CA2368876A1 - Process for recovering particles suspended in an aqueous slime - Google Patents

Process for recovering particles suspended in an aqueous slime Download PDF

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Publication number
CA2368876A1
CA2368876A1 CA002368876A CA2368876A CA2368876A1 CA 2368876 A1 CA2368876 A1 CA 2368876A1 CA 002368876 A CA002368876 A CA 002368876A CA 2368876 A CA2368876 A CA 2368876A CA 2368876 A1 CA2368876 A1 CA 2368876A1
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CA
Canada
Prior art keywords
particles
process according
slime
clay
precious stones
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002368876A
Other languages
French (fr)
Inventor
David Krofchak
Roberto Berardi
David M. Howe
Peter A. C. A. Howe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ateba Mines Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2368876A1 publication Critical patent/CA2368876A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B11/00Obtaining noble metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/22Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means, or by thermal decomposition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

A process for recovering mineral particles, metal particles or small preciou s stones from an aqueous slime associated with an ore body or mineral deposit or processing thereof, said aqueous slime containing mineral particles, metal particles or small precious stones in suspension with slime particles. The process includes adding a sufficient amount of deflocculating agent to the aqueous slime to cause deflocculation of the slime particles and produce a deflocculated suspension containing the mineral particles, metal particles o r small precious stones. The deflocculated suspension is allowed to settle, an d the settled material containing the mineral particles, metal particles or small precious stones is recovered.

Description

PROCESS FOR RECOVERING MINERAL PARTICLES, METAL PARTICLES OR SMALL PRECIOUS STONES
FROM AN AC~UEOUS SLIME ASSOCIATED WITH AN ORE
BODY OR MINERAL DEPOSIT OR PROCESSING
. THEREOF
FIELD OF THE INVENTION
This invention relates to the recovery of mineral particles, metal particles or small precious stones from aqueous slimes containing such particles in suspension with slime particles. The metal particles may for example be precious metal particles, and the small precious stones may for example be diamonds, sapphires or rubies.
In particular, this invention is concerned with the treatment of any ore body or mineral deposit without regard to mode of origin, of any mineral or metal or small precious stones, in which slime particles are present or formed during the processing of the ore body or mineral deposit.
The term "slime" as used in this application includes any detrital mineral particles of any composition having a diameter less than about 4 microns. This is approximately the upper size limit of particles which can show colloidal properties. Examples of such particles are any earthy extremely fine-grained sediment or soft rock composed primarily of clay-size or colloidal particles and having high plasticity and a considerable content of clay minerals, any wet adhesive earth material, such as mud, any clay minerals composed of essentially hydrous aluminum silicates or hydrous magnesium silicates with extremely small particle size which imparts ability to absorb water and ion on the particle surfaces, or any particles of any shape or size which can cause flocculation in an aqueous suspension or solution.
BACKGROUND OF THE INVENTION
In many cases, the production of a concentrate from an ore involves complex steps which include crushing and grinding the ore in a wet mill and separating the concentrate from the tailings through various mechanical, physical or chemical steps (such as screening, gravity separation or flotation, etc.). A large amount of water is used in all these steps. Although the procedure works fairly well, it has been found that, when the ore is crushed and ground in the mill, very fine particles (slime) are produced and liberated. Such slime particles have distinctive physical-chemical properties which interfere with the recovery process because they encapsulate, sometimes in clay balls, appreciable quantities of minerals, metals or small precious stones which are lost in reject tailings.
So far as is known, this problem has not yet been solved in a cost-effective manner. Attempts have been made to solve the problem by massive dilution with water or separate processing of clay balls. However, both of these procedures are expensive and time consuming.
It is therefore an object of this invention to provide a process for the recovery of mineral particles, metal particles or small precious stones from aqueous slimes containing such particles in suspension with slime particles which substantially eliminates the problem described above.
SUMMARY OF THE INVENTION
The present invention is based on the discovery that slime particles can be separated from the metal or mineral particles or small precious stones by means of a deflocculating agent.
According to the invention, a sufficient amount of deflocculating agent is added to cause deflocculation of the slime particles. The deflocculated suspension is allowed to settle, and the settled material containing the mineral or metal particles or small precious stones is recovered.
The aqueous slime may contain from about 0.5 to about 90% slime particles by weight. The slime particles may comprise detrital mineral particles having a diameter of less than about 4 microns. The slime particles may comprise earthy extremely fine-grained sediment or soft rock composed primarily of clay-size or colloidal particles having high plasticity and a considerable content 4 _4_ PCT/CA99/00330 of clay minerals. The slime particles may comprise wet adhesive earth material such as mud or clay minerals composed essentially of hydrous aluminum. silicates or hydrous magnesium silicates with extremely small particle size which imparts ability to adsorb water and ions on the particle surfaces. The slime particles may comprise particles of a shape or size which can cause flocculation in an aqueous suspension or solution.
The deflocculating agent may comprise an alkali compound of a phosphorous oxide, the weight of deflocculating agent added may be from about 0.01 to about 10% by weight of the dry weight of the slime.
The ore body or the mineral deposit may comprise a sedimentary, igneous, metamorphic or hydrothermal deposit. The small precious stones may comprise diamonds, sapphires, rubies, emeralds or aquamarines. The metal particles comprise precious metal particles of gold, silver or any of the platinum group.
The aqueous clay suspension may contain from 1 to about 40% clay by weight, and the deflocculating agent may comprise sodium tripolyphosphate.
The weight of sodium tripolyphosphate added may be from about 0.03 to about 1% of the dry weight of clay in the suspension.

WO 00/61824 _5_ PCT/CA99/00330 The precious metal particles may comprise gold particles.
The gold particles may be of a size in the range from about 0.1 to about 5 millimetres.
The precious stones may comprise diamonds.
The diamonds may have a diameter in the range of from about 0.5 to about 10 millimetres. The precious stones may comprise sapphires.
The sapphires may have a diameter in the range from about 0.5 to about 30 millimetres. The precious stones may comprise rubies. The rubies may have a diameter in the range of from about 0.5 to about 30 millimetres.
DESCRIPTION OF PREFERRED EMBODIMENTS
The manner in which the deflocculating agent can be added to the slime will be readily apparent to a person skilled in the art, and specific examples of the invention will now be described.

A composite sample of a serpentinite ore body from Ontario, Canada was obtained, and was found to contain lizardite, chrysotile and magnetite as main components. For commercial reasons, it is useful to separate the lizardite (used in automobile brake pads etc.) and the magnetite (used in various industries such as copy machines etc.) fraction from the chrysotile fraction (considered WO 00/61824 _6_ PCT/CA99/00330 a health risk due to its fibrous and silky characteristics) which creates flocs with the magnetite and the lizardite. Under a stereomicroscope, it was observed that the lizardite and the magnetite were attached to the fibrous particles of the chrysotile.
To date, no commercially useful method to separate these three components has been found.
1000g of the sample were put in water, and a thick flocculated clay-like slime was produced. A 5% solution of sodium tripolyphosphate was added to the slime which liquified, i.e.
deflocculated, after mixing. The deflocculated suspension was then allowed to settle for 5 minutes. The chrysotile remained in suspension, while the lizardite and magnetite settled. The chrysotile (73.3% of the original sample) was poured into a receptacle, and was thereby separated from the lizardite (22.9%) and the magnetite (3.8%). The lizardite and the magnetite were separated from each other by a magnetic method.
The water and the sodium tripolyphosphate solution were recovered and reused for other tests, with similar results, namely 72.6% chrysotile, 23.7% lizardite and 3.7% magnetite in one further test, and 72.9% chrysotile, 22.9% lizardite and 4.2% magnetite in yet another test.

A composite sample of bentonitic black shale with up to 30% Iron-sulphide species was obtained from Alberta, Canada. The rock was very fine and nearly equigranular. This factor may have caused serious problems in concentration by flotation because, after flotation, all the concentrates had the same composition (major and minor elements as well as metals etc.) as the feed material, with there therefore being no actual concentrate.
1000g of the sample were put in water, and it was observed that the bentonitic fraction did not allow settling and thus separation of the sulfide fraction. A 5% solution of sodium tripolyphosphate was added, and the flocculated suspension liquified after mixing. Virtually all the bentonitic fraction remained in suspension, while the sulfide fraction settled. The bentonitic fraction (54.3% of the original sample) was then poured into a receptacle, and the sulfide fraction (45.7%) was then recovered.

A composite sample of clay balls (composed mainly of clay, sand and phosphate) was obtained from the discharged outlet of a phosphate plant in Florida, U.S.A. Various attempts in accordance with prior art techniques were made to separate the clay fraction, but none was successful.

10008 of the sample were put in water, and a 5% solution of sodium tripolyphosphate was added. Immediately after mixing, the clay balls broke down, leaving in suspension the clay fraction (38.7%) was poured into receptacle, and the phosphate and sand fraction (61.3%) which had settled was recovered.

A sedimentary material from Rancheria, California, U.S.A.
contained gold and various silicate compounds and clays, some of which had undergone a metamorphism. After this material had been mined, crushed and wet screened, the recovery of gold in a conventional manner was between 45 and 80%. Oversize (reject) material was collected from the trommel whose aperture size was 0.25 inches. 78 lbs. of this reject material, consisting of 63 lbs. of clay balls and 15 lbs. of cemented gravel of fine gold-bearing placer material was placed in a small concrete mixer. A 5% aqueous solution of sodium tripolyphosphate was added in accordance with the invention in an amount such that the weight of sodium tripolyphosphate was 0.4% of the dry weight of the contained clays.
The mixture was agitated in the concrete mixer for two hours at a very slow rotation speed. After such agitation, the liquid was decanted off, and the remaining solid material (settled sediment) was dried and weighed.

The dry weight of the sediment was 38 lbs., indicating that 40 lbs. of water and light sediment material had been removed from the original 78 lb. sample. All of the clay balls and about 90% of the cemented gravel has disintegrated. The sediment was then processed in a conventional manner for gold recovery, and about 150 specks of fine gold with a size of about 0.1 to 0.5 mm were observed on the wilfley table. The gold specks were recovered and were found to be 92% of the gold reject material.

At the same site as in Example 1, five 50 gallon drums of clay ball material were collected from the trommel. A 5% aqueous solution of sodium tripolyphosphate was added in an amount such that the weight of sodium tripolyphosphate was 0.4 % of the dry weight of the clay. The drums were covered, and their contents allowed to stand for one week.
The drum contents were then processed for gold recovery using standard mechanical techniques, but using the sodium tripolyphosphate solution as a medium. The clay balls has disintegrated and specks of gold with a size of about 0.1 mm were observed on the wilfley table. The gold was recovered and found to represent 80% of the gold in the clay ball material collected from the trommel.

Ore processed in a Costa Rica gold mine contained up to 30% clay by weight. The ore was pulped in water and then processed through cyanidation vats. Considerable problems were encountered with clay causing gold particles with a size of about 0.1 mm to be held in suspension with the clay. This problem could have been overcome by substantially diluting the clay with water, but such a procedure would hydraulically overload the plant and reduce its throughput. Sodium tripolyphosphate with a weight of 0.5% of the dry weight of the clay was added in a 5% aqueous solution in accordance with the invention, and it was found that the clay substantially ran at the viscosity of water, allowing the gold particles to settle out and the liquid clay to separate.

Three similar laboratory tests were carried out using three types of precious stones, namely diamonds, sapphires and rubies.
In the first test, 160 grams of clay from a Costa Rica mine were placed in a beaker, the viscosity of the clay being about 40 centipoises. Ten diamonds, each about 1 mm in diameter, were added and the contents stirred to produce a clay suspension. The contents were then poured into another beaker. Remaining contents in the first beaker were diluted with water and examined.

WO 00/61824 _11_ PCT/CA99/00330 No diamonds had remained behind, i.e. all the diamonds had become entrained in the clay suspension. 5 ml of a 10% aqueous solution of sodium.tripolyphosphate was then added to the contents of the second beaker, the weight of sodium tripolyphosphate being 0.1% of the dry weight of the clay in accordance with the invention.
The mixture was agitated and then left standing for 30 seconds. The clay had become very liquid with a viscosity of about 5 centipoises and was decanted off, leaving the solid material in the bottom of the beaker. All ten diamonds were recovered in the settled out material.
The test was repeated with ten sapphires of about 2 mm diameter, and these were easily removed in the same way as the diamonds. The test was again repeated with ten rubies of about 2 mm diameter, again with similar results.
Other examples and embodiments of the invention will be readily apparent to a person skilled in the art, the scope of the invention defined in the appended claims.
04091000.9pa

Claims (22)

1. ~A process for recovering mineral particles, metal particles or small precious stones from an aqueous slime associated with an ore body or mineral deposit or processing thereof, said aqueous slime containing mineral particles, metal particles or small precious stones in suspension with slime particles, the process including:
adding a sufficient amount of deflocculating agent to the aqueous slime to cause deflocculation of the slime particles and produce a deflocculated suspension containing the mineral particles, metal particles or small precious stones, allowing the deflocculated suspension to settle, and removing settled material containing the mineral particles, metal particles or small precious stones.
2. ~A process according to claim 1 wherein the aqueous slime contains from about 0.5 to about 90% slime particles by weight.
3. ~A process according to claim 2 wherein the slime particles comprise detrital mineral particles having a diameter of less than about 4 microns.
4. ~A process according to claim 1 wherein the slime particles comprise earthy extremely fine-grained sediment or soft rock composed primarily of clay-size or colloidal particles having high plasticity and a considerable content of clay minerals.
5. ~A process according to claim 1 wherein the slime particles comprise wet adhesive earth material such as mud or clay minerals composed essentially of hydrous aluminum silicates or hydrous magnesium silicates with extremely small particle size which imparts ability to adsorb water and ions on the particle surfaces.
6. ~A process according to claim 1 wherein the slime particles comprise particles of a shape or size which can cause flocculation in an aqueous suspension or solution.
7. ~A process according to claim 1 wherein the deflocculating agent comprises an alkali compound of a phosphorous oxide.
8. ~A process according to claim 7 wherein the weight of deflocculating agent added is from about 0.01 to about 10% by weight of the dry weight of the slime.
9. A process according to claim 1 wherein the ore body or the mineral deposit comprises a sedimentary, igneous, metamorphic or hydrothermal deposit.
10. A process according to claim 1 wherein the small precious stones comprise diamonds, sapphires, rubies, emeralds or aquamarines.
11. A process according to claim 1 wherein the metal particles comprise precious metal particles of gold, silver or any of the platinum group.
12. A process according to claim 1 wherein the aqueous clay suspension contains from about 1 to about 40% clay by weight.
13. A process according to claim 12 wherein the deflocculating agent comprises sodium tripolyphosphate.
14. A process according to claim 13 wherein the weight of sodium tripolyphosphate added is from about 0.03 to about 1% of the dry weight of clay in the suspension.
15. A process according to claim 1 wherein the precious metal particles comprise gold particles.
16. A process according to claim 15 wherein the gold particles are of a size in the range of from about 0.1 to about 5 millimetres.
17. A process according to claim 1 wherein the precious stones comprise diamonds.
18. A process according to claim 17 wherein the diamonds have a diameter in the range of from about 0.5 to about 10 millimetres.
19. A process according to claim 1 wherein the precious stones comprise sapphires.
20. A process according to claim 19 wherein the sapphires have a diameter in the range from about 0.5 to about 30 millimetres.
21. A process according to claim 1 wherein the precious stones comprise rubies.
22. A process according to claim 21 wherein the rubies have a diameter in the range of from about 0.5 to about 30 millimetres.
CA002368876A 1999-04-09 1999-04-09 Process for recovering particles suspended in an aqueous slime Abandoned CA2368876A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CA1999/000330 WO2000061824A2 (en) 1999-04-09 1999-04-09 Process for recovering particles suspended in an aqueous slime

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CA (1) CA2368876A1 (en)
WO (1) WO2000061824A2 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR7800585A (en) * 1978-01-31 1979-08-21 Vale Do Rio Doce Co PROCESS OF OBTAINING MECHANICAL CONCENTRATES FROM ANATASIO
JPS63277579A (en) * 1987-05-08 1988-11-15 Taiko Rozai Kk Castable refractory material
US4946510A (en) * 1988-08-04 1990-08-07 Master's International Corporation Golf club grip cleaner

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WO2000061824A2 (en) 2000-10-19
AU3402899A (en) 2000-11-14
WO2000061824A3 (en) 2001-01-18

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