CA2243215A1 - Capacitance transducer apparatus and cables - Google Patents

Capacitance transducer apparatus and cables Download PDF

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Publication number
CA2243215A1
CA2243215A1 CA 2243215 CA2243215A CA2243215A1 CA 2243215 A1 CA2243215 A1 CA 2243215A1 CA 2243215 CA2243215 CA 2243215 CA 2243215 A CA2243215 A CA 2243215A CA 2243215 A1 CA2243215 A1 CA 2243215A1
Authority
CA
Canada
Prior art keywords
intermediate layer
cable
layer
inner conductor
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2243215
Other languages
French (fr)
Inventor
Bryan Knox
John Francis Stringfellow
Leslie Wayman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FYLDE ELECTRONIC LABORATORIES Ltd
Nvent Solutions UK Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB9602134.0A external-priority patent/GB9602134D0/en
Priority claimed from GBGB9603364.2A external-priority patent/GB9603364D0/en
Application filed by Individual filed Critical Individual
Publication of CA2243215A1 publication Critical patent/CA2243215A1/en
Abandoned legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/14Measuring arrangements characterised by the use of electric or magnetic techniques for measuring distance or clearance between spaced objects or spaced apertures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/20Cables having a multiplicity of coaxial lines
    • H01B11/206Tri-conductor coaxial cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Insulated Conductors (AREA)

Abstract

Capacitance transducer apparatus, for example for measuring blade tip clearance in a jet engine of gas turbine, comprises an oscillator (14) connected by a cable (6) to a capacitance means such as a probe (4). The cable is tri-axial comprising an inner conductor (22), an outer protective layer (24) and an intermediate layer (26) between the outer layer and inner conductor, the inner conductor, intermediate layer and outer layer all being electrical conductors. The intermediate layer (26) consists of a material that is different to that forming the outer layer and is of relatively high electrical conductivity. The resistance of the intermediate layer is preferably less than 1 Ohm metre-1, and especially les than 0.1 Ohm metre-1, which may be achieved by forming the intermediate layer from a nickel based material, and especially from pure nickel. The reduction in the intermediate layer resistance can lead to higher sensivity of the apparatus by enabling any guard driver amplifier (165) in the apparatus to drive the capacitance over the full length of the cable.

Description

~ CA 0224321~ 1998-07-16 .-.-..- ..- .. ..-I
CAPACITANCE TRANSDUCER APPARATUS AND CABLES

The present invention relates to capacitance transducer apparatus, to cables andin particular, though not exclusively, to cables for use in transmitting signals to/from a frequency modulation capacitance detector and to such detectors.

s Frequency modulation capacitance transducers are used in the form of capacitance detectors measuring blade tip clearance in, for instance, jet engines and gas turbines. One such transducer is described in US-A-5,101,165, in which a low capacitance triaxial electrical cable connects the sensor with a capacitance measuring system. The cable has an intermediate layer and outer layer both formed from an 0 iron/nickel/chromium alloy referred to as "Inconel". An arrangement suitable for such an application is shown in figure 1 of the drawings that follow.

In figure 1 there is shown, schematically, a target 2 which could be a jet engine blade and which is electrically connected to earth 3. Spaced from the target 2 is a capacitance probe 4. In this configuration, the target 2 acts as an earthed plate of a parallel plate capacitor and the probe 4 as the other plate. A tri-axial cable 6 electrically connects the probe 4 to an oscillator circuit 8. The circuit 8 comprises a power supply 10, a buffer 12 electrically connected to an output of power supply 10 and an oscillator 14 electrically connected to an output of power supply 10 and the output of buffer 12. A
unity gain amplifier 16 is electrically connected to an output of power supply 10 and to the output of the oscillator 14. The buffer 12, oscillator 14 and unity gain amplifier 16 are each electrically connected to earth at 18.

A 50 ohm co-axial cable 20 is electrically connected to the power supply 10 and buffer 12 to connect the oscillator circuit 8 to a detection circuit (not shown).

In this known arrangement the tri-axial cable 6 comprises a central stairlless steel conductor 22 electrically connected to the output of oscillator 14. The cable 6 has a stainless steel outer layer 24 electrically connected to earth 18 and a stainless steel AMENDED SHEET

~ CA 0224321=, 1998-07-16 ~ . . . _ . .... . .. .. ....
.. -- . - . .- - - . -~ . - -. . . - . -. . . -~ ~ ~ ~ ~ ~ ~ ~ --intermediate layer 26 electrically connected to the output of ~mplifier 16. The outer layer 24 acts as a screen against the high frequency radiation that would otherwise occur. Between the conductor 22 and intermediate layer 26, and between the intermediate layer 26 and outer layer 24 is provided a mineral insulation material 28 s such as silica or aluminium oxide.

Mineral insulated triaxial cables employing fused silica are known, and are described, for example, in WO-A-93/05521.

Stainless steel has been used until now for the intermediate and outer layers 26and 24 respectively because it imparts the required strength, durability and heat o resistance to the cable. In particular, in gas turbine and jet engine environments 4igh temperatures of approximately 1000~ are encountered as a result of which the cable must not be degraded or its performance affected significantly.

However, as engine technology has advanced, the length of cable 6 between the probe 4 and oscillator circuit 8 has had to be increased. It is important for the oscillator ls circuit 8 to be located away from the high temperature body of the engine. As engine size and complexity increases, so by necessity does the length of cable required. It has been found that the sensitivity of the frequency modulated distance measuring devices using such cabling has decreased as the length of such cable has increased. The performance of known detectors has become unsatisfactory as the cable length has20 approached about 3 metres.

It is an aim of preferred embodiments of the present invention to obviate or overcome disadvantages encountered in the prior art, whether referred to herein or otherwise.

In accordance with a first aspect of the present invention, there is provided 2s capacitance transducer apparatus comprising an oscillator, a capacitance means and a h~vlci'~DED SHEET

CA 0224321~ 1998-07-16 ~,. .... . - ~ ~- - - ~ - -~ ~ ~ ~ ~ ~ . ~ ~ .
~- - ~ ~- - --~ ~ ~------ ~-- ~--. ------. ..... .
cable connecting the oscillator to the capacitance means, which cable is tri-axial comprising an inner conductor, an outer protective layer and an intermediate layer between the outer layer and inner conductor, and mineral insulation provided between the inner conductor and the intermediate layer and between the intermediate layer and 5 the outer layer; the inner conductor, intermediate layer and outer layer all being electrical conductors, characterised in that the intermediate layer consists of a material that is different to that forming the outer layer and has an electrical conductivity substantially higher than that of stainless steel so that the intermediate layer has a resistance of less than l ohm metre~l.

o In this specification, the term "tri-axial" used in relation to a cable includes cables having at least three layers. That is, a four-layer cable would still be tri-axial. .

By substantially reducing, as compared with the prior art, the resistivity of the intermediate layer, increased sensitivity is achieved. Although it had not been appreciated before the present invention, it appears that the relatively high resistivity of the stainless steel intermediate layer in the prior art has caused the impedance to be high as a result of which the phase shift and amplitude are not m~int~ined along the length of the cable. Reducing the total impedance (reactance) of the cable by increasing the electrical conductivity of the intermediate layer enhances the sensitivity of the apparatus considerably and makes accurate distance measurements possible using cable lengths of about 5 metres and more, typically up to about 10 metres (although this is not intended to be an upper limit for use of the present invention). Put another way, the guard driver amplifier (16) needs to be able to drive the capacitance over the full length of the cable, which it cannot do if the intermediate layer has a high resistivity. The present invention is not intended to be limited by the explanation in this paragraph.

The apparatus may be a frequency modulated capacitance transducer. The apparatus may, for example constitute a capacitance distance detector. The capacitance means will normally comprise a distance probe.

iE~3E~) Si~EE~ -~ CA 0224321~ 1998-07-16 . ~ ~ ~ ~ ~ ~ ~ ~ -~ ~ ~ ~ ~ ~ ~ ~~ -- --~ ~ ~ ~ ~ ~ ~ ~
As stated above, the intermediate layer will consist of a different material from that in the outer layer, ~nd normally also the central conductor, since the materials employed for the different elements are chosen taking into account different properties required of the elements. The outer layer may comprise a drawn metallic materials which is preferably capable of withstanding temperatures over about 1000~C, and which resists oxidation at such temperatures. The preferred material for the outer layer is stainless steel.

The intermediate layer will also need to withstand high temperatures, and will '~preferably have a melting point above 1100~C, especially above 1200~C, but theo intermediate layer is also required to exhibit a relatively low resistance rather than (as the outer layer is required to) oxidation resistance at elevated temperatures. Thus the conductivity of the intermediate layer is preferably substantially higher than that of stainless steel.

A nickel based material may be employed for the intermediate layer because it 5 can withstand the temperatures required for annealing the other stainless steel layers, while at the same time exhibiting a sufficiently high conductivity. Preferably, the intermediate layer is a drawn metallic material. Preferably, pure nickel may be employed.

Non-nickel based alloys may be used for example the intermediate layer may be 20 ~ormed from cobalt and cobalt based alloys or carbon steel. Alternatively composite materials may be employed which have the necessary conductivity and high temperature performance. For example an intermediate layer of copper sheathed in stainless steel would have the ~p,opliate conductivity by virtue of the copper and high temperature strength by virtue of the stainless steel.

25Preferably the resistance of the intermediate layer is less than less than 0.1 Ohm/metre.

Nj~{3 St~

I~ ~ CA 0224321~ 1998-07-16 ~ . .... . .. .. ....
~- - ~ ~- - --Preferably also, the resistance of the cable (that is to say, the end-to-end d.c.
resistance) is less than 2 Ohms, more preferable, less than 1 Ohm, especially less than 0.5 Ohms and most especially less than 0.1 Ohm.

The central conductor, however, is preferably formed from a material that is 5 relatively tough such as stainless steel. This is required in order to reduce or minimise the degree of powder damage to the central conductor as the cable is drawn down during manufacture.

Suitably, a mineral insulant is provided between the inner conductor and intermediate layer and/or between the intermediate layer and outer layer. The mineral 10 insulant preferably has a relatively low dielectric constant, for example not more than 5 and more preferably not more than 4, in order reduce the attenuation of the signal transmitted by the cable. Thus, the mineral insulant preferably is preferably silica or aluminium oxide. However, depending on the length of the cable, it is possible to employ higher dielectric constant insulants such as magnesium oxide.

The apparatus may be a frequency modulated capacitance transducer.

According to a second aspect, the present invention provides a tri-axial cable suitable for use as part of capacitance transducer apparatus, the cable comprising an inner conductor, an outer protective layer and an intermediate layer between the outer layer and central conductor; and mineral insulation provided between the inner 20 conductor and the intermediate layer and between the intermediate layer and the outer layer; characterised in that the intérmediate layer consists of a material that is different to that forming the outer layer and has an electrical conductivity substantially higher than that of stainless steel so that the intermediate layer has a resistance of less than 1 ohm metre~l.

The cable is preferably as described above with reference to the apparatus.

The present invention will now be described, by way of example only with reference to the drawings that fiollow; in which:

Figure 1 is a schematic illustration of a prior art arrangement to which reference is also made below to explain an embodiment of the invention.

Figure 2 is an enlarged cross-section through a cable perpendicular to the longitntlin~l axis through a cable according to the present invention.

Referring to Figure 2 of the drawings that follow there is shown a cross-sectionthrough a cable 106 according to the present invention. The cable 106 comprises a o central st~in1e~s steel conductor 122, a st~inl~s~ steel outer layer 124 and a nickel intermediate layer 126. Between the central con~ rtor 122 and the intermedi~te layer 126, and between the intermediate layer 126 and outer layer 124 is a mineral insulation material 128.

In its configuration and mode of operation the cable 106 is substantially similar to that shown in and described in relation to Figure 1. However, in the case of the cable 106 according to the present invention, the substantially lower resistivity of the nickel layer 126 ensures that the phase shift and amplitude is m~int~in~d along the whole length of the cable thereby to improve greatly the ~ silivily of the device as compared to that using a st~inless steel intermediate layer as in the prior art.

Performance over the full range of cable lengths up to 5 metres is expected to be substantially improved and subst~qnti~lly in~ tinguishable from perforrnance at shorter lengths. Perforrnance for all lengths of cable should be improved.

CA 022432l5 l998-07-l6 Manufacture of the cable described herein is within the ambit of skilled addressee of the present specification for example the cable 106 may be m~nllfzlctured by first drawing the central conductor 122 in a known manner. The intermediate nickel layer and outer stainless steel layers 126, 124 respectively are then drawn and disposed 5 concentrically about the central conductor 122. The layers are then annealed. The nickel layer is advantageous at this stage compared with, say, copper because it can withstand without significant degradation the temperatures required to anneal the stainless steel.

The cable 106 is filled with mineral in~ nt such as silica or all-minil-m oxide lo as is well known.

While the cable has been described in relation to its applicability and usefulness as part of a frequency modulated c~p~- it~nce tr~n~uc~r, it can also be used advantageously as part of aIl amplitude modulation based capacitance system.

Claims (11)

Claims:
1. Capacitance transducer apparatus comprising an oscillator, a capacitance means and a cable (106) connecting the oscillator to the capacitance means, which cable is tri-axial comprising an inner conductor (122), an outer protective layer (124) and an intermediate layer (126) between the outer layer and inner conductor, and mineral insulation (128) provided between the inner conductor and the intermediate layer and between the intermediate layer and the outer layer; the inner conductor, intermediate layer and outer layer all being electrical conductors, characterised in that theintermediate layer (126) consists of a material that is different to that forming the outer layer (124) and has an electrical conductivity substantially higher than that of stainless steel so that the intermediate layer has a resistance of less than 1 ohm metre-1.
2. Apparatus as claimed in claim 1, wherein the intermediate layer (126) has a resistance less than 0.1 Ohm metre-1.
3. Apparatus as claimed in claim 1 or claim 2, wherein the cable (106) has a resistance of less than 2 Ohms.
4. Apparatus as claimed in claim 3, wherein the cable (106) has a resistance less than 0.5 Ohm.
5. Apparatus as claimed in any one of 1 to 4, wherein the intermediate layer (126) comprises a nickel based material.
6. Apparatus as claimed in claim 5, wherein the intermediate layer (126) comprises pure nickel.
7. Apparatus as claimed in any one of claims 1 to 4, wherein the intermediate layer (126) comprises cobalt (e.g. a cobalt based alloy) or carbon steel, or a composite material.
8. Apparatus as claimed in any one of claims 1 to 7, wherein the mineral insulation (128) has a dielectric constant of not more than 5.
9. Apparatus as claimed in any one of claims 1 to 8, wherein the mineral insulation (128) is silica or aluminium oxide.
10. Apparatus as claimed in any one of claims 1 to 9, which measures blade tip clearance in a jet engine or gas turbine.
11. A tri-axial cable (106) suitable for use as part of capacitance transducer apparatus, the cable comprising an inner conductor (122), an outer protective layer (124) and an intermediate layer (126) between the outer layer and central conductor; and mineral insulation (128) provided between the inner conductor and the intermediate layer and between the intermediate layer and the outer layer; characterised in that the intermediate layer (126) consists of a material that is different to that forming the outer layer (124) and has an electrical conductivity substantially higher than that of stainless steel so that the intermediate layer has a resistance of less than 1 ohm metre-1.
CA 2243215 1996-02-02 1997-01-31 Capacitance transducer apparatus and cables Abandoned CA2243215A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GBGB9602134.0A GB9602134D0 (en) 1996-02-02 1996-02-02 Capacitance transducer apparatus and cables
GB9602134.0 1996-02-02
GB9603364.2 1996-02-16
GBGB9603364.2A GB9603364D0 (en) 1996-02-16 1996-02-16 Capacitance transducer apparatus and cables

Publications (1)

Publication Number Publication Date
CA2243215A1 true CA2243215A1 (en) 1997-08-07

Family

ID=26308586

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2243215 Abandoned CA2243215A1 (en) 1996-02-02 1997-01-31 Capacitance transducer apparatus and cables

Country Status (5)

Country Link
EP (1) EP0877911A1 (en)
JP (1) JP2000504110A (en)
AU (1) AU1608497A (en)
CA (1) CA2243215A1 (en)
WO (1) WO1997028418A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005156492A (en) 2003-11-28 2005-06-16 Agilent Technol Inc Movable apparatus, measuring device, electrostatic capacity typed range finder and positioning device
DE102007051027A1 (en) * 2007-10-25 2009-04-30 Mtu Aero Engines Gmbh Turbomachine, gap measuring system and method for determining a rotor gap
JP4866966B1 (en) * 2010-07-16 2012-02-01 アレクセイ・ビノグラドフ Rotation detector
CN103649688B (en) * 2011-06-30 2017-02-22 迈普尔平版印刷Ip有限公司 Active shield for capacitive measurement system
EP3507812A4 (en) * 2016-08-31 2020-04-08 Commscope Technologies LLC Systems and methods for tamper proof cables
US10330455B2 (en) 2016-09-19 2019-06-25 United Technologies Corporation Tri-axial capacitance probe with case integrated housing
CN112097628B (en) * 2020-09-18 2022-11-22 上海电气电站设备有限公司 Method for measuring radial clearance of turbine blade top, capacitance sensor and storage medium

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2128802A (en) * 1982-10-14 1984-05-02 Atomic Energy Authority Uk Cables for use in a hostile environment
DE8422662U1 (en) * 1984-07-30 1987-10-15 Kraftwerk Union AG, 4330 Mülheim Concentric three-wire cable
DE3617373A1 (en) * 1986-05-23 1987-11-26 Mtu Muenchen Gmbh CAPACITIVE MEASURING SYSTEM
US5166626A (en) * 1990-05-29 1992-11-24 General Electric Company Electrical capacitance clearanceometer
US5101165A (en) * 1990-05-29 1992-03-31 General Electric Company Electrical capacitance clearanceometer
AU2583392A (en) * 1991-09-12 1993-04-05 American Technology, Inc. Silica based mineral insulated cable and method for making same

Also Published As

Publication number Publication date
WO1997028418A1 (en) 1997-08-07
AU1608497A (en) 1997-08-22
JP2000504110A (en) 2000-04-04
EP0877911A1 (en) 1998-11-18

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