CA2310557A1 - Fugitive emission capture device - Google Patents

Fugitive emission capture device Download PDF

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Publication number
CA2310557A1
CA2310557A1 CA 2310557 CA2310557A CA2310557A1 CA 2310557 A1 CA2310557 A1 CA 2310557A1 CA 2310557 CA2310557 CA 2310557 CA 2310557 A CA2310557 A CA 2310557A CA 2310557 A1 CA2310557 A1 CA 2310557A1
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CA
Canada
Prior art keywords
fugitive emission
fugitive
novel method
flanges
piping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2310557
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French (fr)
Inventor
Bruce L. Zwaan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA 2310557 priority Critical patent/CA2310557A1/en
Publication of CA2310557A1 publication Critical patent/CA2310557A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • F17D5/02Preventing, monitoring, or locating loss
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/003Auxiliary devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2201/00Special arrangements for pipe couplings
    • F16L2201/20Safety or protective couplings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The Fugitive Emission Capture Device provides a fugitive emission collecting system for pressure tight attachment to the outer circumference of the pipe between pressure and vacuum piping systems connected by spaced annular flanges which extend radial from the pressure or vacuum system with a sealing gasket of suitable composition interposed between such flanges and the mechanical fastening system used to connect pressure tightly such flanges together, the connection including the welded or threaded connection before and after the flanges, the spaced annular flanges, the gasket interposed between such flanges and pipe are encased, sealed, encapsulated, pressure tightly to the pipe or pressure vessel or pressure system to capture or contain or recycle molecular level fugitive emissions in pure form isolated from the atmosphere for absorption, analysis, reclaim or destruction.

Description

Fugitive Emission Capture Device Technical field description Fugitive emissions are the uncontrolled molecular level leakage to the atmosphere of a process gas or liquid or solid contained within a piping system through or across the surface of a form of gasket used to seal or contain pressure tightly the piping systems contents.
The primary objective of this invention is to provide an environmental protection device, which enables the capture of fizgitive emissions uncontaminated from the atmosphere.
1o Another objective of this invention is to provide an environmental protection device, which will assist in the removal of back ground pollution caused by the molecular level leakage through or across the surface of a form of gasket used to seal pressure tightly the piping systems contents from the atmosphere.
Another objective of this invention is to provide an environmental protection device for the purpose of recycling back to the system of origin to reclaim the captured fugitive emissions.
Another objective of this invention is to allow the workers to connect the invention to a newly constructed facility of piping systems connections, during the commission and start up phase for secondary containment, as loss of 2o containment risk is greatest during these phases.
Another objective of this invention is to provide an environmental protection device for the capture or collection for the purpose of quantification of a fugitive emission.
Another objective of this invention is to provide an environmental protection device for the identification of the fugitive emission.
Another objective of this invention is to provide an environmental protection device for the secondary containment of the fi~gitive emission. An enclosure, encapsulating device, sealing pressure tightly about and around the pipe, the flanges, and the welded or screwed connection before and after the flanges on a 3o pipe or pressure vessel connection to contain pressure tightly the fi~gitive emission Another objective of this invention is to provide an environmental protection device for the protection of the workers during a flange or gasket failure.
Another objective of this invention is to provide an environmental protection device for the protection of equipment situated in a close proximity to the failed piping system connection.
Another objective of this invention is to provide an environmental protection device for the protection of workers, to act as an early warning system for the detection of leaks via numerous attachments available on the market today.
Prior art description For many years it has been the common practice. To join pipe sections, process instrumentation, and or numerous forms and types of valves (i.e. automated control valves, manual control valves, check valves, block valves manual and or automated, and or manual throttling valves, and or pressure safety valves) together with threaded or welded connections and or with opposing spaced annular flanges which extend radial from the pipe section and or the instrument and or the numerous forms and types of valves, at each end. Then fastening the sections of pipe, process instrument, and or numerous forms and types of valves, together using a plurality of bolts or fasteners in a mechanical bolting system. A
2o sealing gasket of suitable composition and configuration is interposed between such flanges to contain pressure tightly the solid, the liquid, or the gas within the piping system.
The flanges are then torque to a specification tightness, as to compress the sealing gasket material, thus completing the connection pressure tightly.
Many piping systems so constructed are intended to carry hydrocarbons and or toxic chemicals, and or corrosive chemicals, and or nuclear exposed gas, and or liquid, and or solid products under high pressure. Experience and Engineering Principles and Alberta Environmental Protection Legislation has proven that a gasket interposed between two spaced annular opposing flanges will leak the 3o contents of the piping system, to the atmosphere at a molecular level.
There is uncontrolled molecular level leakage at the spaced annular opposing flanged connections which extend radial from the pipe, and or instrument, and or numerous forms and types of valves.
The leakage occurs through and or across the sealing gasket material. The amount of leakage is a factor of ~ The pressure of the material contained within the piping system.
~ The temperature of the material contained within the piping system.
~ The molecular composition of the material, contained within the piping system.
to ~ The sealing gasket material of construction ~ The surface area contact of the sealing gasket (taken as the diameter of the pipe).
~ The specification torque applied to the sealing gasket as defined by the flange pressure rating These are six of the contributing factors which cause Fugitive Emissions.
The problem with devices and systems in the market today is the failure to deal with the mechanical fastening system of the common welded or threaded flange connection used extensively in industry today. The common bolt (stud) used in 2o the mechanical fastening system all have the potential to leak through the hole through which the bolt passes, when only the outer diameter or circumference of the flange is covered in an attempt to contain a sealing gasket failure or simply detect large and or small concentration leaks.
By simply wrapping the outside circumference of the flange in an attempt to contain leaks, the plurality of bolts (studs) used in the mechanical fastening system begin to leak between the bolt and the bolt hole. The leak is not contained in a manner that all material could be recycled in a purer form isolated from the atmosphere, back to the process of origin for reclaim, or to a system for absorption, adsorption, analysis or destruction Each of these researched devices and systems fails in the attempt to contain leakage at the molecular level through or across the sealing gasket material interposed between two spaced annular flanges. These devices or systems fail to address the leaking ability, of the plurality of bolts (studs) used in the mechanical fastening system, by failing to enclose the mechanical fastening system and sealing the complete connection including the welded or screwed connections before and after the flanges, the flanges, the sealing gasket, and the mechanical fastening system in an enclosure which attaches pressure tightly to the pipe system.
to For example: Canadian Patent #1178629 discloses a flange safety shield which is shrink wrapped to the flange exposing the flange connection and the mechanical bolting system consisting of a plurality of bolts or fasteners. The objective of this device is to contain the leak between the flanges without a concern for the leak potential of the plurality of fasteners (bolts) connecting the flanges together.
For example: Canadian Patent #1308043 discloses a flange clamping and injection device used for on line leak sealing of flanges and piping using a curing agent injection, of sealing compound encased within the clamp/ injection device.
The objective of this device is to fill any cavity formed by the flanged piping system connection, with the sealing fluid which is pumped into the clamping /
2o injection device under pressure. The flange must then be cut out at the earliest convenient maintenance activity. This is a form of destructive leak seal technology.
For example Canadian Patent #1161697 discloses a clamp which uses a bladder inside the clamp to contain and identify the leaking connection by a change in pressure of the space between the clamp and the leaking connection. A
suspicion of a leak, clamping the suspect leak, then waiting for a change in pressure to verify the leak is required to make efficient use of this device.
For example United States Patent #W009616321 discloses a fugitive emission detection system which uses a clamping system attached to the outside 3o circumference of the flange with sensing devices placed directly above in the closest proximity possible to the potential leak. The plurality of fasteners used to connect the flanges is exposed with no concern for the leaking ability of each of these fasteners between the fastener and the hole through which the fastener passes.
What is required in industry today is the ability to conform to the increasing pressure of governmental and environmental monitoring agencies worldwide by reducing emissions that are released into the atmosphere.
A fugitive emission capture device which could contain emissions from a common flanged connection by encasing completely the pipe or instrument flange to or numerous forms of valves flanges and the mechanical fastening system in above and below ground applications as in claims drawings #8 and #9. A
fugitive emission captures device, which is an integral part of a system. The system would allow the collection of the emission without any atmospheric contamination to the leaking emission or without any leaking emission contamination to the atmosphere. In pure form isolated from the atmosphere with an inert or compatible Garner gas as a mode of force or a form of compressor in order to move the emission to:
1. An absorption system as in drawing #5 20 2. A recycle back to the system of origin as in drawing #2 3. A flare stack destruction system as in drawing #4, #10 4. A waste heat recovery system as in drawing #4, # 10 5. The input of a molecular concentration analysis system as shown in drawing # 12 A fugitive emissions capture system, which is retrofit for all ages of facility. A
manual system that requires monitoring by operations personal who are trained in reading instrumentation that is commonly found in industry today as referred to in drawing #3.
3o A fizgitive emission capture device which splits symmetrically in half along the longitudinal axis and a pressure piping system so as to attach circumferentially about the piping system. In a mirror-like image, the two halves come together to form a pressure tight seal with sufficient clearance to extend past the welded or threaded connection before and after each flange and seal to the pressure vessel or numerous valves and instrumentation completely encasing the flanges, the welded or screwed connection before and after the flanges, the gasket, and the mechanical fastening system to the outside circumference of the pipe as in drawing # I
A fi~gitive emission capture device, which may take any shape required in order to custom fit an application.
A fugitive emission capture device which can be manufactured in a number of to different processes to accommodate the required piping specifications such as:
1. Injection molding process 2. Plastic or metal extrusion processes 3. Forged metal process 4. Cast metal process S. Welded sheet metal process 6. Specified tolerance machining process metal or plastic Description of Claims Drawings Drawing # 1 refers to claim # 1 2o A plan view of the Fugitive Emission Capture Device.
Drawing #2 refers to claim #2 and drawing # 1 as the represented Fugitive Emission Capture Device A one-line system and instrument drawing representing a piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to capture in pure form the fugitive emissions, using a compatible inert carrier gas 4 , which is circulated by a form of compressor 5 from the fugitive emission capture devices 3 across an in line sensor 6 detects a leak from an identifiable flanged connection, which has 3o input to programmable logic controller 7. The logic controller 7 controls the position of valves 8 and 9. When valve 8 is open valve 9 is closed. When valve is open valve 8 is closed. Heat exchanger 10 recovers heat of compression efficiently cooling the circulating inert gas when valve 9 is open and valve 8 is closed. When valve 8 is open and valve 9 is closed a leak has been detected from inline sensors) 6. Inert gas plus fugitive emissions are recycled to the process of origin.
Drawing #3 refers to claim #3 and drawing #1 as the represented Fugitive Emission Capture Device.
A one-line system and instrument drawing representing a piping system 1 with a to plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to eliminate the loss of containment due to improperly installed flanged connections 2. Instrumentation to detect a pressure change in the fugitive emission capture devices 3 will indicate a leak at that flanged connection. Instrumentation 5 of which there are many in the market today, to detect the presence of a specific chenucal elements) will indicate a leak at that flanged connection.
Drawing #4 and #10 is a combination of claims #4 and #10 referring to claims #4 and #10 and drawing #1 as the represented Fugitive Emission Capture Device.
2o A one-line system and instrument drawing representing a piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to capture in pure form the fugitive emissions, using a compatible inert carrier gas 4 , which is circulated by a form of compressor 5 from the fugitive emission capture devices 3 across an in line sensor 6 detects a leak from an identifiable flanged connection, which has input to programmable logic controller 7. The logic controller 7 controls the position of valves 8 and 9 and 10. When valve 8 is open valve 9 and valve 10 are closed. When valve 9 is open valve 8 and valve 10 are closed. When valve 8 or valve 10 are open and valve 9 is closed. Heat exchanger 11 recovers heat of 3o compression effectually cooling the circulating inert gas when valve 9 is open and valve 8 and valve 10 are closed. When valve 8 or valve 10 is open and valve 9 is closed a leak has been detected from inline sensors) 6. When valve 10 is open the flare stack 12 has been chosen for destruction of the fugitive emission. When valve 8 is open the heat recovery boiler has been chosen for destruction of the fugitive emission. A liquid knock out drum 14 is positioned on the suction side of the compressor 5 to prevent damage.
Drawing #5 refers to claim #5 and drawing #1 as the represented Fugitive Emission Capture Device.
Is a one-line system and instrument drawing representing a piping system 1 with a 1o plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to capture in pure form the fugitive emissions, using a compatible inert Garner gas 4, which is circulated by a form of compressor 5 from the fugitive emission capture devices 3 across an in line sensors 6 detects a leak from an identifiable flanged connection, which has input to programmable logic controller 7. The logic controller 7 controls the position of valves 8 and 9. When valve 8 is open valve 9 is closed. When valve is open valve 8 is closed. Heat exchanger 10 recovers heat of compression eiI'ectually cooling the circulating inert gas when valve 9 is open and valve 8 is closed. When valve 8 is open and valve 9 is closed a leak has been detected from 2o inline sensors) 6. Inert gas plus fugitive emissions are directed to an adsorption or absorption system 11 available in industry today. A liquid knock out drum is positioned on the suction side of the compressor to prevent damage.
Drawings #6 and # 11 are a combination of drawings for claims #6 and # 1 i refernng to claims #6 and #I1 and drawing #1 as the represented Fugitive Emission Capture Device.
A one-line system and instrument drawing representing a pressure piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices are connected pressure tightly to the piping system 1 to capture in pure form the 3o fugitive emissions, using a compatible inert carrier gas 4 , which is circulated by a form of compressor 5 from the fugitive emission capture devices 3 across an in s line sensors 6 detects a leak from an identifiable flanged connection, which has input to programmable logic controller 7. The logic controller has input to a remote communication system available in industry today, which transmits a signal to a control station.
The same system is used to remotely identify a leaking vacuum piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the vacuum piping system 1 to capture in pure form the fugitive emissions, using a compatible inert carrier gas 4 to isolate a flanged connection 2 subjected to a vacuum within the piping system 1 and providing an 1o inert or compatible barner against the atmosphere, which is circulated by a form of compressor 5 from the fugitive emission capture devices 3 through heat exchanger 9 back to the fugitive emission capture devices 3. The system is kept at pressure by pressure control valve 10 and pressure sensing transmitter 11. A
leak is detected when a flow of compatible barner gas is sensed at flow transmitter 12, which has input to programmable logic controller 7. The logic controller 7 has input to remote communication system available in industry today, which transmits a signal to a control station.
Drawing #7 refers to claim #7 and drawing # 1 as the represented Fugitive 2o Emission Capture Device.
A one-line system and instrument drawing representing a piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to eliminate the loss of containment due to improperly installed flanged connections 2. Instrumentation to detect a pressure change in the fugitive emission capture devices 3 will indicate a leak at that flanged connection. Hose connections S are used to connect temporary piping system 7 to a portable storage tank 6.
Drawings #8 and #9 are a combination of the drawings for claims #8 and #9 3o referring to claims #8 and #9 and drawing #1 as the represented Fugitive Emission Capture Device.
A one-line system and instrument drawing representing a under ground 6 pressure piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices 3 are connected pressure tightly to the piping system 1 to capture in pure form the fugitive emissions, that a sensing element 7 connected to a programmable remote communication system 5 connected through a below grade 6 PVC under ground conduit 4, will alarm to a control center.
Drawing #12 refers to claim #12 and drawing #1 as the represented Fugitive Emission Capture Device.
to A one-line system and instrument drawing representing a pressure piping system 1 with a plurality of flanged connections 2. Fugitive emission capture devices are connected pressure tightly to the piping system 1 to capture in pure form the fugitive emissions, using a compatible inert carrier gas 4 as a mode of force, kept at pressure by pressure control valve 5 and pressure transmitter 6. A
programmable logic controller 7 opens and closes valves 9, 10, 11 in a timed sequence to allow carrier gas 4 to flow through a molecular concentration analyzer 8. Analyzer out put is to a data logging system 12.

Claims (12)

1. The primary claim of this invention is to provide a novel method, to capture and or contain the uncontrolled molecular leakage of a process gas, and or liquid, and or solid contained within a piping system by, encasing completely and pressure tightly along the radial axis and the longitudinal axis of, a connection formed of the welded or threaded connection before and after the flanges, the gasket interposed between the flanges the opposing annular spaced flanges which extend radial from the pipe and or instrument and or numerous forms and types of valves to which they are connected and the mechanical fastening system used to connect pressure tightly said flanges together.
2. Another claim, as in claim 1 is to provide a novel method to contain and recycle fugitive emissions back to the process using a system of fugitive emission capture devices, piping or tubing, a purge gas and a form of compressor.
3. Another claim, as in claim 1 is to provide a novel method to eliminate the loss of containment due to improperly installed pipe fittings by using fugitive emission capture devices and a series of instrumentation connected to the fugitive emission capture device to identify leaking product during the startup of a new piping system or new production facility.
4. Another claim, as in claim 1 is to provide a novel method to contain and collect for the purpose of destruction a fugitive emission using fugitive emission capture devices a system of piping, or tubing, a purge gas, a compressor, and a flare system.
5. Another claim, as in claim 1 is to provide a novel method to contain and collect a fugitive emission using a system of fugitive emission capture devices, piping or tubing, a carrier gas and a compatible specific absorbing material.
6. Another claim, as in claim 1 is to provide a novel method to contain the fugitive emission using a system of fugitive emission capture devices piping or tubing, a carrier gas, valve systems, and sensing devices to remotely alarm and identify the leak.
7. Another claim, as in claim 1 is to provide a novel method to contain and collect a fugitive emission gasket failure to redirect the product using a system of fugitive emission capture devices valves and hoses to a temporary storage facility.
8. Another claim, as in claim 1 is to provide a novel method to monitor the condition of a sealing gasket in an under ground pipe line using fugitive emission capture devices a system of specific chemical identification sensors, a remote communication device to remotely alarm to warn of a leak.
9. Another claim, as in claim 1 is to provide a novel method to monitor the condition of the sealing gasket used to seal pressure tightly the bonnet of an underground valve.
10. To provide a novel method to contain and collect for the purpose of destruction a fugitive emission using a fugitive emission capture device, a system of piping or tubing, a purge gas, a form of compressor, and a heat recovery system.
11. Another claim, as in claim 1 is to provide a novel method to isolate a flange subjected to a vacuum within the piping system and providing an inert or compatible barrier gas or fluid against the atmosphere.
12. Another claim, as in claim 1 is to provide a novel method to contain and collect for analyzing by molecular concentration or numerous commonplace industry methods to identify leaking connections for input to an air quality monitoring system.
CA 2310557 2000-05-24 2000-05-24 Fugitive emission capture device Abandoned CA2310557A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2310557 CA2310557A1 (en) 2000-05-24 2000-05-24 Fugitive emission capture device

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Application Number Priority Date Filing Date Title
CA 2310557 CA2310557A1 (en) 2000-05-24 2000-05-24 Fugitive emission capture device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003019069A1 (en) * 2001-08-30 2003-03-06 Flangeware Pty Ltd Pipe joint safety inspection device
WO2006094391A1 (en) * 2005-03-09 2006-09-14 Rem Technology Inc. Method and apparatus for utilising fugitive gases as a supplementary fuel source
WO2015000052A1 (en) * 2013-07-05 2015-01-08 Baird Harold Russell Fluid spill containment, location, and real time notification device with cable based sensor
CN111561630A (en) * 2020-06-13 2020-08-21 温州市动宠商贸有限公司 Pipeline leakage-proof method and device
CN113898817A (en) * 2021-10-05 2022-01-07 中国水利水电第七工程局成都水电建设工程有限公司 Trenchless crack embedding repair method for large-diameter drainage pipeline

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003019069A1 (en) * 2001-08-30 2003-03-06 Flangeware Pty Ltd Pipe joint safety inspection device
WO2006094391A1 (en) * 2005-03-09 2006-09-14 Rem Technology Inc. Method and apparatus for utilising fugitive gases as a supplementary fuel source
US8382469B2 (en) 2005-03-09 2013-02-26 Rem Technology, Inc. Method and apparatus for utilising fugitive gases as a supplementary fuel source
WO2015000052A1 (en) * 2013-07-05 2015-01-08 Baird Harold Russell Fluid spill containment, location, and real time notification device with cable based sensor
US9777872B2 (en) 2013-07-05 2017-10-03 Jeffrey Scott Adler Fluid spill containment, location, and real time notification device with cable based sensor
CN111561630A (en) * 2020-06-13 2020-08-21 温州市动宠商贸有限公司 Pipeline leakage-proof method and device
CN111561630B (en) * 2020-06-13 2022-03-11 温州市动宠商贸有限公司 Pipeline leakage-proof method and device
CN113898817A (en) * 2021-10-05 2022-01-07 中国水利水电第七工程局成都水电建设工程有限公司 Trenchless crack embedding repair method for large-diameter drainage pipeline

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