖北金泉新材料有限公司 Method for extracting lithium from clay type lithium ore
WO2023045331A1 (en) * 2021-09-27 2023-03-30 湖南邦普循环科技有限公司 Method for selectively recovering valuable metal in waste lithium battery

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12037658B2 (en) 2018-11-26 2024-07-16 Pgm Recovery Systems, Inc. Method of recovering materials bound to a metallic substrate using cryogenic cooling and an aqueous solution
US10435768B1 (en) * 2018-11-26 2019-10-08 Pgm Recovery Systems, Inc. Method of recovering materials bound to a metallic substrate using cryogenic cooling
CN113764762A (en) * 2021-08-16 2021-12-07 华中科技大学 Method for synthesizing high-performance lithium ion battery anode material by using waste lithium ion battery
CN113896214B (en) * 2021-11-29 2023-03-21 福州大学 Method for preparing high-purity lithium carbonate by adsorbing and carbonizing lithium sulfate solution

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010102377A1 (en) * 2009-03-13 2010-09-16 Stevens Wayne C Battery recycling
WO2023045331A1 (en) * 2021-09-27 2023-03-30 湖南邦普循环科技有限公司 Method for selectively recovering valuable metal in waste lithium battery
GB2622169A (en) * 2021-09-27 2024-03-06 Hunan Brunp Recycling Tech Co Ltd Method for selectively recovering valuable metal in waste lithium battery
CN115725858A (en) * 2022-12-02 2023-03-03 湖北金泉新材料有限公司 Method for extracting lithium from clay type lithium ore
CN115725858B (en) * 2022-12-02 2023-12-15 湖北金泉新材料有限公司 Method for extracting lithium from clay-type lithium ore

Also Published As

Publication number Publication date
CA2391865C (en) 2011-04-19
CA2730336A1 (en) 2002-03-21

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Effective date: 20210913

MKEX Expiry

Effective date: 20210913