CA2286309C - Fluid treatment system and process - Google Patents

Fluid treatment system and process Download PDF

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Publication number
CA2286309C
CA2286309C CA002286309A CA2286309A CA2286309C CA 2286309 C CA2286309 C CA 2286309C CA 002286309 A CA002286309 A CA 002286309A CA 2286309 A CA2286309 A CA 2286309A CA 2286309 C CA2286309 C CA 2286309C
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Prior art keywords
fluid
irradiation zone
radiation source
zone
canal
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CA002286309A
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French (fr)
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CA2286309A1 (en
Inventor
Jan Maarschalkerweerd
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Trojan Technologies Inc Canada
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Trojan Technologies Inc Canada
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Priority claimed from US08/026,572 external-priority patent/US5418370A/en
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Priority claimed from CA002239925A external-priority patent/CA2239925C/en
Publication of CA2286309A1 publication Critical patent/CA2286309A1/en
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  • Physical Water Treatments (AREA)

Abstract

A fluid treatment system includes one or more radiation sources arranged in an irradiation zone within a treatment zone through which fluid to be treated passes and is irradiated. The irradiation zone has a closed cross-section to maintain the fluid within a predefined maximum distance from the radiation source. Preferably, the irradiation zone comprises a reduced cross-sectional area perpendicular to the direction of fluid flow and thus the fluid flew velocity is increased through the irradiation zone. This allows the fluid to enter the treatment zone at relatively low speed, traverse the irradiation zone at high speed and exit the treatment zone again at relatively low speed to minimize the loss of hydraulic head throughout the system. Fluid entering the treatment zone passes through an inlet transition region wherein the cross-sectional area is reduced prior to entering the irradiation zone and fluid eating the irradiation zone passes through an outlet transition region wherein the cross-sectional area is increased. Each transition region is designed to reduce hydraulic head losses as the fluid flow velocity is increased and decreased. In the irradiation zone, radiation sources are mounted on radiation modules which are arranged to provide improved accessibility for maintenance. The radiation modules may also be provided with cleaning assemblies which are operable to remove materials fouling the radiation sources in situ while the radiation sources are in the irradiation zone.

Description

_1_ FLUIB TREATMENT SYSTEM AND PROCESS
The present invention relates to a method of treating fluid by providing a gravity fed flow of fluid to an irradiation zone comprising at least one radiation source and having a closed cross-section which confines the flew of fluid within a predefined maximum distance from the at least one radiation source.
The present imrention also relates to a novel method of cleaning a radiation sour~x assembly located within a fluid flaw wherein the exterior of the source is swept by a cleaning member containing an appropriate cleaning fluid.
The present invention also relates to a novel system for treating fluid by exposing it to radiation. Specifically; the present invention relates to a nwe;l gravity fed system for treating fluids comprising a treatment zone which includes a irradiation zone configured to provide a fixed fluid geometry relative to the radiation sources.
The present invention also relates to a novel radiation source module for use in a fluid treatment system. Specifically, the module includes one or more radiation source assemblies connected to a support member and the support member is designed to permit insertion and exfiaction of the module from the treatment system while the system is in use. The module is designed such that the radiation source assembly is prevented from contacting surfaces within the treatment zone of the system while being installed or removed.
The present invention also relates to a navel cleaning apparatus for fluid treatment systems. Specifically, the cleaning apparatus includes one or more cleaning members which may be swept over the exterior of radiation source; assemblies within the fluid treatment system, the cleaning members containing a suitable cleaning fluid which contacts the
-2-exterior of the radiation source assembly and loosens andlor removes materials fouling the exterior of the radiation source assembly.
Fluid treatment systems are known. For example, United States patents 4,482,809, 4,872,980 and 5,006,244 (assigned to the assignee of the present invention), all describe gravity fed fluid treatment systems which employ ultraviolet (UV) radiation.
Such systems include an array of UV lamp frames which include several UV lamps each of which are mounted within sleeves extending between two support arms of the frames. The frames are immersed into the fluid to be treated which is then irradiated as required. The amount of radiation to which the fluid is exposed is determined by the proximity of the fluid to the lamps, the output wattage of the lamps and the fluid's Saw rate past the lamps. One or more UV sensors may be employed to monitor the UV output of the lamps and the fluid level is typically controlled, to some extent, downstream of the treatment device by means of level gates or the like. Since, at higher flow rates, accurate fluid level control is difficult to achieve in gravity fed systems, fluctuations in fluid level are inevitable. Such fluctuations could lead to non-uniform irradiation in the treated fluid.
Ha~ver, disadvantages exist with the above-described systems.
Depending upon the quality of the fluid which is being treated, - the sleeves surrounding the UV lamps periodically become fouled with foreign materials, inhibiting their ability to transmit UV radiation to the fluid. When fouled, at intervals which may be determined from historical operating data or by the measurements from the UV sensors, the sleeves must be manually cleaned to remove the fouling materials.
If the UV lamp frames are employed in an open, channel-like system, one or more of the frames may be remrnred while the system continues to operate, and the removed frames may be immersed in a
-3-bath of suitable acidic cleaning solution which is air-agitated to remove fouling materials. Of course, surplus or redundant sources of UV
radiation must be provided (usually by including extra W lamp frames) to ensure adequate irradiation of the fluid being treated while one or more of the frames has been removed for cleaning. Of course, this required surplus W capacity adds to the expense of installing the treatment system.
Further, a cleaning vessel containing cleaning solution into which W lamp frames may be placed must also be provided and maintained.
Depending upon the number of frames to be cleaned at one time and the frequency at which they require cleaning, this can also significantly add to the expense of installing, maintaining and operating the treatment system.
If the frames are in a closed system, removal of the frames from the fluid for cleaning is usually impractical. In this case, the sleeves must be cleaned by suspending treatment of the fluid, shutting inlet and outlet valves to the treatment enclosure and filling the entire treatment enclosure with the acidic cleaning solution and air-agitating the fluid to remove the fouling materials. Cleaning such closed systems suffers from the disadvantages that the treatment system must be stopped while cleaning proceeds and that a large quantity of cleaning solution must be employed to fill the treatment enclosure. An additional problem exists in that handling large quantities of acidic cleaning fluid is hazardous and disposing of large quantities of used cleaning fluid is difficult and/or expensive. Of course open flow systems suffer from these two problems, albeit to a lesser degree.
Indeed, it is the belief of the present inventor that, once installed, one of the largest maintenance costs associated with prior art fluid treatment systems is often the cost of cleaning of the sleeves about the radiation sources.

Another disadvantage with the above-described prior art systems is the output of the UV lamps. Unfortunately, the UV lamps in the prior art systems were required to be about five feet in length to provide the necessary wattage of UV radiation. Accordingly, the UV lamps were relatively fragile and required support at each end of the lamp.
This increased the capital cost of the system.
Further, Blue to the somewhat limited output wattage of the UV
lamps in the prior art systems, a great number of lamps were often required. For example, certain prior art installations employ over 9,000 lamps. Such a high number of lamps adds to the above-mentioned costs in cleaning lamps as well as the cost of maintaining (replacing) the lamps.
It is an object of the present irnention to provide a novel method of treating a fluid by irradiation which obviates or mitigates at least one of the above-mentioned disadvantages of the prior art.
It is a further object of the present imrention to provide a novel fluid treatment ;>ystem which obviates or mitigates at least one of the above-mentioned disadvantages of the prior art.
According to one aspect of the present invention, there is provided a method of treating a fluid comprising the steps of:
'- (i) providing a gravity fed flow of fluid to a fluid inlet;
(ii) heeding the flow of fluid from the fluid inlet to an irradiation zone comprising; at least one radiation source and having a closed cross-section;
(iii) confining the flow of fluid within a predefined maximum distance from the at least one radiation source;
(iv) exposing the flow of fluid to radiation from the radiation source; and (v) feeding the flow of fluid from step (iv) to a fluid outlet.

According to another aspect of the present invention, there is provided a method of removal of fouling materials from a radiation source in situ in a fluid treatment system, comprising the steps of:
(i) prrnriding a supply of a cleaning fluid to a cleaning chamber;
(ii) moving the cleaning chamber into contact with at least a portion of the radiation source for a predetermined time period, the cleaning chambE;r maintaining the cleaning fluid in contact with the portion; and (iii) removing the cleaning chamber from contact with the portion of the radiation source after the predetermined time period.
According to another aspect of the present invention, there is provided a gravity fed fluid treatment system comprising a fluid inlet, e4': a fluid outlet, au~d an irradiation zone disposed between the fluid inlet and fluid outlet, the irradiation zone (i) including at least one radiation source and, (ii) having a closed cross-section to confine fluid to be treated within a predefined maximum distance from the at least one radiation source assembly.
Preferable, the irradiation zone is disposed within a fluid treatment zone including an inlet transition region and an outlet transition region. The inlet transition region receives the fluid flow from the fluid inlet and increases its velocity prior to entry thereof into the irradiation zone. The outlet transition region receives the fluid flow from the irradiation zone and decreases the velocity of the fluid flow prior to its entry into the fluid outlet. Thus, the fluid flow velocity is only elevated within the irradiation zone to reduce hydraulic head loss of the fluid flow through the system. It will be appreciated by those of skill in the art that one or both of the inlet transition region and the outlet transition region may comprise a tapered section (described in more detail hereinbelow). Alternatively, a "bell-mouth" shaped inlet and outlet may be utilized. In either case, the underlying result is a reduction in hydraulic head loss.
According to another aspect of the present imrention, there is provided a radiation source module for use in a fluid treatment system comprising: a support member; at least one radiation source assembly extending from said support member; and fastening means. to affix the radiation source module in the fluid treatment system.
According to yet another aspect of the present imrention, there is provided a cleaning apparatus for a radiation source assembly in a fluid treatment system,, comprising: a cleaning sleeve engaging a portion of the exterior said radiation source assembly and movable between a retracted position wherein a first portion of said radiation source is exposed to a Bow of fluid to be treated and an extended position wherein said first portion of said radiation source assembly is completely or partially cwer~ed by said cleaning sleeve, said cleaning sleeve including a chamber in contact with said first portion of said radiation source assembly and being supplied with a cleaning solution suitable to remove undesired materials from said first portion.
According to another aspect of the invention, there is provided a radiation sensor assembly comprising: a sensor housing; a radiation transmissive means within said housing and including a portion to be exposed to a radiation source; a radiation sensor receiving radiation from said transmissive; means; and means to remove materials fouling said portion.
As used herein, the term "gravity fed" encompasses systems wherein the hydraulic head of the fluid is obtained from changes in the altitude of the fluid. It will be understood that such systems comprise both systems which are naturally gravity fed and systems wherein the altitude of the fluid is altered via pumps or other mechanical means to provide a gravit~r feed.

Embodime:nts of the present invention will be described with reference to the accompanying drawings, in which:
Figure 1 illustrates a side section of a prior art fluid treatment device;
Figure 2 illustrates an end section of the prior art fluid treatment device of Figure 1;
Figure 3 illustrates a side section of a first embodiment of a horizontal fluid treatment system in accordance with the present invention;
Figure 4 iillustrates a radiation source module for use with the system of Figure 3;
Figure 5 illustrates an expanded view of the area indicated at A
in Figure 4;
Figure 6 illustrates a portion of another embodiment of a radiation source module for use with the system of Figure 3;
Figure 7 iillustrates an expanded view of the area indicated at B
in Figure 6;
Figure 8 :illustrates a side section of a second embodiment of a vertical fluid treatment system in accordance with the present irnention;
and Figure 9 iillustrates a radiation sensor assembly.
For clarity, a brief description of a prior art fluid treatment device will be presented before discussing the present irnention. Figures 1 and 2 show a prior a.rt treatment device as described in United States patent
4,482,809. The device includes a plurality of radiation source modules 20, each including a pair of frame legs 24 with UV lamp assemblies 28 extending thereb~etween. As best shown in Figure 2, a plurality of lamp modules 20 are arranged across a treatment canal 32 with a maximum spacing between lamp modules 20 which is designed to ensure that the _g.
fluid to be treated is irradiated with at least a predetermined minimum dosage of UV radiation.
While this system has been successful, as discussed above it suffers from disadvantages in that the arrangement of the lamp modules 20 makes maintenance of the device relatively labour intensive.
Specifically, replacing lamps or cleaning the sleeves surrounding the lamps is time consuming and expensive. Also, for treatment to continue when a lamp module is removed, it is necessary to provide redundant lamp modules to ensure that the fluid still receives the predefined minimum dosage of radiation increasing the cost of the system. Further, depending on the quality of the fluid and its flow rate, significant numbers of lamps and sleeves may be required per unit of fluid treated.
Another disadvantage of this prior art system is the diff culty in controlling fluid level relative to lamp modules 20 at higher flow rates.
Accordingly, while the abonre-described prior art systems have been successful, the present inventor has been concerned with improving fluid treatment systems to overcome some of these disadvantages. The present invention will naw be described with reference to the remaining Figures.
Referring now to Figure 3, a fluid treatment system in accordance with the present imrention is indicated generally at 100. The system 100 includes a main body 104 which is installed across an open fluid canal 108 such that die all of the fluid flow through canal 108 is directed through a treatment zone 112. Main body 104 may be precast concrete, stainless steel or any other material suitable for use with the fluid to be treated and which is resistant to the type of radiation employed.
The lower surface of main body 104 includes a central section 116 which extends downward with leading and trailing inclined sections 120 and 124, respectively. A corresponding upraised central section 132 is located on a lbase 128 of canal 108 beneath central section 116 and includes leading and trailing inclined sections 136 and 140, respectively.
Central section 132 may be part of main body 104 or may be part of base 128 (as illustrated).
As can be clearly seen in Figure 3, sections 116 and 132 form a narrowed irradiation zone 144, while sections 120 and 136 form a tapered inlet transition region and sections 124 and 140 form a tapered outlet transition region.
As will be apparent, irradiation zone 144 presents a closed cross-section to the fluiid to be treated. This provides a fixed geometry of the fluid relative to irradiation sources (described hereinafter) to ensure that the fluid is exposed to the predefined minimum radiation from the irradiation sources. Those of skill in the art will appreciate that the inner walls of irradiation zone 144 could be designed and configured to substantially follow the contours of the portions of radiation source modules 148 disposed therein in order to maximize treatment efficiency at the farthest paints from the radiation source.
At least one of the upstream and downstream faces of main body 104 includes one or more radiation source modules 148 mounted thereto.
Depending on the fluid to be treated, the number of modules 148 provided may be: varied from a single upstream module 148 to two or mare modules 148 across both the upstream and downstream faces of main body 104.
Preferably, main body 104 further includes a radiation sensor 152 which extends into irradiation zone 144 and a fluid level sensor 156 which monitors the level of fluid in the inlet side of treatment zone 112.
As is known to those of skill in the art, if the level of fluid in the system falls below fluid level sensor 156, an alarm or shutdown of the radiation sources will occur, as appropriate. A standard fluid levelling gate 150 is also provided downstream of main body 104 to maintain a minimum fluid level in treatment zone 112.

As best shouvn in Figures 4 and 5, each radiation source module 148 includes a radiation source support leg 160, a horizontal support and guide member 1 ti4 (optional), a connector box 172 and one or more radiation source ~~ssemblies 176 adjacent the lower extremity of support leg 160. Each radiation source assembly 176 includes a high intensity radiation source 180 which is mounted within a hollow sleeve 184 by two annular inserts 188. Of course, it will be apparent to those of skill in the art that in some circumstances radiation sources assemblies 176 will not require a sleeve and radiation source 180 may be placed directly in the fluid to be treated.
Each sleeve 184 is closed at the end distal support leg 1 ti0 and is hermetically joined to a mounting tube 192 connected to support leg 160. The herme.dc seal between sleeve 184 and mounting tube 192 is accomplished by inserting the open end of sleeve 184 into a mount 196 which is hermetically fastened to the end of mounting tube 192. A
rubber washer-type stopper 200 is provided at the base of mount 196 to prevent sleeve 1 F34 from breaking due to it directly contacting housing 196 as it is inserted. A pair of O-ring seals 204, 208 are placed about the exterior of sleeve 184 with an annular spacer 206 between them.
After sleeve 184, O-ring seals 204, 208 and annular spacer 206 are inserted into mount 196, an annular threaded screw 212 is placed about the exterior of sleeve 184 and is pressed into contact with mount 196. The threads on screw 212 engage complementary threads on the interior of mount 196 and screw 212 is tightened to compress rubber stopper 200 and O-ring seals 204 and 208, thus providing the desired hermetic seal.
The opposite end of each mounting tube 192 is also threaded and is mated to a screw mount 216 which is in turn welded to support leg 160. The connections between mounting tube 192 and screw mount 216 and between screw mount 216 and support leg 160 are also hermetic -1~-thus preventing the ingress of fluid into the hollow interior of mounting tube 192 or support leg 160.
Each radiation source 180 is connected between a pair of electrical supply conductors 220 which run from connector box 172 to radiation source 1180 through the inside of support leg 160 and mounting tube 192.
As best shown in Figures 4 and 5, a cleaning assembly 224 is also included on each radiation source assembly 176 and mounting tube 192. Each cleaning assembly 224 comprises a cylindrical sleeve 228 which acts as a double-action cylinder. Cylindrical sleeve 228 includes an annular seal 2:32, 234 at each end of the sleeve. Seal 232, which is adjacent support leg 160, engages the exterior surface of mounting tube 192 while seal 2?i4, which is distal support leg 160, engages the exterior surface of radiation source assemblies 176.
The exterior of mount 196 includes a groove in which an O-ring seal 236 is placed. O-ring seal 236 engages the inner surface of cylindrical sleeve; 228 and divides the interior of cylindrical sleeve 228 into two chambers 240 and 244. Chamber 240 is connected to conduit 248 and chamber 244 is connected to conduit 252. Each of conduits 248 and 252 run from connector box 172, through the interior of support leg 160 and through the interior of mounting tube 192, to mount 196 where they connect to chambers 240 and 244, respectively.
As will b~e readily understood by those of skill in the art, by supplying pressurized hydraulic oil, air or any suitable fluid to chamber 240 through conduit 248, cylindrical sleeve 228 will be urged tvuvard support leg 160 and will force fluid out of chamber 244 and into conduit 252. Similarly, by supplying pressurized fluid to chamber 244 through conduit 252, cylindrical sleeve 228 will be urged toward sleeve 184 and will force fluid out of chamber 240 and into conduit 248.

' -12-Conduit 252 is connected to a supply of an appropriate cleaning solution, such as an acidic solution, and conduit 248 is connected to a supply of any suitable fluid, such as air. Thus, when it is desired to clean the exterior of sleeve 184, pressurized cleaning solution is supplied to chamber 244 while fluid is removed from chamber 240. Cylindrical sleeve 228 is thus forced to an extended position distal from support leg 160 and, as cylindrical sleeve 228 moves to its extended position, seal 234 could also sweep loose foreign materials from sleeve 184.
When the cylindrical sleeve 228 is in its extended position, the cleaning solution in chamber 244 is brought into contact with the exterior of radiation assemblies 176, which forms the interior wall of chamber 244, and the cleaning solution chemically decomposes and/or removes the remaining foreign materials which are fouling radiation assemblies 176. After a preselected cleaning period, fluid is forced into chamber 240, the pressure on the cleaning solution is removed from chamber 244 thus forcing cylindrical sleeve 228 to a retracted position adjacent support leg 160. As cylindrical sleeve 228 is retracted, seal 234 again could sweep loosened foreign materials from the surface of radiation assemblies 176.
As will be understood by those of skill in the art, the above-described cleaning assembly 224 may be operated on a regular timed interval, for exarnple once a day or, where the quality of the fluid being treated varies, in response to variations in the readings obtained from radiation sensor 152.
Each radiation source module 148 can be mounted to main body 104 by horizontal support member 164 which has a predefined cross-sectional shape and which is received in a complementary-shaped bore 256 in main body 104. The predefined shape is selected to allow easy insertion of horizontal support member 164 into bore 256 while preventing rotation of horizontal support member 164 within bore 256.

~ -13-As can beE:n seen in Figures 3 and 4, the length of horizontal support member 164 is selected such that horizontal support member 164 extends from support leg 160 to a greater extent than does radiation source assembly '.t76. In this manner, radiation source assembly 176 is maintained well .clear of the inlet or outlet transition regions as the radiation source module 148 is being installed. This arrangement minimizes the possibility of damage occurring to the radiation source assembly 176 fmm impacting it against other objects while installing radiation source module 148 and this is especially true if fluid is Bowing through system 100. Due to the resulting required length of horizontal supports 164, bores 256 are horizontally staggered on opposite faces of main body 104.
When horizontal support member 164 is fully seated within bore 256, electrical pcruver connectors 264, cleaning solution connectors 268 and fluid connectors 272 on connection box 172 are brought into engagement with complementary connectors on an enclosure 276. The engagement of connectors 264 and 272 with the complementary connectors on enclosure 276 also serves to maintain horizontal support member 164 within bore 256. Enclosure 276 may comreniently contain ballasts to supply electrical power for radiation sources 180 and pumps and storage vessels (not shown) for cleaning fluid and pressurized fluid for cleaning assemblies 224. ' Recent improvements in radiation source technology have now made radiation sources of greater intensity available and devices which are filamentless are available. In comparison, prior art UV lamps employed in fluid treatment systems had rated outputs in the order of 1 watt per inch and were five feet in length.
As these greater intensity radiation sources emit more radiation, fewer radiation sources are needed to treat a given amount of fluid. As is known to those of skill in the art, the dosage of radiation received by -1~-the fluid is the product of the radiation intensity and the exposure time.
The intensity of the radiation varies with the square of the distance the radiation passes through, but the exposure time varies linearly with the fluid flow velocity. Accordingly, it is desired to maintain the fluid to be treated as close as possible to the radiation sources. This requires either many low intensity radiation sources arranged within a large treatment area or fewer high intensity radiation sources arranged within a smaller treatment area. For reasons of efficiency, minimizing expense and for mitigating the above-mentioned requirement of accurately controlling fluid level, the latter alternative has been adopted by the present irnentor as described above. In~adiation zone 144 is designed to present a closed cross-section to the fluid flow thereby ensuring that the fluid to be treated passes within a predetermined maximum distance of a minimum number of high intensity radiation sources 180. The flaw rate of fluid through irradiation zone 144 can be increased so that an acceptable rate of fluid treatment is maintained with a minimum number of high intensity radiation sources.
Thus, the present system has been designed to minimize the size of irradiation zone 144 while elevating the fluid flaw velocity to obtain the desired rate of treatment. Thus, the flow rate through irradiation zone 144 is higher than in prior art treatment devices which are typically designed to operate at flow rates of 2 feet per second or less: In contrast, the pr~;sent system may be operated at a flaw rate through irradiation zone 144 of up to 12 feet per second.
As is kncrwn to those of skill in the art, pressure head losses through a fluid conduit are a function of the square of the fluid flaw velocity. Thus, high flaw velocities result in increased head loss and may result in un;icceptable fluctuations in the fluid level in the treatment system. Accordingly, the present system may be provided with inlets and outlets having large cross-sections to minimize head losses and to -1,5-facilitate insertion and removal of radiation source modules as will be discussed below The actual irradiation zone 144 is a relatively short length of reduced cross-section and is connected to the inlets and outlets by respective transition regions. In this manner, a desired relatively high flaw rate through the irradiation zone 144 may be accomplished and hydraulic head losses minimized.
Other advantages provided by the present irrvention include simplified maintenance, as the radiation source assemblies may be cleaned of fouling materials in situ, and relatively easy removal of radiation source: modules for maintenance or radiation source replacement. Further, the capability of in situ cleaning minimizes or eliminates the requirement for otherwise redundant radiation sources to be provided to replace those removed for cleaning and it is contemplated that the elevated velocity of the fluid through the irradiation zone will reduce the amount of fouling materials which adhere to the radiation sources.
Another embodiment of a radiation source module 148B and a cleaning assembly 300 is shown in Figures 6 and 7 wherein like components of the previous embodiment are identified with like reference numerals. As most clearly shown in Figure 7, sleeve 184 is hei=metically sealed to mounting tube 192 at housing 196 in a manner very similar to the embodiment shown in Figure 5. However, in-this embodiment cleaning assembly 300 comprises a web 304 of cleaning rings 308 and a pair of double-action cylinders 312,314. Each cleaning ring 308 includes an annular chamber 316 adjacent the surface of sleeve 184 and cleaning; rings 308 are swept aver sleeves 184 by the movement of cylinders 312,314 between retracted and extended positions.
As with the embodiment shown in Figure 4, conduits 320 and 324 run from connector box 172 (not shown) through support leg 160 to cylinders 312 a.nd 314 respectively. When fluid is supplied under pressure through conduit 320 to cylinder 312, the cylinder's piston rod 328 is forced out to its extended position. As will be understood by those of skill in the art, as piston rod 328 is extended by the supply of fluid to the chamber 332 on one side of the piston 336, fluid is forced out of the chamber 340 on the second side of the piston 336 and passes through connector link 344 to chamber 348 of cylinder 314 forcing its piston rod 328 to also extend and the fluid in chamber 352 to be forced into conduit 324.
In order 1:o ensure that piston rods 328 travel synchronously, cylinders 312 and 314 are designed such that the volume of fluid displaced per unit of stroke of piston 336 in cylinder 312 is equal to the volume of fluid rE;ceived per unit of stroke of piston 336 in cylinder 314.
As will be understood by those of skill in the art, this is accomplished by selecting appropriate diameters for each of the two cylinders or the cylinder rods. As will be further understood by those of skill in the art, an one way cornpensator valve 356 is employed at the end of the extended stroke of the pistons 336 to further compensate for the any difference in the total volume of fluid which may result between chambers 332 and 352 and between chambers 348 and 340.
In a similar fashion, to retract piston rods 328, pressurized fluid is supplied to conduit 324 and a second compensator valve 356 is employed to compensate for the any difference in the total volume of fluid which may result between chambers 332 and 352 and between chambers 348 and 340 at the end of the retraction stroke.
It is contE;mplated that annular chambers 316 will be filled with a pmdetermined. quantity of suitable cleaning fluid which could be changed at appropriate maintenance intervals, such as when servicing the radiation source;s. Alternatively, annular chambers 316 could be supplied with caeaning solution via conduits run through the hollow center of piston rods 328. Another alternative is to provide annular -1'~-chambers 316 in a sealed configuration to contain cleaning fluid which can be replaced 'when necessary. Further, the cleaning solution could be circulated through hollow piston rods 328, chamber 332 and annular chambers 316. By providing appropriate bafliing means (not shown) within annular chambers 316, the cleaning fluid could enter through the lowermost hollauv piston rod 328, circulate through cleaning rings 308 and exit through uppermost hollow piston rod 328.
While Figures 4, 5 and 6 illustrate specific embodiments of the aspect of the imrention relating to cleaning apparatus for a radiation source assembly, other designs will be apparent to those of skill in the art without departing from the spirit of the invention.
For example, it is possible to employ a single, double-action cylinder in combination with a hollow cylinder rod that is very rigidly mounted through its cylinder rods on a plurality (e.g. 2 or 4) of cleaning rings 308. Further, it is possible to pump cleaning fluid (e.g. water) through hollow piston rods toward and into annular chambers 316 while moving the cylinder back and forth. If annular chambers 316 were outfitted with suitable spray nozzles or the like, it would possible to apply a spray or jet stream across the surface of the irradiation chamber thereby facilitating cleaning of sleeve 184 of the radiation source. .
Another design modification imrolves prefilling annular chambers 316 with a suitable cleaning fluid and modifying the chambers to provide a closed wiping assembly. This would allow for the use of various translation means to move the annular chambers 316 back and forth over sleeve 184 of the radiation source. For example, it is possible to utilize a double-acting, single cylinder that merely translates annular chambers 316 back and forth aver sleeve 184 of radiation source. Of course it will be apparent to those of skill in the art that the annular chambers should be mounted rigidly to the translation means to avoid jamming of the entire assembly resulting in damage to sleeve 184.

-1.8-As will bf; further apparent to those skilled in the art, in the embodiments described above, it is possible to reverse relative movement betwe,:n the radiation source and the cleaning mechanism.
Thus, the cleaning mechanism could be mounted rigidly with the treatment zone in the present or any other system, and the radiation source would be translated back and forth with respect thereto.
Another p~c~eferred embodiment of the present invention is shown in Figure 8. In ttus embodiment a treatment system 400 includes a main body 404 with a lower surface which, with a base wall 406, defines a treatment zone 408. Treatment zone 408 comprises an inlet transition region 412, a fit~st irradiation zone 416, an intermediate zone 420, a second irradiation zone 424 and a tapered outlet zone 426. As is apparent from the Figure, outlet zone 426 is lower than inlet zone 412 to provide some additional hydraulic head to the fluid being treated to offset that lost a,~ the fluid flows through the treatment system. It will be apparent to those of skill in the art that, in this configuration, the requirement for level controlling gates and the like is removed as the treatment zone 408 also performs this function through the positioning of its inlet and outlet.
Main body 404 could also include bores 430 to receive vertical support mernbet~s 434 of radiation source modules 438. Radiation source modules 438 are similar to the above described radiation soarce modules 148 but are configured for vertical positioning of the radiation source assemblies 442. Radiation source assemblies 442 include sleeves 446 which are connected to mount stubs 450. Of course, as mentioned above, it will be; understood that in some circumstances the radiation source assemblies 442 will not require a sleeve and may instead be placed directly i;n the fluid to be treated.
As mount stubs 450 are located above the maximum level of fluid in treatment system 400, the connection to sleeves 446 need not be -1.9-hermetically sealed and may be accomplished in any convenient fashion.
Of course, as the connection point between sleeves and mount stubs 450 is above the level of fluid within the system, the interior of sleeves 446 will not be exposed to fluid.
Mount stubs 450 are in turn connected to support arms 454 which are attached to vertical support members 434. Radiation sources 458 are located within sleeves 446 and are connected between electrical supply lines (not shown) which are run from connectors 462, through hollow support arms 454 and mount stubs 450 and into sleeve 446. Connectors 462 connect with complementary connectors on enclosure 466 which may include a suitable power supply and/or control means for proper operation of the radiation sources 180 and cleaning supply systems, if installed.
In this embodiment, service of radiation source modules 438 is accomplished by lifting the radiation source modules 438 vertically to remove them from the fluid flow While not illustrated in Figure 8, it is contemplated that in some circumstances the cleaning assemblies described above will be desired and it will be apparent to those of skill in the art that either of the cleaning assembly embodiments described herein, or their equivalents, can be favourably employed with this embodiment of the present invention. Alternatively, it is contemplated that when the slleeves 446 require cleaning, a radiation source module may simply be remonred by lifting it vertically.
As described above, fluid treatment systems typically include a radiation sensor 152 to monitor the intensity of radiation within an irradiation zone., These sensors include a radiation transmissive window behind which the sensor proper is mounted and the window is inserted into the fluid flcnw. Of course, as with radiation source assemblies 176 (442), this window becomes fouled over time.

Figure 9 illustrates radiation sensor assembly 500 in accordance with another aspect of the present invention. Sensor assembly 500 includes a cylindrical body 502 in which a bore 504 is formed. A
radiation sensor element 508 is located at the interior wall of bore 504 adjacent to a rod ~i 12 which is radiation transmissive and which extends from a front face plate 514 attached to body 502. Sensor element 508 is hermetically sealed from quid by O-rings 516 which are adjacent sensor element 508 and by O-ring 520 which surrounds rod 512 at the connection point between front face plate 514 and body 502. The electrical leads 52:4 from sensor element 508 exit the rear of body 502 through bore 528.
Since the exposed end of rod 512 will become fouled onrer time, face plate 514 also includes a cleaning jet 532. Cleaning jet 532 is hermetically connected to bore 536 with O-ring 538, through body 502, which is in turn connected to a supply of pressurized cleaning fluid (not shown) such as an acidic solution, water or air.
When pressurized cleaning fluid is pumped applied to bore 536, cleaning jet 532 directs the cleaning fluid onto the exposed surfaces of rod 512 to remove fouling materials. To prevent damage to cleaning jet 532, rod 512 and to streamline fluid flow, a shroud is also provided.
Radiation sensor assembly 500 may be mounted in a sleeve connected to the treatment zone of a fluid treatment system as wilt be apparent to those of skill in the art. Radiation sensor assembly S00 can be maintained within such a sleeve by a set screw (not shown) which is received in keyway 540. Of course, as is known by those of skill in the art, for accuratE; results it is desired that rod 512 be orientated substantially perpendicular to the radiation sources 180 being monitored.
It is contemplated that in normal use, radiation sensor assembly 500 will be cleaned by supplying a predetermined amount of cleaning solution or water at predefined time intervals, to cleaning jet 532.

-2i-It should be understood that, while exemplary embodiments of the present invention have been described herein, the present invention is not limited to the;~e exemplary embodiments and that variations and other alternatives may ~xcur to those of skill in the art without departing from the intended scoF~e of the invention as defined by the attached claims.

Claims (53)

22~

What is claimed is:
1. ~A gravity fed fluid treatment system suitable for installation in an open fluid canal, said system comprising:
a fluid inlet;
a fluid outlet;
an irradiation zone disposed between the fluid inlet and the fluid outlet; and at least one radiation source assembly comprising at least one radiation source and a support therefor, the at least one radiation source being elongate and having a longitudinal axis substantially parallel to the direction of fluid flow through the irradiation zone and being fully submersed in fluid flow through the irradiation zone, the support being disposed upstream or downstream of the irradiation zone, the irradiation zone having a closed cross-section to confine fluid to be treated within a predefined maximum distance from the at least one radiation source, wherein said closed cross-section causes the velocity of fluid flow therein to be higher than a velocity of fluid flow in the open fluid canal upstream of said irradiation zone.
2. ~A system according to claim 1, wherein said support comprises a vertically-extending member partially submersed in a fluid flow area having a fluid flow velocity which is less than the fluid flow velocity of the closed cross-section.
3. ~A system according to claim 2, wherein the vertically-extending member is movable to remove the at least one radiation source from the irradiation zone.
4. ~A system according to any one of claims 1-3, wherein the at least one radiation source is supported by a single vertically-extending member.
5. ~A system according to any one of claims 1-4, wherein said closed cross-section has inner walls which are configured to follow contours of the at least one radiation source.
6. ~Apparatus for irradiating fluid in an open fluid canal of a gravity-fed fluid treatment system, comprising:

an irradiation zone disposed in the open fluid canal and having a closed cross-section for confining the fluid flow, such that a fluid flow velocity in the irradiation zone is higher than a fluid flow velocity upstream of the irradiation zone in the open fluid canal;
a plurality of elongate ultraviolet lamps disposed in the irradiation zone with their longest axes substantially parallel to the direction of fluid flow therethrough;
a plurality of supports for holding said plurality of ultraviolet lamps in the closed cross-section irradiation zone, said plurality of supports being positioned upstream of the irradiation zone in the open fluid canal, each support being movable with respect to the irradiation zone so that the ultraviolet lamps may be removed from the irradiation zone;
a plurality of protective sleeves respectively disposed to cover the plurality of ultraviolet lamps;
a plurality of sleeve cleaners, each disposed around an outer surface of a corresponding sleeve; and driving apparatus which drives the plurality of sleeve cleaners along the plurality of sleeves to clean the sleeves.
7. ~Apparatus for irradiating fluid in a gravity-fed fluid treatment system, comprising:
an enclosed flow zone which physically restricts the flow of fluid therethrough as compared to a relatively less restricted flow zone upstream of said enclosed flow zone;
a plurality of elongate radiation sources disposed within the enclosed flow zone so that a longitudinal axis of each radiation source is substantially parallel to a direction of the fluid flow through said enclosed flow zone; and~
a support member for holding one or more of said plurality of radiation sources in the enclosed flow zone, at least a portion of said support member being disposed outside of said enclosed flow zone, said enclosed flow zone having inner walls which are configured to follow contours of portions of said plurality of radiation sources.
8. ~Apparatus according to claim 7, wherein said support member comprises a vertically-extending member disposed in a fluid flow area which has a fluid flow velocity which is less than a fluid flow velocity of the enclosed flow zone.
9. Apparatus according to claim 8, wherein the vertically-extending member is movable to remove the one or more of said plurality of radiation sources from the enclosed flow zone.
10. Apparatus according to any one of claims 8-9, wherein each of said one or more of said plurality of radiation sources is supported by a single vertically-extending member.
11. A system for treating fluid in an open fluid canal of a gravity fed fluid system, comprising:
a closed cross-section irradiation zone in which the velocity of fluid flowing therethrough is higher than the velocity of fluid flowing in a zone upstream of said irradiation zone in the open fluid canal;
a plurality of ultraviolet lamps disposed in said irradiation zone parallel to a direction of fluid flow therethrough, said ultraviolet lamps for treating the fluid flowing through the closed cross-section irradiation zone; and at least one support which holds one or more of the plurality of ultraviolet lamps in the irradiation zone, the at least one support being disposed upstream of the irradiation zone in the open fluid canal, wherein said closed cross-section irradiation zone is defined at least in part by a main body restricting fluid flow.
12. ~A system according to claim 11, wherein said at least one support comprises a vertically-extending member disposed in a fluid flow area having a fluid flow velocity which is less than a fluid flow velocity of the closed cross-section irradiation zone.
13. ~A system according to claim 12, wherein the vertically-extending member is movable to remove the one or more of the plurality of ultraviolet lamps from the closed cross-section irradiation zone.
14. A system according to any one of claims 12-13, wherein each of said one or more of the plurality of ultraviolet lamps is supported by a single vertically-extending member.
15. A system according to any one of claims 12-14, wherein said closed cross-section irradiation zone has inner walls which are configured to follow contours of the plurality of ultraviolet lamps disposed in the irradiation zone.
16. A radiation module for an open-canal gravity-fed fluid treatment system having an irradiation zone, comprising:
a plurality of radiation sources for disposal in the irradiation zone and having longitudinal axes which are substantially parallel to a direction of fluid flow through the irradiation zone;
a vertically-extending support member coupled to said plurality of radiation sources such that each radiation source is supported by a single vertically-extending support member, said support member holding the plurality of radiation sources in the irradiation zone, said support member being movable with respect to the irradiation zone so that said plurality of radiation sources may be removed from the irradiation zone; and cleaning means, movable in the direction of the longitudinal axes of the radiation sources, for cleaning outer surfaces of the radiation sources while said radiation sources are in the irradiation zone.
17. A module according to claim 16, further comprising an additional support member for coupling said support member to the fluid treatment system.
18. A module according to any one of claims 16-17, wherein said plurality of radiation sources are horizontally-disposed, and wherein said vertically-extending support member comprises a vertical member.
19. A fluid treatment system for a gravity fed fluid canal through which fluid to be treated flows, comprising:
a main body installed across the fluid canal such that the main body is at least partly immersed in the fluid of said canal so as to direct the fluid to an irradiation zone;
an irradiation zone through which the fluid flows before returning to the fluid canal; and at least one radiation source disposed in said irradiation zone to treat fluid with radiation, said at least one radiation source having its longest axis parallel to said fluid flow, said irradiation zone having a closed cross-section to confine fluid within a predefined maximum distance from the at least one radiation source, said irradiation zone having a cross-sectional area that is less than that of the fluid canal.
20. A system according to claim 19, further comprising a support member for supporting the at least one radiation source in the irradiation zone.
21. A system according to claim 20, wherein said support member comprises a vertically-extending member partially submersed in a fluid flow area having a fluid flow velocity which is less than a fluid flow velocity of the irradiation zone.
22. A system according to claim 21, wherein the vertically-extending member is movable to remove the at least one radiation source from the irradiation zone.
23. A system according to any one of claims 21-22, wherein said at least one radiation source is supported by a single vertically-extending member.
24. A system according to any one of claims 19-23, wherein said irradiation zone closed cross-section has inner walls which are configured to follow contours of the at least one radiation source disposed in the irradiation zone.
25. A system according to any one of claims 19-24, wherein said at least one radiation source is mounted on a support therefor with the support being disposed in an area upstream or downstream of said irradiation zone.
26. A fluid treatment system for irradiating fluid flowing in an open fluid canal, comprising:
an irradiation zone disposed in said open fluid canal to receive the fluid flow from the open fluid canal, said irradiation zone having a closed cross-sectional area that is smaller than the cross-sectional area of the fluid flowing in the open fluid canal;
a plurality of elongate ultraviolet lamps disposed in said irradiation zone with the longest axis of each lamp being substantially parallel to the direction of fluid flow; and at least one vertically-extending support member for supporting said plurality of ultraviolet lamps in the irradiation zone;

each of said plurality of ultraviolet lamps being supported by a single vertically-extending support member;
said at least one vertically-extending support member being disposed in an area upstream or downstream of said irradiation zone.
27. ~A system according to claim 26, wherein the closed cross-section causes a fluid flow velocity in the irradiation zone to be higher than a fluid flow velocity in the open fluid canal.
28. ~A system according to any one of claims 26-27, wherein said support member comprises a vertically-extending member partly submersed in a fluid flow area having a fluid flow velocity which is less than a fluid flow velocity in the irradiation zone closed cross-section.
29. ~A system according to claim 28, wherein the vertically-extending member is movable to remove the plurality of ultraviolet lamps from the irradiation zone.
30. ~A system according to any one of claims 26-29, wherein the irradiation zone closed cross-section has inner walls configured to follow contours of the plurality of ultraviolet lamps.
31. ~A system according to any one of claims 28-30, wherein said vertically-extending support member is movably mounted with respect to said fluid treatment system so that said ultraviolet lamps may be moved into and out of said irradiation zone.
32. A system according to any one of claims 26-31, wherein each said ultraviolet lamp is located within a sleeve, and wherein said system further includes a cleaning member disposed about said sleeve and which is reciprocally movable from a retracted position to an extended position to clean the surface of said sleeve.
33. A radiation source module for an open fluid treatment system which includes a fluid inlet, and a fluid outlet, comprising:
a vertically-extending support member for disposal in the fluid;

a plurality of elongated radiation source assemblies extending from said support member, each of said radiation source assemblies being supported by a single vertically-extending support member; and another support member disposed outside of the fluid and extending from said vertically-extending support member to movably position said radiation source module in an irradiation zone in said fluid treatment system.
34. A module according to claim 33, wherein each elongated radiation source assembly includes an ultraviolet lamp, and further comprises cleaning means for cleaning each ultraviolet lamp.
35. A module according to any one of claims 33-34, wherein said another support member is coupled to the fluid treatment system.
36. A module according to any one of claims 33-35, wherein said vertically-extending support member comprises a vertical member.
37. A module according to any one of claims 33-36, wherein said vertically-extending support member is movable with respect to the irradiation zone so as to extract said plurality of radiation source assemblies from the irradiation zone.
38. A method of treating a fluid in an open canal system, comprising the steps of:

(i) providing a gravity fed flow of fluid at a first velocity in the open canal;

(ii) feeding the flow of fluid from the open canal through an elongate irradiation zone at a second velocity which is greater than the first velocity, the elongate irradiation zone having a closed cross-section and having disposed therein an elongate radiation source having a longitudinal axis substantially parallel to the flow of fluid, the elongate radiation source being connected to a support disposed in an area upstream or downstream of the irradiation zone;

(iii) confining the flow of fluid at the second velocity within a predefined maximum distance from the at least one radiation source;

(iv) exposing the flow of fluid at the second velocity to radiation from the radiation source; and (v) feeding the flow of fluid from step (iv) to the open canal downstream of the irradiation zone.
39. A fluid treatment method for a gravity fed fluid flow, comprising the steps of:
disposing a main body across an open fluid canal such that the main body is at least partly immersed in the fluid of said canal;
directing fluid flow to an irradiation zone through which the fluid flows before returning to the fluid canal;
disposing at least one radiation source in said irradiation zone, said at least one radiation source having its longest axis parallel to said fluid flow;
irradiating the fluid flow with the at least one radiation source in the irradiation zone;
providing said irradiation zone with a closed cross-section to confine fluid within a predefined maximum distance from the at least one radiation source; and providing said irradiation zone with a cross-sectional area that is less than that of the fluid canal.
40. A radiation source module for use in a fluid treatment system comprising:
a single vertically-extending support member;
a plurality of radiation source assemblies extending from the support member, the plurality of radiation source assemblies each comprising at least one radiation source, the at least one radiation source being elongate with its longitudinal axis substantially parallel to a direction of fluid flow, the plurality of radiation source assemblies being supported by the single vertically-extending support member; and fastening means to affix the radiation source module in the fluid treatment system.
41. A gravity fed fluid treatment system for an open canal, comprising:
an array of radiation sources disposed in an elongate irradiation zone having a closed cross-section which provides a fixed geometry to restrict fluid flow through the irradiation zone as compared to a flow in the open canal, the array of radiation sources being disposed substantially parallel to the fluid flow;
a fluid inlet upstream of the irradiation zone;
a fluid outlet downstream of the irradiation zone; and at least one vertically-extending support for the array of radiation sources, the at least one vertically-extending support being partly submersed in the fluid flow upstream or downstream of the irradiation zone.
42. A gravity fed fluid treatment system comprising:
an open canal for receiving a fluid flow;
an array of elongate radiation sources disposed substantially parallel to the fluid flow;
an elongate irradiation zone surrounding the array of radiation sources and having a closed cross-section to (i) restrict the fluid flow within a predetermined maximum distance from the array of radiation sources and (ii) to increase a fluid flow velocity in the irradiation zone with respect to a fluid flow velocity in the open canal;
and at least one support for the array of radiation sources disposed in the open canal upstream or downstream of the irradiation zone.
43. A system according to any one of claims 1-5, wherein said at least one radiation source comprises a high intensity ultraviolet lamp.
44. Apparatus according to claim 6, wherein each of said plurality of ultraviolet lamps comprises a high intensity ultraviolet lamp.
45. Apparatus according to any one of claims 7-10, wherein each of said plurality of elongated radiation sources comprises a high intensity ultraviolet lamp.
46. A system according to any one of claims 11-15, wherein each of said plurality of ultraviolet lamps comprises a high intensity ultraviolet lamp.
47. A module according to any one of claims 16-18, wherein each of said plurality of radiation sources comprises a high intensity ultraviolet lamp.
48. A system according to any one of claims 19-25, wherein said at least one radiation source comprises a high intensity ultraviolet lamp.
49. A system according to any one of claims 26-32, wherein each of said plurality of elongated ultraviolet lamps comprises a high intensity ultraviolet lamp.
50. A module according to any one of claims 33-37, wherein each of said plurality of elongated radiation source assemblies comprises a high intensity ultraviolet lamp.
51. A module according to claim 40, wherein said at least one radiation source comprises a high intensity ultraviolet lamp.
52. A system according to claim 41, wherein each of the radiation sources comprises a high intensity ultraviolet lamp.
53. A system according to claim 42, wherein each elongate radiation source comprises a high intensity ultraviolet lamp.
CA002286309A 1993-03-05 1994-03-04 Fluid treatment system and process Expired - Fee Related CA2286309C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US08/026,572 1993-03-05
US08/026,572 US5418370A (en) 1993-03-05 1993-03-05 Fluid treatment system and process
CA002239925A CA2239925C (en) 1993-03-05 1994-03-04 Fluid treatment system and process

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CA2286309C true CA2286309C (en) 2005-08-02

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