CA2273590A1 - Preparation of battery cell current collectors - Google Patents

Preparation of battery cell current collectors Download PDF

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Publication number
CA2273590A1
CA2273590A1 CA002273590A CA2273590A CA2273590A1 CA 2273590 A1 CA2273590 A1 CA 2273590A1 CA 002273590 A CA002273590 A CA 002273590A CA 2273590 A CA2273590 A CA 2273590A CA 2273590 A1 CA2273590 A1 CA 2273590A1
Authority
CA
Canada
Prior art keywords
steel
casing
contact surface
component
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002273590A
Other languages
French (fr)
Inventor
Anthony H. Keeler
Richard Philip O'brien
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bondface Technology Inc
Original Assignee
Bondface Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bondface Technology Inc filed Critical Bondface Technology Inc
Priority to CA002273590A priority Critical patent/CA2273590A1/en
Publication of CA2273590A1 publication Critical patent/CA2273590A1/en
Abandoned legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/669Steels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/559Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/70Carriers or collectors characterised by shape or form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/117Inorganic material
    • H01M50/119Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/545Terminals formed by the casing of the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/562Terminals characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

At least portions of steel battery casings or other current collectors in contact with a manganese dioxide layer in a zinc-manganese dioxide alkaline cell present to that layer surfaces which have been burnished in the presence of particles of a passivity inducing metal such as nickel.
Typically, the particles are transferred from a plating layer on a surface of low carbon steel forming the casing by a machining operation which cuts into the surface to increase its surface area whilst burnishing the cut surfaces.

Description

This invention relates to the preparation of battery cell current collectors, particularly casings for alkaline zinc manganese dioxide cells.
Such casings are conventionally cylindrical vessels deep drawn from blanks cut from low carbon steel strip provided with a nickel or nickel based plating to protect the mild steel.
A problem in such battery cells is maintaining intimate contact between the current collector formed by the casing and a manganese dioxide electrode proper, formed by pressing a manganese dioxide paste, rendered electrically conductive by the admixture of graphite, into the casing. Various measures have been proposed with a view to improving and maintaining this contact. For example, the casings may be internally dusted with powdered graphite prior to introduction of the paste, or techniques may be adopted to increase the contact area of the internal surface of the plate. In Japanese Patent Publication No. 58-209056 (Matsushita Electric), the inner surface of a battery casing is grooved to improve its surface area and contact with the paste.
In our published International patent application W098/20572, there is disclosed a technique for improving the interface between the surface of a current collector or electrode and an adjacent layer of material in an electrochemical cell by displacing projecting tongues of collector or material from troughs formed in the surface, the troughs and projections forming a transition zone between the collector of electrode and the adjacent material which both increases the contact area and assists in maintaining physical contact between the layers. This application is more specifically directed to an electrode of an electrochemical cell which comprises a first component of conductive material presenting a surface having an array of separate elongated channels formed in the surface.
of the component without penetrating it, and an array of integral tongues or flanges rooted adjacent the channel and extending away from the surface so as to present surfaces facing both towards and away from the surface, and a second component extending generally parallel to the first component, the tongues or flanges engaging material formed from the second component in a transition zone without extending beyond said second component, such as to provide physical, electrical and thermal coupling between the components.
An apparent problem with this technique and other techniques involving deforming the inside surface of a battery casing as described above is that it destroys the integrity of the plating of the inside surface of the casing and thus exposes the mild steel to chemical action which may result in migration of emissions. This is presumably why the Japanese application referenced above contemplates plating the casing after deformation of its inside surface. In order to address this problem, we have proposed a technique in which a battery casing is impacted at multiple sties on its exterior surface to form internal projections on which the plating is preserved.
Surprisingly, we have now found that displacing metal from the inside surface of the casing to form projections and recesses in its inside surface, such as to increase the area of the inside surface and set up a transition zone between the casing and the adjacent paste, by a machining operation which involves penetration of a plating layer, does not necessarily result in loss of protection of the steel, provided the machining operation utilized is such as to carry plating material onto exposed surfaces of the steel generated by the operation and burnish the latter such as to modify the structure of the steel and incorporate therein traces of the plating metal such as to produce a surface resistant to ferrous ion migration.
In order for this to occur the machining operation must be such that surfaces of openings in the plated surface formed by a tool used in the operation are smeared with plating material carried onto the exposed steel, and the exposed steel is burnished in the presence of such material by sliding contact under pressure with the tool surface. If the casing has been dusted with the graphite particles, these may also be embedded in the exposed surfaces by the burnishing operation.
The invention is described further below with reference to the accompanying drawing, in which the sole figure is a fragmentary sectional view of part of a battery casing in contact with a manganesed dioxide composition.
Methods suitable for treating surfaces of metallic current collectors which can provide the above smearing and burnishing effect when applied to plated surfaces of mild steel are disclosed in our published international applications W098/20572 and W099/25040.
Because of concerns as to the effect of penetration of plated surfaces by the processes described in these applications, we carried out a microscopic examination of the cut surfaces which demonstrated the modification of grain boundaries in the exposed steel surfaces associated with burnishing as well as the presence of particles of plating material. We further tested the susceptibility of the burnished surfaces to corrosion in the presence of air and moisture as compared to exposed steel surfaces not so burnished. While the unburnished surfaces showed rapid rust formation, no rusting of the burnished surfaces was observed, indicating a substantial resistance to iron ion migration.
It is believed that the burnishing treatment in the presence of particles of metals such as nickel and chromium and other metals, which are known to produce passivity in steels, produces a thin surface layer on the steel having a passivity somewhat similar to that encountered in stainless steels which incorporate such metals as alloying elements, and which inhibits iron ion migration, and that this constitutes an effective replacement for the protection afforded by conventional plating.
As an alternative or additional to providing metal such as nickel to the surface of the steel by transfer from existing plating, the metal could be applied as a very fine powder, or by other metal deposition methods such as spluttering.
Although the invention has been described primarily with reference to cylindrical battery cases, other forms of positive current collector used in alkali cells could also be similarly treated. Moreover, although the burnishing techniques described above burnish only exposed portions of otherwise plate surfaces, it may be possible to dispense with conventional plating if the entire surface of the steel collector is burnished in the presence of particles of a suitable metal or alloy providing passivity such as might otherwise be used for plating. This could have the advantage of reducing the amounts of such metals used in alkaline cells, with environmental and cost benefits.
In the appended drawing showing a fragmentary section through a portion of an exemplary steel battery casing 2, an inside surface of the casing has been machined to plane projecting tongues 4 curling away from recesses 8 which extend into a layer 6 of manganese dioxide composition formed from a paste of manganese dioxide containing graphite to form a transition zone 9 between the casing and the composition. The original surfaces of the casing are plated with nickel or nickel alloy, and this plating is preserved on the surfaces 5, whereas the machining process results in the recesses 8 and the surfaces 7 presenting raw steel. However, the action of blades on the tool producing the machining as they deform and slide over the raw steel surfaces carries particles of plating onto those surfaces and burnishes the surfaces in the presence of the particles so as to produce passivity of the latter.

Claims (10)

1. A method for treating a steel current collector for a positive electrode in an alkaline zinc/manganese dioxide cell, the collector having a contact surface intended to contact a manganese dioxide composition, wherein at least a part of that surface is an exposed steel surface and is burnished in the presence of particles of a metal imparting passivity to the contact surface.
2. A method according to claim 1, wherein the current collector is a cylindrical casing deep drawn from low carbon steel, and the contact surface is the inside surface of the casing.
3. A method according to claim 1 or 2, wherein the passivity imparting metal is nickel or a nickel alloy.
4. A method according to any of claims 1, 2 or 3, wherein the exposed steel surface is formed by a machining process which increases the surface area of the contact surface.
5. A method according to claim 4, wherein the particles of passivity imparting metal are transferred to the exposed steel surface by the machining process from a plating layer of that metal previously applied to the contact surface.
6. A steel current collector for use in the positive electrode of an alkaline zinc/manganese dioxide cell, having a contact surface for contact with a manganese dioxide composition at least part of which contact surface is raw steel burnished in the presence of particles of a passivating metal.
7. A current collector according to claim 6, wherein the current collector is a cylindrical battery casing deep drawn from low carbon steel, the contact surface being the inside of the casing.
8. A battery cell incorporating a current collector according to claim 7.
9. A battery cell according to claim 8, wherein the casing is drawn from low carbon steel plated with nickel or a nickel alloy to form a plated contact surface, the plated contact surface has multiple penetrations and is deformed to increase its surface area and the depth of a transition zone between the casing and a layer of manganese dioxide composition adjacent the casing, and surfaces of the steel exposed by the penetrations have been burnished in the presence of particles of plating smeared onto those surfaces.
10. An electrode of an electrochemical cell which comprises a first component of conductive material presenting a surface having an array of separate elongated channels formed in the surface of the component without penetrating it, and an array of integral tongues or flanges rooted adjacent the channel and extending away from the surfaces so as to present surfaces facing both towards and away from the surface, and a second component extending generally parallel to the first component, the tongues or flanges engaging material formed the second component in a transition zone without extending beyond said second component, such as to provide physical, electrical and thermal coupling between the components;
wherein the first component is of low carbon steel, plated with nickel or a nickel-rich alloy, the second component is a magnesium dioxide composition, the cell is a zinc/magnesium oxide alkaline cell, and the surfaces of the channels and the surfaces of the tongues or flanges facing the channels at their roots are burnished in the presence of particles of the plating wiped on to said surfaces during their formation.
CA002273590A 1999-06-02 1999-06-02 Preparation of battery cell current collectors Abandoned CA2273590A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002273590A CA2273590A1 (en) 1999-06-02 1999-06-02 Preparation of battery cell current collectors

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA002273590A CA2273590A1 (en) 1999-06-02 1999-06-02 Preparation of battery cell current collectors

Publications (1)

Publication Number Publication Date
CA2273590A1 true CA2273590A1 (en) 2000-12-02

Family

ID=30774262

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002273590A Abandoned CA2273590A1 (en) 1999-06-02 1999-06-02 Preparation of battery cell current collectors

Country Status (1)

Country Link
CA (1) CA2273590A1 (en)

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Date Code Title Description
EEER Examination request
FZDE Discontinued