CA2269336C - Lubricants for diesel fuel - Google Patents
Lubricants for diesel fuel Download PDFInfo
- Publication number
- CA2269336C CA2269336C CA002269336A CA2269336A CA2269336C CA 2269336 C CA2269336 C CA 2269336C CA 002269336 A CA002269336 A CA 002269336A CA 2269336 A CA2269336 A CA 2269336A CA 2269336 C CA2269336 C CA 2269336C
- Authority
- CA
- Canada
- Prior art keywords
- acid
- ester
- composition
- additive
- complex
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002283 diesel fuel Substances 0.000 title claims abstract description 38
- 239000000314 lubricant Substances 0.000 title description 2
- 150000002148 esters Chemical class 0.000 claims abstract description 174
- 239000000654 additive Substances 0.000 claims abstract description 79
- 239000000779 smoke Substances 0.000 claims abstract description 27
- 239000000446 fuel Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims description 89
- 239000002253 acid Substances 0.000 claims description 76
- 229920005862 polyol Polymers 0.000 claims description 57
- 150000003077 polyols Chemical class 0.000 claims description 55
- 229920002601 oligoester Polymers 0.000 claims description 52
- 229920000728 polyester Polymers 0.000 claims description 50
- 230000000996 additive effect Effects 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 37
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- 239000000539 dimer Substances 0.000 claims description 23
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 22
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 22
- 239000002518 antifoaming agent Substances 0.000 claims description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 239000003599 detergent Substances 0.000 claims description 18
- 239000002270 dispersing agent Substances 0.000 claims description 18
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 18
- 239000003112 inhibitor Substances 0.000 claims description 18
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 17
- -1 dipentaerythritol ester Chemical class 0.000 claims description 17
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 14
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims description 14
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims description 13
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 13
- 239000003139 biocide Substances 0.000 claims description 13
- 238000005260 corrosion Methods 0.000 claims description 13
- 230000007797 corrosion Effects 0.000 claims description 13
- 229940100554 isononyl isononanoate Drugs 0.000 claims description 13
- UIVPNOBLHXUKDX-UHFFFAOYSA-N 3,5,5-trimethylhexyl 3,5,5-trimethylhexanoate Chemical compound CC(C)(C)CC(C)CCOC(=O)CC(C)CC(C)(C)C UIVPNOBLHXUKDX-UHFFFAOYSA-N 0.000 claims description 12
- VXXJVFKNZDEBDD-UHFFFAOYSA-N [3-octadec-2-enoyloxy-2,2-bis(octadec-2-enoyloxymethyl)propyl] octadec-2-enoate Chemical group CCCCCCCCCCCCCCCC=CC(=O)OCC(COC(=O)C=CCCCCCCCCCCCCCCC)(COC(=O)C=CCCCCCCCCCCCCCCC)COC(=O)C=CCCCCCCCCCCCCCCC VXXJVFKNZDEBDD-UHFFFAOYSA-N 0.000 claims description 11
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 claims description 10
- DEIVSLHPJSBLMK-UHFFFAOYSA-N hexanedioic acid;2-(2-hydroxypropoxy)propan-1-ol;nonanoic acid Chemical compound CC(O)COC(C)CO.OC(=O)CCCCC(O)=O.CCCCCCCCC(O)=O DEIVSLHPJSBLMK-UHFFFAOYSA-N 0.000 claims description 9
- CYUVJOWXJUNPHY-ISLYRVAYSA-N methyl (e)-octadec-2-enoate Chemical compound CCCCCCCCCCCCCCC\C=C\C(=O)OC CYUVJOWXJUNPHY-ISLYRVAYSA-N 0.000 claims description 9
- GBLPOPTXAXWWPO-UHFFFAOYSA-N 8-methylnonyl nonanoate Chemical compound CCCCCCCCC(=O)OCCCCCCCC(C)C GBLPOPTXAXWWPO-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 235000011187 glycerol Nutrition 0.000 claims description 8
- MJGHSSYMCAKGEV-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethanol;nonanedioic acid;nonanoic acid Chemical compound OCCOCCO.CCCCCCCCC(O)=O.OC(=O)CCCCCCCC(O)=O MJGHSSYMCAKGEV-UHFFFAOYSA-N 0.000 claims description 7
- 239000001361 adipic acid Substances 0.000 claims description 7
- 235000011037 adipic acid Nutrition 0.000 claims description 7
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 claims description 7
- PDDAEITXZXSQGZ-UHFFFAOYSA-N 2,2-bis(octadecanoyloxymethyl)butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC PDDAEITXZXSQGZ-UHFFFAOYSA-N 0.000 claims description 6
- HBVDLRUGEKAGAQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;hexanedioic acid;11-methyldodecan-1-ol Chemical compound CCC(CO)(CO)CO.OC(=O)CCCCC(O)=O.CC(C)CCCCCCCCCCO HBVDLRUGEKAGAQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000005069 Extreme pressure additive Substances 0.000 claims description 6
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 6
- 230000001050 lubricating effect Effects 0.000 claims description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims 33
- 239000006078 metal deactivator Substances 0.000 claims 12
- SVSGUILVWFBSLO-UHFFFAOYSA-N 2-(2-hydroxypropoxy)propan-1-ol;nonanedioic acid;nonanoic acid Chemical compound CC(O)COC(C)CO.CCCCCCCCC(O)=O.OC(=O)CCCCCCCC(O)=O SVSGUILVWFBSLO-UHFFFAOYSA-N 0.000 claims 8
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 claims 8
- 239000004215 Carbon black (E152) Substances 0.000 claims 5
- 238000005536 corrosion prevention Methods 0.000 claims 5
- 239000003085 diluting agent Substances 0.000 claims 5
- 229930195733 hydrocarbon Natural products 0.000 claims 5
- 150000002430 hydrocarbons Chemical class 0.000 claims 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 5
- 230000003647 oxidation Effects 0.000 claims 5
- 238000007254 oxidation reaction Methods 0.000 claims 5
- WTSDFNWBPBOMAB-UHFFFAOYSA-N C(CCCCCCCC)(=O)O.C(CCCCC(=O)O)(=O)O.OCC(O)CO Chemical compound C(CCCCCCCC)(=O)O.C(CCCCC(=O)O)(=O)O.OCC(O)CO WTSDFNWBPBOMAB-UHFFFAOYSA-N 0.000 claims 4
- ZSWXITFIJHKQSS-UHFFFAOYSA-N heptanoic acid hexanedioic acid propane-1,2,3-triol Chemical compound C(CCCCCC)(=O)O.C(CCCCC(=O)O)(=O)O.OCC(O)CO ZSWXITFIJHKQSS-UHFFFAOYSA-N 0.000 claims 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims 2
- 150000002009 diols Chemical class 0.000 claims 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052717 sulfur Inorganic materials 0.000 abstract description 13
- 239000011593 sulfur Substances 0.000 abstract description 13
- 238000006243 chemical reaction Methods 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 10
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 150000001721 carbon Chemical group 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 229940072282 cardura Drugs 0.000 description 3
- RUZYUOTYCVRMRZ-UHFFFAOYSA-N doxazosin Chemical compound C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 RUZYUOTYCVRMRZ-UHFFFAOYSA-N 0.000 description 3
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- MMLIZSPQDZMCOR-UHFFFAOYSA-N 2-(2-hydroxypropoxy)propan-1-ol;7-methyloctanoic acid;nonanedioic acid Chemical compound CC(O)COC(C)CO.CC(C)CCCCCC(O)=O.OC(=O)CCCCCCCC(O)=O MMLIZSPQDZMCOR-UHFFFAOYSA-N 0.000 description 2
- MCAVKSBNOYRINA-UHFFFAOYSA-N 2-ethylhexan-1-ol;2-(2-hydroxypropoxy)propan-1-ol;nonanedioic acid Chemical compound CCCCC(CC)CO.CC(O)COC(C)CO.OC(=O)CCCCCCCC(O)=O MCAVKSBNOYRINA-UHFFFAOYSA-N 0.000 description 2
- XZOYHFBNQHPJRQ-UHFFFAOYSA-N 7-methyloctanoic acid Chemical compound CC(C)CCCCCC(O)=O XZOYHFBNQHPJRQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000005643 Pelargonic acid Substances 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical compound CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 125000003367 polycyclic group Chemical group 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- JLHMJWHSBYZWJJ-UHFFFAOYSA-N 1,2-thiazole 1-oxide Chemical class O=S1C=CC=N1 JLHMJWHSBYZWJJ-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- XPYAJONNADBIHS-UHFFFAOYSA-N 2,2,3-trimethyl-3,4-bis(11-methyldodecyl)hexanedioic acid Chemical compound CC(C)CCCCCCCCCCC(CC(O)=O)C(C)(C(C)(C)C(O)=O)CCCCCCCCCCC(C)C XPYAJONNADBIHS-UHFFFAOYSA-N 0.000 description 1
- PDJIQRAIZYJLHU-UHFFFAOYSA-N 2,2,3-trimethyl-3,4-bis(11-methyldodecyl)hexanedioic acid Chemical compound C(CCCCCCCCCC(C)C)C(C(C(C(=O)O)(C)C)(C)CCCCCCCCCCC(C)C)CC(=O)O.C(CCCCCCCCCC(C)C)C(C(C(C(=O)O)(C)C)(C)CCCCCCCCCCC(C)C)CC(=O)O PDJIQRAIZYJLHU-UHFFFAOYSA-N 0.000 description 1
- GBURUDXSBYGPBL-UHFFFAOYSA-N 2,2,3-trimethylhexanedioic acid Chemical compound OC(=O)C(C)(C)C(C)CCC(O)=O GBURUDXSBYGPBL-UHFFFAOYSA-N 0.000 description 1
- JNAYPSWVMNJOPQ-UHFFFAOYSA-N 2,3-bis(16-methylheptadecanoyloxy)propyl 16-methylheptadecanoate Chemical compound CC(C)CCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCC(C)C)COC(=O)CCCCCCCCCCCCCCC(C)C JNAYPSWVMNJOPQ-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical class CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- RURPJGZXBHYNEM-UHFFFAOYSA-N 2-[2-[(2-hydroxyphenyl)methylideneamino]propyliminomethyl]phenol Chemical compound C=1C=CC=C(O)C=1C=NC(C)CN=CC1=CC=CC=C1O RURPJGZXBHYNEM-UHFFFAOYSA-N 0.000 description 1
- NKRVGWFEFKCZAP-UHFFFAOYSA-N 2-ethylhexyl nitrate Chemical compound CCCCC(CC)CO[N+]([O-])=O NKRVGWFEFKCZAP-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical class CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- SAHNXIKFICXNNH-UHFFFAOYSA-N 4,5-dihydro-1h-imidazole;n,n-dimethylcyclohexanamine Chemical class C1CN=CN1.CN(C)C1CCCCC1 SAHNXIKFICXNNH-UHFFFAOYSA-N 0.000 description 1
- VAMBUGIXOVLJEA-UHFFFAOYSA-N 4-(butylamino)phenol Chemical compound CCCCNC1=CC=C(O)C=C1 VAMBUGIXOVLJEA-UHFFFAOYSA-N 0.000 description 1
- QDTDKYHPHANITQ-UHFFFAOYSA-N 7-methyloctan-1-ol Chemical compound CC(C)CCCCCCO QDTDKYHPHANITQ-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004440 Isodecyl alcohol Substances 0.000 description 1
- 239000004439 Isononyl alcohol Substances 0.000 description 1
- DRUKNYVQGHETPO-UHFFFAOYSA-N Nonanedioic acid dimethyl ester Natural products COC(=O)CCCCCCCC(=O)OC DRUKNYVQGHETPO-UHFFFAOYSA-N 0.000 description 1
- QAPVYZRWKDXNDK-UHFFFAOYSA-N P,P-Dioctyldiphenylamine Chemical compound C1=CC(CCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCC)C=C1 QAPVYZRWKDXNDK-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229940067597 azelate Drugs 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 231100000209 biodegradability test Toxicity 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 150000004657 carbamic acid derivatives Chemical class 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 150000004656 dimethylamines Chemical class 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000010711 gasoline engine oil Substances 0.000 description 1
- 125000003976 glyceryl group Chemical group [H]C([*])([H])C(O[H])([H])C(O[H])([H])[H] 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- HDVHKIFMFBSUMZ-UHFFFAOYSA-N hexanedioic acid;2-(2-hydroxypropoxy)propan-1-ol;7-methyloctanoic acid Chemical compound CC(O)COC(C)CO.OC(=O)CCCCC(O)=O.CC(C)CCCCCC(O)=O HDVHKIFMFBSUMZ-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- FSWDLYNGJBGFJH-UHFFFAOYSA-N n,n'-di-2-butyl-1,4-phenylenediamine Chemical compound CCC(C)NC1=CC=C(NC(C)CC)C=C1 FSWDLYNGJBGFJH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229940117969 neopentyl glycol Drugs 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000000473 propyl gallate Substances 0.000 description 1
- 229940075579 propyl gallate Drugs 0.000 description 1
- 235000010388 propyl gallate Nutrition 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 238000007155 step growth polymerization reaction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000011044 succinic acid Nutrition 0.000 description 1
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical class O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/08—Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/143—Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10L1/2456—Organic compounds containing sulfur, selenium and/or tellurium heterocyclic compounds sulfur with oxygen and/or nitrogen in the ring, e.g. thiazoles
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/10—Liquid carbonaceous fuels containing additives
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- C10L1/28—Organic compounds containing silicon
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/30—Organic compounds compounds not mentioned before (complexes)
- C10L1/301—Organic compounds compounds not mentioned before (complexes) derived from metals
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Abstract
Diesel fuels, particularly low sulfur diesel fuels, contain additives which increase the lubricity in the fuel and reduce the amount of smoke in the exhaust. These additives are esters having a viscosity of 3.0 cSt to 20.0 cSt at 100 °C and a smoke index of at least 75.
Description
LUBRICANTS FOR DIESEL FUEL
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to diesel fuels, particularly low sulfur diesel fuels, containing additives which increase the lubricity while reducing the amount of smoke in the exhaust from diesel engines.
BACKGROUND OF THE INVENTION
1. Field of the Invention The present invention relates to diesel fuels, particularly low sulfur diesel fuels, containing additives which increase the lubricity while reducing the amount of smoke in the exhaust from diesel engines.
2. Description of the Related Art The risk to human health and the environment because of diesel exhaust has been of increasing concern since the 1960's. These concerns came to a head in the late 1980's when Sweden took the first steps to address one of the major causes of automotive diesel exhaust emissions by imposing a tax on diesel fuel having a sulfur content of greater than 0,1 %. Since 1993, environmental legislation in the U.S. has required that sulfur content of diesel fuel be less than 0.05%. The reduction in the sulfur content of diesel fuel has resulted in lubricity problems. It has become generally accepted that the reduction in sulfur is also accompanied by a reduction in polar oxygenated compounds and polycyclic aromatics including nitrogen-containing compounds which are responsible for the reduced boundary lubricating ability of severely refined (fow sulfur) fuels.
While low sulfur content is not in itself a lubricity problem, it has become the measure of the degree of refinement of the fuel and thus reflects the level of the removal of polar oxygenated compounds and polycyclic aromatics including nitrogen-containing compounds.
Low sulfur diesel fuels have been found to increase the sliding adhesive wear and fretting wear of pump components such as rollers, cam plate, coupling, lever joints and shaft drive journal bearings.
Thus, it would be desirable to increase the lubricity of diesel fuels by incorporating lubricity additives. It would also be advantageous if these additives would not increase and preferably decrease the amount of smoke and particulate content in the exhaust of diesel engines.
SUMMARY OF THE INVENTION
The present invention encompasses diesel fuels, particularly low sulfur diesel fuels, containing additives which increase the lubricity and reduce the amount of smoke in the exhaust from diesel engines. The additives according to the invention are esters that fall into two general categories. These are: (1 } a mixture of two esters wherein the first type of ester has a viscosity 2 cSt or less at 100°C; a flash point 200°C or less (Cleveland Open Cup); and 20 or fewer carbon atoms and the second type of ester has a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. as determined under ASTM D-445 and a smoke index of at least ?5 as determined by the JASO M 342-92 test; (2) one or more complex esters selected from the group consisting of: (a) linear oiigoesters having a molecular weight of 3000 Daltons or less; (b) a complex, non-hindered polyester wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) a complex, non-hindered polyester wherein the polyol component is a non-hindered polyol having at least 3 OH groups; (d) an ester wherein the poiyol component is a hindered polyol and the carboxylic acid components is a mono-carboxylic acid or a polycarboxylic acid and mixtures thereof.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
It is understood that some of the carbon chain lengths of the carboxylic acids and/or esters disclosed herein are average numbers. This reflects the fact that some of the carboxylic acids and/or esters are derived from naturally occurring materials and therefore contain a mixture of compounds the major component of which is the stated compound. For example, a carboxylic having 12 carbon atoms derived from coconut oil is composed primarily of from 45% to 55% by weight of a C,2 carboxylic acid, from 15% to 23% by weight of a C~4 carboxylic acid, from 8°~ to 11 % by weight of a C,e carboxylic acid, from 1 % to 5 10% by weight of a C~8 carboxylic acid, from 1 % to 14% by weight of a combination of C8 and C,o carboxylic acids, and from 1 °~ to 8% by weight of a C,e:~ carboxylic acid.
The term smokeless as used herein refers to a smoke index rating of at least 75 in the JASO M 342-92 test.
10 ~ The term low sulfur diesel fuel refers to any diesel grade fuel that has been chemically andlor physically modified so that the sulfur content is equal to or less than about 0.1 °~ by weight.
The surprising discovery has been made that certain types of esters are useful as additives for diesel fuels, particularly low sulfur diesel fuels, for 15 increasing the lubricity of the fuels while not adding to the amount of smoke in the exhaust from diesel engines. The additives according to the invention may actually decrease the amount of smoke in the exhaust from diesel engines.
The additives according to the invention may also be biodegradable as determined by Coordinating European Counsel standard test method L-33-A-94 20 (Biodegradability of Two-Stroke Cycle Outboard Gasoline engine oils in water, abbreviated C.E.C L~3-A 94), the most commonly used biodegradability test for two-cycle engine lubricants.
The additives according to the invention fall into two general categories.
These are: (1 ) a mixture of two esters wherein the first type of ester has a 25 viscosity 2 cSt or less at 100°C; a flash point 200°C or less (Clevelanii Open Cup); and 20 or fewer carbon atoms and the second type of ester has a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. as determined under and a smoke index of at least 75 as determined by the JASO M 342-92 test; (2) 30 one or more complex esters selected from the group consisting of: (a) linear oligoesters having a molecular weight of 3000 Daltons or less; (b) a complex, non-hindered polyester wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) a complex, non-hindered polyester wherein the polyol component is a non-hindered polyol having at least 3 OH groups; (d) an ester wherein the polyol component is a hindered polyol and the carboxylic acid components is a mono-carboxylic acid or a polycarboxylic acid and mixtures thereof.
The first category of additives according to the invention can be any combination of at least two esters. The first type of ester is characterized as one or more esters having a viscosity of 2 cSt or less at 100°C; a flash point 200°C
or less (Cleveland Open Cup); and 20 or fewer carbon atoms. Examples of such esters include but are not limited to isodecyl nonanoate and methyl octadecenoate (methyl oieate). The second type of ester is characterized as one or more esters having a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C.
as determined under ASTM D-445 and a smoke index of at least 75 as determined by the JASO M 342-92 test. The second type of ester can be any ester that will form a mixture having a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. and a smoke index of at least 75 as described above. Such esters can be simple esters or complex esters. Simple esters are esters of monools and mono-carboxylic acids while complex esters can be polyol esters such as pentaerythritol tetra octadecenoate or polymeric esters such as linear oligoesters having a molecular weight of 3000 Daltons or less; complex, non-hindered polyesters wherein the polyol component is a molecule having one or more beta hydrogen atoms; complex, non-hindered polyesters according to the invention are those containing a nonfiindered polyol having at least 3 OH groups; and/or esters wherein the polyol component is a hindered polyol and the carboxylic acid component is a mono~arboxylic acid or a poiycarboxylic acid. The ester mixture can contain more than two esters as long as the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. and a smoke index of at least 75.
Preferred ester mixtures are listed in Table 1 below.
The second general category of additives is comprised of four types of complex esters. This group is comprised of one or more of: (a) linear oligoesters having a molecular weight of 3000 Daltons or less; (b) complex, non-hindered polyesters wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) complex, non-hindered polyester according to the invention are those containing a non-hindered poiyol having at least 3 OH groups; (d) 5 esters wherein the polyol component is a hindered polyol and the carboxylic acid component is a mono-carboxylic acid or a polycarboxylic acid and mixtures of (a) through (d).
The first type of complex ester includes linear oligoesters having a molecular weight of 3000 Daltons or less. The oligomers according to the invention can be comprised of any combination of difunctional alcohols and dicarboxylic acids and also containing either a monool or a monocarboxylic acid as a chain stopper. Such oligomers can be made by the classical condensation or step-growth polymerization methods well known to those skilled in the art and described, for example, in pages 69-105 of The Principles of Polymer Chemistry, P. J. Flory, Comell University Press, 1953. Preferred otigomers include the oligoester comprised of dipropylene glycol-azelaic acid-isononanoic acid; the oligoester comprised of dipropylene glycol-adipic acid-isononanoic acid; and the oiigoester comprised of dipropylene glycol-azelaic acid-2-ethylhexanol. Most preferred oligomers are the oligoester comprised of dipropylene glycol-azeiaic acid-nonanoic acid (mole ratio 21112 respectively); the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid (mole ratio 2/1/2 respectively);
and the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid (mole ratio 21112 respectively).
The second type of complex ester includes complex, non-hindered polyesters. Non-hindered polyesters are those in which the polyol component is a molecule having one or more beta hydrogen atoms. A beta hydrogen atom is a hydrogen atom bonded to a carbon atom which is adjacent to a carbon atom bonded to a functional group. In the case of a polyol, a beta hydrogen is a hydrogen atom bonded to a carbon atom which is adjacent to a carbon atom bonded to an alcohol functionality. An example of a polyol having two beta hydrogen atoms is 1,3-propanediol. Glycerol is an example of a pofyol having a total of five beta hydrogen atoms. Trimethylolpropane, on the other hand, has no beta hydrogen atoms. One type of complex, non-hindered polyester according to the invention are those containing a non-hindered polyol having at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid. The polyoUpolycarboxylic acid mole ratio is equal to from about 0.1 /1.0 to about 4/1.2 and the polymer chains are terminated with mono-carboxylic acids which are used as chain stoppers. Preferred complex, non-hindered polyesters of this type are those containing glycerin as the non-hindered polyol having at least 3 OH groups, adipic acid as the polycarboxylic acid having at least 2 carboxyl groups and heptanoic acid as the mono-carboxylic acid.
The third type of complex ester includes complex, non-hindered polyesters. Nonfiindered polyesters are those which are comprised of a polyol component which is a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid component which is a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid component and a monool component.
The polyol/polycarboxylic acid mole ratio is equal to from about 0.111.0 to about 1/1 and the polymer chains are terminated with monools and mono-carboxylic acids which are used as chain stoppers. Preferred complex, non-hindered polyesters of this type are those containing glycerin as the non-hindered polyol having at least 3 OH groups, adipic acid as the polycarboxylic acid having at least 2 carboxyl groups and nonanoic acid and octanol as the mono-carboxylic acid and monool chain terminators. Preferred nonfiindered polyol having at least 3 OH groups are those having from 3 to 10 carbon atoms. Prefer-ed polycarboxyfic acid having at least 2 carboxyl groups are those having from 2 to 54 carbon atoms. Preferred mono-carboxylic acid chain stopper are those having from 5 to 20 carbon atoms. Preferred monool chain stoppers are those having from 2 to 20 carbon atoms. Particularly preferred complex, non-hindered polyesters include such oligoesters as those comprised of glycerine-adipic acid-nonanoic acidloctanol (mole ratio-1/2/1/2) and glycerine-adipic acid-heptanoic acidlhexanol (mole ratio-112/1/2).
The fourth type of complex ester includes esters wherein the polyol component is a hindered polyoi and the carboxylic acid component is a mono-carboxylic acid or a polycarboxylic acid. Preferred esters of this type include dipentaerythritol ester of pentanoic acid, trimethylolpropane-isotridecanol-adipic acid, and trimethyloipropane tristearate.
It is also within the present invention to use a single ester as the additive 5 according to the invention. In the case of such a single component system, the ester will have a smoke index of greater than 75 but may have a viscosity below 2 cSt at 100°C. which may be below the viscosity requirements for 2-cycle engines. Examples of such esters are isononyl isononanoate, dimethyi azelate and polyol esters of monocarboxylic acids such as glyceryl triisostearate and 10 glyceryl trioctadecenoate.
The diesel fuels according to the invention may also contain other additives typically used in conventional diesel fuels such as those described in Lubrication, Vol. 76 (#2), 1-I2 (1990). Examples of such additives include, but 15 are not limited to, cetane improvers such as 2-ethylhexyl nitrate, vitro and nitroso compounds, peroxides hydroperoxides, straight chain ethers in amounts up to about 1000 ppm. Stability additives such as 2,6-di-t-butyl-4-methylphenol; N-n-butyl-p-aminophenol; p,p'-dioctyldiphenylamine; N,N'-di-sec-butyl-p-phenylenediamine; N,N-dimethyl cyclohexylamine imidazolines; long chain alkyl 20 dimethylamines in amounts from 10 to 300 ppm.. ~~Iletal deactivators such as N,N'-disalicylidene-1,2-propane diamine; N-salicylidene-hexane amine; propyl gallate; benzotriazole in amounts from 10 to 300 ppm. Dispersants/detergents such as alkenyl or polyisobutylene succinimides or polyethylene amines;
polyetheramine carbamates;"~sparagine derivatives in amounts from 10 to 300 25 ppm. Corrosion inhibitors such as alkenyl succinic acids and their amine salts;
carboxylic acids and their amine salts in amounts from 3 to 17 ppm. Biocides such as isothiazolone derivatives dioxaborinanes (borates) in amounts from 150 to 300 ppm. Antifoam agents such as 2-ethylhexyl acrylates;
polydimethylsilicone;
fluorosilicones; polyethylene glycol ethers in amounts from 1 to 30 ppm.
30 Demuts~ers such as polyoxyethylene polymers; polyoxypropylene polymers;
dodecenyl succinic anhydride esters or half esters; ethoxylatedlpropoxylated phenols in amounts from 1 to 5 ppm. Typically, the foregoing additives will be incorporated in the diesel fuel compositions described herein in an amount from about 50 to about 5000 ppm, and more preferably from about 80 to about 300 ppm based on the total weight of the fuel composition. Various other additives may be incorporated in the diesel fuel compositions of the invention, as desired such as smoke-suppression agents, such as polybutene or polyisobutylene, extreme pressure additives, such as dialkyldithiophosphoric acid salts or esters, anti-foaming agents, such as silicone oil, pour point depressants, such as polymethacrylate. Certain of these additives may be multifunctional, such as polymethacrylate, which may serve as an anti-foaming agent, as well as a pour point depressant.
The diesel fuels compositions according to the invention can be prepared by simply mixing the additives described herein with a diesel fuel using any standard type of mixing equipment.
The following examples are meant to illustrate but not to limit the invention.
PREPARATION OF TRIMETHYLOLPROPANE TRNSONONANOATE
691 grams (5.16 moles) of trimethylolpropane, 2809 grams (17.78 moles) of isononanoic acid were combined in the reactor and heated to about 230°C to carry out the esterification of the ingredients. After the water of reaction which is continually removed began to slow at 230°C, about 26" of vacuum was added to assist in the dehydration of the ester. After four and a half hours of reaction time had passed, the temperature was about 235°C and the analysis of the ester was an Acid Value (AV) of 48.4 and Hydroxyl Value (OH) of 24.5. After six hours of reaction time had passed, analysis of the reaction mix was made and showed the AV = 41.8 and OH = 5.14. After six hours of reaction time the contents were stripped and then filtered to isolate the crude ester product. The product was caustic refined (NaOH), and dried and filtered to yield the finished ester with the following properties:
Acid Value, mgs KOHIgm of sample 0.05 Hydroxyl Value, mgs KOHIgm of sample 2.15 5 Viscosity at 40C, centistokes 52.79 Viscosity at 100C, centistokes 7.13 Viscosity Index 91 Flash Point, F 450 Fire Point, F 525 10 Cloud Point, F clear at pour point Pour Point, F -35 PREPARATION OF TRIMETHYLOLPROPANE TRISTEARATE
The preparation of trimethylolpropane tristearate was carried out by 15 reacting 1800 grams (1.00 equivalents) of stearic acid with 300 grams (1.035 equivalents) of trimethylolpropane. There was a slight excess of the polyol used to drive this reaction because of the difficulty in removing the high molecular weight stearic acid by vacuum stripping. The reaction vessel was equipped as described in Example 5 and the reaction was successfully carried out at 240-20 260°C. Water of reaction was removed and high vacuum was used to help drive the reaction to completion. The crude ester had an acid value of 2.1 and hydroxyl value of less than 14. The crude ester was refined using a chemical treatment of Cardura ETM which is a glycidyl ester. About 12 grams of Cardura ETM were added to the crude ester at 239°C and held for 2 hours. The excess Cardura ETM
25 was stripped at 239°C for about 1 hour. The product was cooled and filtered. The final ester properties were as follows:
Trimethylolp~opane t~stearate Acid Value 0.085 Hydroxyl Value 9.92 30 Viscosity at 100C, cst. 11.67 Pour Point, F solid at room temperature Flash Point, F 600 Fire Point, F 645 Color r6 Transmission 4401550 76196 nm.
PREPARATION OF DI-ISOTRIDECYLTRIMETHYLADIPATE
Di-isotridecyltrimethyladipate was prepared by reacting 986 grams (1.00 equivalents) of trimethyladipic acid with 2414 grams (1.15 equivalents) of 5 isotridecyl alcohol. The vessel was similar to that previously described.
The reaction was carried out at 225-230°C while removing water of reaction.
When the rate of water of removal slowed, low vacuum was applied to help continue the reaction to an acid value of 10.9. The ester was then slowly stripped of excess alcohol by applying full vacuum of about 2 Torr. The crude ester had an acid 10 value of 6.2 and hydroxyl value of 2Ø The crude ester was then alkali refined and filtered to yield the following finished ester properties:
Di-isotridecyltrimethyladipate Acid Value 0.016 Hydroxyl Value 5.21 Viscosity at 40C, cst. 36.96 Viscosity at 100C, cst. 5.95 Viscosity Index 104 Pour Point, F -50 Flash Point, F 465 Fire Point, F 520 Color % Transmission at 4401550 nm. 5/45 PREPARATION OF ISONONYLISONONANOATE
The preparation of isononylisononanoate was carried out by charging 1660 grams (1.00 equivalents) isononanoic acid and 1740 grams (1.15 equivalents) of isononyl alcohol into a 5-liter 4-neck glass reaction vessel.
The vessel is equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel.
The reaction was carried out at about 230°C until the acid value of the preparation was a 5.0 and then the ester was stripped of excess alcohol until the hydroxyl value was 0.7. The crude ester at this point had an acid value of 1.5. The crude ester was alkali refined with NaOH to remove the trace amounts of acidity and then filtered through a filter aid. The final analysis is as follows:
Isononylisononanoate Acid Value 0.006 Hydroxyl Value O,gel Viscosity at 40C, cSt. 4.61 Viscosity at 100C, cSt. 1.64 Viscosity at -40C, cSt. 221 Pour Point, F <-g5 Flash Point, F 310 Fire Point, F 340 Color % Transmission at 4401550 100/100 nm.
PREPARATION OF A COMPLEX, NON-HINDERED POLYESTER
A 5-liter, 4-neck gtass reaction vessel equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel and a nitrogen inlet were charged with 160.2 grams of glycerine (1.74 moles), 508.5 grams of adipic acid (3.48 moles), 278.6 grams of pelargonic acid (1.76 moles) and, 452.7 grams of octyl alcohol (4.00 motes). The contents of the flask were heated to 230°C and water was removed until the acid number reached 7.3 and the hydroxyl number reached 7.1. The reaction product was alkali-refined to decrease the acid number to 0.31. The final product specs were: acid number 0.31; hydroxyl number - 10.46; visc. cL'D
40°C -52.56 cSt; visc. ~ 100°C -10.26 cSt; Viscosity Index -187; Flash Point -210°C;
Fire Point - 224°C; Pour Point - -21 °C.
PREPARATION OF A LINEAR OLIGOESTER
A 5-liter, 4-neck glass reaction vessel equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel and a nitrogen inlet were charged with 480 grams of dipropylene glycol (3.58 moles), 344.6 grams of azelaic acid (1.83 moles). The contents of the flask were heated to 225°C and water was removed until the acid number reached 4.8 and the hydroxyl number reached 59.2 at which time 660.6 grams of pelargonic acid (4.17 moles) were added and the heating and water removal were continued until acid number reached 28.4 and the hydroxyl number reached 8.4. Excess acid and water were removed until the acid number reached 7.2 and the hydroxyl number reached 6.7. The reaction product was alkali-refined to decrease the acid number to 0.10. The final product specs were: acid number - 0.10; hydroxyl number - 9.95; visc. cLD 40°C -41.28 cSt; visc. @ 100°C - 8.08 cSt; Viscosity Index - 173; Flash Point -252°C; Fire Point - 263°C; Pour Point - -54°C.
Table 1 LD.' Visc? Pour Point'Flash Point'Smoke IndexSBiodegre (oCr) ((r) 2911 1.7 -73 171 74 >95 287312911 7.9 -59 168 120 69 (33/67) 2301 1.7 -18 182 78 >95 (34166) 2898 12.4 -23 320 90 >95 (79121 ) (80120) 3528-8 1.6 -73 154 176 (79121 ) 29832911 (27/73)8 ~2 182 g6 (27/73) 29832914(30!10)8 -5 146 209 3588-4 9.3 -43 218 86 3588-9 8.5 -37 224 77 3588-13 7.4 -15 243 g1 3588-19 9.2 -48 252 90 >95 3588-33 10.3 -21 210 108 TMP-OS-320 44.5 -34 332 92 91 3528-61 8.1 -54 252 90 >95 3528-69 6.9 -65 252 72 3528-76 7.1 -51 249 85 >95 3528-79 7.4 -48 254 1-2911 - isodecyl nonanoate 2873 - dimer acid ester of dtethylene glycol 2301 - methyl octadecenoate 2898 - pentaerythritol tetra octadecenoate 3528-8 - isononyl isononanoate 2914 - dimethyl azelate 2983 - dimer acid ester of neopentylglycol and propylene glycol 3588-4 - oligoester of dipropylene glycol-azelaic acid-isononanoic acid (mole ratio-2/1fl) 3588-9 - oligoester of dipropytene glycol-adiptc acid-isononanoic acid (mote ratio-2I1l2) 3588-13 - oligoester of diethylene glycol-azelaic acid-nonanoic acid (mole ratio-2/1/2) 3588-19 - oligoester of glycerine-adipic acid-heptanoic aad (mole ratio-2/1/4) 3588-33 - oligoester of glycerine-adipic acid-nonanoic aad/octanol (mole ratio-l/?J1/2) 3589-1 A - TMP-05-320/29'11 (48/52) 3589-1 B - TMP-05-3202301 (49/51 ) TMP-05-320 - complex ester trimethylolpropane-dimer acid-octadecenoic add 3528-01 - oligoester of dipropyiene glycol-azelaic acid-nonanoic acid (mole ratio-2/12) 3528-69 - oligoester of dipropylene glycol-azelaic acid-2-ethylhexanol (mole ratio-122) 3528-7fi - oligoester of dipropylene glycol-adiptc aad-nonanoic acid (mole ratio-2/12) 3528-79 - oligoester of dipropylene glycol-adipic add-isodecyl alcohol (mole ratio-1 rlJ2) 2-ASTM D-445 (cSt. ~ 100 ° C}
6- C.E.C L-33-A-94
While low sulfur content is not in itself a lubricity problem, it has become the measure of the degree of refinement of the fuel and thus reflects the level of the removal of polar oxygenated compounds and polycyclic aromatics including nitrogen-containing compounds.
Low sulfur diesel fuels have been found to increase the sliding adhesive wear and fretting wear of pump components such as rollers, cam plate, coupling, lever joints and shaft drive journal bearings.
Thus, it would be desirable to increase the lubricity of diesel fuels by incorporating lubricity additives. It would also be advantageous if these additives would not increase and preferably decrease the amount of smoke and particulate content in the exhaust of diesel engines.
SUMMARY OF THE INVENTION
The present invention encompasses diesel fuels, particularly low sulfur diesel fuels, containing additives which increase the lubricity and reduce the amount of smoke in the exhaust from diesel engines. The additives according to the invention are esters that fall into two general categories. These are: (1 } a mixture of two esters wherein the first type of ester has a viscosity 2 cSt or less at 100°C; a flash point 200°C or less (Cleveland Open Cup); and 20 or fewer carbon atoms and the second type of ester has a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. as determined under ASTM D-445 and a smoke index of at least ?5 as determined by the JASO M 342-92 test; (2) one or more complex esters selected from the group consisting of: (a) linear oiigoesters having a molecular weight of 3000 Daltons or less; (b) a complex, non-hindered polyester wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) a complex, non-hindered polyester wherein the polyol component is a non-hindered polyol having at least 3 OH groups; (d) an ester wherein the poiyol component is a hindered polyol and the carboxylic acid components is a mono-carboxylic acid or a polycarboxylic acid and mixtures thereof.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
It is understood that some of the carbon chain lengths of the carboxylic acids and/or esters disclosed herein are average numbers. This reflects the fact that some of the carboxylic acids and/or esters are derived from naturally occurring materials and therefore contain a mixture of compounds the major component of which is the stated compound. For example, a carboxylic having 12 carbon atoms derived from coconut oil is composed primarily of from 45% to 55% by weight of a C,2 carboxylic acid, from 15% to 23% by weight of a C~4 carboxylic acid, from 8°~ to 11 % by weight of a C,e carboxylic acid, from 1 % to 5 10% by weight of a C~8 carboxylic acid, from 1 % to 14% by weight of a combination of C8 and C,o carboxylic acids, and from 1 °~ to 8% by weight of a C,e:~ carboxylic acid.
The term smokeless as used herein refers to a smoke index rating of at least 75 in the JASO M 342-92 test.
10 ~ The term low sulfur diesel fuel refers to any diesel grade fuel that has been chemically andlor physically modified so that the sulfur content is equal to or less than about 0.1 °~ by weight.
The surprising discovery has been made that certain types of esters are useful as additives for diesel fuels, particularly low sulfur diesel fuels, for 15 increasing the lubricity of the fuels while not adding to the amount of smoke in the exhaust from diesel engines. The additives according to the invention may actually decrease the amount of smoke in the exhaust from diesel engines.
The additives according to the invention may also be biodegradable as determined by Coordinating European Counsel standard test method L-33-A-94 20 (Biodegradability of Two-Stroke Cycle Outboard Gasoline engine oils in water, abbreviated C.E.C L~3-A 94), the most commonly used biodegradability test for two-cycle engine lubricants.
The additives according to the invention fall into two general categories.
These are: (1 ) a mixture of two esters wherein the first type of ester has a 25 viscosity 2 cSt or less at 100°C; a flash point 200°C or less (Clevelanii Open Cup); and 20 or fewer carbon atoms and the second type of ester has a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. as determined under and a smoke index of at least 75 as determined by the JASO M 342-92 test; (2) 30 one or more complex esters selected from the group consisting of: (a) linear oligoesters having a molecular weight of 3000 Daltons or less; (b) a complex, non-hindered polyester wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) a complex, non-hindered polyester wherein the polyol component is a non-hindered polyol having at least 3 OH groups; (d) an ester wherein the polyol component is a hindered polyol and the carboxylic acid components is a mono-carboxylic acid or a polycarboxylic acid and mixtures thereof.
The first category of additives according to the invention can be any combination of at least two esters. The first type of ester is characterized as one or more esters having a viscosity of 2 cSt or less at 100°C; a flash point 200°C
or less (Cleveland Open Cup); and 20 or fewer carbon atoms. Examples of such esters include but are not limited to isodecyl nonanoate and methyl octadecenoate (methyl oieate). The second type of ester is characterized as one or more esters having a viscosity such that when it is mixed with the first type of ester the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C.
as determined under ASTM D-445 and a smoke index of at least 75 as determined by the JASO M 342-92 test. The second type of ester can be any ester that will form a mixture having a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. and a smoke index of at least 75 as described above. Such esters can be simple esters or complex esters. Simple esters are esters of monools and mono-carboxylic acids while complex esters can be polyol esters such as pentaerythritol tetra octadecenoate or polymeric esters such as linear oligoesters having a molecular weight of 3000 Daltons or less; complex, non-hindered polyesters wherein the polyol component is a molecule having one or more beta hydrogen atoms; complex, non-hindered polyesters according to the invention are those containing a nonfiindered polyol having at least 3 OH groups; and/or esters wherein the polyol component is a hindered polyol and the carboxylic acid component is a mono~arboxylic acid or a poiycarboxylic acid. The ester mixture can contain more than two esters as long as the resulting mixture has a viscosity of from 3.0 cSt to 20.0 cSt at 100°C. and a smoke index of at least 75.
Preferred ester mixtures are listed in Table 1 below.
The second general category of additives is comprised of four types of complex esters. This group is comprised of one or more of: (a) linear oligoesters having a molecular weight of 3000 Daltons or less; (b) complex, non-hindered polyesters wherein the polyol component is a molecule having one or more beta hydrogen atoms; (c) complex, non-hindered polyester according to the invention are those containing a non-hindered poiyol having at least 3 OH groups; (d) 5 esters wherein the polyol component is a hindered polyol and the carboxylic acid component is a mono-carboxylic acid or a polycarboxylic acid and mixtures of (a) through (d).
The first type of complex ester includes linear oligoesters having a molecular weight of 3000 Daltons or less. The oligomers according to the invention can be comprised of any combination of difunctional alcohols and dicarboxylic acids and also containing either a monool or a monocarboxylic acid as a chain stopper. Such oligomers can be made by the classical condensation or step-growth polymerization methods well known to those skilled in the art and described, for example, in pages 69-105 of The Principles of Polymer Chemistry, P. J. Flory, Comell University Press, 1953. Preferred otigomers include the oligoester comprised of dipropylene glycol-azelaic acid-isononanoic acid; the oligoester comprised of dipropylene glycol-adipic acid-isononanoic acid; and the oiigoester comprised of dipropylene glycol-azelaic acid-2-ethylhexanol. Most preferred oligomers are the oligoester comprised of dipropylene glycol-azeiaic acid-nonanoic acid (mole ratio 21112 respectively); the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid (mole ratio 2/1/2 respectively);
and the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid (mole ratio 21112 respectively).
The second type of complex ester includes complex, non-hindered polyesters. Non-hindered polyesters are those in which the polyol component is a molecule having one or more beta hydrogen atoms. A beta hydrogen atom is a hydrogen atom bonded to a carbon atom which is adjacent to a carbon atom bonded to a functional group. In the case of a polyol, a beta hydrogen is a hydrogen atom bonded to a carbon atom which is adjacent to a carbon atom bonded to an alcohol functionality. An example of a polyol having two beta hydrogen atoms is 1,3-propanediol. Glycerol is an example of a pofyol having a total of five beta hydrogen atoms. Trimethylolpropane, on the other hand, has no beta hydrogen atoms. One type of complex, non-hindered polyester according to the invention are those containing a non-hindered polyol having at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid. The polyoUpolycarboxylic acid mole ratio is equal to from about 0.1 /1.0 to about 4/1.2 and the polymer chains are terminated with mono-carboxylic acids which are used as chain stoppers. Preferred complex, non-hindered polyesters of this type are those containing glycerin as the non-hindered polyol having at least 3 OH groups, adipic acid as the polycarboxylic acid having at least 2 carboxyl groups and heptanoic acid as the mono-carboxylic acid.
The third type of complex ester includes complex, non-hindered polyesters. Nonfiindered polyesters are those which are comprised of a polyol component which is a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid component which is a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid component and a monool component.
The polyol/polycarboxylic acid mole ratio is equal to from about 0.111.0 to about 1/1 and the polymer chains are terminated with monools and mono-carboxylic acids which are used as chain stoppers. Preferred complex, non-hindered polyesters of this type are those containing glycerin as the non-hindered polyol having at least 3 OH groups, adipic acid as the polycarboxylic acid having at least 2 carboxyl groups and nonanoic acid and octanol as the mono-carboxylic acid and monool chain terminators. Preferred nonfiindered polyol having at least 3 OH groups are those having from 3 to 10 carbon atoms. Prefer-ed polycarboxyfic acid having at least 2 carboxyl groups are those having from 2 to 54 carbon atoms. Preferred mono-carboxylic acid chain stopper are those having from 5 to 20 carbon atoms. Preferred monool chain stoppers are those having from 2 to 20 carbon atoms. Particularly preferred complex, non-hindered polyesters include such oligoesters as those comprised of glycerine-adipic acid-nonanoic acidloctanol (mole ratio-1/2/1/2) and glycerine-adipic acid-heptanoic acidlhexanol (mole ratio-112/1/2).
The fourth type of complex ester includes esters wherein the polyol component is a hindered polyoi and the carboxylic acid component is a mono-carboxylic acid or a polycarboxylic acid. Preferred esters of this type include dipentaerythritol ester of pentanoic acid, trimethylolpropane-isotridecanol-adipic acid, and trimethyloipropane tristearate.
It is also within the present invention to use a single ester as the additive 5 according to the invention. In the case of such a single component system, the ester will have a smoke index of greater than 75 but may have a viscosity below 2 cSt at 100°C. which may be below the viscosity requirements for 2-cycle engines. Examples of such esters are isononyl isononanoate, dimethyi azelate and polyol esters of monocarboxylic acids such as glyceryl triisostearate and 10 glyceryl trioctadecenoate.
The diesel fuels according to the invention may also contain other additives typically used in conventional diesel fuels such as those described in Lubrication, Vol. 76 (#2), 1-I2 (1990). Examples of such additives include, but 15 are not limited to, cetane improvers such as 2-ethylhexyl nitrate, vitro and nitroso compounds, peroxides hydroperoxides, straight chain ethers in amounts up to about 1000 ppm. Stability additives such as 2,6-di-t-butyl-4-methylphenol; N-n-butyl-p-aminophenol; p,p'-dioctyldiphenylamine; N,N'-di-sec-butyl-p-phenylenediamine; N,N-dimethyl cyclohexylamine imidazolines; long chain alkyl 20 dimethylamines in amounts from 10 to 300 ppm.. ~~Iletal deactivators such as N,N'-disalicylidene-1,2-propane diamine; N-salicylidene-hexane amine; propyl gallate; benzotriazole in amounts from 10 to 300 ppm. Dispersants/detergents such as alkenyl or polyisobutylene succinimides or polyethylene amines;
polyetheramine carbamates;"~sparagine derivatives in amounts from 10 to 300 25 ppm. Corrosion inhibitors such as alkenyl succinic acids and their amine salts;
carboxylic acids and their amine salts in amounts from 3 to 17 ppm. Biocides such as isothiazolone derivatives dioxaborinanes (borates) in amounts from 150 to 300 ppm. Antifoam agents such as 2-ethylhexyl acrylates;
polydimethylsilicone;
fluorosilicones; polyethylene glycol ethers in amounts from 1 to 30 ppm.
30 Demuts~ers such as polyoxyethylene polymers; polyoxypropylene polymers;
dodecenyl succinic anhydride esters or half esters; ethoxylatedlpropoxylated phenols in amounts from 1 to 5 ppm. Typically, the foregoing additives will be incorporated in the diesel fuel compositions described herein in an amount from about 50 to about 5000 ppm, and more preferably from about 80 to about 300 ppm based on the total weight of the fuel composition. Various other additives may be incorporated in the diesel fuel compositions of the invention, as desired such as smoke-suppression agents, such as polybutene or polyisobutylene, extreme pressure additives, such as dialkyldithiophosphoric acid salts or esters, anti-foaming agents, such as silicone oil, pour point depressants, such as polymethacrylate. Certain of these additives may be multifunctional, such as polymethacrylate, which may serve as an anti-foaming agent, as well as a pour point depressant.
The diesel fuels compositions according to the invention can be prepared by simply mixing the additives described herein with a diesel fuel using any standard type of mixing equipment.
The following examples are meant to illustrate but not to limit the invention.
PREPARATION OF TRIMETHYLOLPROPANE TRNSONONANOATE
691 grams (5.16 moles) of trimethylolpropane, 2809 grams (17.78 moles) of isononanoic acid were combined in the reactor and heated to about 230°C to carry out the esterification of the ingredients. After the water of reaction which is continually removed began to slow at 230°C, about 26" of vacuum was added to assist in the dehydration of the ester. After four and a half hours of reaction time had passed, the temperature was about 235°C and the analysis of the ester was an Acid Value (AV) of 48.4 and Hydroxyl Value (OH) of 24.5. After six hours of reaction time had passed, analysis of the reaction mix was made and showed the AV = 41.8 and OH = 5.14. After six hours of reaction time the contents were stripped and then filtered to isolate the crude ester product. The product was caustic refined (NaOH), and dried and filtered to yield the finished ester with the following properties:
Acid Value, mgs KOHIgm of sample 0.05 Hydroxyl Value, mgs KOHIgm of sample 2.15 5 Viscosity at 40C, centistokes 52.79 Viscosity at 100C, centistokes 7.13 Viscosity Index 91 Flash Point, F 450 Fire Point, F 525 10 Cloud Point, F clear at pour point Pour Point, F -35 PREPARATION OF TRIMETHYLOLPROPANE TRISTEARATE
The preparation of trimethylolpropane tristearate was carried out by 15 reacting 1800 grams (1.00 equivalents) of stearic acid with 300 grams (1.035 equivalents) of trimethylolpropane. There was a slight excess of the polyol used to drive this reaction because of the difficulty in removing the high molecular weight stearic acid by vacuum stripping. The reaction vessel was equipped as described in Example 5 and the reaction was successfully carried out at 240-20 260°C. Water of reaction was removed and high vacuum was used to help drive the reaction to completion. The crude ester had an acid value of 2.1 and hydroxyl value of less than 14. The crude ester was refined using a chemical treatment of Cardura ETM which is a glycidyl ester. About 12 grams of Cardura ETM were added to the crude ester at 239°C and held for 2 hours. The excess Cardura ETM
25 was stripped at 239°C for about 1 hour. The product was cooled and filtered. The final ester properties were as follows:
Trimethylolp~opane t~stearate Acid Value 0.085 Hydroxyl Value 9.92 30 Viscosity at 100C, cst. 11.67 Pour Point, F solid at room temperature Flash Point, F 600 Fire Point, F 645 Color r6 Transmission 4401550 76196 nm.
PREPARATION OF DI-ISOTRIDECYLTRIMETHYLADIPATE
Di-isotridecyltrimethyladipate was prepared by reacting 986 grams (1.00 equivalents) of trimethyladipic acid with 2414 grams (1.15 equivalents) of 5 isotridecyl alcohol. The vessel was similar to that previously described.
The reaction was carried out at 225-230°C while removing water of reaction.
When the rate of water of removal slowed, low vacuum was applied to help continue the reaction to an acid value of 10.9. The ester was then slowly stripped of excess alcohol by applying full vacuum of about 2 Torr. The crude ester had an acid 10 value of 6.2 and hydroxyl value of 2Ø The crude ester was then alkali refined and filtered to yield the following finished ester properties:
Di-isotridecyltrimethyladipate Acid Value 0.016 Hydroxyl Value 5.21 Viscosity at 40C, cst. 36.96 Viscosity at 100C, cst. 5.95 Viscosity Index 104 Pour Point, F -50 Flash Point, F 465 Fire Point, F 520 Color % Transmission at 4401550 nm. 5/45 PREPARATION OF ISONONYLISONONANOATE
The preparation of isononylisononanoate was carried out by charging 1660 grams (1.00 equivalents) isononanoic acid and 1740 grams (1.15 equivalents) of isononyl alcohol into a 5-liter 4-neck glass reaction vessel.
The vessel is equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel.
The reaction was carried out at about 230°C until the acid value of the preparation was a 5.0 and then the ester was stripped of excess alcohol until the hydroxyl value was 0.7. The crude ester at this point had an acid value of 1.5. The crude ester was alkali refined with NaOH to remove the trace amounts of acidity and then filtered through a filter aid. The final analysis is as follows:
Isononylisononanoate Acid Value 0.006 Hydroxyl Value O,gel Viscosity at 40C, cSt. 4.61 Viscosity at 100C, cSt. 1.64 Viscosity at -40C, cSt. 221 Pour Point, F <-g5 Flash Point, F 310 Fire Point, F 340 Color % Transmission at 4401550 100/100 nm.
PREPARATION OF A COMPLEX, NON-HINDERED POLYESTER
A 5-liter, 4-neck gtass reaction vessel equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel and a nitrogen inlet were charged with 160.2 grams of glycerine (1.74 moles), 508.5 grams of adipic acid (3.48 moles), 278.6 grams of pelargonic acid (1.76 moles) and, 452.7 grams of octyl alcohol (4.00 motes). The contents of the flask were heated to 230°C and water was removed until the acid number reached 7.3 and the hydroxyl number reached 7.1. The reaction product was alkali-refined to decrease the acid number to 0.31. The final product specs were: acid number 0.31; hydroxyl number - 10.46; visc. cL'D
40°C -52.56 cSt; visc. ~ 100°C -10.26 cSt; Viscosity Index -187; Flash Point -210°C;
Fire Point - 224°C; Pour Point - -21 °C.
PREPARATION OF A LINEAR OLIGOESTER
A 5-liter, 4-neck glass reaction vessel equipped with agitation and a column to condense and remove water of reaction while returning the excess alcohol back to the reaction vessel and a nitrogen inlet were charged with 480 grams of dipropylene glycol (3.58 moles), 344.6 grams of azelaic acid (1.83 moles). The contents of the flask were heated to 225°C and water was removed until the acid number reached 4.8 and the hydroxyl number reached 59.2 at which time 660.6 grams of pelargonic acid (4.17 moles) were added and the heating and water removal were continued until acid number reached 28.4 and the hydroxyl number reached 8.4. Excess acid and water were removed until the acid number reached 7.2 and the hydroxyl number reached 6.7. The reaction product was alkali-refined to decrease the acid number to 0.10. The final product specs were: acid number - 0.10; hydroxyl number - 9.95; visc. cLD 40°C -41.28 cSt; visc. @ 100°C - 8.08 cSt; Viscosity Index - 173; Flash Point -252°C; Fire Point - 263°C; Pour Point - -54°C.
Table 1 LD.' Visc? Pour Point'Flash Point'Smoke IndexSBiodegre (oCr) ((r) 2911 1.7 -73 171 74 >95 287312911 7.9 -59 168 120 69 (33/67) 2301 1.7 -18 182 78 >95 (34166) 2898 12.4 -23 320 90 >95 (79121 ) (80120) 3528-8 1.6 -73 154 176 (79121 ) 29832911 (27/73)8 ~2 182 g6 (27/73) 29832914(30!10)8 -5 146 209 3588-4 9.3 -43 218 86 3588-9 8.5 -37 224 77 3588-13 7.4 -15 243 g1 3588-19 9.2 -48 252 90 >95 3588-33 10.3 -21 210 108 TMP-OS-320 44.5 -34 332 92 91 3528-61 8.1 -54 252 90 >95 3528-69 6.9 -65 252 72 3528-76 7.1 -51 249 85 >95 3528-79 7.4 -48 254 1-2911 - isodecyl nonanoate 2873 - dimer acid ester of dtethylene glycol 2301 - methyl octadecenoate 2898 - pentaerythritol tetra octadecenoate 3528-8 - isononyl isononanoate 2914 - dimethyl azelate 2983 - dimer acid ester of neopentylglycol and propylene glycol 3588-4 - oligoester of dipropylene glycol-azelaic acid-isononanoic acid (mole ratio-2/1fl) 3588-9 - oligoester of dipropytene glycol-adiptc acid-isononanoic acid (mote ratio-2I1l2) 3588-13 - oligoester of diethylene glycol-azelaic acid-nonanoic acid (mole ratio-2/1/2) 3588-19 - oligoester of glycerine-adipic acid-heptanoic aad (mole ratio-2/1/4) 3588-33 - oligoester of glycerine-adipic acid-nonanoic aad/octanol (mole ratio-l/?J1/2) 3589-1 A - TMP-05-320/29'11 (48/52) 3589-1 B - TMP-05-3202301 (49/51 ) TMP-05-320 - complex ester trimethylolpropane-dimer acid-octadecenoic add 3528-01 - oligoester of dipropyiene glycol-azelaic acid-nonanoic acid (mole ratio-2/12) 3528-69 - oligoester of dipropylene glycol-azelaic acid-2-ethylhexanol (mole ratio-122) 3528-7fi - oligoester of dipropylene glycol-adiptc aad-nonanoic acid (mole ratio-2/12) 3528-79 - oligoester of dipropylene glycol-adipic add-isodecyl alcohol (mole ratio-1 rlJ2) 2-ASTM D-445 (cSt. ~ 100 ° C}
6- C.E.C L-33-A-94
Claims (110)
1. A composition comprising diesel fuel and an additive, wherein said additive is present in an amount from about 50 to about 5000 ppm of said composition, said additive comprising:
(a) a first ester having a viscosity of about 2 cSt or less at 100°C, a flash point of 200°C or less, and 20 carbon atoms or less selected from the group consisting of isodecyl nonanoate, methyl octadecenoate, isononyl isononanoate and mixtures thereof; (b) a second ester having a viscosity such that when said second ester is mixed with said first ester the resulting additive has a viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C and a smoke index of at least 75.
(a) a first ester having a viscosity of about 2 cSt or less at 100°C, a flash point of 200°C or less, and 20 carbon atoms or less selected from the group consisting of isodecyl nonanoate, methyl octadecenoate, isononyl isononanoate and mixtures thereof; (b) a second ester having a viscosity such that when said second ester is mixed with said first ester the resulting additive has a viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C and a smoke index of at least 75.
2. The composition of claim 1 wherein said first ester is isodecyl nonanoate.
3. The composition of claim 1 wherein said first ester is methyl octadecenoate.
4. The composition of claim 1 wherein said first ester is isononyl isononanoate.
5. The composition of claim 1 wherein said second ester is a dimer acid ester of diethylene glycol.
6. The composition of claim 1 wherein said second ester is pentaerythritol tetra octadecenoate.
7. The composition of claim 1 wherein said second ester is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
8. The composition of claim 1 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
9. A composition comprising diesel fuel and an additive wherein said additive is present in an amount from about 50 to about 5000 ppm of said composition, said additive comprising one or more esters selected from the group consisting of: (a) a linear oligoester having a molecular weight of 3000 Daltons or less selected from the group consisting of dipropylene glycol-azelaic acid-nonanoic acid, dipropylene glycol-adipic acid-nonanoic acid, diethylene glycol-azelaic acid-nonanoic, a dimer acid ester of diethylene glycol, and mixtures thereof;
(b) a complex, non-hindered polyester prepared from a polyol having at least 3 OH groups and one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid; (c) a complex, non-hindered polyester prepared from a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid having at least 2 carboxyl groups, a mono-carboxylic acid and a monool; (d) an ester selected from the group consisting of dipentaerythritol ester of pentanoic acid, trimethylolpropane tristerate, pentaerythritol tetraoctadecenoate, a complex ester of trimethylolpropane-dimer acid-octadecenoic acid, a complex ester of trimethylolpropane-isotridecanol-adipic acid, and mixtures thereof.
(b) a complex, non-hindered polyester prepared from a polyol having at least 3 OH groups and one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid; (c) a complex, non-hindered polyester prepared from a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid having at least 2 carboxyl groups, a mono-carboxylic acid and a monool; (d) an ester selected from the group consisting of dipentaerythritol ester of pentanoic acid, trimethylolpropane tristerate, pentaerythritol tetraoctadecenoate, a complex ester of trimethylolpropane-dimer acid-octadecenoic acid, a complex ester of trimethylolpropane-isotridecanol-adipic acid, and mixtures thereof.
10. The composition of claim 9 wherein said oligoester is the oligoester comprised of dipropylene glycol-azelaic acid-nonanoic acid.
11. The composition of claim 9 wherein said oligoester is the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid.
12. The composition of claim 9 wherein said oligoester is the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid.
13. The composition of claim 9 wherein said oligoester is a dimer acid ester of diethylene glycol.
14. The composition of claim 9 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoam agents, demulsifiers and combinations thereof.
15. The composition of claim 9 where said complex ester (b) is a complex, non-hindered polyester containing a polyol component having one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
16. The composition of claim 15 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 4/1.
17. The composition of claim 15 wherein said polyol is glycerin, said polycarboxylic acid is adipic acid and said monocarboxylic acid is heptanoic acid.
18. The composition of claim 15 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
19. The composition of claim 9 where said complex ester (a) is a complex, non-hindered polyester containing a non-hindered polyol component having at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
groups, a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
20. The composition of claim 19 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 1/1.
21. The composition of claim 19 wherein said polycarboxylic acid has at least 2 carboxyl groups and from 2 to 54 carbon atoms and said monool has from 2 to 20 carbon atoms.
22. The composition of claim 19 wherein said complex, non-hindered polyester is a polyester of glycerine-adipic acid-nonanoic acid/octanol in a mole ratio of 1/2/1/2 respectively.
23. The composition of claim 19 wherein said complex, non-hindered polyester is a polyester of glycerine-adipic acid-heptanoic acid/hexanol in a mole ratio of 1/2/1/2 respectively.
24. The composition of claim 19 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
25. The composition of claim 9 wherein said ester (d) is dipentaerythritol ester of pentanoic acid.
26. The composition of claim 9 wherein said ester (d) is trimethylolpropane tristearate.
27. The composition of claim 9 wherein said ester (d) is pentaerythritol tetra octadecenoate.
28. The composition of claim 9 wherein said ester (d) is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
29. The composition of claim 9 wherein said ester (d) is a complex ester of trimethylolpropane-isotridecanol-adipic acid.
30. The composition of claim 9 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
31. A method for increasing the lubricity of a diesel fuel which comprises adding to said diesel fuel a lubricating-effective amount of an additive, wherein said additive is added in an amount from about 50 to about 5000 ppm, said additive comprising: (a) a first ester having a viscosity of about 2 cSt or less at 100°C, a flash point of 200°C or less, and 20 carbon atoms or less selected from the group consisting of isodecyl nonanoate, methyl octadecenoate, isononyl isononanoate, and mixtures thereof; (b) a second ester having a viscosity such that when said second ester is mixed with said first ester the resulting ester base stock has a viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C and a smoke index of at least 75.
32. The method of claim 31 wherein said first ester is isodecyl nonanoate.
33. The method of claim 31 wherein said first ester is methyl octadecenoate.
34. The method of claim 31 wherein said first ester is isononyl isononanoate.
35. The method of claim 31 wherein said second ester is a dimer acid ester of diethylene glycol.
36. The method of claim 31 wherein said second ester is pentaerythritol tetra octadecenoate.
37. The method of claim 31 wherein said second ester is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
38. The method of claim 31 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
39. A method for increasing the lubricity of a diesel fuel which comprises adding to said diesel fuel a lubricating-effective amount of an additive, wherein said additive is added in an amount from about 50 to about 5000 ppm, said additive comprising one or more esters selected from the group consisting of: (a) a linear oligoester having a molecular weight of 3000 Daltons or less selected from the group consisting of dipropylene glycol-azelaic acid-nonanoic acid, dipropylene glycol-adipic acid-nonanoic acid, diethylene glycol-azelaic acid-nonanoic acid, and mixture thereof; (b) a complex, non-hindered polyester prepared from a polyol having at least 3 OH groups and one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid; (c) a complex, non-hindered polyester wherein the polyol component is a non-hindered polyol having at least 3 OH groups; (d) an ester selected from the group consisting of dipentaerythritol ester of pentanoic acid, trimethylolpropane tristearate, pentaerythritol tetraoctadecenoate, a complex ester of trimethylolpropane-dimer acid-octadecenoic acid, a complex ester of trimethylolpropane-isotridecanol-adipic acid, and mixtures thereof.
40. The method of claim 39 wherein said oligoester is the oligoester comprised of dipropylene glycol-azelaic acid-nonanoic acid.
41. The method of claim 39 wherein said oligoester is the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid.
42. The method of claim 39 wherein said oligoester is the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid.
43. The method of claim 39 wherein said oligoester is a dimer acid ester of diethylene glycol.
44. The method of claim 39 further comprising an additive selected from the group consisting of extreme pressure additives, anti-foaming agents, pour point depressants, rust or corrosion prevention agents, oxidation inhibitors, detergent, dispersants, smoke-suppression agents, and hydrocarbon diluents.
45. The method of claim 39 where said complex ester (b) is a complex, non-hindered polyester containing a polyol component having one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
46. The method of claim 45 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 4/1.
47. The method of claim 45 wherein said polyol is glycerin, said polycarboxylic acid is adipic acid and said monocarboxylic acid is heptanoic acid.
48. The method of claim 45 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
49. The method of claim 39 where said complex ester (c) is a complex, non-hindered polyester containing a non-hindered polyol component having at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
groups, a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
50. The method of claim 49 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 1/1.
51. The method of claim 49 wherein said polycarboxylic acid has at least 2 carboxyl groups and from 2 to 54 carbon atoms and wherein said ester further comprises a monool having from 2 to 20 carbon atoms.
52. The method of claim 49 wherein said complex ester (c) is a polyester of glycerine-adipic acid-nonanoic acid/octanol in a mole ratio of 1/2/1/2 respectively.
53. The method of claim 49 wherein said complex ester (c) is a polyester of glycerine-adipic acid-heptanoic acid/hexanol in a mole ratio of 1/2/1/2 respectively.
54. The method of claim 39 wherein said ester (d) is dipentaerythritol ester of pentanoic acid.
55. The method of claim 39 wherein said ester (d) is trimethylolpropane tristearate.
56. The method of claim 39 wherein said ester (d) is pentaerythritol tetra octadecenoate.
57. The method of claim 39 wherein said ester (d) is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
58. The method of claim 39 wherein said ester (d) is a complex ester of trimethylolpropane-isotridecanol-adipic acid.
59. The method of claim 49 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
60. In a diesel engine comprising fuel having improved lubricity, the improvement wherein said fuel comprises diesel fuel and an additive, wherein said additive is added in an amount from about 50 to about 5000 ppm, said additive comprising: (a) a first ester having a viscosity of about 2 cSt or less at 100°C, a flash point of 200°C or less, and 20 carbon atoms or less selected from the group consisting of isodesyl nonanoate, methyl octadecenoate, isononyl isononanoate and mixtures thereof; (b) a second ester having a viscosity such that when said second ester is mixed with said first ester the resulting ester mixture has a viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C and a smoke index of at least 75.
61. The improvement of claim 60 wherein said first ester is isodecyl nonanoate.
62. The improvement of claim 60 wherein said first ester is methyl octadecenoate.
63. The improvement of claim 60 wherein said first ester is isononyl isononanoate.
64. The improvement of claim 60 wherein said second ester is a dimer acid ester of diethylene glycol.
65. The improvement of claim 60 wherein said second ester is pentaerythritol tetra octadecenoate.
66. The improvement of claim 60 wherein said second ester is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
67. The improvement of claim 60 further comprising an additional additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
68. In a diesel engine comprising fuel having improved lubricity, the improvement wherein said fuel comprises diesel fuel and an additive, wherein said additive is added in an amount from about 50 to about 5000 ppm, said additive comprising one or more esters selected from the group consisting of: (a) a linear oligoester having a molecular weight of 3000 Daltons or less selected from the group consisting of dipropylene glycol-azelaic acid-nonanoic acid, dipropylene glycol-adipic acid-nonanoic acid, diethylene glycol-azelaic acid-nonanoic, a dimer acid ester of diethylene glycol, and mixtures thereof; (b) a complex, non-hindered polyester prepared from a polyol having at least 3 OH groups and one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid;
(c) a complex, non-hindered polyester prepared from a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid having at least 2 carboxyl groups, a mono-carboxylic acid and a monool; (d) an ester selected from the group consisting of dipentaerythritol ester of pentanoic acid, trimethylolpropane tristerate, pentaerythritol tetraoctadecenoate, a complex ester of trimethylolpropane-dimer acid-octadecenoic acid, a complex ester of trimethylolpropane-isotridecanol-adipic acid, and mixtures thereof.
(c) a complex, non-hindered polyester prepared from a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid having at least 2 carboxyl groups, a mono-carboxylic acid and a monool; (d) an ester selected from the group consisting of dipentaerythritol ester of pentanoic acid, trimethylolpropane tristerate, pentaerythritol tetraoctadecenoate, a complex ester of trimethylolpropane-dimer acid-octadecenoic acid, a complex ester of trimethylolpropane-isotridecanol-adipic acid, and mixtures thereof.
69. The improvement of claim 68 wherein said oligoester is the oligoester comprised of dipropylene glycol-azelaic acid-nonanoic acid.
70. The improvement of claim 68 wherein said oligoester is the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid.
71. The improvement of claim 68 wherein said oligoester is the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid.
72. The improvement of claim 68 wherein said oligoester is a dimer acid ester of diethylene glycol.
73. The improvement of claim 68 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
74. The improvement of claim 68 where said complex ester (b) is a complex, non-hindered polyester containing a polyol component having one or more beta hydrogen atoms, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
75. The improvement of claim 74 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 4/1.
76. The improvement of claim 74 wherein said polyol is glycerin, said polycarboxylic acid is adipic acid and said monocarboxylic acid is heptanoic acid.
77. The improvement of claim 68 where said complex ester (c) is a complex, non-hindered polyester containing a non-hindered polyol component having at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
groups, a polycarboxylic acid having at least 2 carboxyl groups a monocarboxylic acid, and a monool wherein said polyester has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
78. The improvement of claim 77 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 1/1.
79. The improvement of claim 77 wherein said polycarboxylic acid has at least 2 carboxyl groups and from 2 to 54 carbon atoms and said monool has from 2 to 20 carbon atoms.
80. The improvement of claim 77 wherein said complex, non-hindered polyester is a polyester of glycerine-adipic acid-nonanoic acid/octanol in a mole ratio of respectively.
81. The improvement of claim 77 wherein said complex, non-hindered polyester is a polyester of glycerine-adipic acid-heptanoic acid/hexanol in a mole ratio of respectively.
82. The improvement of claim 77 further comprising an additive selected from the group consisting of extreme pressure additives, anti-foaming agents, pour point depressants, rust or corrosion prevention agents, oxidation inhibitors, detergent, dispersants, smoke-suppression agents, and hydrocarbon diluents.
83. The improvement of claim 68 wherein said ester (d) is dipentaerythritol ester of pentanoic acid.
84. The improvement of claim 68 wherein said ester (d) is trimethylolpropane tristearate.
85. The improvement of claim 68 wherein said ester (d) is pentaerythritol tetra octadecenoate.
86. The improvement of claim 60 further comprising an additive selected from the group consisting of extreme pressure additives, anti-foaming agents, pour point depressants, rust or corrosion prevention agents, oxidation inhibitors, detergent, dispersants, smoke-suppression agents, and hydrocarbon diluents.
87. A diesel fuel composition which is the product of the process comprising mixing diesel fuel and an additive, wherein said additive is present in an amount from about 50 to about 5000 ppm of said composition, said additive comprising: (a) a first ester having a viscosity of about 2 cSt or less at 100°C, a flash point of 200°C or less, and 20 carbon atoms or less selected from the group consisting of isodecyl nonanoate, methyl octadecenoate, isononyl isononanoate and mixtures thereof; and; (b) a second ester having a viscosity such that said additive has a viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C and a smoke index of at least 75.
88. The composition of claim 87 wherein said first ester is isodecyl nonanoate.
89. The composition of claim 87 wherein said first ester is methyl octadecenoate.
90. The composition of claim 87 wherein said first ester is isononyl isononanoate.
91. The composition of claim 87 wherein said second ester is a dimer acid ester of diethylene glycol.
92. The composition of claim 87 wherein said second ester is pentaerythritol tetra octadecenoate.
93. The composition of claim 87 wherein said second ester is a complex ester of trimethylolpropane-dimer acid-octadecenoic acid.
94. The composition of claim 87 further comprising an additive selected from the group consisting of extreme pressure additives, anti-foaming agents, pour point depressants, rust or corrosion prevention agents, oxidation inhibitors, detergent, dispersants, smoke-suppression agents, and hydrocarbon diluents.
95. A diesel fuel composition which is the product of the process comprising mixing diesel fuel and an additive, wherein said additive is present in an amount from about 50 to about 5000 ppm of said composition, said additive being made by the process of reacting a dicarboxylic acid and a diol in the presence of a monocarboxylic acid or a dicarboxylic acid to form a linear oligoester having a molecular weight of 3000 Daltons or less selected from the group consisting of dipropylene glycol-azelaic acid-nonanoic acid, dipropylene glycol-adipic acid-nonanoic acid, diethylene glycol-azelaic acid-nonanoic, a dimer acid ester of diethylene glycol, and mixtures thereof.
96. The composition of claim 95 wherein said oligoester is the oligoester comprised of dipropylene glycol-azelaic acid-nonanoic acid.
97. The composition of claim 95 wherein said oligoester is the oligoester comprised of dipropylene glycol-adipic acid-nonanoic acid.
98. The composition of claim 95 wherein said oligoester is the oligoester comprised of diethylene glycol-azelaic acid-nonanoic acid.
99. The composition of claim 95 wherein said oligoester is a dimer acid ester of diethylene glycol.
100. The composition of claim 95 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
101. A diesel fuel composition which is the product of the process comprising mixing diesel fuel and a compound, wherein said compound is present in an amount from about 50 to about 5000 ppm of said composition, said compound being the product of the process comprising reacting a polyol having one or more beta hydrogen atoms and at least 3 OH
groups, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid wherein said compound has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
groups, a polycarboxylic acid having at least 2 carboxyl groups and a mono-carboxylic acid wherein said compound has a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
102. The composition of claim 101 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 4/1.
103. The composition of claim 101 wherein said polyol is glycerin, said polycarboxylic acid is adipic acid and said monocarboxylic acid is heptanoic acid.
104. The composition of claim 101 further comprising an additive selected from the group consisting of extreme pressure additives, anti-foaming agents, pour point depressants, rust or corrosion prevention agents, oxidation inhibitors, detergent, dispersants, smoke-suppression agents, and hydrocarbon diluents.
105. A diesel fuel composition which is the product of the process comprising mixing diesel fuel and an additive, wherein said additive is present in an amount from about 50 to about 5000 ppm of said composition, said additive being the product of the process comprising reacting a non-hindered polyol having at least 3 OH groups, a polycarboxylic acid having at least 2 carboxyl groups, a monocarboxylic acid, and a monool wherein said product is a non-hindered polyester having a kinematic viscosity of from about 3.0 cSt to about 20.0 cSt at 100°C, a pour point of less than about 0°C and, a smoke index of at least 75.
106. The composition of claim 105 wherein the polyol/polycarboxylic acid mole ratio is equal to from about 0.1/1.0 to about 1/1.
107. The composition of claim 105 wherein said polycarboxylic acid has at least 2 carboxyl groups and from 2 to 54 carbon atoms and said monool has from 2 to 20 carbon atoms.
108. The composition of claim 105 wherein said non-hindered polyester is a polyester of glycerine-adipic acid-nonanoic acid/octanol in a mole ratio of 1/2/1/2 respectively.
109. The composition of claim 105 wherein said non-hindered polyester is a polyester of glycerine-adipic acid-heptanoic acid/hexanol in a mole ratio of 1/2/1/2 respectively.
110. The composition of claim 105 further comprising an additive selected from the group consisting of cetane improvers, stability additives, metal deactivators, dispersants/detergents, corrosion inhibitors, biocides, antifoaming agents, demulsifiers, and smoke-suppression agents.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/748,455 US6080212A (en) | 1996-11-13 | 1996-11-13 | Lubricants for diesel fuel |
US08/748,455 | 1996-11-13 | ||
PCT/US1997/019974 WO1998021293A1 (en) | 1996-11-13 | 1997-11-12 | Lubricants for diesel fuel |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2269336A1 CA2269336A1 (en) | 1998-05-22 |
CA2269336C true CA2269336C (en) | 2007-02-06 |
Family
ID=25009520
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002269336A Expired - Fee Related CA2269336C (en) | 1996-11-13 | 1997-11-12 | Lubricants for diesel fuel |
Country Status (4)
Country | Link |
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US (1) | US6080212A (en) |
EP (1) | EP0946683A4 (en) |
CA (1) | CA2269336C (en) |
WO (1) | WO1998021293A1 (en) |
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FR2751982B1 (en) * | 1996-07-31 | 2000-03-03 | Elf Antar France | ONCTUOSITY ADDITIVE FOR ENGINE FUEL AND FUEL COMPOSITION |
US6468319B1 (en) * | 1999-07-16 | 2002-10-22 | Exxonmobil Research And Engineering Co. | Diesel fuel containing ester to reduce emissions |
EP1088880A1 (en) * | 1999-09-10 | 2001-04-04 | Fina Research S.A. | Fuel composition |
FR2809765B1 (en) * | 2000-06-06 | 2002-10-18 | Certam Ct D Etude Et De Rech T | METHOD FOR REGENERATING A PARTICLE FILTER AND DEVICE FOR CARRYING OUT THE METHOD |
US6455477B1 (en) * | 2000-12-11 | 2002-09-24 | Infineum International Ltd. | Two-cycle lubricating oil with reduced smoke generation |
US7615085B2 (en) * | 2003-11-04 | 2009-11-10 | Afton Chemical Corporation | Composition and method to reduce peroxides in middle distillate fuels containing oxygenates |
US20050132641A1 (en) * | 2003-12-23 | 2005-06-23 | Mccallum Andrew J. | Fuel lubricity from blends of lubricity improvers and corrosion inhibitors or stability additives |
MY182828A (en) * | 2004-09-28 | 2021-02-05 | Malaysian Palm Oil Board Mpob | Fuel lubricity additive |
US20060130394A1 (en) * | 2004-12-22 | 2006-06-22 | Flint Hills Resources, L.P. | Performance diesel fuels and additives |
US20070124992A1 (en) * | 2005-12-01 | 2007-06-07 | Her Majesty In Right Of Canada | Methods for concentration and extraction of lubricity compounds and biologically active fractions from naturally derived fats, oils and greases |
US7850745B2 (en) * | 2005-12-01 | 2010-12-14 | Her Majesty In Right Of Canada As Represented By The Minister Of Agriculture And Agri-Food Canada | Method for concentration and extraction of lubricity compounds from vegetable and animal oils |
US7938960B2 (en) * | 2006-09-29 | 2011-05-10 | Honeywell International Inc. | Fuel filter and method of adding fuel additive to diesel fuel |
US7704383B2 (en) * | 2007-10-16 | 2010-04-27 | Honeywell Interational Inc. | Portable fuel desulfurization unit |
US8518128B2 (en) | 2007-11-01 | 2013-08-27 | University Of Saskatchewan | Fuel additive composition to improve fuel lubricity |
US8709111B2 (en) | 2009-12-29 | 2014-04-29 | Shell Oil Company | Fuel formulations |
WO2011153237A2 (en) * | 2010-06-01 | 2011-12-08 | Brandt Robert E | COMPOSITION AND METHOD FOR REDUCING SOx AND NOx EMISSIONS FROM COMBUSTION OF FUEL |
Family Cites Families (9)
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FR1445556A (en) * | 1965-05-11 | 1966-07-15 | Exxon Research Engineering Co | Adducts for hydrocarbon-based compositions |
US3429817A (en) * | 1968-02-29 | 1969-02-25 | Exxon Research Engineering Co | Diester lubricity additives and oleophilic liquids containing the same |
US3672854A (en) * | 1969-12-03 | 1972-06-27 | Universal Oil Prod Co | Middle distillate |
DE3838918A1 (en) * | 1988-11-17 | 1990-05-23 | Basf Ag | FUELS FOR COMBUSTION ENGINES |
US4920691A (en) * | 1989-05-22 | 1990-05-01 | Fainman Morton Z | Fuel additive |
GB9301119D0 (en) * | 1993-01-21 | 1993-03-10 | Exxon Chemical Patents Inc | Fuel composition |
US5378249A (en) * | 1993-06-28 | 1995-01-03 | Pennzoil Products Company | Biodegradable lubricant |
IT1270954B (en) * | 1993-07-21 | 1997-05-26 | Euron Spa | DIESEL COMPOSITION |
GB9502041D0 (en) * | 1995-02-02 | 1995-03-22 | Exxon Chemical Patents Inc | Additives and fuel oil compositions |
-
1996
- 1996-11-13 US US08/748,455 patent/US6080212A/en not_active Expired - Fee Related
-
1997
- 1997-11-12 CA CA002269336A patent/CA2269336C/en not_active Expired - Fee Related
- 1997-11-12 WO PCT/US1997/019974 patent/WO1998021293A1/en not_active Application Discontinuation
- 1997-11-12 EP EP97947322A patent/EP0946683A4/en not_active Withdrawn
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CA2269336A1 (en) | 1998-05-22 |
WO1998021293A1 (en) | 1998-05-22 |
EP0946683A1 (en) | 1999-10-06 |
EP0946683A4 (en) | 2001-01-03 |
US6080212A (en) | 2000-06-27 |
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