CA2353751A1 - Phosphate additives for nonaqueous electrolyte rechargeable electrochemical cells - Google Patents

Phosphate additives for nonaqueous electrolyte rechargeable electrochemical cells Download PDF

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CA2353751A1
CA2353751A1 CA002353751A CA2353751A CA2353751A1 CA 2353751 A1 CA2353751 A1 CA 2353751A1 CA 002353751 A CA002353751 A CA 002353751A CA 2353751 A CA2353751 A CA 2353751A CA 2353751 A1 CA2353751 A1 CA 2353751A1
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phosphate
carbonate
electrolyte
dimethyl
electrochemical cell
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Hong Gan
Esther S. Takeuchi
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Greatbatch Ltd
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Greatbatch Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/14Cells with non-aqueous electrolyte
    • H01M6/16Cells with non-aqueous electrolyte with organic electrolyte
    • H01M6/162Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte
    • H01M6/168Cells with non-aqueous electrolyte with organic electrolyte characterised by the electrolyte by additives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0566Liquid materials
    • H01M10/0567Liquid materials characterised by the additives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0566Liquid materials
    • H01M10/0569Liquid materials characterised by the solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/50Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature
    • H01M6/5088Initial activation; predischarge; Stabilisation of initial voltage
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • H01M10/446Initial charging measures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0025Organic electrolyte
    • H01M2300/0028Organic electrolyte characterised by the solvent
    • H01M2300/0037Mixture of solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0025Organic electrolyte
    • H01M2300/0028Organic electrolyte characterised by the solvent
    • H01M2300/0037Mixture of solvents
    • H01M2300/004Three solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0025Organic electrolyte
    • H01M2300/0028Organic electrolyte characterised by the solvent
    • H01M2300/0037Mixture of solvents
    • H01M2300/0042Four or more solvents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

A lithium ion electrochemical cell having high charge/discharge capacity, long cycle life and exhibiting a reduced first cycle irreversible capacity, is described. The stated benefits are realized by the addition of at least one phosphate additive having the formula: (R1O) P (=O) (OR2) (OR3) and wherein R1, R2 and R3 are the same or different, wherein at least one, but not all three, of the R groups is hydrogen, or at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an sp3 hybridized carbon atom bonded to the oxygen atom bonded to the phosphorous atom.

Description

PHOSPHATE ADDITIVES FO:R NONAQUEOUS
ELECTROLYTE RECHARGEABLE ELECTROCHEMICAL CELLS
CROSS-REFERENCE TO RELATED APPLICATION
The present application is a continuation-in-part of application Serial No. 09/303,E~77, filed May 3, 1999, which claims priority based on U.~~. provisional application Serial No. 60/105,279, filed October 22, 1998. _..
BACKGROUND OF INVENTION
The present invention generally relates to an alkali metal electrochemical cell, and more particularly, to a rechargeable alkali metal cell.
Still more particularly, the present invention relates to a lithium ion electrochemical cell activated with an electrolyte having an additive provided to achieve high charge/discharge capacity, long cycle life and to minimize the first cycle irreversible capacity.
According to the' present invention, the preferred additive to the activating electrolyte is a phosphate compound.
Alkali metal rechargeable cel:Ls typically comprise a carbonaceous anode electrode and a lithiated cathode electrode. Due to the high potential of the cathode material (up. to 4.3V vs. Li/Li+ for Lil_XCo02) and the low potential of the carbonaceous anode. material (O.OlV vs.
Li/Li+ for graphite) in a fully charged lithium ion cell, the choice of the electrolyte solvent system is limited.
Since carbonate solvents have high oxidative stability toward typically used lithiated cathode materials and good kinetic stability toward carbonaceous anode
- 2 -materials; they are generally used in lithium ion cell electrolytes. To achieve optimum cell performance (high rate capability and long cycle lif:e), solvent systems containing a mixture of a cyclic carbonate (high dielectric constant solvent) and a linear carbonate (low viscosity solvent) are typically used in commercial secondary cells. Cells with carbonate based electrolytes are known to deliver more than 1,000 charge/discharge cycles at room temperature.
One aspect of the present invention involves the provision of ethylene carbonate (ESC), dimethyl carbonate (DMC), ethylmethyl carbonate (EMC) and diethyl carbonate (DEC) as the solvent system for the activating electrolyte. Lithium ion cells with such electrolyte systems are capable of discharge at temperatures down to as low as -40°C while exhibiting good cycling characteristics. However, lithium ion cell design generally involves a trade off in one area for a necessary improvement in another, depending on the targeted cell application. The achievement of a lithium-ion cell capable of low temperature cycleability by use of the above quaternary solvent electrolyte, in place of a typically used binary solvent electrolyte (such as 1. OM L.iPF6/EC: DMC = 30: 70,. v/v which freezes at -11°C), is obtained at the expense of increased first cycle irreversible capacity during the initial charging (approximately 65 mAh/g graphite f~~r l.OM
LiPF6/EC:DMC:EMC:DEC = 45:22:24.$:~3.2 vs. 35 mAh/g graphi to for ? . OM LiPF6/EC : DMC = 3C) : 70 ) . Due to the existence of this first cycle irre~Versible capacity, lithium ion cells are generally cathode limited. Since all of the lithium ions, which shuttle between the anode and the cathode during charging and discharging
- 3 -originally come from the lithiat eci cathode, the larger the first cycle irreversible capacity, the lower the cell capacity in subsequent cyclea and the lower the cell efficiency. Thus, it is desirable to minimize or even eliminate the first cycle irz:eversible capacity in lithium ion cells while at the same time maintaining the low temperature cycling capability of such cells.
According to the present invE:ntion, these objectives are achieved by providing an inorganic or organic phosphate in the quaternary solvent electrolyte.
Lithium ion cells activated with these electrolytes exhibit lower first cycle irrever~~ible capacities relative to cells activated with t:he same quaternary solvent electrolyte devoid of the phosphate additive.
As a result, cells including the phosphate additive present higher subsequent cycling capacity than control cells. The cycleability of the present invention cells at room temperature, as well as at. low temperatures, i.e., down to about -40°C, is as good as cells activated with the quaternary electrolyte devoid of a phosphate additive.
SUMMARY OF THE INVENTION
It is commonly known that when an electrical potential is initially applied to lithium ion cells constructed with a carbon anode in a discharged condition to charge the cell, some permanent capacity loss occurs due to the anode surface passivation film formation. This permanent capacity loss is called first cycle irreversible capacity. The film formation process, however, is highly dependent on the reactivity of the electrolyte components at the cell charging potentials. The electrochemical properties bf the
- 4 -pass.ivation film are also depende~it on the chemical composition of the surface film.
The formation of a surface film is unavoidable for alkali metal systems, and in particular, lithium metal anodes, and lithium intercalated carbon anodes due to the relatively low potential and high reactivity of lithium toward organic electrolytes. The ideal surface film, known as the solid-electrolyte interphase (SEI), should be electrically insulating and ionically conducting. While most alkali metal, and in particular, lithium electrochemical systems meet the first requirement, the second requirement is difficult to achieve. The resistance of these films is not negligible, and as a result, impedance builds up inside the cell due to this surface layer formation which induces unacceptable polarization during the charge and discharge of the lithium ion cell. On the other hand, if the SEI film is electrically conductive, the electrolyte decomposition reaction on the anode surface does not stop due to the low potential of the lithiated carbon electrode.
Hence, the composition of the electrolyte has a significant influence on the discharge efficiency of alkali metal systems, and particularly the permanent capacity loss in secondary cells. For example, when 1. OM LiPF6/EC:DMC = 30:70 is used t,o activate a secondary cell, the first cycle irreversible capacity is approximately 35 mAhjg of graphite,. However, under the same cycling conditions, the first cycle irreversible capacity is found to be approximately 65 mAh/g of graphite when l.OM ZiPF6/EC:DMC:EMC:DEC = 45:22:24.8:8.2 is used as the electrolyte. In contrast, lithium ion cells activated with the binary so~_vent electrolyte of
- 5 -ethylene carbonate and dimethyl carbonate cannot be cycled at temperatures less than about -11°C. The quaternary solvent electrolyte of EC, DMC, EMC and DEC, which enables lithium ion cells to cycle at much lower temperatures, is a compromise in terms of providing a wider temperature application with acceptable cycling efficiencies. It would be highly desirable to retain the benefits of a lithium ion cell capable of operating at temperatures down to as low as about -40°C while minimizing the first cycle irreversible capacity.
According to the present invention, this objective is achieved by adding a phosphate additive in the above described quaternary solvent electrolytes. In addition, this invention may be generalized to other nonaqueous organic electrolyte systems, such as binary solvent and ternary solvent systems, as well as the electrolyte systems containing solvents other than mixtures of linear or cyclic carbonates. For example, linear or cyclic ethers or esters may also be included as electrolyte components. Although the exact reason for the observed improvement is not clear, it is hypothesized that the phosphate additive competes with the existing electrolyte componeni:s to react on the carbon anode surface during initial lithiation to form a beneficial SEI film. The thusly formed SEI film is electrically more insulating than the film formed without the phosphate additive and, as a consequence, the lithiated carbon electrode is better protected from reactions with other electrolyte components. Therefore, lower first cycle irreversible cad>acity is obtained.
These and other objects of the present invention will become increasingly more apparent to those skilled in the art by reference to the following description.
- 6 -DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A secondary electrochemical cell constructed according to the present invention includes an anode active material selected from Groups IA, IIA, or IIIB of the Periodic Table of Elements, including the alkali metals lithium, sodium, potassium, etc. The preferred anode active material comprises lithium.
In secondary electrochemical systems, the anode electrode comprises a material__.cap~able of intercalating and de-intercalating the alkali metal, and preferably lithium. A carbonaceous anode comprising any of the various forms of carbon (e. g., coke, graphite, acetylene black, carbon black, glassy carbon, etc.) which are capable of reversibly retaining the lithium species, is preferred. Graphite is particularly preferred due to its relatively high lithium-retention capacity.
Regardless of the form of the carbonr fibers of the carbonaceous material are particularly advantageous because the fibers have excellent mechanical properties which permit them to be fabricated into rigid electrodes that are capable of withstanding degradation during repeated charge/discharge cycling. Moreover, the high surface area of carbon fibers allows for rapid charge/discharge rates. A preferresd carbonaceous material for the anode of a secondary electrochemical cell is described in U.S. Patent No. 5,443,928 to Takeuchi et al., which is assigned to the assignee of the present invention and incorporsited herein by reference.
A typical secondary cell anode: is fabricated by mixing about 90 to 97 weight percent graphite with about 3 to 10 weight percent of a binder material which is preferably a fluoro-resin powder s~;ch as -polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyethylenetetrafluoroet:hylene (ETFE), polyamides and polyimides, and mixtures thereof. This electrode active admixture is provided on a current collector such as of a nickel, stainless steel, or copper foil or screen by casting, pressing, rolling or otherwise contacting the active admixture thereto.
The anode component further laas an extended tab or lead of the same material as the ,node current collector, i.e., preferably nicke:L, integrally formed therewith such as by welding and <~ontacted by a weld to a cell case of conductive metal in a case-negative electrical configuration. Altern<~tively, the carbonaceous anode may be formed in some other geometry, such as a bobbin shape, cylinder or pellet to allow an alternate low surface cell design.
The cathode of a secondary cE:ll preferably comprises a lithiated material that is stable in air and readily handled. Examples of such air-stable lithiated cathode materials include oxides, sulfides, selenides, and tellurides of such metals as vanadium, titanium, chromium, copper, molybdenum, nio~>ium, iron, nickel, cobalt and manganese. The more preferred oxides include LiNi02, LiMn209, LiCo02, Li.Coo,g2Sno.o;~02 and LiCol_XNiX02.
Before fabrication into an electrode for incorporation into an electrochemical cell, the lithiated active material is preferably mixed with a conductive additive. Suitable conductive additives include acetylene black, carbon black and/or graphite.
Metals such as nickel, aluminum, titanium and stainless steel in powder form are also useful as conductive diluents when mixed with the above listed active materials. The electrode further comprises a fluoro-resin binder, preferably in a powder form, such as PTFE, PVDF, ETFE, polyamides and polyim:ides, and mixtures thereof.
To discharge such secondary cells, the lithium ion comprising the cathode is intercalated into the carbonaceous anode by applying an externally generated electrical potential to recharge t:he cell. The applied recharging electrical potential serves to draw the alkali metal ions from the cathodE: material, through the electrolyte and into the carbonaceous anode to saturate the carbon comprising the anode. The resulting hiXC6 electrode can have an x ranging beaween 0.1 and 1Ø
The cell is then provided with an electrical potential and is discharged in a normal manner.
An alternate secondary cell construction comprises intercalating the carbonaceous material with the active alkali material before the anode i.s incorporated into the cell. In this case, the cathode body can be solid and comprise, but not be limited to, such materials as manganese dioxide, silver vanadium oxide, copper silver vanadium oxide, titanium disulfide, copper oxide, copper sulfide, iron sulfide, iron disulfide and fluorinated carbon. However, this approach is compromised by the problems associated with handling lithiated carbon outside of the cell. Lithiated carbon tends to react when contacted by air.
The secondary cell of the present invention includes a separator to provide physical segregation between the ancde and cathode active electrodes. The separator is of an electrically in,sulative material to prevent an internal electrical short circuit between the electrodes, and the separator material also is chemically unreactive with the anode and cathode active _ g _ materials and both chemically unreactive with and insoluble in the electrolyte. In addition, the separator material has a degree of porosity sufficient to allow flow therethrough of the electrolyte during the electrochemical reaction of the cE:ll. The form of the separator typically is a sheet which is placed between the anode and cathode electrodes. Such is the case when the anode is folded in a serpentine-like structure with a plurality of cathode plates disposed intermediate the anode folds and received in a cell. casing or when the electrode combination is rolled or otherwise formed into a cylindrical "jellyroll" configuration.
Illustrative separator materials include fabrics woven from fluoropolymeric fibers of polyethylenetetrafluoroethylene anal polyethylenechlorotrifluoroethylen.e used either alone or laminated with a fluoropolymeric microporous film.
Other suitable separator materials include non-woven glass, polypropylene, polyethylene, glass fiber materials, ceramics, a polytetraflouroethylene membrane commercially available under the designation ZITEX
(Chemplast Inc.), a polypropylene membrane commercially available under the designation CELGARD (Celanese Plastic Company, Inc.) and a membrane commercially available under the designation DEXIGLAS (C. H. Dexter, Div., Dexter Corp.).
The choice of an electrolyte solvent system for activating an alkali metal electrochemical cell, and particularly a fully charged lithium ion cell is very limited due to the high potential ~~f the cathode material (up to 4 . 3V vs . Li/Li+ fox- Li1_XCo02) and the low potential of the anode material (O.OlV vs. Li/Li+ for graphite). According to the present invention, suitable nonaqueous electrolytes acre comer:LSed of an inorganic salt dissolved in a nonaqueous so_Lvent and more preferably an alkali metal salt dissolved in a quaternary mixture of organic carbonate solvents comprising dialkyl (non-cyclic) carbonates selected from dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), ethylmet:hyl carbonate (EMC), methylpropyl carbonate (MPC) and eahylpropyl carbonate (EPC), and mixtures thereof, and at least one cyclic carbonate selected from propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate (BC) and vinylene carbonate (VC), and mixtures thereof. Organic carbonates are generally used in t:he electrolyte solvent system for such battery chemistries because they exhibit high oxidative stability toward cathode materials and good kinetic stability toward anode materials.
Preferred electrolytes accordling to the present invention comprise solvent mixtures of EC:DMC:EMC:DEC.
Most preferred volume percent ranges for the various carbonate solvents include EC in the range of about 20%
to about 50%; DMC in the range of about l2% to about 75%; EMC in the range of about 5% to about 45%; and DEC
in the range of about 3% to about 45%. 'In a preferred form of the present invention, the electrolyte activating the cell is at equilibrium with respect to the ratio of DMC:EMC:DEC. This is important to maintain consistent and reliable cycling characteristics. The reason for this is that it is known that due to the preser_ce of low-potential (anode) materials in a charged cell, an un-equilibrated mixture o:f DMC:DEC in the presence of lithiated graphite (ZiC6~0.01 V vs hi/Zi+) results in a substantial amount of EMC being formed.
This phenomenon is described in detail in U.S. patent application Serial No. 09/669,936,, filed September 26, 2000, which is assigned to the assignee of the present invention and incorporated herein by reference.
Electrolytes containing this~quatE~rnary carbonate mixture exhibit freezing points below -50°C, and lithium ion cells activated with such mixi~ures have very good cycling behavior at room temperature as well as very good discharge and charge/discharge cycling behavior at temperatures below -40°C.
Known lithium salts that are useful as a vehicle for transport of alkali rcietal ion: from the anode to the cathode, and back again include L5_PF6, LiBF4, LiAsF6, LiSbF6, LiCI04, LiA1C14, LiGaCl4, LiC (S02CF3) 3, LiNO~, LiN (S02CF3) 2, LiSCN, Li03SCF2CF3, LiC6F5S03, Li02CCF3, LiS03F, LiB (C6H5) 4 and LiCF3S03, and mixtures thereof.
Suitable salt concentrations typically range between about 0.8 to 1.5 molar.
In accordance with the present invention, at least one organic phosphate additive is provided as a co-solvent in the electrolyte solution of the previously described alkali metal ion or rechargeable electrochemical cell. The phosphate additive is preferably has the general formula (R10) P (=0) (OR2) (OR3) wherein Rl, R2 and R3 are the same or different, and with at least one, but not all three of the R groups being hydrogen. Or, at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an spa hybridized carbon atom bonded to the oxygen atoms bonded to the phosphorous atom.

Examples of phosphate compounds having the bond structure of C (sp2) -C (sp3) -0-P (=O) (OR) 2 include the following:
O O
/ ~ ~-off°H , t/ ~ o-P-ocH3 OCH

benzyl phosphate benzyl dimethyl phosphate ~ O
~_~;_OH ~~O-P-OCH3 ~H OCH3 allyl phosphate ally dimethyl phosphate O O
PhH CO-P-OCH Ph 2 ~. 2 1 hH2C0-P-OCH2Ph ~H OCHg dibenzyl phosphate dibenzyl methyl phosphate O O
IA if ~-P-O ~ O-P-O
OH ~ ~~ OCH3 diallyl phosphate diall~~l methyl phosphate O
\~~-P-O
PhH~CO-P-OCH2Ph O
~~H2Ph 1 tribenzyl phosphate - triallyl phosphate p dimethyl nitromethyl. phosphate Examples of phosphate compounds having at least one substituent containg the bond structure of C (spy -C (spa) -0-P (=0) (OR) z include the following:
~ O

~O-P-OH O-p..O

OH ~
OH

propargyl phosphate d~_propargyl phosphate O
" _..
,O-P-O~-O ,-tripropargyl phosphate O
a ~O-P-OCH3 dimethyl propargyl phosphate O
IVC'r-~O P-~C~-~3 cyanomethyl dimethyl phosphate O
a NC-~O OCH~ CN

di ( cyanomethyl ) meth~,rl phosphate The above described compounds are only intended to be exemplary of those that are useful with the present invention, and are not to be consti:ued as limiting.
Those skilled in the art will readily recognize phosphate compounds which come undE:r the purview of the general formula set forth above a:nd which will be useful as additives for the electrolyte to achieve high charge/discharge capacity, long cycle life and to minimize the first cycle irreversible capacity according to the present invention.
While not intended to be bound by any particular theory, it is believed that the f«rmation of.0=P-(0-Li)n(OR)m (n = 1 to 3; m = 0 to 2) deposited on the anode surface is responsible for the- improved performance of the lithium-ion cells. In the- cage of a strong O-R bond (R = methyl or phenyl for example;, the reduction of the phosphate additive by the lithium anode does not result in the O-R bond cleavage to form an 0-Li salt product.
In contrast, if at least one, but not all three the R
groups in the phosphate additive ~_s hydrogen (acidic proton), it will react with lithitun metal or lithiated carbon to form an O-Li bond di.rect:ly. In addiction, if at least one of the R groups is acaivated by having an sp or sp2 hybridized carbon atoms bonded to an spa hybridized carbon atoms bonded to an oxygen atom bonded to the phosphorous atom, the 0-R bond is relatively weak. During reduction, the O-R bond breaks to form a product containing the P-O-Li salt: group. This anode surface film. is ionically more conductive than the film formed in the absence of the additives and is responsible for the improved performance of the lithium-ion cell.
The concentration limit for the phosphate additive is preferably about 0.001M to about 0.40M. The beneficial effect of the phosphate additive will not be apparent if the additive concentration is less than about O.OO1M. On the other hand, if the additive concentration is greater than about 0.40M, the beneficial effect of the additive will be canceled by the detrimental effect of higher internal cell resistance due to the thicker anode surface film formation and lower electrolyte conductivity.
The assembly of the cell described herein is preferably in the form of a wound element cell. That is, the fabricated cathode, anode and separator are wound together in a "jellyroll" type configuration or "wound element cell stack" such that the anode is on the outside of the roll to make electrical contact with the cell case in a case-negative configuration. Using suitable top and bottom insulators, the wound cell stack is inserted into a metallic case of a suitable size dimension. The metallic case may comprise materials such as stainless steel, mild steel, nickel-plated mild steel, titanium or aluminum, but not limited thereto, so long as the metallic material is compatible for use with components of the cell.
The cell header comprises a metallic disc-shaped body with a first hale to accommodate a glass-to-metal seal/terminal pin feedthrough and ,a second hole for electrolyte filling. The glass used is of a corrosion resistant type having up to about '~0% by weight silicon such as CABAZ 12, TA 23 or FUSITE 425 or FUSITE 435.
The positive terminal pin feedthrough preferably comprises titanium although molybdenum, aluminum, nickel alloy, or stainless steel can also be used. The cell header comprises elements having compatibility with the other components of the electrochemical cell and is resistant to corrosion. The cathode lead is welded to t~~e positive terminal pin in the g.l.ass-to-metal seal and the header is welded to the case cc>ntaining the electrode stack. The cell is therE:after filled with the electrolyte solution comprising at least one of the phosphate additives described hereinabove and hermetically sealed such as by close-welding a stainless steel ball over the fill hole, bui~ not limited thereto.
The above assembly describes a case-negative cell, which is the preferred construction of the exemplary cell of the present invention. As is well known to those skilled in the art, the exemplary electrochemical system of the present invention can also be constructed in a case-positive configuration.
It is appreciated that various modifications to the inventive concepts described herein may be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims (34)

What is claimed is:
1. An electrochemical cell, which comprises:
a) a negative electrode which intercalates with an alkali metal;
b) a positive electrode comprising an electrode active material which intercalates with the alkali metal;
c) a nonaqueous electrolyte activating the negative and the positive electrodes; and d) a phosphate additive provided in the electrolyte, wherein the phosphate additive has the formula: (R1O)P(=O)(OR2)(OR3) and wherein R1, R2 and R3 are the same or different, wherein at least one, but not all three, of the R groups is hydrogen, or at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an spa hybridized carbon atom bonded to the oxygen atom bonded to the phosphorous atom.
2. The electrochemical cell of claim 1 wherein the phosphate additive is selected from the group consisting of benzyl phosphate, benzyl dimethyl phosphate, allyl phosphate, ally dimethyl phosphate, dibenzyl phosphate, dibenzyl methyl phosphate, diallyl phosphate, diallyl methyl phosphate, tribenzyl phosphate, triallyl phosphate, dimethyl nitromethyl phosphate, propargyl phosphate, dipropargyl phosphate, tripropargyl phosphate, dimethyl propargyl phosphate, cyanomethyl dimethyl phosphate, di(cyanomethyl)methyl phosphate, and mixtures thereof.
3. The electrochemical cell of claim 1 wherein the phosphate additive is present in the electrolyte in a range of about 0.001M to about 0.40M.
4. The electrochemical cell of claim 1 wherein the electrolyte includes a quaternary, nonaqueous carbonate solvent mixture.
5. The electrochemical cell of claim 1 wherein the electrolyte comprises at least one linear carbonate selected from the group consisting of dimethyl carbonate, diethyl carbonate, dipropyl carbonate, ethylmethyl carbonate, methylpropyl carbonate, ethylpropyl carbonate, and mixtures thereof.
6. The electrochemical cell of claim 5 wherein the electrolyte comprises at least three of the linear carbonates.
7. The electrochemical cell of claim 1 wherein the electrolyte comprises at least one cyclic carbonate selected from the group consisting of ethylene carbonate, propylene carbonate, butylene carbonate, vinylene carbonate, and mixtures thereof.
8. The electrochemical cell of claim 1 wherein the electrolyte comprises ethylene carbonate and an equilibrated mixture of dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate.
9. The electrochemical cell of claim 8 wherein the ethylene carbonate is in the range of about 20% to about 500, the dimethyl carbonate is in the range of about 12%
to about 75%, the ethylmethyl carbonate is in the range of about 5% to about 45%, and the diethyl carbonate is in the range of about 3% to about 45%, by volume.
10. The electrochemical cell of claim 1 wherein the electrolyte includes an alkali metal salt selected from the group consisting of LiPF6, LiBF4, LiAsF6, LiSbF6, LiClO4, LiAlCl4, LiGaCl4, LiNO3, LiC(SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF2CF3, LiC6F5SO3, LiO2CCF3, LiSO3F, LiB(C6H5)4, LiCF3SO3, and mixtures thereof.
11. The electrochemical cell of claim 1 wherein the alkali metal is lithium.
12. The electrochemical cell of claim 1 wherein the negative electrode comprises a negative electrode active material selected from the group consisting of coke, carbon black, graphite, acetylene black, carbon fibers, glassy carbon, and mixtures thereof.
13. The electrochemical cell of claim 1 wherein the negative electrode active material is mixed with a fluoro-resin binder.
14. The electrochemical cell of claim 1 wherein the positive electrode comprises a positive electrode active material selected from the group consisting of lithiated oxides, lithiated sulfides, lithiated selenides and lithiated tellurides of the group selected from vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt, manganese, and mixtures thereof.
15. The electrochemical cell of claim 14 wherein the positive electrode active material. is mixed with a fluoro-resin binder.
16. The electrochemical cell of claim 14 wherein the positive electrode active material is mixed with a conductive additive selected from the group consisting of acetylene black, carbon black, graphite, nickel powder, aluminum powder, titanium powder, stainless steel powder, and mixtures thereof.
17. An electrochemical cell, which comprises:
a) a negative electrode which intercalates with lithium b) a positive electrode comprising an electrode active material and which intercalates with lithium;
c) an electrolyte solution activating the anode and the cathode, the electrolyte including an alkali metal salt dissolved in a quaternary, nonaqueous carbonate solvent mixture of ethylene carbonate and an equilibrated mixture of dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate; and d) a phosphate additive provided in the electrolyte, wherein the phosphate additive has the formula:
(R1O)P(=O)(CR2)(OR3) and wherein R1, R2 and R3 are the same or different, wherein at least one, but not all three, of the R
groups is hydrogen, or at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an sp3 hybridized carbon atom bonded to the oxygen atom bonded to the phosphorous atom.
18. The electrochemical cell of claim 17 wherein the phosphate additive is selected from the group consisting of benzyl phosphate, benzyl dimethyl phosphate, allyl phosphate, ally dimethyl phosphate, dibenzyl phosphate, dibenzyl methyl phosphate, diallyl phosphate, diallyl methyl phosphate, tribenzyl phosphate, triallyl phosphate, dimethyl nitromethyl phosphate, propargyl phosphate, dipropargyl phosphate, tripropargyl phosphate, dimethyl propargyl phosphate, cyanomethyl dimethyl phosphate, di(cyanomethyl)methyl phosphate, and mixtures thereof.
19. The electrochemical cell of claim 17 wherein the ethylene carbonate is in the range of about 20% to about 50%, the dimethyl carbonate is in the range of about 12%
to about 75%, the ethylmethyl carbonate is in the range of about 5% to about 45%, and the diethyl carbonate is in the range of about 3% to about 45%, by volume.
20. The electrochemical cell of claim 17 wherein the electrolyte includes an alkali metal salt selected from the group consisting of LiPF6, LiBF4, LiAsF6, LiSbF6, LiClO4, LiAlCl4, LiCaCl4, LiNO3, LiC( SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF2CF3, LiC6F5SO3, LiO2CCF3, LiSO3F, LiB(C6H5)4, LiCF3SO3, and mixtures thereof.
22. An electrochemical cell, which comprises:
a) an anode of a carbonaceous material capable of intercalating lithium;
b) a cathode comprising lithium cobalt oxide; and c) a nonaqueous electrolyte activating the anode and the cathode, the nonaqueous electrolyte comprising a phosphate additive, wherein the phosphate additive has the formula:
(R1O)P(=O)(OR2)(OR3) and wherein R1, R2 and R3 are the same or different, wherein at least one, but not all three, of the R groups is hydrogen, or at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an sp3 hybridized carbon atom bonded to the oxygen atom bonded to the phosphorous atom.
22. A method for providing an electrochemical cell, comprising the steps of:
a) providing a negative electrode which intercalates with an alkali metal;
b) providing a positive electrode comprising an electrode active material which intercalates with the alkali metal;
c) activating the negative and positive electrodes with a nonaqueous electrolyte; and d) providing a phosphate additive in the electrolyte, wherein the phosphate additive has the formula: (R1O)P(=O)(OR2)(OR3) and wherein R1, R2 and R3 are the same or different, wherein at least one, but not all three, of the R groups is hydrogen, or at least one of the R groups has at least 3 carbon atoms and contains an sp or sp2 hybridized carbon atom bonded to an sp3 hybridized carbon atom bonded to the oxygen atom bonded to the phosphorous atom.
23. The method of claim 22 including selecting the phosphate additive from the group consisting of benzyl phosphate, benzyl dimethyl phosphate, allyl phosphate, ally dimethyl phosphate, dibenzyl phosphate, dibenzyl methyl phosphate, diallyl phosphate, diallyl methyl phosphate, tribenzyl phosphate, triallyl phosphate, dimethyl nitromethyl phosphate, propargyl phosphate, dipropargyl phosphate, tripropargyl phosphate, dimethyl propargyl phosphate, cyanomethyl dimethyl phosphate, di(cyanomethyl)methyl phosphate, and mixtures thereof.
24. The method of claim 22 wherein the phosphate additive is present in the electrolyte in a range of about 0.001M to about 0.40M.
25. The method of claim 22 including providing the electrolyte comprising a quaternary, nonaqueous carbonate solvent mixture.
26. The method of claim 22 wherein the electrolyte comprises at least one linear carbonate selected from the group consisting of dimethyl carbonate, diethyl carbonate, dipropyl carbonate, ethylmethyl carbonate, methylpropyl carbonate, ethylpropyl carbonate, and mixtures thereof.
27. The method of claim 25 wherein the electrolyte comprises at least three of the linear carbonates.
28. The method of claim 22 wherein the electrolyte comprises at least one cyclic carbonate selected from the group consisting of ethylene carbonate, propylene carbonate, butylene carbonate, vinylene carbonate, and mixtures thereof.
29. The method of claim 22 wherein the electrolyte comprises ethylene carbonate and an equilibrated mixture of dimethyl carbonate, ethylmethyl carbonate and diethyl carbonate.
30. The method of claim 29 wherein the ethylene carbonate is in the range of about 20% to about 50%, the dimethyl carbonate is in the range of about 12% to about 75%, the ethylmethyl carbonate is in the range of about 5% to about 45%, and the diethyl carbonate is in the range of about 3% to about 45%, by volume.
31. The method of claim 22 wherein the electrolyte includes an alkali metal salt selected from the group consisting of LiPF6, LiBF4, LiAsFs, LiSbF6, LiClO4, LiAlC19, LiGaCl4, LiNO2, LiC(SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF2CF3, LiC6F5SO3, LiO2CCF3, LiSO3F, LiB(C6H5)4, LiCF3SO3, and mixtures thereof.
32. The method of claim 22 including providing the alkali metal as lithium.
33. The method of claim 22 including providing the positive electrode comprising a positive electrode active material selected from the group consisting of lithiated oxides, lithiated sulfides, lithiated selenides and lithiated tellurides of the group selected from vanadium, titanium, chromium, copper, molybdenum, niobium, iron, nickel, cobalt, manganese, and mixtures thereof.
34. The method of claim 22 including providing the negative electrode comprising a negative electrode active material selected from the group consisting of coke, carbon black, graphite, acetylene black, carbon fibers, glassy carbon, and mixtures thereof.
CA002353751A 2000-11-27 2001-07-25 Phosphate additives for nonaqueous electrolyte rechargeable electrochemical cells Abandoned CA2353751A1 (en)

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