CA2212733A1 - Process for the preparation of halogenated (meth)acrylic esters and poly(meth)acrylates obtained with said (meth)acrylic esters - Google Patents

Process for the preparation of halogenated (meth)acrylic esters and poly(meth)acrylates obtained with said (meth)acrylic esters

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Publication number
CA2212733A1
CA2212733A1 CA002212733A CA2212733A CA2212733A1 CA 2212733 A1 CA2212733 A1 CA 2212733A1 CA 002212733 A CA002212733 A CA 002212733A CA 2212733 A CA2212733 A CA 2212733A CA 2212733 A1 CA2212733 A1 CA 2212733A1
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Prior art keywords
meth
halogenated
acrylate
stands
alcohols
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CA002212733A
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French (fr)
Inventor
Johannes Willem Hofstraat
Ulfret Elle Wiersum
Claude Wakselman
Jean Claude Blazejewski
Christelle Lequesne
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Akzo Nobel NV
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Akzo Nobel Nv
Johannes Willem Hofstraat
Ulfret Elle Wiersum
Claude Wakselman
Jean Claude Blazejewski
Christelle Lequesne
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Publication of CA2212733A1 publication Critical patent/CA2212733A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/14Preparation of carboxylic acid esters from carboxylic acid halides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/62Halogen-containing esters
    • C07C69/65Halogen-containing esters of unsaturated acids
    • C07C69/653Acrylic acid esters; Methacrylic acid esters; Haloacrylic acid esters; Halomethacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D213/00Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
    • C07D213/02Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
    • C07D213/04Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D213/60Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D213/62Oxygen or sulfur atoms
    • C07D213/63One oxygen atom
    • C07D213/64One oxygen atom attached in position 2 or 6
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D213/00Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
    • C07D213/02Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
    • C07D213/04Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D213/60Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D213/62Oxygen or sulfur atoms
    • C07D213/63One oxygen atom
    • C07D213/68One oxygen atom attached in position 4
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/22Esters containing halogen
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Optical Integrated Circuits (AREA)

Abstract

The present invention is directed to a process for the preparation of (meth)acrylates of halogenated alcohols by direct esterification of said alcohols with (meth)acrylic acid (chloride) wherein at least 2,6-substituted pyridine derivative is used as a polymerization inhibitor at room temperature or lower. Suitable at least 2,6-substituted pyridine derivatives are 2,6-lutidine, 2,4,6-collidine or 2,6-di-tert butyl-4-methyl pyridine.
With the halogenated (meth)acrylate esters prepared with the process according to the invention, very pure homo- and copolymers can be prepared, resulting in polymers having a low optical loss of 0.1 dB/cm or lower at 1300 nm and lower than 0.4 dB/cm at 1550 nm.

Description

PROCESS FOR THE PREPARATION OF HALOGENATED (METH)-ACRYLIC ESTERS AND POLY(METH)ACRYLATES OBTAINED WITH SAID
5 (METH)ACRYLIC ESTERS

The present invention is directed to a process for the preparation of (meth)acrylates of halogenated alcohols by direct esterification of said alcohols with (meth)acrylic acid/derivatives and polyacrylates obtained by 10 polymerization of said acrylic esters. The (meth)acrylates of halogenated alcohols, which exhibit a high degree of purity, are particularly suitable for the production of polymers and copolymers to give highly transparent polymeric products. The refractive index of these polymeric products can easily be set by varying the amount of halogen and/or the ratio of the applied 15 combination of halogen (e.g. the fluorine/chlorine ratio). This is required for optical applications such as waveguiding structures. In consideration of the high cost of halogenated alcohols it is essential to have available a method for the preparation of (meth)acrylates which does not require an excess of alcohol and which, besides providing high yields, ensures first and foremost 20 that an easily purifiable ester is obtained.

The formation of acrylic-type esters from alcohols and the corresponding acid chlorides is performed in the presence of a base.
Usually, this base is a tertiary amine or pyridine. For example, allylic esters 25 of trifluoromethacrylic acid have been prepared in the presence of triethyl amine, as is described in J. Orq. Chem., 56 (1991), 1718, and pentafluoro-aryl methacrylates have been formed in pyridine medium, as is described in J. Mater. Chem.,3 (1993), 15. In EP-A1-0 160 379 tetrafluorophenol is esterified with methacrylic acid chloride in the presence of a hydrogen 30 chloride trapping agent such as alkali metal hydroxide, magnesium carbonate, pyridine, and molecular sieves. In EP-A1-0 230 656 1-phenyl-2,2,2-trifluorethyl-a- chloroacetate is prepared by esterification of 1-phenyl-2,2,2-tri fluoroethanol with acrylic acid chloride in the presence of pyridine or quinoline. In US 3,544,535 the esterification of 2-(pentafluorophenyl)-hexa-fluoroisopropanol with acrylic acid chloride is described. The presence of trifluoric anhydride, pyridine, quinoline, triethylamine, and N,N'-dimethyl aniline is recommended In the case of halogenated phenyl acrylates, 5 extensive polymerization occurs when conventional bases are used. In US
3,845,102 a process for the preparation of methacrylic esters of multi-brominated phenol derivatives have been disclosed in the presence of a pyridine base, particularly pyridine, a-picoline, and ~-picoline. Reaction temperatures are preferably in the range of 100~C to 160~C, but the reaction 10 proceeds too slowly at temperatures below 50~C. Because of these high reaction temperatures a non-pyridine polymerization inhibitor such as cuprous chloride is usually necessary. These reaction conditions are disadvantageous because polymerization is a serious side-reaction at higher temperatures. Particularly, acrylic acid derivatives cannot be submitted to 15 such reaction conditions. It is therefore an object of the invention to find mild reaction conditions for performing the esterification reaction with minimal polymerization of the (meth)acrylate derivative. With the process according to the invention this unwanted polymerization reaction is greatly limited.

20 To this end the present invention is directed to a process for the preparation of (meth)acrylates of halogenated alcohols by direct esterification of said alcohols with (meth)acrylic acid derivative wherein at least 2,6-substituted pyridine derivative is used as a polymerization inhibiting catalyst at 50~C or lower. Preferably the reaction is performed at room temperature or lower.
It was found that the objectionable polymerization reaction is repressed by the use of a pyridine derivative which is less nucleophilic and more sterically hindered than pyridine.

Within the context of this description (meth)acrylic acid derivative means acid chlorides, acids, and esters.

Halogenated acrylic esters which are highly suitable for use in optical 5 polymers or copolymers contain the lowest possible amount of aliphatic C-H
bonds, notably CH3 groups, per volume unit. This is to reduce optical losses in the wavelength ranges generally used in the optical field (600-700 nm, 780-980 nm, and especially the near-infrared region of 1200-1600 nm). An additional advantage of the use of halogenated acrylic esters and their 10 polymers is their resistance to singlet oxygen.
Suitable starting materials for obtaining these acrylic esters are the halogenated alcohols from any one of formulae 1-15:
OH OH OH
11 ] n [ I 1 n [ 11 I rl C/ ~'C C/ ~0 1~ N

OH OH OH

[ 0 ]n [ I ]n [ 0 ]n ~ C~, ~ C~, ~ C~

-Z It 11 --l-{-z 1t 11 --~-{-Z It C C C

OH OH OH

0 [ 11 l n [ I ] n ~ C~ ~ C~ ~C~

Il --,-{-Z It 11 --I-{-Z It 11 --,-{-Z lt N C N

OH OH

[ 11 1 n [ I ] n [ I 1 n C ~ C ~ C~, ~ C~
c\ ~N P c\ ~c P N\ ~N q l l 12 OH OH OH

[ l ]n [ y ] n [ l ] n 1~/ ~N N\ C q ¦¦ I { z]

wherein Y standsfor-C(Chal3)2-, n stands for 1 or 0 hal standsfor halogen, Z stands for -F, -Cl, -D, -Br, -CF3 m is an integer 1-5, wherein the Z atoms can be chosen independently from each other, p is an integer 14, wherein the Z atoms can be chosen independently from each other, q is an integer 1-2, wherein the Z atoms can be chosen independently from each other, t is an integer 1-3, wherein the Z atoms can be chosen independently from each other.

Fully halogenated alcohols are preferred because also aromatic C-H
bond influence the light loss detrimentally.
5 Suitable (meth)acrylic acid derivatives are 'A X 'A X 'A X

A ~ A ~ A
Cl HO RO

wherein X stands for -H, -CH3, -F, -Cl, -OCF3, -OCCI2F, -OCCIF2, -SCF3 -SCCI2F, -SCCIF2, a wholly or partially halogenated and/or deuterated linear alkyl group having 1-6 carbon atoms, a wholly or partially halogenated branched alkyl group having 1-6 carbon atoms, A stands for -H, -D, or -hal, A' is independently chosen from A and may be the same groups as A, R stands for an alkyl group having 1-6 carbon atoms.

As mentioned above, it is thought essential that the base is less nucleophilic 20 and more sterically hindered than pyridine. Suitable at least 2,6-substitutedpyridine derivatives are 2,6 dialkylpyridine derivatives such as 2,6-lutidine, 2,4,6-collidine, 2,6-di-tert.butylpyridine, or 2,6-di-tert.butyl-4-methyl pyridine.

(Meth)acrylic esters obtained through the esterification of alcohols according 25 to formulae 2-15 given above and (meth)acrylic acids have not been described hereinbefore. The present invention is also directed to these novel (meth)acrylic esters. The homo- and copolymers prepared by polymerization of said (meth)acrylic esters appear to have higher Tgs than the benzene ring-containing acrylic esters. The present invention is also directed to homo-and copolymers prepared by polymerization of said acrylic esters.
As mentioned above, for optical applications it is required that the refractive index of the polymer material can be easily set. The refractive index of the resulting polymers can be set very accurately. With the halogenated (meth)acrylate esters prepared with the process according to the invention, 10 very pure homo- and copolymers can be prepared, resulting in polymers having a low optical loss of 0.1 dB/cm or lower at 1300 nm and lower than 0.4 dB/cm at 1550 nm. Further, the maximum light loss within the optical window of 1200-1600 nm is 1.5 dB/cm. This means that, in contrast to PMMA, the polymers according to the invention can suitably be used for 15 waveguides within the whole optical window of 1200-1600 nm. Homo- and copolymers having these advantageous properties have not been obtained so far and the invention is also directed to these polymers.

The index of refraction of copolymers of pentafluorophenyl (meth)acrylate 20 and tetrachloroethyl acrylate can be set accurately to make a core material for optical waveguides with (cheap) PMMA claddings. Especially, copolymers built from a monomer mixture comprising 4545 wt%
tetrachloroethyl acrylate and 35-55 wt% pentafluorophenyl acrylate are preferred for their suitable index of refraction. Even more preferred are 25 copolymers built from said monomer mixture also comprising up to 10 wt%
non-halogenated cross-linker such as ethylene glycol di(meth)acrylate (EGD(M)A), butanediol diacrylate (BDA) and, triallylcyanurate (TAC) or up to 30 wt% halogenated cross-linker. Also copolymers built from a monomer mixture comprising 45~0 wt% pentafluorophenyl methacrylate, 50-35 wt%
30 tetrachloroethyl acrylate and up to 10 wt% non-halogenated cross-linker appear to have a suitable index of refraction to rnake a core material for optical waveguides with PMMA claddings.

The polymerization reaction to form the monomers into polymers can be performed with either thermal initiators or photoinitiators. The various embodiments of the polymerization reaction (emulsion polymerization, suspension polymerization, solution polymerization, and bulk polymerization) are known to the skilled person. For a description of these reactions reference may be had to, int. al., FR-2 623 510, and they require no further 10 elucidation here. In the case of bulk polymerization being performed, it is recommended to carry out a postcuring at elevated temperature after the initial curing with a photoinitiator or thermal initiator. This leads to improved thermal resistance and reduced optical loss.

15 Polymeric optical waveguiding structures generally comprise a polymeric-three layer structure on a substrate. The three layer structure comprises a low refractive index lower cladding layer, a high refractive index core layer, and a low refractive upper cladding layer. The polymeric optical devices may also comprise more layers such as a five layer structure as is described 20 in European patent application No. 95201762.2.

The polymers according to the invention are pre-eminently suited to be used as core material in waveguiding structures, but they may also be used as waveguiding structure cladding. Since the index of refraction of these 25 polymers is easy to set, it is preferred to make both the core material and the cladding of waveguiding structures of polymers according to the invention. In that case the refractive indices of the core and the cladding can be matched, while the other properties (thermal coefficient of expansion, Tg, the refractiveindex's dependence on temperature) remain virtually the same. An additional advantage of the use of polymers according to the invention for both core material and cladding consists in that the optical loss is reduced further still.

The above is of advantage especially when preparing waveguiding .5 structures according to the methods described in EP-0 560 043, DE-4231113, DE-4220135, DE-4423112, and W0 93/21550, which involve using a mould to make a moulded article of polymer material which serves as cladding. The moulded article has recesses for coupling in optical fibres and for core material. The polymers according to the invention are 10 particularly suited to be used for either moulding material or core material.
The polymers according to the invention may be built up from a monomer mixture comprising halogenated acrylic esters prepared by the process according to the invention, styrenes, allyl ethers, and vinyl ethers.
15 Preference is given to polymers of at least 50 wt.% is made up of acrylic esters according to the invention, since they have a high glass transition temperature (Tg). Polymers with a high Tg are desired, since they give waveguiding structures with a temperature resistance superior to that of structures made of low Tg polymers.
The use of halogenated alcohols according to formulae 1 -15 having Y
groups is preferred, because they result in polymers with an especially low optical loss.

25 Also displaying a low optical loss and being preferred are copolymers of halogenated acrylic esters according to the invention and substituted maleimides with a halogenated phenyl group on the nitrogen atom (see formula below).

~/~=
N
~ I

hal ¦
~, wherein A stands for -H, -D, -Cl, -Br, or an alkyl having 1 or 2 carbon atoms.

5 When processing the obtained polymers it is sometimes useful to have cross-linkable polymers, for instance, when layer-on-layer spincoating is envisaged Cross-linking can be achieved by adding non-halogenated cross-linkers such as diacrylates (e.g. ethylene glycol di(meth)acrylate and butane diol acrylate) or triallyl cyanurate or triallyl isocyanurate to the 10 monomer mixture. Halogenated cross-linkers such as halogenated acrylic esters prepared by the process according to the invention may be used as well. Generally, diacrylates are obtained by trans-esterifying diols.
Particularly suitable, in view of the desired low optical loss in the near-infrared region, are diacrylates obtained from diols according to the general 15 formulae below:

OH OH

~\OH ' --~hal ]
OH

11 Ai-M 2538 R

CF3 / ~ CF3 CF3 1 h'al I m CF3 OH

HO/ ~/ --~hal] [ ~n;\ --{hal]
OH
OH

[ ~n ~ I]n~ [ hal~ hal~

OH
/

OH~ HO FIC ~ } CF~

¦ hal ¦ m [ h I m~ ¦ hal ¦ m i ha 1 m~

HO OH OH

=_ . J
[ hai l [ hal ~ [ hal l l hal l 10m m' HO m m' HO ( ~ S ~ ~ OH

[ hal ] [ hal ]

HO~ F3 OH

[ h~ I ] [ hal ]

OH

u HO
OH HO
OH~N~OH

1 m ¦ h'al ] m~ [ hal ¦

HO~ OH~N~OH

[ hal ~ m I hal ¦ m~ i hal ]

OH

N~ ~ hal ¦ n O

}t ~ hal¦ t, OH
HO

CF~ I F3 CF3 l hal l CF3 ¦ hal¦ ~ n HO OH

wherein n as well as n' is: 1-3, m aswell as m' is: 1-4, u is: 1-5, t is: 1-2, and v is: 1 orO.

Particularly suitable to be used are, 2,4-dichloro-1 ,3-benzenediol, 2,4,6-trichloro-1,3-benzenediol, 2,4,5-trichloro-1 ,3-benzenediol, 2,5-dichloro-1 ,3-benzenediol, 4,5-dichloro-1 ,3-benzenediol, 4,5,6-trichloro-1 ,3-benzenediol, 2,4,5,6-tetrachloro-1,3-benzenediol, 2,4,5,6-tetrafluoro-1 ,3-benzenediol, 2,4, 5-trifluoro-1, 3-benzenediol, 4,6-dibromo-1 ,3-benzenediol, 2,4,6-tribromo-1 ,3-benzenediol, 2,4-dibromo-1,3-benzenediol, 2-bromo-4-chloro-1 ,3-benzenediol, 4-bromo-6-chloro-1 ,3-benzenediol, 2-bromo-4,6-dichloro-1 ,3-benzenediol, 2,4-bromo-6-chloro-1, 3-benzenediol, 2,3-dichloro-1,4-benzenediol, 2,6-dichloro-1 ,4-benzenediol, 3,6-dichloro-1 ,4-benzenediol, 2,5-dichloro-1 ,4-benzenediol, 2,3,5,6-tetrachloro-1 ,4-benzenediol, 2,3,5-trichloro-1,4-benzenediol, 2,3-difluoro-1 ,4-benzenediol, 2,6-difluoro-1 ,4-benzenediol, 3,6-difluoro-1 ,4-benzenediol 2,5-difluoro-1 ,4-benzenediol, 2,3,5,6-tetrafluoro-1,4-benzenediol, 2,3,5-trifluoro-1 ,4-benzenediol, 2,3-dibromo-1 ,4-benzenediol, 2,6-dibromo-1 ,4-benzenediol, 3,6-dibromo-1 ,4-benzenediol, 2,5-dibromo-1,4-benzenediol, 2,3,5,6,-tetrabromo-1 ,4-benzenediol, 2,3,5-tribromo-1 ,4-benzenediol, 2,3,5-tribromo-6-chloro-1 ,4-benzenediol, 2,3,5,6-tetrafluoro-a,a,a',a '-tetrakis(trifluoromethyl)-1 ,4-benzene dimethanol, 3,6-dibromo-1,8-dichloro 2,7-naphthalenediol, 1,3,6,8-tetrabromo 2,7-naphthalenediol, 1,3,6-tribromo-8-chloro 2,7-naphthalenediol, 1,3,5,7-tetrabromo 2,6-naphthalenediol, 2,4,6,8-tetrachloro 1,5-naphthalenediol, 2,4,5,6,7,8-hexafluoro-1 ,3-naphthalenediol, 2,3,5,6,7,8-hexafluoro-1 ,4-naphthalenediol, 3,3',5,5'-tetrachloro [1,1'-biphenyl]-4,4'-diol, 2,2',3,3',5,5',6,6'-octachloro [1,1'-biphenyl]-4,4'-diol, 2,2',3,3',5,5',6,6'-octafluoro [1,1 '-biphenyl]-4,4'-diol, 2,2',3,3',5,5',6,6'-octabromo [1,1'-biphenyl]-4,4'-diol, 2,2'5,5',6,6'-hexafluoro-4,4'-bis(trifluoromethyl)-[1, 1 '-biphenyl]-3,3' -diol,2',3,3',4,4',5',6,6'-octafluoro-2,5-biphenyldiol, 3,3' ,4,4',6,6'-hexachloro-2,2'-thiobisphenol, 2,2',3,3',5,5',6,6'-octbromo-4,4'-thiobisphenol, 3,3',4,4',6,6'-hexachloro-2,2'-sulfinyl bisphenol, 3,3',4,4',6,6'-hexafluoro-2,2'-sulfinyl bisphenol, 3,3',4,4',6,6'-hexabromo-2,2'-sulfinyl bisphenol, 2,2'3,3'5,5'6,6'-octafluoro,chloro,bromo hexafluoro-bisphenol A, 2,3,3',5,5',6-hexafluoro,chloro,bromo hexafluoro-bisphenol A,-3,3',5,5'-tetrafluoro,chloro,bromo hexafluoro-bisphenol A, 2,2',3,3',5,5',6,6'-octafluoro 4,4'-methylene-bisphenol A, 2,2',3,3',5,5',6,6'-octachloro 4,4'-methylene-bisphenol A, 2,2',3,3',5,5',6,6'-octabromo 4,4'-methylene-bisphenol A, 2,3,3',5,5',6-hexafluoro,chloro,bromo 4,4'-methylene-bisphenol A, 3,3',5,5'-tetrafluoro,chloro,bromo 4,4'-methylene-bisphenol A, 6-chloro-2,4-pyrimidinediol, 6-bromo-2,4-pyrimidinediol, 6-fluoro-2,4-pyrimidinediol, 5 5,6-dichloro-2,4-pyrimidinediol, 5,6-dibromo-2,4-pyrimidinediol, 5,6-difluoro-2,4-pyrimidinediol, 2,3-dichloro-5,8-quinonediol, 2,3-difluoro-5,8-quinonediol, 1 0 2,3-dibromo-5,8-quinonediol, 2,3,6,7-tetrachloro-5,8-quinone iol, 2,3,6,7-tetrafluoro-5,8-quinone diol, 2,3,6,7-tetrabromo-5,8-quinone diol, 3,4,6,7-tetrachloro-2,3-dihydro-2,5-benzofuran diol, 15 3,4,6,7-tetrafluoro-2,3-dihydro-2,5-benzofuran diol, 3,4,6,7-tetrabromo-2,3-dihydro-2,5-benzofuran diol, 2,4,5,7-tetrachloro-3,6-dihydroxy-xanthen-9-one, 2,4, 5,7-tetrafluoro-3,6-dihydroxy-xanthen-9-one, 2,4,5,7-tetrabromo-3,6-dihydroxy-xanthen-9-one, 20 as well as aliphatic, halogenated diols according to the formulae below.

HOCH2(CF2CFCI)CH2CH20H

HOCH2(CF2CFCI)2CH2CH20H

HOCH2CH(SC2H4C4Fg)CH2CH20H

HOCH2CH(SC2H4C6F,3)CH2CH20H

HOCH2C(CH2CH3)(CH20C3H6SC2H4C4Fg)CH20H

HOCH2C(CH2CH3)(CH20C3H6SC2H4C6F,3)CH20H

HOCH2CH(CH2C4Fg)CH(CH2C4Fg)CH20H

HocH2cH(cH2c6F,3)cH(cH2c6F~3)cH2oH

1 0 HOCH2CH(CH2C8F,7)CH(CH2C8F,7)CH20H

HOCH2C(CH2SC2H4C4Fg)2CH20H

HOCH2C(CH2SC2H4C6F,3)2CH20H

HOCH2C(CH2SC2H4C8F,7)2CH20H

The diacrylates listed above are halogenated and so do not give any extra loss of light. The use of cross-linked polymers for spincoating reduces the 20 risk of the subjacent layer dissolving again when a new layer of polymer is applied. Another advantage of cross-linked polymers consists in their increased mechanical stability and higher Tg.

EXAMPLES
Example 1 : -Preparation of pentafluorophenyl acrylate (acrylic ester 1, AE1 ) Acryloyl chloride (14.8 9, 164 mmoles) was added dropwise (40 min.) to a stirred solution of pentafluorophenol (15.1 9, 82 mmoles), 2,6-lutidine (13.2 9, 123 mmoles), and a catalytic amount of DMAP (4-dimethylaminopyridine) in THF (200 ml), which was cooled to 0~C. At the end of the addition, the precipitated lutidine hydrochloride was filtered and washed with pentane.
The combined filtrates were concentrated by rotary evaporation under water aspirator pressure. The residual oil was purified by elution with pentane through Florisil(É) (60-100 mesh grade), yielding 16.7 9 (86%) of acrylate ester 1 as a colorless oil.

Example 2 10 Preparation of pentafluorophenyl methacrylate (acrylic ester 2, AE2) Acrylic ester 2 was prepared in the same way as acrylic ester 1 using meth-acryloylchloride.

15 Example 3 Reaction of trifluoromethacrylic acid with phthaloyl chloride A mixture of trifluoromethacrylic acid (8 9, 57.1 mmoles) and phthaloyl chloride (17.4 9, 85.7 mmoles) was heated at 110~C for 4 hours. After 20 cooling to room temperature, the crude mixture was subjected to short-path distillation (50~C, 0.07 mm Hg), yielding a 3:2 mixture of acid chlorides 1 and 2 (79):

Preparation of pentafluorophenyl trifluoromethacrylate (methacrylic 25 ester 3, AE3) To a stirred solution of pentafluorophenol (6.4 9, 34.8 mmoles) in pentane (150 ml) at 0~C, containing a catalytic amount of DMAP and a few crystals of hydroquinone, was added 2,6-lutidine (4.5 9, 42 mmoles). After stirring for 10 minutes at O'C, a mixture of acid chiorides 1 and 2 (4.3 9, 24.8 mmoles) was added dropwise. The reaction was stirred for an additional 15 minutes at 0~C and then filtered immediately, the receiver being cooled to 0~C. The precipitate was washed twice with cold (0~C) pentane. Immediate purification of the combined filtrates through Florisil(~) (60-100 mesh grade) using pentane as eluant yielded methacrylic ester 2 as a colorless oil (5.4 9 71 %).

Example 4 Preparation of 2-(pentafluorophenyl)hexafluoropropan-2-ol A solution of n-butyl lithium in hexane (1.6 M, 51 ml, 81.6 mmoles) was added dropwise in 40 minutes to a cold (-55~C) stirred solution of chloropentafluorobenzene (15 g, 74.1 mmoles) in diethyl ether (150 ml) under an argon atmosphere. The mixture was stirred at -55~C for 4 hours. A
stream of hexafluoroacetone (30 g, 180 mmoles) was then passed over the cold solution for 30 minutes. The solution was allowed to warm up to 10~C
and hydrolyzed with 1 N aqueous hydrochloric acid (90 ml). The organic layer was removed and the remaining aqueous phase was extracted twice with ether (2X30 ml). The combined organic layers were dried over magnesium sulfate and concentrated under reduced pressure. Distillation of the residue under vacuum (56~C, 10 mm Hg) yielded 17.7 9 (72%) of the fluorinated alcohol as a colorless oil.

Preparation of 2-(pentafluorophenyl)hexafluoroprop-2-yl acrylate (acrylic ester 4, AE4) 2,6-Lutidine (4.3 g, 40.3 mmoles) was added at room temperature to a stirred solution of the alcohol prepared above (9 g, 26.9 mmoles) in pentane (100 ml) containing a catalytic amount of DMAP. After stirring for 20 minutes, ~ acryloyl chloride (12.1 g, 134.2 mmoles) was rapidly added dropwise. After stirring for 19 hours, the precipitate was filtrated and washed twice with pentane. After concentration of the organic phase, the residue was purified by elution through Florisil~) using pentane as eluaht. Short-path distillation of the filtrate (80~C, 0.1 mm Hg) yielded 6.9 g (66%) of acrylic ester 4 as a colorless oil which slowly solidified at room temperature.
Example 5 4-Hydroxy-tetrafluoropyridine A mixture of pentafluoropyridine (40 g, 0.24 mole) and potassium hydroxide 10 28 9, 0.49 mole) in water (400 ml) was heated at 85~C during 20 h. After cooling, the aqueous phase was washed with dichloromethane (3x100 ml), acidified with 5N hydrochloric acid, and extracted with diethyl ether (3x100 ml). After drying of the ethereal phase over MgSO4, the solvent was removed under reduced pressure to leave a semi-solid. Fractional sublimation (80~C, 15 2-3 mm Hg) yielded 65% (26 g) 4-hydroxy-tetrafluoropyridine as a white solid (m p. 97~C).

Tetrafluoropyrid-4-yl acrylate (acrylic ester 5, AE5) A solution of 4-hydroxy-tetrafluoropyridine (10 g, 60 mmoles), 2,6-lutidine (9.7 g, 90 mmoles) and DMAP (catalytic) in THF (80 ml), was stirred at 0~C
for half an hour. Freshly distilled acryloyl chloride (13.6 9, 150 mmoles) was added then dropwise (15 min). The mixture was stirred at 0~C for additional 25 45 min. The precipitated lutidine hydrochloride was filtered and washed twice with THF. Combined filtrates were concentrated by rotatory evaporation under water aspirator pressure. The residual oil was purified by elution with pentane/dichloromethane (80/20) through Florisil(g, yielding 10.9 g (82%) of the tetrafluoropyridyl acrylate as a colorless oil.

Example 6 and 7 3,5-Dichloro-2,6-difluoro-4-hydroxypyridine and 3,5-dichloro-4,6-difluoro/hyphen-2-hydroxypyridine A mixture of 3,5-dichloro-2,4,6-trifluoropyridine (40 9, 0.2 mole) and potassium hydroxide (22.4 9, 0.4 mole) in water (400 ml) was heated at 85~C
for 20 h. The reaction medium was cooled to room temperature and the aqueous phase was washed with dichloromethane (3x100 ml), acidified with 5N hydrochloric acid, and extracted with diethylether (3x100 ml). After drying of the ethereal phase over MgS04, the solvent was removed under reduced pressure to leave 37.9 g (95%) of a mixture of 4-hydroxy (67%) and 2-hydroxypyridine (33%).

Example 8 and 9 3,5-Dichloro-2,6-difluoropyrid-4-yl acrylate and 3,5-dichloro-4,6-difluoropyrid-2-yl acrylate (acrylic esters 8 and 9, AE8, AE9) 2,6-Lutidine (2.9 9, 27 mmol) was added dropwise to a solution of 3,5-dichloro-2,6-difluoro-4-hydroxypyridine and 3,5-dichloro4,6-difluoro-2-hydroxypyridine (63137, 3.6 9, 18.0 mmole) containing DMAP (catalytic) in diethyl ether (50 ml). After stirring at room temperature for 15 min, freshly distilled acryloyl chloride (3.2 9, 35.7 mmole) was added dropwise (10 min).
The mixture was vigorously stirred for 1 additional hour. The precipitated lutidine hydrochloride was filtered and washed twice with diethyl ether.
Combined filtrates were concentrated by rotatory evaporation under water aspirator pressure (all removals of solvents were done at 0~C to minimize losses by sublimation). Further purification by elution with pentane/
dichloromethane (80/20) through FlorisiltÉ), yielded a mixture of the 3,5-dichloro-2,6-difluoropyrid-4-yl acrylate as a white solid and 3,5-dichloro-4,6-difluoro pyrid-2-yl acrylate as a colorless oil.

Examples 10-13 3-Chloro-4-hydroxytrifluoropyridine, 5-chloro-2-hydroxytrifluoropyridine, 3-chloro-2-hydroxytrifluoropyridine, and 4-chloro-2-hydroxytrifluoropyridine 10 A mixture of 3-chlorotetrafluoropyridine and 4-chlorotetrafluoropyridine (89/11, 20 9, 0.1 mole) togetherwith potassium hydroxide (13.5 9, 0.2 mol) in water (200 ml) was heated at 85~C for 20 h. The reaction medium was allowed to cool to room temperature and the aqueous phase was washed with dichloromethane (3x50 ml), acidified with 5N hydrochloric acid, and 15 extracted with diethylether (3x50 ml).The ethereal phases were pooled, washed with brine (1 x50ml), and dried over MgSO4. The solvent was removed under reduced pressure to leave a mixture of chlorotrifluoropyridin-ols. The '9F-NMR spectrum showed the composition of this mixture to be 3-chloro-4-hydroxytrifluoropyridine (74%), 5-chloro-2-hydroxytrifluoropyridin 20 (13%), 3-chloro-2-hydroxytrifluoropyridine, (3%), and 4-chloro-2-hydroxy-trifluoropyridine (10%). The mixture was purified by fractional sublimation (80~C, 2-3 mm Hg). The less volatile fraction was the pure 4-pyridinol.(m.p.
120~C). This isomer is also predominant in the more volatile fractions. The different fractions were obtained as white solids (15.1 g, 75%).
3-Chloro-2,5,6-trifluoropyrid-4-yl acrylate (acrylic ester 10, AE10) 2,6-Lutidine (4.89, 44.6 mmole) was added dropwise at room temperature to a stirred solution of 3-chloro-4-hydroxytrifluoropyridine (5.5 g, 30.0 mmole) inether (100 ml) containing DMAP (catalytic). Stirring for 15 min was followed by dropwise addition of acryloyl chloride (5.5 9, 60.3 mmole). The reaction mixture was stirred vigorously for 45 minutes, then the precipitate was filtered and washed twice with ether.
The filtrates were concentrated and purification of the residue by elution 5. through Florisil~ (eluant: pentane/ dichloromethane 4/1) yielded acrylic ester 10 as a colorless oil (6.4 9, 90%).

3-Chloro-2,5,6-trifluoropyrid-4-yl, 5-chloro-3,4,6-trifluoropyrid-2-yl, 3-chloro-4,5,6-trifluoropyrid-2-yl, and 4-chloro-3,5,6-trifluoropyrid-2-yl acrylates (acrylicesters 10,11,12, and 13, AE10, AE11, AE12, AE13) The procedure is the same as above, with the following materials a mixture of the pyridinols 3-chloro-4-hydroxytrifluoropyridine, 5-chloro-2-hydroxy-trifluoropyridine, 3-chloro-2-hydroxytrifluoropyridine, and 4-chloro-2-hydroxy-trifluoropyridine, with the respective percentages 60, 23, 3, and 14% (5.4 9, 29.4 mmole), 2,6-lutidine (4.7 9, 43.8 mmole), acryloyl chloride (5.3 9, 59.1 mmole) in ether (150 ml). Purification over Florisil(É) (eluant pentane/dichloromethane 3/2) yielded a mixture of isomeric acrylates as a colorless oil (6.7 9, 95%). The '9F-NMR spectrum showed the composition of this mixture to be 3-chloro-2,5,6-trifluoropyridin-4-yl acrylate (59%), 5-chloro-3,4,6-trifluoropyridin-2-yl acrylate (22%), 3-chloro4,5,6-trifluoropyridin-2-yl acrylate (4%), and 4-chloro-3,5,6-trifluoropyridin-2-yl acrylate (15%).

Examples 14, 15 and 16 4-Chlorotetrafluorophenol, 2-chlorotetrafluorophenol, and 3-chlorotetrafluorophenol .

A mixture of chloropentafluorobenzene (10 9, 49.4 mmole) and potassium hydroxide (8.3 9,148.2 mmole) in tert-butanol (60 ml) was heated at 85~C for 30 h. After allowing the reaction medium to cool to room temperature, 70% of the solvent was evaporated under reduced pressure, and water was added until complete dissolution of the residue. This aqueous phase was acidified with 5N hydrochloric acid, the lower phase was decanted, and the upper phase was extracted with diethylether. The oil and the ethereal phases were 5 combined, washed by water and dried over MgS04. After evaporating ether under reduced pressure, the residue was distilled under vacuum (54-56~C/
3-4 mm Hg), giving a mixture of chlorotetrafluorophenols (7.6 g, 77%) as a bluish oil. The '9F-NMR spectrum showed the composition of this mixture to be 4-chlorotetrafluorophenol (72%), 2-chlorotetrafluorophenol (21%), and 3-10 chlorotetrafluorophenol (7%).

4-Chlorotetrafluorophenyl, 2-chlorotetrafluorophenyl, and 3-chlorotetrafluoro-phenyl acrylates (acrylic esters 14, 15, and 16, AE14, AE15, AE16) 15 First 2,6-lutidine (5.2 g, 48.9 mmole), then acryloyl chloride (4.4 9, 48.6 mmole) were added dropwise to a stirred solution of the preceding mixture of chlorotetrafluorophenols in THF (50 ml), cooled at 0~C, and containing DMAP (catalytic). After stirring for 45 minutes, the precipitate was filtered and washed twice with pentane. The filtrates were concentrated and 20 purification of the residue by elution through Florisil~ (eluant: pentane/
dichloromethane 4/1) afforded a mixture of chlorotetrafluorophenyl acrylates as a colorless oil (7.1 g, 86%). The 19F-NMR spectrum showed the composition of this mixture to be 4-chlorotetrafluorophenyl acrylate (73%), 2-chlorotetrafluorophenyl acrylate (21 %), and 3- chlorotetrafluorophenyl 25 acrylate (6%).

Examples 17,18,19 and 20 2,4-Dichlorotrifluorophenol, 2,6-dichlorotrifluorophenol, 3,4-dichlorotrifluorophenol, and 2,3-dichlorotrifluorophenol A reaction between a mixture of dichlorotrifluorobenzene (1,3-dichloro-, 1,2-dichloro-: 85:1 5, 2 9, 9.1 mmole) and potassium hydroxide ( 1 . 5 g, 27.4 mmole) in tert-butanol (7 ml) was carried out in the same way as for the synthesis of the chlorotetrafluorophenols of examples 14-16. Kugelrohr 5 distillation of the crude product under vacuum (100~C, 3mm Hg), then short-path distillation under 0.05 mm Hg yielded a mixture of dichlorotrifluoro-phenols as a colorless oil (1.4 g, 69%). The '9F-NMR spectrum showed the composition of this mixture to be 2,4-dichlorotrifluorophenol (80%), 2,6-dichlorotrifluorophenol (6%), 3,4-dichlorotrifluorophenol (11%), and 2,3-10 dichlorotrifluorophenol (3%).

2,4-Dichlorotrifluorophenyl, 2,6-dichlorotrifluorophenyl, 3,4-dichlorotrifluoro-phenyl, and 2,3-dichlorotrifluorophenyl acrylates (acrylic esters 17, 18, 19, and 20, AE17, AE18, AE19, AE20).
The procedure is the same as for the acrylic esters 14-16, with the following materials: the preceding mixture of dichlorotrifluorophenols 17-20 (2.3 g, 10.6 mmole), 2,6-lutidine (1.4 g, 16.0 mmole), acryloyl chloride (1.7 g, 16.3 mmole) in THF (25 ml). The reaction mixture was stirred for 20 minutes and 20 purification over Florisil (eluant pentane/dichloromethane 3/2) yielded a mixture of dichlorotrifluorophenyl acrylates as a colorless oil (2.0 g, 69%).
The 19F-NMR spectrum showed the composition of this mixture to be 2,4-dichlorotrifluorophenyl acrylate (80%), 2,6-dichlorotrifluorophenyl acrylate (6%), 3,4-dichlorotrifluorophenyl acrylate (11%), and 2,3-trichlorotriflùoro-25 phenyl acrylate (3%).

Example 21 Preparation of the polymers Polymers were obtained by polymerizing the acrylic esters according to the 5 invention by photochemical curing (HPK 125 W Hg-lamp, using optical filters to filter out the wavelengths below 360 nm) using Darocur 1173(1 wt%), ex Ciba Geigy, as a photoinitiator. In some cases, especially when meth-acrylates were present in the monomer mixture, the polymers were submitted to a thermal post-curing treatment using azobis(isobutyronitril) (AIBN) as a thermal initiator. Post-curing was done for 1 hour at 70-80~C.To improve the mechanical and thermal stability ethyleneglycol di(meth)acrylate (EGD(M)A), triallylcyanurate (TAC) or butane diol diacrylate (BDA) were added as a cross-linker.

15 The Tgs (measured with DSC second heating run, unless indicated otherwise) of the polymers (all UV and post-cured) are given in TABLE 1.

Table I

Polymer Monomer in the monomer mixture Tg (~C) No.

P3 AE1/TeCEA*/EGDMA (32:62:5 wt%) P4 AE2/TeCEA*/EGDMA (49.5:44.5:5 wt%) P5 AE 1 /TeC EA/AI B N (27: 72: 0.15 wt%) 68-75 P6 AE2/TeCEA*lEGDMA/AlBN 24.4:69.5:5:0.1 wt%) 74-88 P7 AE2/TeCEA*lAlBN (44.9:54:0.1 wt%) 76-100 P8 AE2/TeCEA*/EGDMAlAlBN (42.4:51.5:5:0.1 wt%) 95-116 P9 AE14/AE15/AE16/AIBN (73:21:6:0.1 wt%) 61-72 P10 AE17/AE18/AE19/AE20/AIBN (80:6:11:3:0.1wt%) 66-81 P11 AE10/AIBN (99.9:0.1 wt%) 74-86 P12 AE10/Ae11/AE12/AE13/AlBN (59:22:4:0.1 wt%) 69-77 P13 AE1/TeCEA* (27.5:71.5 wt%) 54-64 P14 AE1 /TeCEA*/TAC (26.5:70.5:2 wt%) 69-77 P15 AE1 /TeCEA*/TAC/AlBN (25.85:71 :2:0.15 wt%) 71 -80 P16 AE1 /TeCEA*/TAC/AlBN (24.35:69.5:5:0.15 wt%) 70-85 P17 AE1/TeCEA*/BDA/AlBN (25.85:71:2:0.15wt%) 68-77 P18 AE1/TeCEA*/BDA/AlBN (24.35:69.5:5:0.15wt%) 72-81 P19 AE2/TeCEA*/AlBN (44.85:54:0.15 wt%) 77-95 P20 AE21TeCEA*/TAC/AlBN (43.85:53:2:0.15 wt%) 91 -104 P21 AE2/TeCEA*/TAC/AlBN (42.35:51.5:5:0.15 wt%) 89-103 P22 AE2/TeCEA*/BDA/AlBN (43.85:53:2:0.15 wt%) 89-103 P23 AE2/TeCEA*/BDA/AlBN (42.35:51.5:5:0.15wt%) 90-101 P24 AE1/TeCEA*/AlBN (26.9:72:0.1 wt%) 68-76 P25 AE1 /TeCEA*/EGDMA/AlBN (25.9:71 :2:0.1 wt%) P26 AE1/TeCEA*/EGDA/AlBN (25.6:70.7:2:0.1 wt%) P27 AE1 /TeCEA/EGDAlAlBN (23.1 :69.2:5:0.1 wt%) 74-83 P28 AE2/TeCEA/EGDMAlAlBN (43.9:53:2:0.1 wt%) P29 AE2/TeCEA*/EGDA/AlBN (43.6:52.7:2:0.1 wt%) P30 AE2/TeCEA*/EGDA/AlBN (41.65:50.7:5:0.1 wt%) 91-102 P31 AE5/AIBN (99.9:0.1 wt%) 75-82 *) TeCEA = tetrachloroethylacrylate The intrinsic light losses of the polymers were measured according to the 5 cutback method. In the cutback method a polymer block or polymer waveguide is prepared and light is guided through said film or waveguide.
The light intensities of the light coupled into the block or waveguide (lin ) and the light coupled out of the film (lout) iS measured. Part of the block or waveguide is cut off and the lin and lout are measured again. In this way loss in dB/cm can be calculated. The results are compiled in TABLE ll.

5 Table ll Polymer No. Ioss at 1300 nm (dB/cm) loss at 1550 nm (dB/cm) PMMA 0.3 0.8 P1 <0.1 <0.2 P2 0.1 0.3 P3 0.1 0.2 P4 0.1 0.3 Example 22 The maximal absorption of the polymers in the wavelength range of 1200-1600 nm was measured by means of a spectrophotometer. All polymers (P1-P31) appeared to have maximum light loss of lower than 1.5 dB/cm. P1 appeared to have a maximum light loss of lower than 0.9 dB/cm. PMMA
15 appeared to have a maximum light loss of 5 dB/cm in the wavelength range of 1200-1600 nm.

The Indices of refraction (at 21~C) of the polymers obtained, measured with an Abbe refractometer or in a photogoniometer, are compiled in Table lll.

Table l l l Polymer n (at 633 nm) n (at 830 nm) n (at 1300 nm) n (at 1550 nm) No.
PMMA 1.490 1.484 1.481 1 479 P1 1.477 1.465 1.463 P2 1 486 1.478 1.477 P10 1.537 1.526 1.513 1.513 P12 1.525 1.513 1.510 1.508 P31 1.492 1.484 1.477 1.474 5 Example 23 With the acrylate ester mixture obtained in Examples 14, 15, 16 copolymers were obtained using different amounts of EGDMA (0.5, 0.9 and 3.3 wt%, respectively), to obtain polymers P32, P33, and P34. The various indices of 10 refraction are compiled in TABLE IV.

TABLE IV

Polymer n (at 633 nm) n (at 830 nm) n (at 1300 nm) n (at 1500 nm) No.
P32 1.509 1.500 1.494 1.493 P33 1.509 1.501 1.495 1.493 p34 1.510 1.502 1.495 1.495 Example 24 Copolymers were prepared from the acrylate ester mixture obtained in examples 14, 15 and 16 with AE1 (72.5, 49.7 and 24.9 wt%, respectively) to obtain polymers P34, P35, and P36. The indices of refraction are compiled in TABLE V.

TABLE V

Polymer n (at 630 nm) n (at 830 nm) n (at 1300 nm) n (at 1550 nm) No.
P1 1.478 1.471 1.467 1.465 P35 1.484 1.478 1.475 1.471 P36 1.493 1.487 1.481 1.482 P37 1.499 1.493 1.486 1.487 P9 1.507 1.499 1.494 1.493 Example 25 Preparation of polymers of pentafluorophenyl acrylate In a typical experiment 3.48 9 of pentafluorophenyl acrylate (FW = 252.15, 13.8 mmoles), 12.2 mg of AIBN (2,2'-azobisisobutyronitrile, FW = 164.21, 0.074 mmoles) were dissolved in 17.3 ml of 2-butanone (methyl ethyl ketone) in a 50 ml three-necked flask, provided with a magnetic stirring bar, vacuum /nitrogen line, and an oil bath.
After c~areful degassing of the reaction mixture to expel oxygen, the polymerisation was started by heating and stirring the flask's contents to circa 60~C under the exclusion of atmospheric oxygen.

After 20 hours, the polymerisation was discontinued, the solvent was almost completely removed by means of a rotary eva-porator, the residue was redissolved in 6.5 ml of tetrahydrofurane, and the dissolved polymer was recovered through precipitation in methanol (75 ml) and filtration through a 5 G4 glass filter. After drying in order to remove residual methanol/tetrahydro-furane (20 hours, 40~C, in vacuo), 2.3 9 of poly(pentafluorophenyl)acrylate were obtained (yield circa 66%) (Mw = 35,800; Mn = 13,415, polydispersity 2.7).

10 Additional experiments yielded polymers with the following characteristics:
Mw = 10,700; Mn = 7,200, polydispersity 1.5;
Mw = 22,500; Mn = 9,300, polydispersity 2.4 respectively, depending on the experimental conditions applied, viz. the concentration of reactants, the reaction time, and the temperature of polymerisation, which is 15 well known to those skilled in the art.

Claims (15)

1. A process for the preparation of (meth)acrylates of halogenated alcohols by direct esterification of said alcohols with (meth)acrylic acid or derivatives thereof wherein at least a 2,6-substituted pyridine derivative is used as a polymerization inhibiting catalyst at a reaction temperature of lower than 50°C.
2. The process according to claim 1 wherein the reaction temperature is at or below room temperature.
3. The process according to claim 1 or 2 wherein acrylates of halogenated alcohols are obtained by direct esterification of said alcohols with acrylic acid or derivatives thereof.
4. The process according to any one of claims 1-3 wherein the halogenated alcohol is chosen from any one of formulae 1-15:

wherein Y stands for-C(Chal3)2-, n stands for 1 or 0, hal stands for halogen, Z stands for-F, -Cl, -D, -Br, or -CF3, m is an integer 1-5, wherein the Z atoms can be chosen independently from each other, p is an integer 1-4, wherein the Z atoms can be chosen independently from each other, q is an integer 1-2, wherein the Z atoms can be chosen independently from each other, t is an integer 1-3, wherein the Z atoms can be chosen independently from each other.
5. The process according to any one of claims 1-4 wherein the (meth)acrylic acid derivative is selected from one of the following formulae:
wherein X stands for -H, -CH3, -F, -Cl, -OCF3 -OCCl2F, -OCClF2, -SCF3 -SCCl2F, -SCClF2,wholly or partially halogenated linear alkyl group having 1-6 carbon atoms, a wholly or partially halogenated branched alkyl group having 1-6 carbon atoms, A stands for -H, -D, or -hal, A' is independently chosen from A and may be the same groups as A.
R stands for an alkyl group having 1-6 carbon atoms.
6. The process according to any one of claims 1-5 wherein the at least 2,6-substituted pyridine derivative is 2,6-lutidine, 2,4,6-collidine, 2,6-di-tert.butylpyridine or 2,6-di-tert.butyl-4-methyl pyridine.
7. A (meth)acrylates of a halogenated alcohol obtainable by the esterification of alcohols according to formulae 2-15 and (meth)acrylic acid.
8. A homo- or copolymer obtainable by the polymerization of a monomer mixture comprising the (meth)acrylates of halogenated alcohols prepared by the process according any one of claims 1-6.
9. The copolymer of claim 8 wherein the monomer mixture comprises pentafluorophenyl (meth)acrylate and tetrachloroethyl acrylate.
10. The copolymer of claim 9 wherein the monomer mixture comprises 35-55 wt% pentafluorophenyl acrylate and 45-65 wt% tetrachloroethyl acrylate.
11. The copolymer of claim 10 wherein the monomer mixture comprises 45-60 wt%
pentafluorophenyl methacrylate and 50-35 wt% tetrachloroethyl acrylate.
12. The copolymer of claim 10 or 11 wherein the monomer mixture further comprises upto 10 wt% non-halogenated cross-linker.
13. A waveguide structure, characterized in that it comprises the homo- or copolymer according to any one of claims 8-12.
14. The waveguide structure of claim 13 wherein the homo- or copolymer is used as core material, as cladding, or both as core material and cladding.
15. The waveguiding structure according to claim 13 or 14 wherein the cladding is composed of a moulded article with a recess, in which recess core material is provided.
CA002212733A 1996-08-13 1997-08-11 Process for the preparation of halogenated (meth)acrylic esters and poly(meth)acrylates obtained with said (meth)acrylic esters Abandoned CA2212733A1 (en)

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