CA2227272C - Use of lipids as aids in the production of solid drug forms by melt extrusion - Google Patents

Use of lipids as aids in the production of solid drug forms by melt extrusion Download PDF

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Publication number
CA2227272C
CA2227272C CA002227272A CA2227272A CA2227272C CA 2227272 C CA2227272 C CA 2227272C CA 002227272 A CA002227272 A CA 002227272A CA 2227272 A CA2227272 A CA 2227272A CA 2227272 C CA2227272 C CA 2227272C
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Prior art keywords
melt
lipid
lipids
melt extrusion
production
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Expired - Lifetime
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CA002227272A
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French (fr)
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CA2227272A1 (en
Inventor
Joerg Rosenberg
Jorg Breitenbach
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AbbVie Deutschland GmbH and Co KG
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Abbott GmbH and Co KG
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Publication of CA2227272A1 publication Critical patent/CA2227272A1/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2022Organic macromolecular compounds
    • A61K9/205Polysaccharides, e.g. alginate, gums; Cyclodextrin
    • A61K9/2054Cellulose; Cellulose derivatives, e.g. hydroxypropyl methylcellulose
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2013Organic compounds, e.g. phospholipids, fats
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2095Tabletting processes; Dosage units made by direct compression of powders or specially processed granules, by eliminating solvents, by melt-extrusion, by injection molding, by 3D printing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2013Organic compounds, e.g. phospholipids, fats
    • A61K9/2018Sugars, or sugar alcohols, e.g. lactose, mannitol; Derivatives thereof, e.g. polysorbates

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • Molecular Biology (AREA)
  • Biophysics (AREA)
  • Medicinal Preparation (AREA)
  • Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

Use of lipids as adjuvents in the production of solid medicinal forms by the melt extrusion process.

Description

BASF Aktiengesellschaft 950168 O.Z. 0050/46347 Use of lipids as aids in the production of solid drug forms by melt extrusion The present invention relates to the use of lipids as aids in the production of solid drug forms by melt extrusion.

The production of solid drug forms by melt extrusion is dis-closed, :Eor example, in US-A 4880585, wherein the drug form is produced from the melt, which contains active ingredient and is still plastic, with the aid of a molding calender which directly molds tablets from the melt.

It has long been known that, in almost all cases when tablets are made from granules, satisfactory results are achieved only if a small amount of a lubricant is added to the formulations, after the granulation but before the tabletting, and this is deposited as a fine film on the outsides of the granule particles and thus prevents adhesion of the granules to the tabletting punches. The effect of these lubricants is very great although it is necessary to add only very small amounts to the granules (generally about 0.1 to 1$ by weight; cf. H. Sucker, P. Fuchs. P. Speiser: Phar-mazeutische Technologie; Georg Thieme Verlag, Stuttgart (1991), pages 259-260).
Known mold release agents for conventional processes are, for ex-ample, fatty acid esters or fatty acid salts, with only magnesium stearate normally being used in practice. Magnesium stearate is normally added to the granules which contain active ingredient and are ready before tabletting.

In the production of drug forms by melt extrusion in conjunction with a tabletting process such as calendering, it is crucial that the melt: does not adhere to the surfaces of the calender rolls because, otherwise, there is no release from the molds. It also has to be taken into account in calendering to produce tablets that thE: compression process in the calender results in tablets which have a typical fin which is formed at the interface of the pairs of'. molding rolls which are in contact only at the surface.
Followirig the calendering, this fin must be removed mechanically, generally after cooling/hardening of the melt tablets, in order to provide the tablets with a homogeneous surface structure. The success of this deflashing depends crucially on the consistency of the cooled melt containing active ingredient. This means that despite the calendering being satisfactory (no adhesion of the melt in the calender), deflashing of the resulting tablets is not necessarily possible. Many polymers form thermoplastic melts even in the presence of large amounts of active ingredients and/or an-cillary substances, and these are highly flexible after cooling and can be flexed over wide ranges without breakage. In these cases, removal of the fins is very difficult and often completely impossible, although there are no problems with the extrusion and the calendering too.

Thus, it is crucial for the use of a formulation for producing tablets by melt extrusion/calendering that, besides the complete mixture having good thermoplasticity, in particular it is also possible to reduce the tendency to adhere during the calendering and control the plasticity of the cooled melt in order to ensure deflashing of the tablets.

Melt-processable cellulose derivatives such as hydroxypropyl-cellulose are, as water-soluble polymers, very suitable for pro-ducing tablets by solvent-free melt extrusion/calendering. It is possible by admixture of other ancillary substances, eg. HPMC
(hydroxypropylmethylcellulose) polymers which are swellable in water, to control the dissolution times of such tablets in the gastrointestinal tract, as is disclosed, for example, in DE-A 4226753.

However, it has now been found that, in many cases when hydroxy-propylcelluloses are used as water-soluble, thermoplastic polymer component,, although the resulting melts can be extruded satisfac-torily, they a) in many cases showed an extreme tendency to adhere during the calendering, b) did not permit removal of the fin because of excessive plas-ticity of the cooled melts (containing active ingredient) in the case of the calendered tablets, and c) caused considerable problems in cleaning the extruders be-cause of the great tendency of the melt to adhere.

It is an object of the present invention to find aids which make it possible, especially when hydroxypropylcelluloses are used as matrix polymers in the production of drug forms by melt extru-sion, to solve the abovementioned problems.
It has been found that this object is achieved by using lipids as mold release agents and lubricants in the production of drug forms by melt extrusion.

The invention as claimed in thus directed to a process for producing a solid pharmaceutical composition in tablet form by melt extrusion, which process consists essentially of:
mixing an active ingredient, a water-soluble thermoplastic matrix polymer and a lipid;
heating the mixture until a solvent-free, polymer melt is formed;
extruding the melt into a tabletting molding calender;
allowing the melt to cool; and removing the formed solid pharmaceutical composition in the form of a tablet from the molding calender;
wherein the lipid is used in amounts of 1 to 5% of the total weight of the composition and functions as a mold release agent and lubricant.

The lipids which are suitable according to the invention are mono-, di- and triglycerides of naturally occurring fatty acids, for example glycerol monostearate, glycerol distearate, glycerol tristearate, glycerol tripalmitate, glycerol trimyristate, glyc-erol tribehenate, glycerol palmitate stearate or glyceride mix-tures occurring in natural oils, preferably hydrogenated castor oil.

Ceramides are furthermore also suitable for this purpose.
Preferred lipids are, in particular, phospholipids, with phospho-glycerides such as lecithins being particularly preferred. Hydro-genated lecithins such as soybean and egg lecithins are very par-ticularly preferred.

The lipids are used in amounts 1 to 5% of the total weight of the preparations containing active ingredient.

3a The preparations containing active ingredient can contain as ma-trix polymers melt-processable polymers, for example - polyvinylpyrrolidone, - copolymers of N-vinylpyrrolidone and vinyl acetate with up to 50 % by weight of vinyl acetate, - carboxyalkylcelluloses such as carboxymethylcelluloses, alkylcelluloses such as methylcellulose, - hydroxyalkylcelluloses such as hydroxymethyl-, hydroxyethyl-, hydroxypropyl- and hydroxybutylcellulose, - hydroxyalkylcelluloses such as hydroxyethylmethyl- and hydroxypropylmethylcellulose, or mixtures thereof.

Preferred polymers are hydroxypropylcelluloses and polymers based on vinylpyrrolidone.

Suitable active ingredients are all active ingredients which do not decompose under the conditions of melt extrusion.

The amount of the active component in the complete preparation can vary within wide limits depending on the activity and release rate. Thus, the content of active ingredient can be in the range from 0.1 to 90 %, preferably from 0.5 to 60 %, of the total BASF Aktiengesellschaft 950168 O.Z. 0050/46347 weight of the preparation. The only condition is that the prepa-ration is still melt-processable.

The preparations may furthermore contain conventional pharmaceu-tical ancillary substances such as bulking agents, colorants, disintegrants or stabilizers in conventional amounts.

Otherwise, the components are processed in a conventional way in extruders, preferably in single or twin screw extruders at a tem-perature in the range from 50 to 200 C. The shaping of the polymer melt which contains active ingredient and is free of solvent to give the preparations according to the invention can take place, for example, by calendering the extrudate and by converting the extrudate with rotating knives into pellets which have identical volumes and have a solidified surface but are still moldable, and subsequently compressing to tablets in conventional tabletting machines.

It is possible to mix the ancillary substances into the melt or solution of active ingredients and polymers. It is furthermore possible to incorporate the ancillary substances together with the active ingredient into the polymer melt. In addition, mix-tures of ancillary substances, the active ingredient and the polymers can be directly melted. It is generally customary for a physical mixture of ancillary substances, active ingredients and the polymers to be melted together.

It has been found, surprisingly, that addition of even small amounts of lipids is able to prevent adhesion of the melts con-taining active ingredient.

Addition of only 3 % by weight of lecithin reduces the melt adhe-sion of the extruded composition so much that the formulations can be calendered without restrictions. The cleaning of the ex-truder to remove the otherwise viscous, highly adhesive melt res-idues is considerably simplified because lecithin-containing for-mulas show scarcely any adhesion to metal and can be removed en bloc from the metal parts of the extruder which are still hot after completion of the extrusion. The plasticity of the cooled melt is also beneficially affected so that deflashing of the tab-lets (removal of fins) takes place considerably better.

Examples 1 to 20 All the tests were carried out in a twin screw extruder (ZSK-40 extruder from Werner und Pfleiderer, Stuttgart). The extruder comprised 4 heatable sections, and it was possible to heat the BASF Aktiengesellschaft 950168 O.Z. 0050/46347 extruder head and the slit die separately. The temperature set-tings are to be found in the table. The extruded melt was dis-charged in the form of a strip 12-14 cm wide through a slit die and subsequently directly compressed to tablets in a molding cal-5 ender consisting of a pair of counter-rotating molding rolls (coolable). The tablets had an elongate, rod-like shape (oblong tablets without bar). The raw materials listed in the table have previously been mixed in a gyro-wheel mixer and fed as mixture into the extruder via a weigh feeder delivering 20 to 30 kg/h.
The extruder conveyor was operated in all cases at 100 to 150 rpm.

For comparison purposes, formulations in which no lipid was used were processed. Although extrusion was possible in all these cases, calendering was not, because it was impossible to remove the tablets from the pairs of molding rolls in the calender. In additio:n, cleaning of the parts of the extruder coming into con-tact with the product was considerably more difficult in these cases (composition strongly adherent to metal surfaces) than with lipid-aontaining formulations.

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Claims (4)

1. A process for producing a solid pharmaceutical composition in tablet form by melt extrusion, which process consists essentially of:
mixing an active ingredient, a water-soluble thermoplastic matrix polymer and a lipid;
heating the mixture until a solvent-free, polymer melt is formed;
extruding the melt into a tabletting molding calender;
allowing the melt to cool; and removing the formed solid pharmaceutical composition in the form of a tablet from the molding calender;
wherein the lipid is used in amounts of 1 to 5% of the total weight of the composition and functions as a mold release agent and lubricant.
2. The process of claim 1, wherein the lipid is a phosphoglyceride.
3. The process of claim 1, wherein the lipid is a lecithin.
4. The process of any one of claims 1 to 3, wherein the thermoplastic matrix polymer is selected from the group consisting of hydroxy propylcelluloses and vinylpyrrolidone-based polymers.
CA002227272A 1995-08-25 1996-08-21 Use of lipids as aids in the production of solid drug forms by melt extrusion Expired - Lifetime CA2227272C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19531277.5 1995-08-25
DE19531277A DE19531277A1 (en) 1995-08-25 1995-08-25 Use of lipids as an aid in the production of solid dosage forms by the melt extrusion process
PCT/EP1996/003667 WO1997007786A2 (en) 1995-08-25 1996-08-21 Use of lipids as adjuvents in the production of solid medicinal forms by the melt extrusion process

Publications (2)

Publication Number Publication Date
CA2227272A1 CA2227272A1 (en) 1997-03-06
CA2227272C true CA2227272C (en) 2007-12-11

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CA002227272A Expired - Lifetime CA2227272C (en) 1995-08-25 1996-08-21 Use of lipids as aids in the production of solid drug forms by melt extrusion

Country Status (13)

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US (1) US6387401B2 (en)
EP (1) EP0845982B1 (en)
AR (1) AR003345A1 (en)
AT (1) ATE210970T1 (en)
AU (1) AU6875396A (en)
BR (1) BR9610234A (en)
CA (1) CA2227272C (en)
DE (2) DE19531277A1 (en)
DK (1) DK0845982T3 (en)
ES (1) ES2170259T3 (en)
HR (1) HRP960381A2 (en)
WO (1) WO1997007786A2 (en)
ZA (1) ZA967170B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8025899B2 (en) 2003-08-28 2011-09-27 Abbott Laboratories Solid pharmaceutical dosage form
US9107830B2 (en) 1999-11-12 2015-08-18 Abbvie, Inc. Inhibitors of crystallization in a solid dispersion

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WO2000033817A1 (en) * 1998-12-08 2000-06-15 Phares Pharmaceutical Research N.V. Phospholipid compositions
DE19916383A1 (en) * 1999-03-31 2000-10-05 Schering Ag Pharmaceutical composition with an extrusion
US7163693B1 (en) * 1999-07-30 2007-01-16 Smithkline Beecham Plc Multi-component pharmaceutical dosage form
US7364752B1 (en) 1999-11-12 2008-04-29 Abbott Laboratories Solid dispersion pharamaceutical formulations
DE10026698A1 (en) * 2000-05-30 2001-12-06 Basf Ag Self-emulsifying active ingredient formulation and use of this formulation
DE10026699A1 (en) * 2000-05-30 2001-12-06 Basf Ag Formulation based on heparin, glycosaminoglycan or heparinoid and use of the formulation and the formulation base
US20050175687A1 (en) * 2001-01-30 2005-08-11 Mcallister Stephen M. Pharmaceutical formulations
US7883721B2 (en) 2001-01-30 2011-02-08 Smithkline Beecham Limited Pharmaceutical formulation
US7842308B2 (en) * 2001-01-30 2010-11-30 Smithkline Beecham Limited Pharmaceutical formulation
GB0102342D0 (en) 2001-01-30 2001-03-14 Smithkline Beecham Plc Pharmaceutical formulation
TW200526274A (en) 2003-07-21 2005-08-16 Smithkline Beecham Plc Pharmaceutical formulations
US8377952B2 (en) * 2003-08-28 2013-02-19 Abbott Laboratories Solid pharmaceutical dosage formulation
EP1689368B1 (en) * 2003-12-04 2016-09-28 Bend Research, Inc Spray-congeal process using an extruder for preparing multiparticulate crystalline drug compositions
TW200539903A (en) * 2004-03-12 2005-12-16 Smithkline Beecham Plc Pharmaceutical formulations
JP2007536299A (en) * 2004-05-04 2007-12-13 ベーリンガー インゲルハイム インターナショナル ゲゼルシャフト ミット ベシュレンクテル ハフツング Solid pharmaceutical form containing LTB4 antagonite
EP1693045A1 (en) * 2005-02-17 2006-08-23 Abbott GmbH & Co. KG Production of dosage forms from active molten substances
HUE043897T2 (en) 2007-09-25 2019-09-30 Solubest Ltd Compositions comprising lipophilic active compounds and method for their preparation
JP2011503048A (en) 2007-11-08 2011-01-27 グラクソ グループ リミテッド Pharmaceutical formulation
AU2009256572A1 (en) * 2008-06-13 2009-12-17 Capsugel Belgium Nv Hydroxypropyl cellulose capsule shell
WO2012039790A1 (en) 2010-09-22 2012-03-29 Mcneil-Ppc, Inc. Manufacture of tablets from energy-applied powder blend
AT511581A1 (en) * 2011-05-26 2012-12-15 G L Pharma Gmbh ORAL RETARDANT FORMULATION
US9511028B2 (en) 2012-05-01 2016-12-06 Johnson & Johnson Consumer Inc. Orally disintegrating tablet
DE102017106216A1 (en) * 2017-03-22 2018-09-27 Amw Gmbh Extruded depot form for sustained release of active ingredient

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DE4226753A1 (en) 1992-08-13 1994-02-17 Basf Ag Preparations containing active substances in the form of solid particles
CA2182282C (en) * 1994-02-16 2006-04-18 Jacqueline E. Briskin Process for preparing fine particle pharmaceutical formulations
DE4413350A1 (en) 1994-04-18 1995-10-19 Basf Ag Retard matrix pellets and process for their production
US5965161A (en) * 1994-11-04 1999-10-12 Euro-Celtique, S.A. Extruded multi-particulates
DE19504832A1 (en) 1995-02-14 1996-08-22 Basf Ag Solid drug preparations

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9107830B2 (en) 1999-11-12 2015-08-18 Abbvie, Inc. Inhibitors of crystallization in a solid dispersion
US8025899B2 (en) 2003-08-28 2011-09-27 Abbott Laboratories Solid pharmaceutical dosage form

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Publication number Publication date
WO1997007786A3 (en) 1997-04-03
EP0845982A2 (en) 1998-06-10
US20010007664A1 (en) 2001-07-12
US6387401B2 (en) 2002-05-14
DE59608516D1 (en) 2002-01-31
AU6875396A (en) 1997-03-19
ZA967170B (en) 1998-03-02
CA2227272A1 (en) 1997-03-06
WO1997007786A2 (en) 1997-03-06
BR9610234A (en) 1999-06-29
ATE210970T1 (en) 2002-01-15
ES2170259T3 (en) 2002-08-01
EP0845982B1 (en) 2001-12-19
HRP960381A2 (en) 1998-02-28
DE19531277A1 (en) 1997-02-27
DK0845982T3 (en) 2002-03-25
AR003345A1 (en) 1998-07-08

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