CA2257697C - Foam-fluid for fracturing subterranean formations - Google Patents

Foam-fluid for fracturing subterranean formations Download PDF

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Publication number
CA2257697C
CA2257697C CA002257697A CA2257697A CA2257697C CA 2257697 C CA2257697 C CA 2257697C CA 002257697 A CA002257697 A CA 002257697A CA 2257697 A CA2257697 A CA 2257697A CA 2257697 C CA2257697 C CA 2257697C
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Canada
Prior art keywords
fluid
surfactant
water
foaming agent
anionic surfactant
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Expired - Lifetime
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CA002257697A
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French (fr)
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CA2257697A1 (en
Inventor
Kewei Zhang
Ron Pierce
Nicole Deanne Litt
D. V. Satyanarayana Gupta
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Baker Hughes Holdings LLC
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BJ Services Co Canada
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Priority to CA002257697A priority Critical patent/CA2257697C/en
Priority to US09/474,149 priority patent/US6410489B1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/70Compositions for forming crevices or fractures characterised by their form or by the form of their components, e.g. foams
    • C09K8/703Foams
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S507/00Earth boring, well treating, and oil field chemistry
    • Y10S507/922Fracture fluid

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Fire-Extinguishing Compositions (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

A fracturing fluid for use in fracturing subterranean formations surrounding oil and gas wells comprises water, an anionic surfactant, and a cationic surfactant.

Description

FOAM-FLUID FOR FRACTURING SLJ13TF,RRANCAN hORMATIONS
F.~eld of the Invention The present invention relates to the field of fluids for f i~acturi ng subterranean formations, such as the formations surrounding oil or gas wells, to increase their permeability, and thereby increase the potential flow of recoverable hydrocarbons therefrom.
~~ground of the Invention In order to improve the recovery of hydrocarbons from of 1 and gas wells, the subterranean formations surrounding such wells can be fractured. That is, fluid can be introduced into the formations through the well bores, under high pressure, to open the pores and cracks in the formations. The fluids preferably are loaded with proppants, which are particles of hard material such as sand, to wedge open cracks or pores in the formation. and thereby permanently increase permeability and hydrocarbon flow. Therefore, the fracturing Iluids are preferably of high viscosity, and therefore capable of carrying effective volumes of proppant material.
Preferably, the fracturing fluid is susceptible of viscosity drop, so as to be easily removed from the well after fracturing. 'The fluid should also be fairly non-tonic to the well. That is, it should not leave residue that will form a cake to clog the well, or that will leave undesisrable traces in the recoverable hydrocarbons that may be expensive to remove.
Fracturing fluids in common use include aqueous gels and hydrocarbon gels, found by the introduction of cross-linkable polymers into an aqueous or hydrocarbon fluid, followed by the catalyzed cross-linking of the polymers, and the subsequent breaking of the gels, for instance by pH adjustment. These types of systems are quite effective. but rcduirc extensive well clean up.
It has been proposed, for instance in U.S. Patent No. 5,551,516, to provide a fracturing fluid with good viscosity and little residue by combining all Inorganic salt stabilizer, a surfactant/thickener and an organic salt or alcohol. The fluid may also contain a gas, and thereby be in the form of a foam. The fluid disclosed in (_J.S. Patent No. 5,551.516 develops viscosity of between 150 and 200 cp (a), 170 sec-' at temperatures of about 4()" - 50"
(', and surfactant loadings of up to about 5%.
Similar results for VISCOelaStlC sul'faCtallt fluids utilizing a single surfactant lave been reported by Brown et al in "Use of Viscoelastic Carrier Fluid in Irrac-facl<
Applications, SPI:
31114 (1996) and Stewart et al, "Use of Solids-Free Viscous C.'arrying fluid in fracturing Applications: An I~conomic and Productivity Comparison in Shallow C'omplctions" S1'l~ 301 14 ( I 994).
It is known, moreover, to utilize a surfactant in an aqueous nlcdum as the external phase IS of a COZ foam, as shown in U.S. Patent No. Re 32 302. The surfactant in such a foam may be an alkyl quaternary amine, a betain, a sulfated allcoYylate, or an etlloxylated linear alcohol. A
foam using alpha olefin sulfonate as a surfactant, with a polymer such as a guar, is shown in U.S.
Patent No. 5,556,760.
The object of the present invention is to provide a fl'tICtU1'Illg 1<)alll tlllll%lllg an anionic surfactant in combination with a cationic surfactant, in water, as an external phase which at total loadings of up to about 6%, but usually less than I °/,, surfactal delivers viscosity at 1 ()" - 70°C.'.
The applicant has found that a combination of an anionic surlactant, such as sodium xylene sulfonate, Wltll a Cationic surfactant stICl7 aS N, N, N, trllllethyl-I -(lCtadCCalll<llllllll chloride will form a viscoelastic gel very duickly, and can be mixed batch-wise in advance, or on-the-fly for use as a fracturing fluid. Inorganic salts may be added as stabilizers, but these are not strictly necessary.
At fairly low total surfactant loadings, foams are favorahl~~ formed, using, by volume, 50% - 96%, or more of CO,.
For instance, a loading of 3 L/m' of each of a cationic surfactant such as N, N, N, trimethyl-l -octadecamonium chloride and an anionic surfactant such as sodium xylencsulfonate, with no additional foaming agent, yields a gel with 25 cp viscosity at room temperature, and favorable foaming characteristics.
In a broad aspect, then, the present invention relates to a fiwcturing foam for use in fracturing subterranean formations surrounding oil and gas wells comprising water, all alllolllc surfactant, and a cationic surfactant, and from 53% to 96°/« or more of C.OZ by volume.
-3_ Brief Description of the Drawing The drawing that illustrates the present invention by way of example, I' figure 1, is a graph of viscosity at combined surfactant concentrations against temperature.
Detailed Descri tp ion The present invention provides a viscoclastic Fracturing (eam capable of achieving high viscosity at a wide range of temperature. An anionic surfactant, such as sodium xylcnc sup fonate is combined with a cationic surfactant, such as N, N, N, trimcthyl-1-octadecamonium chloride, in water, in ratios of from about 1:4 to about 4:1 by volume, to obtain a clear visco-elastic gel capable of proppant transport. Other anionic and/or cationic surfactants may he used as will be obvious to one skilled in the art. The gel can be batch-mixed c»- mixed on-the-(ly. ~fhe gel exhibits a fairly low surface tension, in the area of about 30 dynes/cm,, which aids in rapid flow-back for cleaning up the well after fracturing. 'I'I~e gel is then mixed with from Ss'~a to 9(~~ or more COZ to form a foam.
The gel exhibits good foaming characteristics at low loadings c>f about 3 1,/ln' of each of the anionic and cationic surfactants.
Referring to Figure l, achieved viscosity of the viscoelastic gel of the present invention is illustrated, at given cationic surfactant (FCC-1 X) concentrations.
Corrcspondlng F1171oI11C
surfactant (FAC-2X) concentrations are as set out below in ~l~a,le 1.

onl3l.r: 1 PAC-1X FnC-1X FnC'-?X (~n(v-?X
L/ln' % L/m ' ,a 3.0 0.3 3.0 0.3 7.0 0.7 5.5 0.55 10.0 1.0 8.0 0.8 15.0 1.5 10.O l .(I

20.0 2.0 1 3.0 l . ;

25.0 2.5 14.5 1.~IS

30.0 3.0 1 R.0 l .R

35.0 3.5 20.0 2,() 40.0 4.0 20.5 2.05 In each case, the surfactant were mixed with water, and blended together with an overhead blender at low speed. The resulting fluid was placed in a pressured Mann 50 rheometer, where viscosity was measured over a measured range of temperatures.
It will be understood that the data presented in Figure 1 is evcnylary in nature. ns can be seen from Figure l, however, a wide range of concentrations of anionic and cationic surfactants will result in gels haVlIlg hlgh VISCOSItIes. ~l'he gels of louver viscosities have been surprisingly found to foam effective proppant transporting foams with the addition of COZ in quantities of 53% - 96% by volume.
It will be understood that other gases, such as nitrogen, may he freely substituted for CO, in the present invention.

The aqueous two surfactant fluid of the present invention was tested («r foaming capability according to the following procedure:
I. 250 ml I-I20 was placed in a blender;
2. anionic surfactant was added (sodium xylcne sul(onate);
3. foamer added (if applicable);
4. cationic surfactant added (N, N, N, trimcthyl-1-octadecamonium cl~lc>ride);
5. blender speed increased to maximum of 20 seconds;
6. foam poured onto graduated cylinder, and timer started.
Results are summarized below in Table 2. It will be understood the. that ~~ith no additional foamers or stabilizers, a foam according to tl~e present invention.
that is stable, will be easily produced. Other acceptable foams are possible with sonic conventional additives, but are such additional ingredients, with additional expense, are not considered necessary in most cases.

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E-r ~ z F., o c~ o °ooocn o°o o ~W°o°o 0 °o ~ C/~ E"~ N v7 N N .-~ .-~ M ~ m E"a N ~-~ C~I -~ rn o0 °_ z ~o N Vo 0.
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H
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~OO
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(1.~ O H N V1 N N ~-~ ~ w x H N --~ N t~ ~n ~,~ ° X c w v a., o ° N ° =o z z ~ o ~, ~ a ~ _ d w cx ~ ~-1 W ~ ~'~' ~ ~-. H ~ ~ p U ~ -1 ~ E-3rxW a~~~ ~'~ M,~,'~ ~ w ~ ~ -H
~, ~ ~x ~ .v w ~ ~ ~ ~ ~ C~ C~ ,_] ~ ~ rn ~ C/~ ~v a a -7 O r-a ~ ,~ ~ w, W E-' O ,....~ " ~. a ' ~ C_~ E...., = > ~ ~ E
w~ W ~ ~'' W O~ ~ ~ ~ W w z ~ ,~"' W G1 ~.~ -~ d b ) W _w z E E~o~ n.
w '~' ~' Q ~ ~ c~ c,~ ~, o ~ d a ~ ~ ~ x c~ c~
3c~~ww3~3°x° 3c~~ww3~ 3°x°
'~ ° '~ p ~~ o '_"' W cW rn It will be understood then, that with no additional (oamers or stabiliocrs, a foam according to the present invention that is stable will be easily produced. Other acceptable foams are possible with some conventional additives, but are such additional ingredients, with additional expense, are not considered necessary in most cases.
_g_

Claims (35)

1. A foam fracturing fluid for use in fracturing subterranean formations surrounding oil and gas wells comprising water, an anionic surfactant, a cationic surfactant and a gaseous foaming agent, wherein the ratio of said anionic surfactant to said cationic surfactant is in the range from about 1:1 to about 1:1.95, by volume, and wherein at total loadings of surfactant of up to about 6% by volume, said fluid delivers viscosity suitable for use as a fracturing fluid at 10° - 70°C.
2. A fluid as claimed in claim 1, wherein said anionic surfactant is sodium xylenesulfonate.
3. A fluid as claimed in claim 2, wherein said cationic surfactant is N, N, N, trimethyl-1-octadecamonium chloride.
4. A fluid as claimed in claim 1, 2 or 3 wherein said cationic surfactant is added to said water in a quantity of from about 2L/m3 to about 60L/m3
5. A fluid as claimed in any one of claims 1-4, wherein said anionic surfactant is added to said water in quantities of about 2.0 L/m3 to about 30 L/m3.
6. A fluid as claimed in any one of claims 1-5, further including an inorganic salt.
7. A fluid as claimed in any one of claims 1-6,wherein said foaming agent is CO2, said foaming agent is present in a quantity, by volume, of 53%
to 96%.
8. A fracturing fluid for use in fracturing subterranean formations surrounding oil and gas wells comprising water, an anionic surfactant, a cationic surfactant and a gaseous foaming agent wherein the fluid is characterized by the absence of chloroform as an emulsifier, the ratio of said anionic surfactant to said cationic surfactant is about 1:4 to about 4:1, by volume, and wherein at total loadings of surfactant of up to about 6% by volume, said fluid delivers a viscosity at 10° - 70°C in the range of 20-500 cp @ 100 sec -1.
9. A fluid as claimed in claim 8, wherein said anionic surfactant is sodium xylenesulfonate.
10. A fluid as claimed in claim 9, wherein said cationic surfactant is N, N, N, trimethyl-1-octadecamonium chloride.
11. A fluid as claimed in any one of claims 8, 9 or 10 wherein said cationic surfactant is added to said water in a quantity of from about 2L/m3 to about 60L/m3.
12. A fluid as claimed in any one of claims 8, 9, 10 or 11, wherein said anionic surfactant is added to said water in quantities of about 2.0 L/m3 to about 30 L/m3
13. A fluid as claimed in any one of claims 8-12, further including an inorganic salt.
14. A fluid as claimed in any one of claims 8-13 characterized by the absence of an emulsifier and wherein the fluid is a viscoelastic fluid.
15. A fluid as claimed in any one of claims 8-14, further including a proppant.
16. A fluid as claimed in any one of claims 8-15,wherein said foaming agent is CO2, said foaming agent is present in a quantity, by volume, of 53% to 96%.
17. A fracturing fluid for use in fracturing subterranean formations surrounding oil and gas wells consisting essentially of water, an anionic surfactant, a cationic surfactant and a gaseous foaming agent, the ratio of said anionic surfactant to said cationic surfactant is about 1:4 to about 4:1, by volume, and wherein at total loadings of surfactant of up to about 6% by volume, said fluid delivers a viscosity at 10° - 70°C in the range of 20-500 cp @ 100 sec -1.
18. A fluid as claimed in claim 17, wherein said anionic surfactant is sodium xylenesulfonate.
19. A fluid as claimed in claim 18, wherein said cationic surfactant is N, N, N, trimethyl-1-octadecamonium chloride.
20. A fluid as claimed in any one of claims 17, 18 or 19 wherein said cationic surfactant is added to said water in a quantity of from about 2L/m3 to about 60L/m3.
21. A fluid as claimed in any one of claims 17, 18, 19 or 20, wherein said anionic surfactant is added to said water in quantities of about 2.0 L/m3 to about 30 L/m3.
22. A fluid as claimed in any one of claims 17-21, further including an inorganic salt.
23. A fluid as claimed in any one of claims 17-22 characterized by the absence of an emulsifier and wherein the fluid is a viscoelastic fluid.
24. A fluid as claimed in any one of claims 17-23, further including a proppant.
25. A fluid as claimed in any one of claims 17-24,wherein said foaming agent is CO2, said foaming agent is present in a quantity, by volume, of 53% to 96%.
26. A fluid as claimed in any one of claims 17-23 or 25 wherein the fluid consists of water, an anionic surfactant, a cationic surfactant, a gaseous foaming agent and a proppant.
27. A fluid as claimed in any one of claims 17-23 or 25 wherein the fluid consists of water, an anionic surfactant, a cationic surfactant, a gaseous foaming agent, an inorganic salt and a proppant.
28. A viscoelastic fracturing fluid for use in fracturing subterranean formations surrounding oil and gas wells comprising water, an anionic surfactant, a cationic surfactant, a gaseous foaming agent and a proppant, the ratio of said anionic surfactant to said cationic surfactant is about 1:4 to about 4:1, by volume, and wherein at total loadings of surfactant of up to about 6% by volume, said fluid delivers a viscosity at 10° - 70°C in the range of 20-500 cp @
100 sec -1.
29. A fluid as claimed in claim 28, wherein said anionic surfactant is sodium xylenesulfonate.
30. A fluid as claimed in claim 29, wherein said cationic surfactant is N, N, N, trimethyl-1-octadecamonium chloride.
31. A fluid as claimed in any one of claims 28, 29 or 30 wherein said cationic surfactant is added to said water in a quantity of from about 2L/m3 to about 60L/m3.
32. A fluid as claimed in any one of claims 28, 29, 30 or 31, wherein said anionic surfactant is added to said water in quantities of about 2.0 L/m3 to about 30 L/m3.
33. A fluid as claimed in any one of claims 28-32, further including an inorganic salt.
34. A fluid as claimed in any one of claims 28-33 characterized by the absence of an emulsifier and wherein the fluid is a viscoelastic fluid.
35. A fluid as claimed in any one of claims 28-34,wherein said foaming agent is CO2, said foaming agent is present in a quantity, by volume, of 53%
to 96%.
CA002257697A 1998-12-31 1998-12-31 Foam-fluid for fracturing subterranean formations Expired - Lifetime CA2257697C (en)

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US09/474,149 US6410489B1 (en) 1998-12-31 1999-12-29 Foam-fluid for fracturing subterranean formations

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