CA2376862C - Device and method for coating an optically readable data carrier - Google Patents

Device and method for coating an optically readable data carrier Download PDF

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Publication number
CA2376862C
CA2376862C CA002376862A CA2376862A CA2376862C CA 2376862 C CA2376862 C CA 2376862C CA 002376862 A CA002376862 A CA 002376862A CA 2376862 A CA2376862 A CA 2376862A CA 2376862 C CA2376862 C CA 2376862C
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CA
Canada
Prior art keywords
accordance
data carrier
adhesive film
adhesive
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002376862A
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French (fr)
Other versions
CA2376862A1 (en
Inventor
Bjorn Liedtke
Joachim Gordt
Ulrich Speer
James Wise
Hans-Gerd Esser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Steag Hamatech AG
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Steag Hamatech AG
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Filing date
Publication date
Application filed by Steag Hamatech AG filed Critical Steag Hamatech AG
Priority claimed from DE10029399A external-priority patent/DE10029399A1/en
Publication of CA2376862A1 publication Critical patent/CA2376862A1/en
Application granted granted Critical
Publication of CA2376862C publication Critical patent/CA2376862C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5092Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the tape handling mechanisms, e.g. using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45Joining of substantially the whole surface of the articles
    • B29C66/452Joining of substantially the whole surface of the articles the article having a disc form, e.g. making CDs or DVDs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/816General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8161General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D17/00Producing carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records; Producing record discs from master stencils
    • B29D17/005Producing optically read record carriers, e.g. optical discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/2403Layers; Shape, structure or physical properties thereof
    • G11B7/24053Protective topcoat layers lying opposite to the light entrance side, e.g. layers for preventing electrostatic charging
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/2403Layers; Shape, structure or physical properties thereof
    • G11B7/24056Light transmission layers lying on the light entrance side and being thinner than the substrate, e.g. specially adapted for Blu-ray® discs
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/26Apparatus or processes specially adapted for the manufacture of record carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4825Pressure sensitive adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4835Heat curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4845Radiation curing adhesives, e.g. UV light curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5007Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
    • B29C65/5021Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/733General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence
    • B29C66/7336General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence at least one of the parts to be joined being opaque, transparent or translucent to visible light
    • B29C66/73365General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the optical properties of the material of the parts to be joined, e.g. fluorescence, phosphorescence at least one of the parts to be joined being opaque, transparent or translucent to visible light at least one of the parts to be joined being transparent or translucent to visible light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2017/00Carriers for sound or information
    • B29L2017/001Carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records
    • B29L2017/003Records or discs
    • B29L2017/005CD''s, DVD''s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/06Angles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material

Abstract

The invention aims to provide a simple and cost-effective method for coating an optically readable data carrier. The invention is characterised in that a transparent adhesive film which has adhesive on one side is applied onto a data carrier surface to be protected. A transparent protective layer is subsequently applied to the optically readable data carrier. Said protective layer also has an adhesive film with adhesive on one side.

Description

DEVICE AND MEZ'fiOD FDR CQATINr AN OPTICALLY READABLE DATA CARRIER
The preserrt invention relates to an apparatus and a method for coating an optically readable data carrier, as well as to an optically readable data car~~ier.
Optical dai:,:~ carriers, such as CDs, as well as methods and apparatus for prcrducing the same, are known- Such data carriers generally have a data-carrying surface that must be protected from environmental conditions. To protect the surface, a hardening lacquer was used in the 1;~~~st that was applied to a central region of the rapidly rotating data carrl~sr so that it would flow outwardly due to centrifugal force and would form an essentially uniform layer upon the CD.
However, in this ~:onnection the data carrier must be rotated et a high speed in order t~> produce adequate centrifugal forces for a uniform distribution of the lacquer upon the surtace that is to be protected. This process has th~~ inherent danger of damaging the data carrier, Furthermore, with this method excess lacquer is flung out from the data carrier, and must subsequently be removed in a complicated and expensive proces~~, EP-A-0 8~~~5 703 furthermore discloses a method for gluing together two esaeantially equal, disk-like substrates of a data carrier using an adhesivrts film that has adhesive on both sides.
Starting with this method, it is an object of the present invention to provide a sirn~~lified and economical method for coating an optically readable darts career as well as a date carrier produced in this manner.
Literal Tmel of PCT/EF'1a0~03815 filed 15 June 2000 - Bjt~m Lfec~tlce et ai -STEAG HsmeTach AG - Az.3025 This object is inventively realized for a method for coating an optically readable data carrier in that a transparent adhesive film that is provided with adhesive on one side is applied to a data carrier surface that is to be protected. The use of an adhesive film has the advantage that the aforementioned centrifuging process for coating the data carrier with a lacquer is eliminated, and no flung-off residual lacquer, which must be removed in an expensive and complicated manner, results. The adhesive film furthermore provides a simple and economical solution for the coating of a data carrier.
In accordance with one preferred embodiment of the present invention, during or after its application to the data carrier the adhesive film is withdrawn from a carrier film. The carrier film has the advantage that the film is protected prior to its application to the data carrier; and the adhesive film has an adequate stability for transport. In addition, a protective film is preferably withdrawn from the adhesive film prior to applying the adhesive film to the data carrier, the protective film protecting the adhesive film surface that is adhesive on one side from contamination and damage prior to its application.
Preferably, in order to completely cover the data carrier, the shape and size of the adhesive film advantageously correspond to the surface of the data carrier surface that is to be protected. Preferably, sections of the adhesive film that correspond to the shape and size of the data carrier are advantageously punched onto the carrier film.
The adhesive film is preferably applied centered on the data carrier surface that is to be protected in order to ensure a uniform coating of all regions of the data carrier. For this purpose the adhesive film and the data carrier are preferably aligned with one another prior to application.
Preferably, pursuant to a further specific embodiment of the present invention, during the application the adhesive film is pressed onto the data carrier via a rotating pressure roller, which ensures a reliable contact between the adhesive film and the data carrier. In this connection, the pressure of the pressure roller is preferably controlled in order to achieve an optimum adhesive effect upon the surface of the data carrier.
Prior to pressing by the pressure roller, the adhesive film is preferably held at a pre-specified angle relative to the surface of the data carrier in order to hold the adhesive film at a distance from the data carrier, and to ensure a controlled pressing only in the region of the pressure roller. This prevents air from being trapped between the adhesive film and the surface of the data carrier.
Pursuant to a preferred specific embodiment of the present invention, the data carrier and the pressure roller are moved relative to one another in order to enable a continuing application of the adhesive film upon the surface of the data carrier. Preferably, in this connection, the data carrier is advantageously moved past the pressure roller linearly, and the pressure roller is advantageously rotated synchronously with the movement of the data carrier in order to continuously press the adhesive film onto the data carrier.
Preferably, in one embodiment of the present invention, after the adhesive film has been applied to the optical data carrier, it is hardened in order to provide an increased strength and hence an improved protection of the optical data carrier. In this connection, the adhesive film is preferably hardened by means of a thermal treatment and/or pressure and/or time. Preferably, pursuant to an alternative embodiment of the present invention, the adhesive film is advantageously hardened by UV radiation.
A transparent protective layer, in particular a so-called PC-tape, is preferably applied to that side of the adhesive film that is not adhered with the data carrier.
The object of the present invention is also realized by an apparatus of coating an optically readable data carrier, and includes a laminating station for applying a transparent adhesive film having adhesive on one side to a data carrier surface that is to be protected.
With such an apparatus, the advantages mentioned above with regard to the method are achieved. In particular, with such ari apparatus there is eliminated the danger of damage to the data carrier due to the centrifuging process, and in addition there is eliminated the complicated and expensive preparation and removal of residual lacquer that is flung off.

The object s furthermore realized by an optically readable data carrier having a l;ransparent protective layer, according to which the protective layer is an adhesive film having adhesive on one side. The use of a transparent adhesive film having adhesive on one side as a protective layer lErads to the advantages already described above.
Pursuant to a pre~~entiy preferr~d specific embodiment of the pres~nt invention, the data carrier is disposed in a protective housing that surrounds the dsr~ta carrier. 8y using a protective housing, the requirements pla~:ed upon the protective layer are significantly reduced, since thi~~ layer does not have to restrain strong stresses, but rather serves chiE9fly as a protective layer against contamination and chemical influences.
The present invention is explained in greater detail in the fallvwing using pr~:f~rred exemplary embodiments with reference to the '15 figures, in which:
Fig. 'I is a schematic representation of an apparatus for producing optical data carriers in accordance with the pres~nt invention;
Fig. 2 is a schematic view of parts of a laminating station in accordance with the present invention;
Fig. 3 is a side view of an alternative embodiment of a laminating station in accordance with the present invention;
Lit~ral Trn~l of PCT/EPA',.N05615 filad 15 Jun~ 2000 - Bjom Lledtke et al -STEAG HemaTech Ac - Az.3025 Figs. 4 is a schematic side view of an alternative adhesive film.
Figure 1 illustrates an apparatus 1 for producing an optical data carrier having at huast one surface that is to be protected The appar~itus has a feed unit 3 for feeding an optical data carrier, such as a CD or a DVR. The data carrier 6 from the first feed station 3 is convc!yed to a laminating station 7 that is described in greater detail wit~~n reference tv Figures 2 and 3. In the laminating station, a pressure-sensitive adhesive tape or film which has adhesive on one side and i~t~ known as PSA tape, is applied to the surface of the optical data carri~~r~ 8 that is to be protected. The terms adhesive tape and adhesive film are to be understood as a layer of an adhesive without a carrier mat~rial. The optical properties of a layer of adhesive can generally be ~:ontroiled more precisely and better than those of a coated carrier m~~terial. The adhesive ~Im has varying adhesion properties as a fu~~ctivn of the pressure applied to it. The data carrier is subsequently ylaced upon a rotary table 8 having a centering and holding device.
The rotar~~ table is subsequently rotated further until it is disposed in a prac;essing station 11 in which the adhesive film located on the data carrier' is hardened. The rotary table is then rotated into an unloading position. where the optical data carrier is removed.
The appar~Hitus 1 is arranged in a clean room in which each of the work steps care be performed under clean room conditions.
Literal 1'msl of PCT/EF;;c)105515 filed 16 June 2000 - B]tirn Li~dtk~ ~t el -STEAD HameTech AG - Az.302$

Figures 2 Kind 3 are schematic r~presentations of a laminating station 7 in acGnrdance with the present invention, whereby the components of th~e~ larnlnating stations 7 illustrated in Figures 2 and 3 are arranged sorr~ewhat differently. However, the same reference numbers are use~~ for identical/similar components in the following description of the Laminating station in accordance with Figures 2 and 3.
The laminaking station 7 has a feed roller 22 on which a tape-like laminating film 23 is rolled. The laminating fiilm 23 comprises a total of 14 three films, namely, a protective film 24, an adhesive film 25 that is adhesive on one ride, and a carrier film 26, as can be best seen in the enlarged circular retail in Figure 2. The adhesive film 25 has sections 27 that are punch~ad corresponding to the size and shape of a surtace of the data carrier' ~3 that is tv be coated.
The IaminGeling station furthermore has a take-up roller 28 on which the remair~~er of the laminating film 23 is taken up after a laminating proces.v. The laminating film 23 is conducted between the feed roller 22 artt! the take-up roller 28 around a plurality of guide rohers 30 through 38 in order to provide a defined path for the tape-Hke laminating film 23 between the rollers 22 and 28. Each of the rollers 30 through 38 is ratatable about its axis of rotation, and the rollers 31 and 37 are designed as so-called compensating rollers that are borne movable in th~ l~Qrizontal direction in order to make it possible to compensate for tr»:3 length of the laminating film 23 between the rollers Literal Tm~l of PCT/EPUI)/05515 tiled 15 Juna 2000 - B)t5m Liedtke vt al -STEAG HemeTech A(~ - Aa.3025 22 and 28. Thig makes it possible for the rollers 22 and 28 to be rotated at a consts~nt speed despite discontinuous laminating cycles, as will be described in the following. The parts of the adhesive ~Im 25 that are not needed c~i ~ be removed in advance, that is, prior to introducing the laminating fNrn into the laminating station, for ir>stance during productivrt of the Itrminating film, or they can remain on the film in order to ensure a unifon~n thickness of the film 23 across the entire width and length thereof, at I~~ast prior to a laminating process.
The laminating film 23 is furthermore conducted around a wedge-shaped bl~~de 40, where the laminating flm 23 turns sharply in order to make it possible to remove the protective film 24 from the laminating film 23 so that the adhesive side of the adhesive film 25 is exposed for adhering with the optical data carrier 6. The removal of the protective film 24 is best seen in Figure 3. Once removed, the protective film 24 i:> rolled onto a roller (not shown in greater detail). An alternative type of film removal device could also be used instead of the wedge-shaped blade 40.
Once the I:~minating film 23 has been conducted around the blade 40, it is conducted around the roller 33 that is lower with respect ZO to a horizontal and that is embodied as a pressure roller. After the roller 33, the laminating film 23 is conducted about the shaft 34, which is driven via a moi:~~r 42.
_g_ Literal Tmsl of PCT/EPIiCND5515 filed 15 June 2000 - Bjtlm Ll~dtke et eel -STEAG HamaT~ch AG - Az.3025 Rotation of the driven roller 34 causes corresponding rotation of the pressure roll~rr 33 and a downstream roller 35 that is embodied purely as a guide roller.
The lamin~a,l;ing station T has a first sensor 45 that is associated with the driven roller 34 and that is able to detect contours in the punched sections 27 of the adhesivo film 25. The laminating film 23 is moved back and forth in the longitudinal direction via the driven roller 34 until the sertEior 45 detects a certain contour of the punched sections 27, sucl-i as for instance a punched center hole. When the sensor 45 detect~~ the center hole, it is positioned directly over one edge of the center hole by the movement of the film, this r~sulting in precise alignment of the section 27 with respect to the roller 34 and in particular the pr~rssure roller 33 in the longitudinal direction of the laminating film 23, 95 The laminsi;ing station 7 furthermore has a support and transport unit 47 for the rata carrier 6 to be laminated. The support and transport unit 47 forms a horizontal support for the data carrier 8 and can be moved ir7 any direction via suitable moving apparatus (not shown in greater tietail). A lowerable centering pin 48 ensures precise alignment of the data carrier 6 on the support and transport unit 47.
The pin 48 can ia~~ lowered during the laminating process so that it is not impaired, Thls is achieved in that it is pressed upward into the position shown in Figure 3 by a spring with relatively limited spring force. When prei:~sure is exerted on the pin from above, it is pressed _g_ Literal Trnsl of PCT/EP~~;t)/05515 filed 15 June 2000 - B]8m Liedtke et al -STEAG WamaTech AO - Az,3028 downward again~;~: the spring force. Alternatively, the pin can be moved via a cylinder or motor.
Prior to thrE! lamination of the data carrier 6, the transport and support unit 47 is moved In the X direction, which corresponds to the longitudinal directir~n of the laminating film 23, against a stop. This ensures that the s l,ibstrate 8 and the section 27 of the adhesive film 25 previously alignm, in the longitudinal direction are aligned to one another. Then thn transport and support unit 47 is moved back and forth in the Z direction, which runs transverse to the longitudinal direction of the 1a1r1inating film 23. A sensor pair 50 allocated to the transport and support unit 47 detects a contour, such as for instance the contour of a a~,nter hole, of the punched section 27 of the adhesive film 25, which makes it possible to laterally align the data carrier 6 with respect to the section 27.
Once the c;~ta carrier 6 has b~en aligned in the above manner both in the X direction and in the Z direction with respect to the section 27 of the adhesivEr film 25, the transport and support unit 47 is raised in the Y dir~ction. glow the motor 42 drives the roller 34, which causes the laminating film 23 to move in the X direction. At the same time and synchronized witr~ the rotation, the transport and support unit 47 is moved in the X direction. The section 27 comes into contact with the surface of the rlata carrier 6 to be prot~cted and is pfeSSed thereagainst by thN pressure roller 33 such that it adheres to the data carrier fi and dein;~ches from the carrier film 26. The synchronized Llteral Tmel of Pc1'/EPU:)/05515 filed 18 June 2000 - BjBrn Liedtke ~t al -STEAC HamaTech Ai3 - Aa.3028 movement of the drive roller 34 with the transport and support unit 47 applies a section 27 of the adhesive film 25 centered on the data carrier 6 so that th~!~ section 27 of the film 25 completely covers the side of the data earritr~~~ 6 to be protected and does not project over the edge. The pre~;:!~ure of the pressure roller in the Y direction is controlled via the position of the transport and support unit 47 in order to control the adhesion properties of the pressure sensitive adhesive film 25. Alternativ~aly, of coots~, the pressure roller 33 can move in the direction of the tr~Einsport and support unit. A spring-type suspension 1 ~ system can be provided for good control or compensation of the pressure. The su~apenslon can be provided via a spring yr compressed air cylinder.
Then the rata carrier 6 thus provided with the section 27 of adhesive film 25 is transported via a suitable handling apparatus 52, such as an interior hole gripper, removed from the transport and support unit 47, and is transported to the rotary table 8 in accordance with Figure 1.
A new dat~W carrier 6 is loaded onto the transport and support unit 47, and the process is repeated. As was mentioned in the foregoing, the roll~ars 22 and 28 rotate continuously during the entire process, although the adhering process is discontinuous. The longitudinal com~n3nsation of the laminating film 23 that is therefore necessary is achierved via a horizontal movement of the compensating rollers 31 and 37, ,!as already mentioned in the foregoing.

6Hera1 Trnsl of PCT/EPIhluO$895 filed 15 June 2000 - BjtSm li~dtke et sl .
STEAG WamaTech AG - Az.3025 Although trn~ laminating film has three layers in accordance with the description iri the foregoing, namely a protective film 24, an adhesive film 25, ;and a carrier film 26, it should be noted that it is not absolutely neces~;~ry for there to be a protective film 24. However, if no protective film ,z4 is used, at least the rollers 30 and 32 should be specially coated in order to prevent the exposed adhesive film 25 from adhering to these hollers Alternatlvel~~, the guide rollers up to the roller 33 can be omitted, whereby in this cs;;.e the rollers 22 and 28 must be controlled such that the sections 27 arer aligned and a movement of the laminating film 23 is achieved synchron ized with the transport and support unit 47.
In addition, a single sensor, such as for instance a camera, can be used for the a!~~ove alignment processes instead of the sensors 45 and 50.
As describtr above, by means of the rotary table 8 the data carrier 6 is tran;~ported into the process station 11, In which the adhesive film is h~~rdened.
Figure 4 s'~ivws an alternative embodiment of a band-shaped laminating film thcit can be utilized in the aforementioned laminating station. In Figures 4, the same reference numerals are utilized to the extent that they designate the same or similar elements. The laminating film 23 again comprises three films, namely a protective film 24, an adhesive film 25 having adhesive on one side, and a carrier film 26. In contrast tc~ the previously described embodiment, the adhesive Llteral Tmsl of PCTIEPIIi)105515 filed 15 Juns 2000 - B)!5m Lledtke et al -S'rEAG HamaTech AO - Az.30Z5 flm does not comprise a single layer of adhesive material. Rather, the adhesive film 25, which has adhesive on one side, is built up of an adhesive layer 6~1 and a protective layer 62, such as, for example, a PC tape. By rrn~ans of the PC tape, the adhesive film receives additional stabilifi~~, and the PC tape furthermore has special optical characteristics th~et are of advantage, in particular, with a DVR. The adhesive film 2~~ has the previously described sections that are punched out in cc>nformity with the size and shape of a data carrier surface that is to be adhered. With this type of adhesive film, the 70 processing station 11 can be eliminated since a hardening of the adhesive film is ncyt necessary.
The present invention was pr~viously described with the aid of preferred ex~rnpl~ary embodiments of the invention, without, however, being limited to thlese special embodiments. For example, the data carrier can, in the manner of a diskette, be disposed within a housing that surrounds it, ~~rhich greatly r~duces the mechanical requirements made on the coating. In this case, the processing station 11 could be eliminated, since after the lamination of the adhesive foil (adhesive layer) no further ~~°ocessing step would be necessary. The hardening of the adhesive fa~~~~er can be effected by pressure and/or time and/or by an irradiation, sucPl as with UV light, or by a thermal treatment.

l.lt0ral Tmsl or pCTIlwpru;~/p5~15 fllad 13 Jun~ 2000 - Bj(Srn Llodtk~ of al ~
STEAG HarnaTech AG - Az.3025

Claims (36)

1. Method of coating an optically readable data carrier (6), according to which a transparent adhesive film (25) that has adhesive on one side is applied to a data carrying surface of the data carrier (6) that is to be protected.
2. Method in accordance with claim 1, characterized in that said adhesive film (25) is withdrawn from a carrier film (26) during or after application to said data carrier (6).
3. Method in accordance with claim 1 or 2, characterized in that a protective film is withdrawn from said adhesive film (25) prior to its application to said data carrier (6).
4. Method in accordance with any one of claims 1 to 3, characterized in that the shape and size of said adhesive film (25) corresponds to the surface of said data carrier (6) to be protected.
5. Method in accordance with claim 2, characterized in that sections (27) of said adhesive film (25) that correspond to the shape and size of said data carrier (6) are punched onto said carrier film (26).
6. Method in accordance with any one of claims 1 to 5, characterized in that said adhesive film (25) is applied centered on the surface of said data carrier (6) to be protected.
7. Method in accordance with claim 6, characterized in that said adhesive film (25) and said data carrier (6) are aligned with one another prior to application.
8. Method in accordance with any one of claims 1 to 7, characterized in that said adhesive film (25) is pressed onto said data carrier (6) during the application via a rotating pressure roller (33).
9. Method in accordance with claim 8, characterized in that the pressure of said pressure roller (33) is controlled.
10. Method in accordance with claim 8 or 9, characterized in that prior to pressing by said pressure roller (33) said adhesive film (25) is held at a pre-specified angle relative to the surface of said data carrier (6).
11. Method in accordance with any one of claims 8 to 10, characterized in that the data carrier (6) and the pressure roller (33) are moved relative to one another.
12. Method in accordance with claim 11, characterized in that said data carrier (6) is moved past said pressure roller (33) linearly.
13. Method in accordance with claim 11 or 12, characterized in that said pressure roller (33) is rotated synchronously with the relative movement of said data carrier (6).
14. Method in accordance with any one of claims 1 to 13, characterized in that the adhesive film (25) is a layer of adhesive material without carrier material.
15. Method in accordance with claim 14, characterized in that the adhesive film (25) is hardened with pressure and/or time.
16. Method in accordance with claim 15, characterized in that the adhesive film (25) is hardened via UV radiation.
17. Method in accordance with claim 15, characterized in that the adhesive film (25) is hardened by means of a thermal treatment.
18. Method in accordance with any of claims 1 to 13, characterized in that a transparent protective layer, in particular a PC tape, is applied to the non adhesive side of the adhesive film (25).
19. Method in accordance with any one of claims 1 to 18, characterized in that the adhesive film (25) is an adhesive film that responds to pressure, the adhesion characteristics of which vary as a function of the pressure.
20. Apparatus for coating an optically readable data carrier (6) with a laminating station (7) for applying a transparent adhesive film (25) that is provided with adhesive on one side onto a surface of the data carrier (6) that is to be protected.
21. Apparatus in accordance with claim 20, characterized in that the shape and size of said adhesive film (25) correspond to the surface of said data carrier (6) that is to be protected.
22. Apparatus in accordance with claim 20 or 21, characterized in that sections (27) of said adhesive film (25) that correspond to the shape and size of said surface of the data carrier (6) that is to be protected are punched onto a carrier film (26).
23. Apparatus in accordance with any one of claims 20 to 22, characterized in that said laminating station (7) has an aligning unit for aligning said adhesive film (25) with the surface of said data carrier (6) to be protected.
24. Apparatus in accordance with any one of claims 20 to 23, characterized in that the laminating station (7) has a rotatable pressure roller (33).
25. Apparatus in accordance with claim 24, characterized in that the laminating station (6) has a device for moving at least one of the data carrier (6) and the pressure roller (33).
26. Apparatus in accordance with any one of claims 20 to 25, characterized in that the device has at least one linear movement unit (27) for the data carrier (6).
27. Apparatus in accordance with any one of claims 20 to 26, characterized by a device for withdrawing a protective film from the adhesive film (25).
28. Apparatus in accordance with any one of claims 20 to 27, characterized in that the adhesive film (25) has a protective layer, in particular a PC tape, on its non adhesive side.
29. Apparatus in accordance with any one of claims 20 to 27, characterized by a device for hardening the adhesive film (25).
30. Apparatus in accordance with claim 29, characterized in that the device for hardening the adhesive film (25) has an irradiation unit.
31. Apparatus in accordance with claim 29, characterized in that the device for hardening the adhesive film (25) has a thermal treatment unit.
32. Optically readable data carrier (6) having a transparent protective layer, characterized in that the protective layer is an adhesive film (25) that is provided with adhesive on one side.
33. Data carrier in accordance with claim 32, characterized in that the adhesive film (25) is a layer of an adhesive material without carrier material.
34. Data carrier in accordance with claim 32, characterized in that said protective layer comprises a PC tape on the non-adhesive side of the adhesive film.
35. Data carrier in accordance with claim 32 or 33, characterized in that the adhesive film (25) can be hardened.
36. Data carrier in accordance with any one of claims 32 to 35, characterized in that the data carrier (6) is disposed in a protective housing.
CA002376862A 1999-06-16 2000-06-15 Device and method for coating an optically readable data carrier Expired - Fee Related CA2376862C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19927515 1999-06-16
DE19927515.7 1999-06-16
DE10029399.9 2000-06-15
PCT/EP2000/005515 WO2000077782A1 (en) 1999-06-16 2000-06-15 Device and method for coating an optically readable data carrier
DE10029399A DE10029399A1 (en) 1999-06-16 2000-06-15 Device and method for coating an optically readable data carrier

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CA2376862C true CA2376862C (en) 2005-08-16

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JP3837320B2 (en) 2001-11-07 2006-10-25 リンテック株式会社 Optical disc laminating device
EP1316952A1 (en) * 2001-11-30 2003-06-04 3M Innovative Properties Company Method for preparing an optical storage medium
KR100608623B1 (en) * 2001-12-21 2006-08-09 엘지전자 주식회사 Method for coating of cover layer in reverse tracking type disk

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EP0405582A3 (en) * 1989-06-30 1992-07-08 E.I. Du Pont De Nemours And Company Method for making optically readable media containing embossed information
US5146438A (en) * 1990-05-30 1992-09-08 E. I. Du Pont De Nemours & Co. Method of making double-sided magneto-optical disks having reduced birefringence
CA2066070A1 (en) * 1991-04-18 1992-10-19 Felix P. Shvartsman Method for read-only optically readable media
DE69501853T2 (en) * 1994-06-15 1998-10-22 Agfa Gevaert Nv Process for the production of a heat-sensitive protected recording material
JP2873182B2 (en) * 1995-03-17 1999-03-24 ソマール株式会社 Method and apparatus for continuously feeding raw film in a film sticking apparatus
GB2312777B (en) * 1996-04-30 2000-03-29 Collingdene International Limi Disc protector
JPH10208319A (en) * 1997-01-28 1998-08-07 Kitano Eng Kk Method for sticking disk substrates together
EP0865038A1 (en) * 1997-03-12 1998-09-16 TAPEMATIC S.p.A. Transferring device for optical discs being processed in a disc-making machine, machine incorporating said device and transferring method put into practice thereby
US6168682B1 (en) * 1998-02-10 2001-01-02 3M Innovative Properties Company Method of manufacturing an optical recording medium

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CN1370319A (en) 2002-09-18
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CA2376862A1 (en) 2000-12-21
WO2000077782A1 (en) 2000-12-21
IL147084A0 (en) 2002-08-14

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