CA2243815C - Improved handle grip - Google Patents

Abstract

A shock absorbing grip for a golf club having a strip formed of a polyurethane layer bonded to a felt layer. The strip is spirally wrapped about the golf club handle with the side edges being formed with recessed reinforcement side edges which are overlapping to form a water retarding joint between the side edges of the ship. The felt layer may be formed with an upwardly extending central groove along its length to form a spiral depression when the strip is spirally wrapped about a handle.

Description

!'A TENT
Docket No. W INN.42293 IMPROVED HANDLE GRIP
Background of the Invention 'The present invention relates to an improved grip for golf clubs and other sporting equipment employing handles subject to shock when such devices are impacted, as for example, tennis racquets, racquetball racquets, and baseball bats.
It is well known that shock generated by impact between a golf club and a golf ball or a tennis racquet and a tennis ball can adversely affect muscle tissue and arm joints, such as elbow ,joints. The energy generated by such impact is usually of high frequency and short duration with rapid decay, and which is often known as "impact shock." Tight grasping of a golf club I 0 grip or tennis racquet grip to keep it from slipping in a user's hand contributes to such impact shock.
Applicant has previously developed resilient grips which successfully reduce or even eliminate impact shock to the muscle and arm joints of the users of golf clubs and the like. Such earlier grips utilize a polyurethane layer bonded to a felt l 5 layer to define a strip which is spirally wrapped around the handle of a golf club or tennis racquet to conform generally to the external configuration PATENT
Docket No. If~INN..f1293 of such handle. In earlier gn-ips of applicant's design, the thickness of the polyurethane layer relative to the thickness of the felt layer as compared to prior ar-t resilient grips was a minimum of approximately 0.18, with the thickness of the polyurethane layer having been about equal to or thicker than the thickness of the textile layer in a typical grip of my design.
Also, in some of such earlier- grips, the side edges of the polyurethane-felt strip tended to unravel in use, and where the strip was not properly applied to a golf club handle, the grip would tend to loosen relative to the handle, particularly, when a golf club was withdrawn from a golf club bag. To overcome these disadvantages, my later grip designs utilized heat-compressed radially inwardly extending reinforcement side edges formed in the polyurethane layer along the length of the strip. Tlre recessed side edges also enhance the frictional grip of a user's hands on the golf club or tennis racquet. Although my prior grips provide satisfactory results, under humid or rainy conditions water tended to infiltrate the felt layer causing moisture to build up on the gr7p wlriclr could result in a user's hands slipping relative to the grips with a result in diminished control of the golf club or tennis racquet. Similarly, I S perspiration moisture could also infiltrate the felt layer.

PATENT
Docket No. WINN.d229.?
Summary of the Invention Applicant has discovered that polyurethane-felt grips of the aforedescribed nature can be made water retarding to per7rrit a user to continue playing even during humid or rainy conditions. Such improved snip utilizes applicant's previously developed concept of bonded-together layers of polyurethane and felt wherein the ratio of the thickness to the thickness of the felt layer is a minimum of approximately 0.18. The water retarding grip of the present invention utilizes heat-compressed sidewardly and outwardly curved reinforcement side edges along its length, but additionally, the underside of the felt layer is skived to form slanted side edges. The strip is spirally wrapped about a golf club or tennis racquet handle with the underside of the reinforcement side edges overlying the slanted side edges of the felt layer. An adhesive is provided on the underside of the felt layer to adhere the strip to the handle. The profile provided by the overlapped reinforced side edges enhances the frictional grip of a user's hands on a golf club or tennis racquet. The overlapped side edges also restrain unraveling from the ship from the handle, while retarding the entrance of water between the joints defined by the overlapped side edges of the ship.
Additionally, the overlapping side edges provide an improved appearance over conventional grips.
In a modified embodiment of a lnip embodying the present invention, the center of the underside of the felt layer of the ship is also skived to define an upwardly extending groove in the PATENT
Docket No. WINN.41193 lower por-rion of the stl7p. Vfhen the snip is spirally wrapped about the handle of a golf club or a tenors racquet, the groove produces a concave spirally extending depression along the length of the grip which cooperates with the pair of convex spirally extending profiles created by the slanted side edges to increase the surface area of the ~,~rip engaged by the user's hands to thereby afford additional control of a golf club or tennis racquet.
Additionally, the appe~rrance of the grip is further enhanced, while the frictional contact of the overlapping joints of the staip behveen adjoining golf clubs in a golf bag is reduced to thereby further restrain unraveling of the strip from the golf club.
The polyurethane-felt strip o1~ the present invention may be spirally wrapped about a tapered resilient sleeve that has been applied to the handle of a golf club shaft.
Alternatively, the ship may be directly spirally wrapped about the handle of a golf club or tennis racquet. The polyurethane-felt strip may also be spirally wrapped about a tapered sleeve while the sleeve is positioned on a collapsible mandrel to provide a slip-on golf club grip that can be applied to a new golf club or can be utilized as a replacement golf grip.
t 5 In addition to the above advantages, the grip of the present invention has been found to greatly cushion the shock h~ansfeu-ed fi~orn a golf club to a golfer's body or from a tennis racquet to the arm of a tennis player, thereby preventing the danger of injury to a user of the grip. The grip can also provide a long service life, may be manufactured at a low cost, and can be readily installed by a user.
In a broad aspect, then, the present invention relates to the combination of a handle of an impact imparting device and a resilient grip, such combination comprising:
a strip consisting of a textile layer having a generally flat inner surface and radially extending side edges, and a plastic layer having its inner surface bonded to the outer surface of the textile layer, and with the textile layer providing strength for the plastic layer while the plastic layer both absorbs shocks and provides tackiness so as to inhibit slippage of a user's hand relative to the handle; an adhesive on the underside of the textile layer; radially inwardly extending reinforcement side edges formed in the plastic layer of the strip along the length of the strip; slanted side edges formed along the length of the textile layer; a resilient sleeve applied to the handle; and the strip being spirally wrapped about the sleeve to define said grip, with the underside of adjoining recessed side edges overlapping one another to define a water retarding joint between the adjoining side edges.
In another broad aspect, then, the present invention relates to a method of making a golf club grip, said method comprising: forming a strip consisting of a textile layer having a generally flat inner surface and a plastic layer having its inner surface bonded to the outer surface of the textile layer, and with the textile layer providing strength for the plastic layer while the plastic layer both absorbs shocks and provides tackiness so as to inhibit slippage of a user's hand relative to said handle; applying a heated platen radially inwardly against the side edges of the plastic layer with sufficient pressure to compress the material of the plastic radially inwardly of the upper surface of such layer;
skiving the underside of the textile to form slanted side edges along the length of the textile layer; applying an adhesive to the underside of the textile layer;
providing a resilient sleeve; and spirally wrapping the strip around the sleeve with the slanted side edges of the textile layer overlapping one another to form a water retarding joint between the adjoining side edges.

These and other features and advantages of the present invention will become apparent from the following detailed description, when taken in conjunction with the accompanying drawings.
Brief Description of the Drawings Fig. 1 is a top plan view of the polyurethane-felt strip member of a golf club grip embodying the present invention before the polyurethane layer is formed with sidewardly and outwardly curved reinforcement side edges and the felt layer is provided with skived side edges;
Fig. 2 is a top plan view showing a heated platen utilized to form sidewardly and outwardly curved reinforcement side edges in the polyurethane layer of the strip of Fig.
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PATENT
Docket No. 6i~INN.41193 Fig. IO is a broken viecv of the underside of the starting strip shown in Fig.
3;
Fig. 11 is a vertical sectional view taken in enlarged scale along line I 1-11 of Fig. 10;
Fig. I2 is a perspective view of a first form of underlisting sleeve utilized in an embodiment of the present invention;
Fig. 13 is a side elevational view of the sleeve of Fig. 12;
Fig. 14 is a side elevational view of a second form of underlisting sleeve rotated 90 degrees from the position shown in Fig. 13;
Fig. I5, IG, and 17 are side elevational views showing a third form of underlisting sleeve which may be utilized in forming a grip embodying the present invention;
Fig. l8 is a broken side elevational view showing a polyurethane-felt ship embodying the present invention being spirally wrapped around the underlisting sleeves of Figs. 12 and I3 to form a grip embodying the present invention;

PATENT
Docket No. WINN.41293 Fig. 19 is a vertical sectional vew taken in enlwged scale along line 19-19 of Fig. 18;
Fig. 20 is a fiu-ther enlarged vertical sectional view of the area designated 20 in Fig.
19;
Fig. 21 is a vertical sectional view showing a collapsible mandrel supporting the S underlisting sleeve of Figs. 12 and 13 while a polyurethane-felt ship embodying the present invention is wrapped around such underlisting sleeve;
Fig. 22 is a broken side perspective vew showing a golf club shaft adapted to directly rcccive a polyurethane-felt strip embodying the present invention;
Fig. 23 is a broken side elevational view showing a polyurethane-felt strip of the present invention being wrapped around the golf club shaft of Fig. 22;
Fig. 24 is a broken side elevational view of a cap applied to the upper end of the golf club shaft of Fig. 23;

PATENT
Docket No. WINN..11193 Fig. 25 is an enlarged velrtical sectional view showing a second form of cap which may be utilized with a grip embodying the present invention;
Fig. 26 is a perspective view of a golf club provided with a grip of the present invention;
Fig. 27 is a perspective view showing a grip of the present invention being applied to a tennis racquet;
Fig. 28 is a perspective view showing a grip of the present invention as installed on a tennis racquet;
Fig. 29 is a broken top plan view of a modified form of strip embodying the present invention wherein tl~e underside of the felt layer is formed with an upwardly extending groove;
Fig. 30 is a ve~fical sectional view taken in enlarged scale along line 30-30 of Fig. 29;

PATENT
Docket No. WINN.42293 Fig. 31 is a broken side elevational view showing the strip of Figs. 29 and 30 being spirally wrapped about a golf club handle;
Fig. 32 is a vertical sectional view taken in enlarged scale along line 32-32 of Fig. 31;
and Fig. 33 is a perspective vew of the modified form of the ~,n-ip spirally wrapped around a tennis racquet handle.
Detailed Description of Prefer7~ed Embodiments Rcfen-ing to the drawings, a prcfcired l;r-ip G embodying the present invention utilizes an elonf;ated resilient ship S which is spirally wrapped about a golf club handle H, as shown in Fig. 2G, or a tennis racquet handle R as shown in Fig. 28. Ship S includes an open-pored felt layer, generally designated 22, having an inner or bottom surface 24 which is adhered to either an underlisting sleeve attached to f;olf club handle H, to a bare golf club handle or to a tennis racquet handle. Tlre strip S also includes a layer of a suitable resilient synthetic plastic material, such as a smooth closed pore polyurethane layer, generally designated 26, PATENT
Docket No. WINN..12193 which is bonded to the felt layer 22. The bonded-together polyurethane and textile layers are seen to be configured as the unitary strip S.
More particularly, the porous felt layer 22 has its upper or outer surface 27 bonded to the lower surface 28 of the polyurethane layer 26. As indicated in Fig. 20, the polyurethane layer 26 is formed with pores 30 which extend vel-tically, i.e.
generally normal to the longitudinal axrS Of the ship S or golf club handle H when the grip has been affixed to such handle. Tlre polyurethane layer 2G may be formed in a conventional manner by coating one side of a felt sri~ip with a solution of polyurethane (e.g.
polyester or polyether) dissolved in a dimethyl formamide (DMF), immersing the coa ed strip in water baths to displace the DMF and cause tire urethanes to coagulate, and finally driving off the water by the application of pressure and beat. In this manner, the pores 30 will extend perpendicularly relative to the longitudinal axis of the strip, while tire underside 28 of the polyurethane layer 2G is bonded to tire upper surface of the felt ship. As noted hereinbefore, applicant has discovered that gn-eatly improved shod: absorbing qualities may be obtained in a racquet grip or golf club grip where the thickness of the polyurethane layer to the thickness of the felt layer is increased over the thickness of the felt layer employed in prior ar-t grips. More specifically, applicant considers that the ratio of the thickness of the polyurethane layer to the textile layer should be a minimum of approximately 0.18. In the embodiment shown in PATENT
Docket No. WINN..J2193 the drawings, the thickness of the polyurethane layer is preferably about 0.4 millimeters and the thickness of the felt layer in about 0.9 millimeters. Excellent results have been obtained with this ratio.
The polyurethane layer 26 provides a cushioned grasp of the player's hand on a golf club or tennis racquet handle and also enhances the player's grip by providing increased tackiness betveen the player's hand and the grip. The felt layer 22 provides strength to the polyurethane layer 2G and serves as a means for attaching the bonded-together polyurethane and felt ship to a hallClle. AS s1101v11 particularly in Fig. 8, the underside 24 of the felt layer 22 is provided with a conventional adhesive material 38. The underside of the adhesive material 38 is originally covered with a protective quick-release tape 39 shown particularly in Fig. 10. The polyurethane-felt layer may be formed with vertically extending perforations 40 which fractionally enhance the grasp of a user's hands on the grip.
Alternatively, other types of depressions can be fot7ned in the polyurethane layer to fractionally enhance the grip of a user's hands on the grip, e.g., head patterns.
Fil;. 1 is a top plan view of the snip S before it has been cut to the proper dimensions to be wrapped about a golf club handle. In Fig. 2, the strip S is shown being formed with sidewardly and outlvardly extending recessed reinforcement side edges, generally designated PA TENT
Docket No. IVINN..J2193 42 and 44. Fig. 3 shows the appearance of the ship after such reinforcement side edges 42 and 44 have been for~rred thereon. The reinforcement side edges 42 and 44 are preferably formed along the major porrtion of the sri-ip by means of a heated platen P
shown in Figs. 2 and 7. Refen-ing thereto, platen P may be of conventional metal construction having a horizontal base 45 formed at its opposite sides with depending legs 46 and 48.
The lower ends of the legs are configured so as to form the recessed reinforcement side edges 42 and 44. Thus, the lower portion of the platen legs are provided with like -configured mirror image cavities 49 and S0, having a horizontally extending surface, the inner portions of which extend upwardly and inwardly, while the outer edges thereof are curved sidewardly and downwardly. Tlre platen P is heated in a conventional fashion as by means of electrical resistance elements (not shown) and urged downwardly against the sides of the strip S so as to compress side portions of the polyurethane layer 2G below the normal upper surface of such polyurethane layer in the manner shown in rig. 7 to define the recessed reinforcement side edges 42 and 44. Such compression increases the density and strength of the polyurethane layer in the vicinity of the side edges 42 and 44. It has been found that the width of the recessed reinforcement side edges 42 and 44 may be approximately millimeters, while the depth of the major portion thereof may approximate 0.5 millimeters.

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Docket No. WINN.42293 formed with longitudinally extending slit 66 that extends from the upper portion of the sleeve to the bottom of the sleeve to permit installation on golf club handle H.
Underlisting sleeve U of Figs. 12 and 13 is removably disposed upon a conventional collapsible mandrel M (Fig. 21) before strip S is spirally wrapped about the sleeve to provide a slip-on grip embodying the present invention. Underlisting sleeve U-2 is adhered to golf club shaft H before strip S is spirally wrapped about such sleeve in the manner shown and described in my U.S. Patent No. 5,584,482. To apply the strip S to either of the underlisting sleeves, the quick-release tape 39 is peeled off the adhesive 38 on the underside of the felt layer 22. The strip S is then spirally wound around the sleeve starting with the upper end of the sleeve. The tip 65 of the strip's starting end shown in Figs. 3 and 10 is inserted in groove 64 of the sleeve and the strip is wrapped about 1 %2 times around the upper or butt end of the sleeve to provide a smooth configuration of the strip on the sleeve, as shown in Figs. 18 and 19. The strip of Fig. 4 and Fig. 5 is spirally wrapped about a bare golf club handle.

PATENT
Docket No. Ii~INN.42293 Referring now to Figs. I5, 1 G, and 17, there is shown a resilient spirally cut sleeve or underlisting member U-3 which abuts and is adhered to golf club shaft H, and over which is spirally wrapped a felt-polyurethane strip member S.
More parrticularly, resilient spirally cut sleeve U-3 may be of unitary synthetic plastic foam or robber conshnction. Such sleeve includes a cylindrical butt portion 70 from which depends an integral main portion 72. Butt portion 70 is fomned with an integral cap 74 which abuts the upper end of the golf club shaft. The inner diameter of the cylindrical butt portion 70 should be so selected as to affect a snug fit with the upper portion of the golf club shaft when telescopically applied thereto as shown in Fig. I5. The lower end of main portion 72 is for7ned with a triangular tongue 76. A conventional adhesive carrier C
shown particularly in Fig. 15 is utilized to attach sleeve U-3 to tire golf club shaft H. Such adhesive carrier C includes an elongated flexible plastic body 78 coated on its inner surface with an adhesive 80. Protective tape 82 initially cover the adhesive 80. The adhesive carrier C
extends along the length of main portion 7?. To apply the spirally cut underlisting U-3 to I S the handle H of a golf club shaft, the cylindrical butt member- 70 is slipped over the upper end of the golf club shaft to telescopically interfit therewith. Thereafter, as shown in Fig.
15, protective tape 82 is peeled off adhesive 80 and the main portion 72 is spirally wrapped PATENT
Docket No. Ii~INN.;11293 about the golf club shaft with the side edges thereof in tight abutment, until the entire length of the elongated base portion has been wuapped about the shaft, as shown in Figs. 16 and 17.
Referring now to Figs. 18, 19, and 20, ship S is shown being spirally wrapped about the underlisting sleeve U. It is important to note the underside of the recessed side edges 42 and 44 of the polyu-ethane layer 30, overlap one another, with such edges being secured together in a watertight manner by adhesive 38. The provision of the slanted side edges 54 and 5G of felt layer 22 per-rnits such overlapping of the recessed side edges 42 and 44. The use of slanted side edges 42 and 44 having different widths permits a more pleasing longitudinal profile of the completed grip while the nawower slanted side edge 54 reduces the amount of felt cut off the felt layer thereby maintaining the shength of the completed strrp.
It should be understood that where the ship S is spirally wrapped around underlisting sleeve U while the sleeve is supported on collapsible mandrel M, as shown in Figs. 12, 13, and 21, and after the ship has been spirally wrapped around the sleeve, the mandrel is collapsed and the sleeve and ship assembly axially withdrawn therefrom. The resulting assembly defines a grip embodying the present invention which rnay be marketed as a replacement grip or as original equipment installed on a complete golf club (the so-called LATENT
Docket No. WINN.42293 slip-on grip in the golf industry). When the underlisting sleeve U is slipped over the handle of a golf club, the guide cylinder 62 rigidifies the comparatively flexible lower end of the sleeve U to facilitate slipping the sleeve onto the handle.
Referring to Figs. 22 - 25, strip S of Fig. 4 and 5 is shown as being spirally wrapped about a bare handle H of a golf club shaft. Handle H may be radially expanded at a greater angle than the main portion of the golf club shaft to enhance the grasp of a golfer. This design is commonly termed a "big butt" shaft in the golf club trade.
In Fig. 23, strip S is being shown spirally wrapped about golf club handle H.
I-Iandle H is of hollow construction. Fig. 24 shows the upper end of handle H provided with a conventional solid cap 98 that is telescopically received by the upper end of handle H. Fig.
25 shows the handle H provided with a cap 99.
Referring now to Figs. 29 - 32, there is shown a modified form of strip SM
embodying the present invention wherein the underside of the felt layer 22' is further skived to form an upwardly extending groove 100 along its length. Other than the addition of such PATENT
Docket No. ~i'INN.:lZ293 groove, the construction of ship SM is similar to that of strip S and the elements thereof bear primed reference numerals.
As shown in Figs. 31, 32, and 33, when ship SM is spirally wrapped about an underlisting sleeve U, the bare handle of a golf club or the handle of a tennis racquet, the groove 100 will form a spirally extending concave depression 102 along the length of the grip. Such depression 102 cooperates with the two generally convex spirally extending convex profiles 103 created by the overlapped slanted side edges of the polyurethane layer 2G' to increase the surface area of the grip engaged by the user's hands to thereby enhance the frictional contact and hence control of a golf club or tennis racquet by a user.
Additionally, a distinctive appearance of the grip is obtained. Furthermore, the frictional contact of the overlapping joints of the strip SM between adjoining golf clubs in a golf bag is reduced when a bolf club is removed from the bolf bag to fiu-tlrer resh~ain unraveling of the ship from the golf club handle.
In Fig. 33, the ship SMl is shown spirally wrapped about the handle H of a tennis racquet.

PATENT
Docket No. WINN.dZZ93 It should be particularly noted that the gn7p of the present invention is lighter in weight than conventional grips. Accordingly, more weight is distributed to the club head thereby increasing club head speed without increasing the weight of the golf clubs.
Such weight savings moves the center of gravity of the golf club closer to the clubhead, increases the club's moment of inertia, and reduces the overall weight of the club and thereby permits a higher clubhead speed for greater distance. Less shaft twist is also achieved.
Applicant's unique lightlveight cap 99 shown in Fig. 25 conhibutes to the light weight of applicant's grip while positively restraining unraveling of the strip relative to the club shaft.
It will be apparent to those skilled in the ar-t, that various modifications can be made without departing from the spirit and scope of the present invention.
Accordingly, it is not intended that the invention be limited except by the appended claims.

Claims (15)

1. THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
   PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
   
   The combination of a handle of an impact imparting device and a resilient grip, such combination comprising:
   
   a strip consisting of a textile layer having a generally flat inner surface and radially extending side edges, and a plastic layer having its inner surface bonded to the outer surface of the textile layer, and with the textile layer providing strength for the plastic layer while the plastic layer both absorbs shocks and provides tackiness so as to inhibit slippage of a user's hand relative to the handle;
   
   an adhesive on the underside of the textile layer;
   radially inwardly extending reinforcement side edges formed in the plastic layer of the strip along the length of the strip;
   
   slanted side edges formed along the length of the textile layer;
   
   a resilient sleeve applied to the handle; and the strip being spirally wrapped about the sleeve to define said grip, with the underside of adjoining recessed side edges overlapping one another to define a water retarding joint between the adjoining side edges.
2. 2. The combination of claim 1, wherein the ratio of the thickness of the plastic layer to the textile layer is a minimum of about 0.18.
3. 3. The combination of claim 1, wherein the slanted side edge formed along one side of the textile layer is wider than the slanted side edge formed along the opposite side of the textile layer.
4. 4. The combination of claim 3, wherein the width of one of the slanted side edges is about 5-6 mm and the width of the opposite slanted side edge is about 3 mm.
5. 5. A method of making a golf club grip, said method comprising:
   
   forming a strip consisting of a textile layer having a generally flat inner surface and a plastic layer having its inner surface bonded to the outer surface of the textile layer, and with the textile layer providing strength for the plastic layer while the plastic layer both absorbs shocks and provides tackiness so as to inhibit slippage of a user's hand relative to said handle;
   
   applying a heated platen radially inwardly against the side edges of the plastic layer with sufficient pressure to compress the material of the plastic radially inwardly of the upper surface of such layer;
   
   skiving the underside of the textile to form slanted side edges along the length of the textile layer;
   
   applying an adhesive to the underside of the textile layer;
   
   providing a resilient sleeve; and spirally wrapping the strip around the sleeve with the slanted side edges of the textile layer overlapping one another to form a water retarding joint between the adjoining side edges.
6. 6. The method of claim 5, wherein the slanted side edge formed along one side of the textile layer is formed wider than the slanted side edge formed along the opposite side of the textile layer.
7. 7. The method of claim 5, wherein an upwardly extending groove is formed on the underside of the textile layer along the centre of the length of the textile layer.
8. 8. The combination of claim 1, wherein the textile layer is a felt layer.
9. 9. The combination of claim 1, wherein the plastic layer is polyurethane layer.
10. 10. The combination of claim 9, wherein the polyurethane layer is a closed pore polyurethane layer.
11. 11. The combination of claim 1, wherein the slanted side edges are skived outwardly and downwardly.
12. 12. The method of claim 5, wherein the textile layer is a felt layer.
13. 13. The method of claim 5, wherein the plastic layer is a polyurethane layer.
14. 14. The method of claim 13, wherein the polyurethane layer is a closed pore polyurethane layer.
15. 15. The method of claim 5, wherein the slanted side edges are skived outwardly and downwardly.