CA2318823A1 - Solvent extraction of ferric chloride - Google Patents
Solvent extraction of ferric chloride Download PDFInfo
- Publication number
- CA2318823A1 CA2318823A1 CA002318823A CA2318823A CA2318823A1 CA 2318823 A1 CA2318823 A1 CA 2318823A1 CA 002318823 A CA002318823 A CA 002318823A CA 2318823 A CA2318823 A CA 2318823A CA 2318823 A1 CA2318823 A1 CA 2318823A1
- Authority
- CA
- Canada
- Prior art keywords
- ferric chloride
- impurities
- chloride solution
- organic solvent
- stripping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 title claims abstract description 113
- 229910021578 Iron(III) chloride Inorganic materials 0.000 title claims abstract description 112
- 238000000638 solvent extraction Methods 0.000 title description 7
- 239000012535 impurity Substances 0.000 claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 52
- 239000003960 organic solvent Substances 0.000 claims abstract description 50
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract 10
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract 10
- 238000000605 extraction Methods 0.000 claims description 62
- 238000001704 evaporation Methods 0.000 claims description 26
- 238000005406 washing Methods 0.000 claims description 24
- 230000008020 evaporation Effects 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000000284 extract Substances 0.000 claims description 12
- 238000005660 chlorination reaction Methods 0.000 claims description 11
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical group CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 230000003134 recirculating effect Effects 0.000 claims 2
- 238000001914 filtration Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000000243 solution Substances 0.000 description 45
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 32
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 27
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 18
- 239000012074 organic phase Substances 0.000 description 14
- 229910052742 iron Inorganic materials 0.000 description 13
- 239000012071 phase Substances 0.000 description 10
- 229960002089 ferrous chloride Drugs 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 7
- 239000008346 aqueous phase Substances 0.000 description 6
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229940093635 tributyl phosphate Drugs 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000008043 acidic salts Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000658 coextraction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 238000000622 liquid--liquid extraction Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229940043265 methyl isobutyl ketone Drugs 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/10—Halides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/0009—Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
A method of purifying ferric chloride solutions with impurities having the following steps: first, the ferric chloride solution (10) containing impurities is treated with an organic solvent (24) selected from an alcohol having from about 4 to about 20 carbon atoms to selectively dissolve the ferric chloride. The resulting organic solvent (26) is then stripped from the selectively dissolved ferric chloride (30).
Description
CA 02318823 2000-07-27 .
' WO 99/43408 PCT/US99/04141 SOLVENT EXTRACTION OF FERRIC CHLORIDE
BACKGROUND OF THE INVENTION
(1) Field of the Invention The present invention relates to the separation of chemicals and more particularly to processes for purifying ferrous or ferric chloride solutions.
' WO 99/43408 PCT/US99/04141 SOLVENT EXTRACTION OF FERRIC CHLORIDE
BACKGROUND OF THE INVENTION
(1) Field of the Invention The present invention relates to the separation of chemicals and more particularly to processes for purifying ferrous or ferric chloride solutions.
(2) Brief Description of Prior Developments The industrial use of pure the ultrapure iron chloride increases each year. The following processes are the major consumers: production of ferrites; production of pure iron powders; production of iron oxide elements; production of ultrapure alloys for the electronics industry; etching of copper plate or other copper materials: and synthesis of various compounds.
There are three principal methods to produce pure iron oxide. The first of these methods is the traditional means of obtaining salt by recrystallization to remove impurities, precipitation,of iron hydroxide, followed by washing and calcination. Another method is the electrolytic production of metallic iron followed by conversion to the oxide. Still ' CA 02318823 2000-07-27 ~'NS 99 / 04 I~I _ another method is the purification of iron in the melt followed by burning of the iron powder.
All of these methods involve multiple and labor intensive steps. Research into novel methods has been on going for many years. The production of iron and its purification via liquid-liquid extraction is relatively new and was recently introduced to the industry to obtain pure solutions of FeCl3 and FeS09. The traditional, industrial method used to obtain iron oxide was recrystallization, which has been replaced with _. 10 extraction.
A more effective method to achieve high-purity iron oxide is the combination of the extraction of iron from a chloride solution, followed by pyrohydrolysis of the pure FeCl3 solution, which simultaneously produces iron oxide (FezOs) and concentrated hydrochloric acid (HC1).
The extraction of iron from acidic salt solution has been known for more than fifty years. The method is used in analytical chemistry as a means to purify various solutions from iron. With the introduction of new technology that utilizes pure iron oxide as a basic material, the liquid extraction of iron has received increased attention from industry. Tributylphosphate, (C4Hg)3PO4 (TBP), easily extracts FeCl3 from solutions containing HCl. The higher the concentration of HCl, the steeper the equilibrium curve that describes the partitioning-of FeCl3 between the organic and aqueous phases. The FeCl3 is completely extracted from the aqueous phase if the concentration of HC1 exceeds 50-60 g/1.
Laboratory tests conducted in KSC, on continuously operating equipment, have demonstrated the feasibility of extracting pure solutions of FeCl,. However, in further testing at the pilot plant, using industrial FeCl3 solutions, a problem arose with the use to tributylphosphate. The concentrations of Si and K exceeded the minimum allowable levels. In addition, P
was also a major impurity, due to the use of TBP, which partially hydrolyzes when the concentration of HC1 in the feedstock exceeds 90-100 g/1, which leads to large losses of TBP. In addition, salts of organic compounds, arising from the hydrolysis byproducts, completely contaminated the first attempts at extraction.
The rate of layering of the emulsion was slow, due to the high viscosity of the organic phase and the small difference in specific gravity between the organic and aqueous phases, especially at the stages of raffinate removal and water in flow for re-extraction.
Further experiments conducted completely corroborated the previous.results. In addition,.TBP did not yield solutions as concentrated as those yielded by sending the feed directly to
There are three principal methods to produce pure iron oxide. The first of these methods is the traditional means of obtaining salt by recrystallization to remove impurities, precipitation,of iron hydroxide, followed by washing and calcination. Another method is the electrolytic production of metallic iron followed by conversion to the oxide. Still ' CA 02318823 2000-07-27 ~'NS 99 / 04 I~I _ another method is the purification of iron in the melt followed by burning of the iron powder.
All of these methods involve multiple and labor intensive steps. Research into novel methods has been on going for many years. The production of iron and its purification via liquid-liquid extraction is relatively new and was recently introduced to the industry to obtain pure solutions of FeCl3 and FeS09. The traditional, industrial method used to obtain iron oxide was recrystallization, which has been replaced with _. 10 extraction.
A more effective method to achieve high-purity iron oxide is the combination of the extraction of iron from a chloride solution, followed by pyrohydrolysis of the pure FeCl3 solution, which simultaneously produces iron oxide (FezOs) and concentrated hydrochloric acid (HC1).
The extraction of iron from acidic salt solution has been known for more than fifty years. The method is used in analytical chemistry as a means to purify various solutions from iron. With the introduction of new technology that utilizes pure iron oxide as a basic material, the liquid extraction of iron has received increased attention from industry. Tributylphosphate, (C4Hg)3PO4 (TBP), easily extracts FeCl3 from solutions containing HCl. The higher the concentration of HCl, the steeper the equilibrium curve that describes the partitioning-of FeCl3 between the organic and aqueous phases. The FeCl3 is completely extracted from the aqueous phase if the concentration of HC1 exceeds 50-60 g/1.
Laboratory tests conducted in KSC, on continuously operating equipment, have demonstrated the feasibility of extracting pure solutions of FeCl,. However, in further testing at the pilot plant, using industrial FeCl3 solutions, a problem arose with the use to tributylphosphate. The concentrations of Si and K exceeded the minimum allowable levels. In addition, P
was also a major impurity, due to the use of TBP, which partially hydrolyzes when the concentration of HC1 in the feedstock exceeds 90-100 g/1, which leads to large losses of TBP. In addition, salts of organic compounds, arising from the hydrolysis byproducts, completely contaminated the first attempts at extraction.
The rate of layering of the emulsion was slow, due to the high viscosity of the organic phase and the small difference in specific gravity between the organic and aqueous phases, especially at the stages of raffinate removal and water in flow for re-extraction.
Further experiments conducted completely corroborated the previous.results. In addition,.TBP did not yield solutions as concentrated as those yielded by sending the feed directly to
3 ' WO 99/43408 PC'T/US99104141 the hydroprolysis equipment in the final analysis: TBP cannot be used for industrial production.
Trioctylamine, (CgHl~)3N (TOA), after work-up with HC1, also easily extracts FeCl3 at low C1- concentrations in the equilibrated aqueous phase (70 or more g/1). TOA is usually used with a dilutent (kerosene), and problems are usually not encountered with separating the aqueous and organic phases.
However, TOA,also has certain disadvantages: low concentrations of FeCl3. For example, low concentration re-extracts can lead to the co-extraction of other elements, i.e. Zn. For this reason, TOA is also not used in the industrial production of ultrapure iron oxide.
Methylisobutylketone, C4H9COCH3, (MBK) is also a good extractor of iron. However, it has a high vapor pressure and is extremely flammable. Its use in hot climates (such as India's) is not possible. In addition, much liquid is lost during operations to evaporation and given the low concentration of FeCl3 in re-extracts, extractions using MBK do not yield the desired economic returns.
~ The above analysis shows that a new extractant is needed.
Trioctylamine, (CgHl~)3N (TOA), after work-up with HC1, also easily extracts FeCl3 at low C1- concentrations in the equilibrated aqueous phase (70 or more g/1). TOA is usually used with a dilutent (kerosene), and problems are usually not encountered with separating the aqueous and organic phases.
However, TOA,also has certain disadvantages: low concentrations of FeCl3. For example, low concentration re-extracts can lead to the co-extraction of other elements, i.e. Zn. For this reason, TOA is also not used in the industrial production of ultrapure iron oxide.
Methylisobutylketone, C4H9COCH3, (MBK) is also a good extractor of iron. However, it has a high vapor pressure and is extremely flammable. Its use in hot climates (such as India's) is not possible. In addition, much liquid is lost during operations to evaporation and given the low concentration of FeCl3 in re-extracts, extractions using MBK do not yield the desired economic returns.
~ The above analysis shows that a new extractant is needed.
4 SUMMARY OF THE INVENTION
The present invention comprises a process to purify ferrous or ferric chloride solutions with high amounts of impurities, especially impurities such as Ca, Na, Ma, V, Cr, Ni, and the like, that cannot be removed by conventional technologies using selective precipitation. The process developed is based on using a selective organic solvent that will selectively extract ferric chloride and leave the impurities in the raffinate. The process can be used for either ferrous or ferric chloride, since the ferrous chloride, if the solution contains any ferrous chloride, must be converted to the ferric chloride form by oxidizing with chloride.
Also, in order to have a high degree of iron recovery, the iron in the raffinate is recovered by a subsequent extraction stage. Final recovery of ferric chloride from the organic solvent is achieved by stripping the solution with pure water.
Since the ultimate aim is to produce high-purity iron oxide in a spray roaster plant, it is also essential to produce a relatively high concentration of ferric chloride in the purified solution. To achieve about 30-35~ ferric chloride in the final solution, the impure liquor is concentrated to about 50$ ferric chloride.by evaporation. Depending upon the final requirement, two to three stages of solvent extraction and two to three stages of evaporation may be used. :Each solvent extraction
The present invention comprises a process to purify ferrous or ferric chloride solutions with high amounts of impurities, especially impurities such as Ca, Na, Ma, V, Cr, Ni, and the like, that cannot be removed by conventional technologies using selective precipitation. The process developed is based on using a selective organic solvent that will selectively extract ferric chloride and leave the impurities in the raffinate. The process can be used for either ferrous or ferric chloride, since the ferrous chloride, if the solution contains any ferrous chloride, must be converted to the ferric chloride form by oxidizing with chloride.
Also, in order to have a high degree of iron recovery, the iron in the raffinate is recovered by a subsequent extraction stage. Final recovery of ferric chloride from the organic solvent is achieved by stripping the solution with pure water.
Since the ultimate aim is to produce high-purity iron oxide in a spray roaster plant, it is also essential to produce a relatively high concentration of ferric chloride in the purified solution. To achieve about 30-35~ ferric chloride in the final solution, the impure liquor is concentrated to about 50$ ferric chloride.by evaporation. Depending upon the final requirement, two to three stages of solvent extraction and two to three stages of evaporation may be used. :Each solvent extraction
5 stage may contain as much as fifteen or more cells, consisting of as much as nine cells for extraction and six cells for stripping.
Also, due to very high amounts of impurities, it may be advantageous to introduce an intermediate washing with the water stage. In such a case, each solvent stage will have extraction, washing, and stripping In order to economize the steam consumption, the multiple effect evaporators may be used.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features and advantages of the present invention will become apparent upon reference to the following description of the preferred embodiments and to the drawing, wherein corresponding.reference characters indicate corresponding parts in the drawing and wherein:
FIG. 1 is a schematic illustration of a preferred embodiment of the process of the present invention;
FIG. 2 is a schematic illustration of an alternate preferred embodiment of the processes of the present invention;
and FIG..3 is a schematic illustration of the leach liquor processing unit employed in the process of the invention.
Also, due to very high amounts of impurities, it may be advantageous to introduce an intermediate washing with the water stage. In such a case, each solvent stage will have extraction, washing, and stripping In order to economize the steam consumption, the multiple effect evaporators may be used.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features and advantages of the present invention will become apparent upon reference to the following description of the preferred embodiments and to the drawing, wherein corresponding.reference characters indicate corresponding parts in the drawing and wherein:
FIG. 1 is a schematic illustration of a preferred embodiment of the process of the present invention;
FIG. 2 is a schematic illustration of an alternate preferred embodiment of the processes of the present invention;
and FIG..3 is a schematic illustration of the leach liquor processing unit employed in the process of the invention.
6 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, there is an initial feed solution of FeCl3 provided in~line 10 to an evaporation apparatus 12.
Condensate from this evaporation apparatus is transported in line 14~ the stripping apparatus 16; pure water is added to the condensate in line 18. Ferric chloride solution is transported from the evaporation apparatus 12 in line 20 to an extraction apparatus 22. Organic solvent that is preferably N-octanol is introduced to the extraction apparatus 22 in line 24. The solution is removed from the extraction apparatus 20 in line 26 to the stripping apparatus 16. Solvent is removed from stripping apparatus 16 in line 28 and a pure solution of ferric chloride is removed in liquor line 30. Raffinate is removed from extraction apparatus 22 in line 32 to line 34 and then introduced to evaporation apparatus 36. Condensate is removed from evaporation apparatus 36 in condensate line 38, which connects to strip solution line 40 and strip solution line 42.
A feed line 44 connects the evaporation apparatus 36 to an extraction apparatus 46, and organic solvent is introduced to the extraction apparatus 46 through an organic solvent line 48.
Line 50 removes solution from the extraction apparatus to a stripping apparatus 52, and there is an off-line 54 from this stripping apparatus as well as a liquor line 56 that connects to the initial feed line 10. A raffinate line 58 connects the
Referring to FIG. 1, there is an initial feed solution of FeCl3 provided in~line 10 to an evaporation apparatus 12.
Condensate from this evaporation apparatus is transported in line 14~ the stripping apparatus 16; pure water is added to the condensate in line 18. Ferric chloride solution is transported from the evaporation apparatus 12 in line 20 to an extraction apparatus 22. Organic solvent that is preferably N-octanol is introduced to the extraction apparatus 22 in line 24. The solution is removed from the extraction apparatus 20 in line 26 to the stripping apparatus 16. Solvent is removed from stripping apparatus 16 in line 28 and a pure solution of ferric chloride is removed in liquor line 30. Raffinate is removed from extraction apparatus 22 in line 32 to line 34 and then introduced to evaporation apparatus 36. Condensate is removed from evaporation apparatus 36 in condensate line 38, which connects to strip solution line 40 and strip solution line 42.
A feed line 44 connects the evaporation apparatus 36 to an extraction apparatus 46, and organic solvent is introduced to the extraction apparatus 46 through an organic solvent line 48.
Line 50 removes solution from the extraction apparatus to a stripping apparatus 52, and there is an off-line 54 from this stripping apparatus as well as a liquor line 56 that connects to the initial feed line 10. A raffinate line 58 connects the
7
8 PCT/US99/04141 extraction apparatus 46 to-another extraction apparatus 60, which also is provided with solvent through organic solvent line 62. Line 64 connects extraction apparatus 60 with stripping apparatus 66 that has an off-line 68 and liquor line 34.
Raffinate is removed from the extraction apparatus 60 as waste solution in raffinate line 70.
Referring to FIG. 2, in an alternate embodiment ferric chloride is introduced in feed line 72 to evaporation apparatus 74. Condensate is then removed from this evaporation apparatus 74 in condensate line 76 to extractor apparatus 78. There is an organic input line 80 for this extractor apparatus 78 as well as an extractor output line 82, which connects to a washer apparatus 84. A washer output line 86 connects to a stripper apparatus 88 that is outputted to line 80. Condensate is introduced to stripper apparatus 88 in condensate lines 75 and 90, and solution is removed from the stripper apparatus in output line 92 that connects to an evaporator feed line 94 and a liquor output line 96. Line 94 connects to an evaporator 98, which is outputted in line 100 to line 89. Evaporator 98 is also connected to washer apparatus 84 by line 102. For solutions that have a medium range of multiple impurities, it is essential to use one or more washing steps. The number of washing steps would depend upon the nature of the solution and the extent of impurities. Raffinate line 104 comes off the _~ CA 02318823 2000-07-27 ' WO 99143408 PGTIUS99104141 extraction apparatus 78 to connect to line 106 for introduction of solution to another evaporator 108 from which condensate is removed in line 110. Organic solvent is introduced in lines 111 and 112 to extractor apparatus 114 from which solvent is removed in line 116 to washer apparatus 118. Solvent is removed from the washer apparatus 118 in line 120 to a stripper apparatus 122, which is connected to solvent line 112. A condensate line 124 also brings condensate from line 110 to stripper apparatus 122, and a stripper output line 126 to remove solution from the stripper 122. Line 128 removes solution from washer apparatus 118 and is connected with stripper output line 126 to flow into recirculation line 130 which is connected to feed line ?2.
Washer apparatus 84 is connected by line 132 to washer apparatus 118. Extraction apparatus 114 is connected by raffinate line 134 to recirculation line 136 and to waste solution line 138.
Referring to FIG. 3, leach liquor feed line 140 is connected to a leach liquor filter 142. The leach liquor filter output line 144 is connected to leach liquor preheater 146 that is heated by steam provided in steam header 148. Condensate is removed from the preheater 146 in condensate return line 150 and line 152 connects evaporated liquor to chlorination column 154.
Chlorine is provided to the .chlorination column 154 in chlorine line 156. Chlorinated liquor is removed to a storage tank in line 158 and evaporated material is removed in line 160 to a
Raffinate is removed from the extraction apparatus 60 as waste solution in raffinate line 70.
Referring to FIG. 2, in an alternate embodiment ferric chloride is introduced in feed line 72 to evaporation apparatus 74. Condensate is then removed from this evaporation apparatus 74 in condensate line 76 to extractor apparatus 78. There is an organic input line 80 for this extractor apparatus 78 as well as an extractor output line 82, which connects to a washer apparatus 84. A washer output line 86 connects to a stripper apparatus 88 that is outputted to line 80. Condensate is introduced to stripper apparatus 88 in condensate lines 75 and 90, and solution is removed from the stripper apparatus in output line 92 that connects to an evaporator feed line 94 and a liquor output line 96. Line 94 connects to an evaporator 98, which is outputted in line 100 to line 89. Evaporator 98 is also connected to washer apparatus 84 by line 102. For solutions that have a medium range of multiple impurities, it is essential to use one or more washing steps. The number of washing steps would depend upon the nature of the solution and the extent of impurities. Raffinate line 104 comes off the _~ CA 02318823 2000-07-27 ' WO 99143408 PGTIUS99104141 extraction apparatus 78 to connect to line 106 for introduction of solution to another evaporator 108 from which condensate is removed in line 110. Organic solvent is introduced in lines 111 and 112 to extractor apparatus 114 from which solvent is removed in line 116 to washer apparatus 118. Solvent is removed from the washer apparatus 118 in line 120 to a stripper apparatus 122, which is connected to solvent line 112. A condensate line 124 also brings condensate from line 110 to stripper apparatus 122, and a stripper output line 126 to remove solution from the stripper 122. Line 128 removes solution from washer apparatus 118 and is connected with stripper output line 126 to flow into recirculation line 130 which is connected to feed line ?2.
Washer apparatus 84 is connected by line 132 to washer apparatus 118. Extraction apparatus 114 is connected by raffinate line 134 to recirculation line 136 and to waste solution line 138.
Referring to FIG. 3, leach liquor feed line 140 is connected to a leach liquor filter 142. The leach liquor filter output line 144 is connected to leach liquor preheater 146 that is heated by steam provided in steam header 148. Condensate is removed from the preheater 146 in condensate return line 150 and line 152 connects evaporated liquor to chlorination column 154.
Chlorine is provided to the .chlorination column 154 in chlorine line 156. Chlorinated liquor is removed to a storage tank in line 158 and evaporated material is removed in line 160 to a
9 chlorination scrubber 162. Line 164 recirculates material from the chlorination scrubber 162 to the leach liquor filter output line 144. Chlorination scrubber output line 166 removes liquor to an ilmenite liquor storage tank (not shown). It was S discovered that waste acid derived form the pickling of stainless steel contains a very high amount of nickel and chromium (1-3~). It seems that solutions can be purified even without the washing step and a revised flow sheet was developed or indicated in FIG. 3. In such a scheme, two independent stages of Mixer-Settler, without the washing stage was selected.
N-octanol does not extract iron from aqueous solutions below 270-300,, g/1 FeCl3. This means FeCl3 cannot be completely extracted~with N-octanol, but above this concentration, it can be used. N-octanol extracts FeCl3 efficiently in the 280-850 g/1 concentration range, while impurities are weakly extracted.
The equilibrium extraction curve (the dependence of the concentration of FeCl3 in the organic solvent on the concentration in the aqueous phase) is practically a straight line. Here the Y-axis is expressed as the solution density, which can easily be converted to concentrations, knowing the corresponding concentration of HC1. However, the given information is sufficient to evaluate the extraction. The extraction proceeded well; taking into account the decrease in the volume flow of the water phase, the extraction of V into the IO
organic phase reaches 70-73~. Depending on the concentration of FeCl3 in the feed and water phase, the concentration of FeCl3 in the organic phase can reach 180 g/1. At high concentrations of HC1, the extraction proceeds easily; the final concentration of FeCl3 is 250-260 g/1 (if the organic phase is not already saturated with iron). If the HC1 concentration is low, the raffiriate reaches a density of 1,230-1,240 g/1, which corresponds to a FeCl; of 280-300 g/1. ~In working with certain solutions (high HC1 concentrations, the necessary concentration of the raffinate was 1,165 g/1 (830 g/1 for the opposing organic phase), which was practically without FeCl3. The re-extraction of the water results in a liquor with a concentration of 400 g/1 FeCl3 and higher. During the re-extraction of the condensate containing HC1, the concentration of FeCl3 and the presence of acid in the water phase, which was in equilibrium with the organic phase, limits the FeCl3 in the organic phase, lowering the efficiency of the re-extraction process.
The work with N-octanol has demonstrated the following:
1. A sufficiently high-purity of liquor (only traces of impurities).
2. No problems with evaporation the rate of striation of the emulsion is good.
3. N-octanol is not volatile at the process temperatures.
m _-~ CA 02318823 2000-07-27 4. Phase mixing is not significant.
5. A "third phase" is observed only in the first three (counting the number of extractions of the water phase) stages of the extraction.
6. At high FeCl3 and HC1 concentrations in the water phase and temperatures of 20 - 30°C, the solution partially crystallizes: this can be avoided in practice if the the feed is held at 40-45° C before pumping.
7. A washing of the organic phase with a non-volatile liquor is effective.
The waste solution from synthetic rutile production (after chlorinaton) could be characterized as "impure" with a.#igh HC1 concentration. Here, it was not possible to directly achieve a high-purity liquor, that is, without washing. The washing required a 580 g/1 FeCl3 liquor. That concentration corresponds to the equilibrium concentration of FeCl3 in the water phase in the first stage of extraction. The. washing must not be done with a lower concentration of FeCl3, since a significant portion of FeCl3 will enter the water phase and the concentration in the organic phase will fall and the liquor will be lower in FeCl3 than permissible. In the experiments, the liquor was washed two times. Practically, the industrial process should include three washings. The washings should be returned to the extraction WO 99/43408 PCTlUS99/04141 process. The re-extraction with highly acidic condensates is not desirable. If in the process of evaporation it is possible to achieve a condensate lower in HC1 concentration and use it in the re-extraction, this would be the better solution to use.
The raffinate, after the first stage of the extraction, is again evaporated. Raffinate-2 is added to the first raffinate to achieve the required extraction of FeCl3. The organic phase, after the second phase after the second extraction, will contain many more impurities than after the first extraction, and must be washed more carefully. In fact, the possible extraction processes are defined by which extraction stage the solutions are sent back to after the first and second washings.
Raffinate-1 is mixed with the recycled and amalgamated solutions after washing and is sent to the evaporator a second time. The condensate is used for the re-extraction. The evaporated solution undergoes seven stages of extraction until the organic phase saturates at 162.5 g/1 FeCl3. Then it undergoes two washings of three stages each. The first stage is the amalgamated solution after I and III washings; the second stage is the final washing with fresh solution. The re-extract-2 is likewise put through five stages with the condensate. The re-extract-2 should reach the same quality as the re-extract-1. Raffinate-2 is divided into two parts; the ,w CA 02318823 2000-07-27 majority goes into the recycled solution to undergo another extraction of FeCl3, while some is discarded as waste.
The major difficulty in developing the technology is the large concentration of impurities in the solution entering the second extraction. The impurities are nearly half of the FeCl3 concentration. It is difficult to achieve an ultrapure product from that, while simultaneously minimizing washing.
Similar purification of ferrous chloride solution, using the above solvent extraction process can be achieved by first chlorinating ferrous chloride to ferric chloride solution.
The exhaust gases are scrubbed with the impure ferrous chloride solution. The exhaust gases are scrubbed with impure ferrous chloride solution to achieve acceptable chlorine emissions.
A system consisting of solvent extraction with/without chlorination and spray roaster acid regeneration is used to produce high-purity Iron oxide. The system is designed and coordinated so that excess condensate water is used as make-up water for the absorber to produce regenerated acid. This will eliminate any wastewater stream and produce 18~ or 32$ HC1, to produce high concentration acid (above 26~ HC1).
While the present invention has been described in connection with the preferred embodiments of the various figures, it is to be understood that, other similar embodiments _ _ ______._ CA 02318823 2000-07-27 -_ ..._ may be used or modifications and additions may be made to the described embodiment for performing the same function of the present invention without deviating therefrom. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.
N-octanol does not extract iron from aqueous solutions below 270-300,, g/1 FeCl3. This means FeCl3 cannot be completely extracted~with N-octanol, but above this concentration, it can be used. N-octanol extracts FeCl3 efficiently in the 280-850 g/1 concentration range, while impurities are weakly extracted.
The equilibrium extraction curve (the dependence of the concentration of FeCl3 in the organic solvent on the concentration in the aqueous phase) is practically a straight line. Here the Y-axis is expressed as the solution density, which can easily be converted to concentrations, knowing the corresponding concentration of HC1. However, the given information is sufficient to evaluate the extraction. The extraction proceeded well; taking into account the decrease in the volume flow of the water phase, the extraction of V into the IO
organic phase reaches 70-73~. Depending on the concentration of FeCl3 in the feed and water phase, the concentration of FeCl3 in the organic phase can reach 180 g/1. At high concentrations of HC1, the extraction proceeds easily; the final concentration of FeCl3 is 250-260 g/1 (if the organic phase is not already saturated with iron). If the HC1 concentration is low, the raffiriate reaches a density of 1,230-1,240 g/1, which corresponds to a FeCl; of 280-300 g/1. ~In working with certain solutions (high HC1 concentrations, the necessary concentration of the raffinate was 1,165 g/1 (830 g/1 for the opposing organic phase), which was practically without FeCl3. The re-extraction of the water results in a liquor with a concentration of 400 g/1 FeCl3 and higher. During the re-extraction of the condensate containing HC1, the concentration of FeCl3 and the presence of acid in the water phase, which was in equilibrium with the organic phase, limits the FeCl3 in the organic phase, lowering the efficiency of the re-extraction process.
The work with N-octanol has demonstrated the following:
1. A sufficiently high-purity of liquor (only traces of impurities).
2. No problems with evaporation the rate of striation of the emulsion is good.
3. N-octanol is not volatile at the process temperatures.
m _-~ CA 02318823 2000-07-27 4. Phase mixing is not significant.
5. A "third phase" is observed only in the first three (counting the number of extractions of the water phase) stages of the extraction.
6. At high FeCl3 and HC1 concentrations in the water phase and temperatures of 20 - 30°C, the solution partially crystallizes: this can be avoided in practice if the the feed is held at 40-45° C before pumping.
7. A washing of the organic phase with a non-volatile liquor is effective.
The waste solution from synthetic rutile production (after chlorinaton) could be characterized as "impure" with a.#igh HC1 concentration. Here, it was not possible to directly achieve a high-purity liquor, that is, without washing. The washing required a 580 g/1 FeCl3 liquor. That concentration corresponds to the equilibrium concentration of FeCl3 in the water phase in the first stage of extraction. The. washing must not be done with a lower concentration of FeCl3, since a significant portion of FeCl3 will enter the water phase and the concentration in the organic phase will fall and the liquor will be lower in FeCl3 than permissible. In the experiments, the liquor was washed two times. Practically, the industrial process should include three washings. The washings should be returned to the extraction WO 99/43408 PCTlUS99/04141 process. The re-extraction with highly acidic condensates is not desirable. If in the process of evaporation it is possible to achieve a condensate lower in HC1 concentration and use it in the re-extraction, this would be the better solution to use.
The raffinate, after the first stage of the extraction, is again evaporated. Raffinate-2 is added to the first raffinate to achieve the required extraction of FeCl3. The organic phase, after the second phase after the second extraction, will contain many more impurities than after the first extraction, and must be washed more carefully. In fact, the possible extraction processes are defined by which extraction stage the solutions are sent back to after the first and second washings.
Raffinate-1 is mixed with the recycled and amalgamated solutions after washing and is sent to the evaporator a second time. The condensate is used for the re-extraction. The evaporated solution undergoes seven stages of extraction until the organic phase saturates at 162.5 g/1 FeCl3. Then it undergoes two washings of three stages each. The first stage is the amalgamated solution after I and III washings; the second stage is the final washing with fresh solution. The re-extract-2 is likewise put through five stages with the condensate. The re-extract-2 should reach the same quality as the re-extract-1. Raffinate-2 is divided into two parts; the ,w CA 02318823 2000-07-27 majority goes into the recycled solution to undergo another extraction of FeCl3, while some is discarded as waste.
The major difficulty in developing the technology is the large concentration of impurities in the solution entering the second extraction. The impurities are nearly half of the FeCl3 concentration. It is difficult to achieve an ultrapure product from that, while simultaneously minimizing washing.
Similar purification of ferrous chloride solution, using the above solvent extraction process can be achieved by first chlorinating ferrous chloride to ferric chloride solution.
The exhaust gases are scrubbed with the impure ferrous chloride solution. The exhaust gases are scrubbed with impure ferrous chloride solution to achieve acceptable chlorine emissions.
A system consisting of solvent extraction with/without chlorination and spray roaster acid regeneration is used to produce high-purity Iron oxide. The system is designed and coordinated so that excess condensate water is used as make-up water for the absorber to produce regenerated acid. This will eliminate any wastewater stream and produce 18~ or 32$ HC1, to produce high concentration acid (above 26~ HC1).
While the present invention has been described in connection with the preferred embodiments of the various figures, it is to be understood that, other similar embodiments _ _ ______._ CA 02318823 2000-07-27 -_ ..._ may be used or modifications and additions may be made to the described embodiment for performing the same function of the present invention without deviating therefrom. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.
Claims (31)
1. A method of purifying ferric chloride solutions with impurities comprising the steps of:
(a) treating said ferric chloride solution with impurities with an organic solvent selected from an alcohol having from about 4 to about 20 carbon atoms to selectively dissolve the ferric chloride; and (b) then stripping the organic solvent from the selectively dissolved ferric chloride.
(a) treating said ferric chloride solution with impurities with an organic solvent selected from an alcohol having from about 4 to about 20 carbon atoms to selectively dissolve the ferric chloride; and (b) then stripping the organic solvent from the selectively dissolved ferric chloride.
2. The method of claim 1 wherein the organic solvent is a normal alcohol.
3. The method of claim 2 wherein the organic solvent has from about 6 to about 10 carbon atoms.
4. The method of claim 3 wherein the organic solvent is N-octanol.
5. The method of claim 4 wherein in step (a) the ferric chloride solution is partially evaporated before addition of the solvent.
6. The method of claim 5 wherein in step (a) raffinate is removed after addition of the solvent.
7. The method of claim 6 wherein in step (a) after removal of raffinate, solution is added to the raffinate after which said solution and raffinate is further evaporated.
8. The method of claim 7 wherein steps (a) and (b) are successively repeated a plurality of times.
9. The method of claim 1 wherein the impurities are selected from a group consisting of Ca, Na, Ma, V, Cr and Ni.
10.A method of purifying a ferric chloride solution with impurities comprising the steps of:
(a) introducing said ferric chloride solution with impurities to an evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(b) removing said unevaporated ferric chloride solution with impurities remaining after step (a) to an extraction apparatus and adding to said extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(c) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (b) from the extraction apparatus to a stripping apparatus;
(d) removing the condensate produced in step (a) to the stripping apparatus: and (e) in the stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the stripping apparatus.
(a) introducing said ferric chloride solution with impurities to an evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(b) removing said unevaporated ferric chloride solution with impurities remaining after step (a) to an extraction apparatus and adding to said extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(c) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (b) from the extraction apparatus to a stripping apparatus;
(d) removing the condensate produced in step (a) to the stripping apparatus: and (e) in the stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the stripping apparatus.
11.The method of claim 10 wherein in step (d) water is added to the condensate before said condensate is removed to the stripping apparatus.
18 l2.The method of claim 10 wherein after step (g) of the ferric chloride solution removed from the stripping apparatus has further impurities, and comprising the further steps of:
(f) introducing said ferric chloride solution with impurities removed from the stripping apparatus on step (g) to a second evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(g) removing said unevaporated ferric chloride solution with impurities remaining after step (f) to a second extraction apparatus and adding to said second extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(h) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (g) from the second extraction apparatus to a second stripping apparatus;
(i) removing the condensate produced in step (f) to the second stripping apparatus; and (j) in the second stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the second stripping apparatus.
(f) introducing said ferric chloride solution with impurities removed from the stripping apparatus on step (g) to a second evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(g) removing said unevaporated ferric chloride solution with impurities remaining after step (f) to a second extraction apparatus and adding to said second extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(h) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (g) from the second extraction apparatus to a second stripping apparatus;
(i) removing the condensate produced in step (f) to the second stripping apparatus; and (j) in the second stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the second stripping apparatus.
13. The method of claim 12 wherein the ferric chloride solution removed from the second stripping apparatus is added to the ferric chloride solution prior to the introduction of ferric chloride solution with impurities to the evaporator in step (a).
14. The method of claim 11 wherein after step (j) the ferric chloride solution removed from the second stripping apparatus has further impurities, and comprising the further steps of:
(k) introducing said ferric chloride solution with impurities from the second stripping apparatus to a third evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining ferric chloride solution with impurities;
(1) removing said ferric chloride solution with impurities remaining after step (k) to a third extraction apparatus and adding to said third extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(m) removing the ferric chloride solution and organic solvent produced in step (1) from the third stripping apparatus with extracted impurities to a third stripping apparatus;
(n) removing the condensate produces in step (k) and adding said condensate to the third stripping apparatus; and (o) in the third stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the third stripping apparatus.
(k) introducing said ferric chloride solution with impurities from the second stripping apparatus to a third evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining ferric chloride solution with impurities;
(1) removing said ferric chloride solution with impurities remaining after step (k) to a third extraction apparatus and adding to said third extraction apparatus, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(m) removing the ferric chloride solution and organic solvent produced in step (1) from the third stripping apparatus with extracted impurities to a third stripping apparatus;
(n) removing the condensate produces in step (k) and adding said condensate to the third stripping apparatus; and (o) in the third stripping apparatus, stripping the organic solvent with impurities from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent with extracted impurities from the third stripping apparatus.
15. The method of claim 14 wherein raffinate is removed from the third extraction apparatus as waste solution.
16. The method of claim 15 wherein the ferric chloride solution is removed from the third stripping apparatus and is introduced to the second evaporation apparatus.
17. The method of claim 10 wherein the organic solvent is a normal alcohol.
18. The method of claim 17 wherein the organic solvent has from about 6 to about 10 carbon atoms.
19. The method of claim 18 wherein the organic solvent is N-octanol.
20. The method of claim 1 wherein the impurities are selected from a group consisting of Ca, Na, Ma, V, Cr and Ni.
21. A method of purifying a ferric chloride solution with impurities comprising the steps of:
(a) introducing said ferric chloride solution with impurities to an evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(b) removing said unevaporated ferric chloride solution with impurities remaining after step (a) to an extraction apparatus and adding to said extractor, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(c) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (b) from the extraction apparatus to a washing apparatus for washing to remove extracted impurities;
(d) removing the washed ferric chloride solution and organic solvent washed in step (c) to a stripping apparatus;
(e) removing the condensate formed in step (a) to the stripping apparatus; and (f) in the stripping apparatus, stripping the organic solvent from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent from the stripping apparatus and recirculating the organic solvent to the evaporation apparatus.
(a) introducing said ferric chloride solution with impurities to an evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(b) removing said unevaporated ferric chloride solution with impurities remaining after step (a) to an extraction apparatus and adding to said extractor, an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(c) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (b) from the extraction apparatus to a washing apparatus for washing to remove extracted impurities;
(d) removing the washed ferric chloride solution and organic solvent washed in step (c) to a stripping apparatus;
(e) removing the condensate formed in step (a) to the stripping apparatus; and (f) in the stripping apparatus, stripping the organic solvent from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent from the stripping apparatus and recirculating the organic solvent to the evaporation apparatus.
22. The method of claim 21 wherein in step (f) there are additional impurities with the ferric chloride solution recovered from the stripper apparatus, comprising the further steps of:
(g) introducing said ferric chloride solution with impurities recovered from the stripper apparatus to a second evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(h) removing said unevaporated ferric chloride solution with impurities remaining after step (g) to a second extraction apparatus, and adding to said second extraction apparatus an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(i) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (h) from the second extraction apparatus to a second washing apparatus for washing to remove extracted impurities;
(j) removing the washed ferric chloride solution and organic solvent washed in step (i) to a second stripping apparatus;
(k) removing the condensate formed in step (g) to the second stripping apparatus; and (l) in the second stripping apparatus, stripping the organic solvent from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent from the stripping apparatus and recirculating the organic solvent to the evaporation apparatus.
(g) introducing said ferric chloride solution with impurities recovered from the stripper apparatus to a second evaporation apparatus and partially evaporating said ferric chloride solution with impurities to produce a condensate and remaining unevaporated ferric chloride solution with impurities;
(h) removing said unevaporated ferric chloride solution with impurities remaining after step (g) to a second extraction apparatus, and adding to said second extraction apparatus an organic solvent which is an alcohol having from 4 to 20 carbon atoms such that said organic solvent extracts the impurities from the ferric chloride solution;
(i) removing the ferric chloride solution and organic solvent with extracted impurities produced in step (h) from the second extraction apparatus to a second washing apparatus for washing to remove extracted impurities;
(j) removing the washed ferric chloride solution and organic solvent washed in step (i) to a second stripping apparatus;
(k) removing the condensate formed in step (g) to the second stripping apparatus; and (l) in the second stripping apparatus, stripping the organic solvent from the ferric chloride solution and then separately removing said ferric chloride solution and the organic solvent from the stripping apparatus and recirculating the organic solvent to the evaporation apparatus.
23. The method of claim 21 wherein raffinate is removed form the extraction apparatus.
24. The method of claim 21 wherein the ferric chloride solution is removed from the stripping apparatus and a portion of said solution is reintroduced to said washing apparatus.
25. The method of claim 24 wherein a portion of said ferric chloride solution is removed from the stripping apparatus is evaporated and reintroduced to said stripping apparatus.
26. The method of claim 21 wherein the organic solvent is a normal alcohol.
27. The method of claim 26 wherein the organic solvent has from about 6 to about 10 carbon atoms.
28. The method of claim 27 wherein the organic solvent is N-octanol.
29. The method of claim 21 wherein the impurities are selected from a group consisting of Ca, Na, Ma, V, Cr and Ni.
30. The method of treating a ferric chloride leach liquor solution with impurities comprising the steps of:
(a) filtering said ferric chloride leach liquor solution;
(b) heating said ferric chloride leach liquor solution;
introducing the heated and filtered ferric chloride leach liquor solution in a chlorination column;
(c) introducing the ferric chloride treated in the chlorination column to a chlorination scrubber;
(d) recovering the liquor from the chlorination scrubber.
(a) filtering said ferric chloride leach liquor solution;
(b) heating said ferric chloride leach liquor solution;
introducing the heated and filtered ferric chloride leach liquor solution in a chlorination column;
(c) introducing the ferric chloride treated in the chlorination column to a chlorination scrubber;
(d) recovering the liquor from the chlorination scrubber.
31. The method of claim 21 wherein liquor from the chlorination column is removed to a storage unit.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US7593698P | 1998-02-25 | 1998-02-25 | |
US60/075,936 | 1998-02-25 | ||
PCT/US1999/004141 WO1999043408A1 (en) | 1998-02-25 | 1999-02-25 | Solvent extraction of ferric chloride |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2318823A1 true CA2318823A1 (en) | 1999-09-02 |
Family
ID=22128874
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002318823A Abandoned CA2318823A1 (en) | 1998-02-25 | 1999-02-25 | Solvent extraction of ferric chloride |
Country Status (2)
Country | Link |
---|---|
CA (1) | CA2318823A1 (en) |
WO (1) | WO1999043408A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019048674A1 (en) | 2017-09-11 | 2019-03-14 | Pharmacosmos Holding A/S | Iron complex compounds for therapeutic use |
WO2023012242A1 (en) | 2021-08-03 | 2023-02-09 | Pharmacosmos Holding A/S | Iron complex compounds for subcutaneous use in therapy of iron deficiency in companion animals |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002002833A2 (en) * | 2000-06-19 | 2002-01-10 | Leonid Irineevich Sklokin | Preparation of pure ferric chloride from hydrochloric acid solutions by solvent extraction |
US6930413B2 (en) | 2002-05-24 | 2005-08-16 | Velocity Magnetics, Inc. | Linear synchronous motor with multiple time constant circuits, a secondary synchronous stator member and improved method for mounting permanent magnets |
FR3071172B1 (en) * | 2017-09-18 | 2019-10-04 | IFP Energies Nouvelles | PROCESS FOR SEPARATING FURANIC COMPOUNDS, PARTICULARLY 5-HYDROXYMETHYLFURFURAL, FROM DIMETHOXYSULFOXIDE BY LIQUID-LIQUID EXTRACTIONS |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3082062A (en) * | 1958-11-18 | 1963-03-19 | Rohm & Haas | Removal of ferric chloride from ironaluminum chloride solutions |
US3451807A (en) * | 1966-11-29 | 1969-06-24 | Monsanto Res Corp | Solvent extraction process for the recovery of metal values |
US3725527A (en) * | 1968-09-19 | 1973-04-03 | Kanto Denka Kogyo Kk | Process for recovering pure aqueous solution of ferric chloride and aqueous solution of metal chlorides free of ferric chloride from ferrous metal material |
SE345967B (en) * | 1970-10-08 | 1972-06-19 | Gullspangs Elektrokemiska Ab | |
JPS6050128A (en) * | 1983-08-25 | 1985-03-19 | Daihachi Kagaku Kogyosho:Kk | Extracting method of iron (iii) from aqueous solution and reverse extracting method of iron (iii) from extracting solvent |
-
1999
- 1999-02-25 WO PCT/US1999/004141 patent/WO1999043408A1/en active Application Filing
- 1999-02-25 CA CA002318823A patent/CA2318823A1/en not_active Abandoned
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019048674A1 (en) | 2017-09-11 | 2019-03-14 | Pharmacosmos Holding A/S | Iron complex compounds for therapeutic use |
US11111261B2 (en) | 2017-09-11 | 2021-09-07 | Pharmacosmos Holding A/S | Iron complex compounds for therapeutic use |
EP4559468A2 (en) | 2017-09-11 | 2025-05-28 | Pharmacosmos Holding A/s | Iron complex compounds for therapeutic use |
WO2023012242A1 (en) | 2021-08-03 | 2023-02-09 | Pharmacosmos Holding A/S | Iron complex compounds for subcutaneous use in therapy of iron deficiency in companion animals |
Also Published As
Publication number | Publication date |
---|---|
WO1999043408A1 (en) | 1999-09-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7282187B1 (en) | Recovery of metal values | |
CN108342573B (en) | A method of from extraction and separation tungsten in ammonium tungstate solution containing molybdenum | |
EP0296147A1 (en) | Process for the recovery and/or regeneration of acids from metalliferous solutions of these acids | |
JPS61146717A (en) | Purification of tantalum | |
US3006719A (en) | Solvent extraction process for separating hafnium from zirconium | |
US4440734A (en) | Process for the recovery of sulfuric acid | |
US4401531A (en) | Process for the production of electrolytic zinc or high purity zinc salts from secondary zinc raw-materials | |
CN1043752A (en) | Method from the ore extracting scandium | |
CN108004420A (en) | The technique that lithium is extracted from the bittern of alkalescence containing lithium based on centrifugal extractor | |
JP3085549B2 (en) | Recovery method of hydrochloric acid and copper sulfate from copper chloride waste liquid | |
CN112662872A (en) | Extraction method of oxalic acid-containing solution | |
JPS5928616B2 (en) | Iridium recovery and purification method | |
CA2318823A1 (en) | Solvent extraction of ferric chloride | |
DE2620065A1 (en) | PROCESS FOR MANUFACTURING TITANIUM DIOXIDE | |
US4261959A (en) | Process for extracting ferric iron from an aqueous solution | |
EP0301700A1 (en) | Neutralization of sulfuric acid containing iron ions | |
CA1073566A (en) | Process for treating an acid waste liquid | |
US4446026A (en) | Process and solvent for extraction of the chromates present in an aqueous solution | |
CA1279197C (en) | Cobalt recovery method | |
RU2521561C2 (en) | Extraction separation of zirconium and hafnium | |
US3394060A (en) | Process for electrolytically regenerating ferric chloride etching solutions | |
JP2007187464A (en) | Method for treating uranium waste | |
CN113046557A (en) | Comprehensive recycling method for zinc-containing and iron-containing waste hydrochloric acid | |
US4051203A (en) | Method for purifying bidentate organophosphorus compounds | |
CN106241882B (en) | A kind of method of spent solder stripper resource |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
FZDE | Discontinued |