CA2210660A1 - Self-closing boxes - Google Patents

Abstract

A box, formed by folding from a flat creased cardboard blank of thin and resilient material, is of generally polyhedral shape and has an edge (the closure line) (25) at which two faces (the closure faces) (17, 18) meet separately; pressing the vertices at the ends of that line together (at 26) splays those faces resiliently apart (at 27) along that line to allow access to the interior of the box.
The closure line may be closed by temporary sealing means (e.g., peelable adhesive tape or a tear-off closure strip) (37-39). The closure faces may have an overlap (Figs. 3A-3C) for firmer closure; the overlap may be initially folded in to form a"pillow pack" (Fig. 4).
A variety of shapes are possible, preferably having a flat base with the closure line lying above and parallel to the base. One basic shape is a triangular prism lying on its side (Figs. 2A and 2B); another is a rectangular base with, rising from it, four vertical sides with their top ends sloped in zig-zag fashion, and closed by two sloping triangular top faces - the side faces may be trapeziform (Fig. 5) or triangular (Fig. 6). The boxes may be nested together in partially assembled form with open bases. The boxes may be stored flat, with their bases automatically assembling when they are opened out.

Description

wo 96122231D _ 1 - PCT/GB95/00078 SaIlf Closzrig Boxes The present invention relates to self-closing boxes, particularly though r,ot necessarily of cardboard.

Certain snack and other foods cause a considerable amount of nuisance, in entertainment establishrnents and elsewhere, when they are discarded unfinished, because the remains can easily spill from their containers if they are not put tidily in refuse bins. Popcorn, for example, is a particular problem being light and readily epilt and also sticky with caramel, so that it readily soils carpets, etc iri establishments such as cinernas.

The object of the present inverition is to provide a self-closing box which can alleviate such problems.

According to the invention there is provided a box of thin and resilient rnaterial arid of generally polyhedral shape, characterized in that it has an edge (the closure line)' at which two faces (the closure faces) meet separably such that pressing the vertexes at the ends of that line together splays those faces resili-ently apart along that line to allow access to the interior of the box.

The box rnay conveniently be assembled from a flat blank of cardboard cut and creased to the appropriate shapes.

. To provide greater initial security for the contents of the box, the two closure faces may initially be secured together by temporary securing means along their closure edges (the edges lying along the closure line). A strip of adhesive tape which can be peeled off can be used; alternatively, the two faces may have extensions which are ir,itially attached together. These extensions may be tied together by a tie through matching holes in them. Alternatively, they may be defined by perforated lines so that they can be torn off the closure faces; in this case, they may be formed from a continuous portion of the card which is folded double to form a tab which protrudes beyond the two closure faces at the closure line, or may be formed separately on the two closure faces ar,d glued together. A further option for certain shapes of the box is a sepa-rate cap having the same shape as the top part of the box (ie the part around the closure line) and slightly larger than that part to fit snugly but removably over that part of the box.

The closure edges of the two closure faces may simply abut at the closure lii-,t. To provide a firrner closure of the box, however, the closure faces may have arL overlap. For this, the two closure faces both project in the same direc-tion beyond the geometrically straight line betweer, the two vertexes (ends) of the r-losure line, and come apart frorn the inside outwardly as the two vertexes are pressed together. This construction results in the two closure faces being dis-torted into slightly concave forrns, with the tensiori resulting from the concavity tending to hold the closure edges together.

A variety of shapes may be used for the box. Conveniently, the box has a flat base with the closure lirie lyirig above and parallel to the base.

(Drie suitable shape is a triangular prism, with one rectangular face forming the base of the box, the other two rectangular 'faces (side faces) forming the closure faces (,su that the edge along whic,li tl-iey rrieet, the edge opposite the base, forms the closure line), ai-id the twc, triangular taces forming the ends of the box. The two closure faces rnay have integral extensions to provide rnatchir,g overlap; alterriatively, this shape may be modified by adding a lune-shaped element to the top edge of each of the rectarigular side faces to form a pair of closure faces with slidirig overlap.

This shape can be modified by shortening the closure line so that the two closure faces become trapeziforrn. This allows the boxes to be nested together in a stack partially assembled form with oper, bases. The stack can be held upside down, a filling poured into the top box in the stack, the base closed up, and the box removed from the stack. Alternatively, the closure line can be exterided, so that the two closure faces become trapeziform in the opposite orien-tatiori.

A second suitable shape has a rectangular base with, rising from it, four vertical sides with their top ends being sloped in zig-zag fashion, and closed by two sloping triangular top faces forming the closure faces with the closure line running between the two top-most points of the side faces. The side faces may be trapeziform, or may have their top edges sloped right down to the base so that they are triangular. (Sloping them even further makes the two "top" faces trapeziform ar,d the base hexagonal.) = The box may be such that it can be stored flat in partially assembled form.
The base may be of a construction which assembles automatically when such a partially assembled box is opened out.

Various boxes embodying the invention will now be described, by way of example, with reference to the drawings, in which:

Fig. 1 shows a cardboard blank for a first box;
Figs. 2A and 2B show the first 'box in the closed and open states respectively;
Figs. 3A to 3E show variants of the first box;
Fig. 4 shows a further variarit of the first box;
Figs. 5 and 5A, 6 and 6A, 7 and 7A, and 8 and 8A show further bixes and blanks therefor.

Fig. I shows a blank of cardboard from which the first box may be made.
The cardboard must be stiff but resilient, and capable of being' permanently folded along fold lines. (Obviously any thin or sheet-like material with these = properties may be used.) =

The box is assembled by creasing and folding the blank along the broken lines; all the folds are made in the same direction. The sides of the box are formed by the two rectangles 17 and 18 and the two triangles 19`and 20; a tab on triangle 20 is glued to the edge region 22 of rectangle 17 to hold the shape of the box. The base is a rectangle which is assembled by folding together four flaps 10 to 13; flaps 11 and 13 are folded first, and then flaps 10 and are folded together, with the tag forming part of flap 10 being inserted into the slot 14 in flap 12.

This results in a box of the shape shown in Fig. 2A. In this box, the two rectangular sides 17 and 18 form the closure faces. In the normal, closed, state of the box, as shown in Fig. 2A, the top edges 25A, 25B of these closure faces meet to form a single commoi-i closure line 25. If the top corners of the box at the ends of this edge 25 are pressed together manually, as shown by arrows 26 in Fig. 2B, the closure edges 25A, 25B are sprung or splayed apart, as shown by arrows 27, so allowirig access to the interior of the box. If the pressure on the corners of the box is relaxed, the stiffness ar,d resilience of the cardboard will return the box to its closed state.

When the box has beeri partially assembled by gluing tag 21 to region 22 of side 17, it can be flattened by folding the sides 19 and 20 (together with the base flaps 11 and 13) along storage crease lines 30 and 31. A large number of boxes may then be stored compactly. For this, the base flaps 10 to 13 are left flat, ie riot folded away from the planes of their associated sides 17, 19, 18, ar,d 20 respectively. To complete the assembly of the box, the sides 19 and 20 lwitY, their associated base flaps 11 and 13) are flattened out, and the base flaps are then folded together as described above.

Ir,stead of storing the partially assembled boxes in the completely flat state, they may be giver, a slight fold along the storage crease lines 30 and 31, ar,d nested in eacYi other to forrn a stack. This allows them to present a taper and to de-nest without jamrning. If the stack is then be placed upside down, the top box iri the stack can then be filled ~eg with popcorri), the base assembled, and the completed and filled box removed from the stack, turned the right way up, and handed to a customer.

Fig. 3A shows a variant closure face shape for the box of Fig. 1. In this, tY,e closure face 17 has its top edge 25A curved as shown; the other closure face 1.8 is similar. The closure line of the box therefore becomes curved upwards above the geometrically straight line 25 shown in Fig. 2A, and the top parts of the closure faces 17 and 18 are iri matching overlap when the box is closed.
The closure faces are forced into a slightly curved shape when the box is closed, with a positive pressure between their overlapping regions near their closure edges. This variarit form of the box, like the other variants using the closure face shapes of Figs. 3B to 3E, may also be desirable as having a more distinctive appearance.

A hole 26 may be provided near the top edge of the face 17, and a corres-ponding hole in the face 18. A ribbon or string can then be tied through the two holes to form temporary securing means, which can be untied when access to the box is required.

Fig. 3B shows a variant which is similar to the Fig. 3A variant. However, the closure face 17 has a straight crease 31 across it, which is folded slightly WO 96(22230 _ 5 PCT/GB95/00078 backwards. The overlapping portior,s of the closure faces 17 and 18 then lie against each other, but witf-iout forcirLg the niain portions of those faces out of flat.

Fig. 3C shows a variant which is sirnilar to the Fig. 3B variant. However, the closure face 17 has a crease 32 across it which is curved oppositely to the top edge 25A. The main use of this is with the Fig. 4 shape described below.

Figs. 3D and 3E show further variants of the boic of Fig. 1, in which the sides 17 and 18 are trapeziums. This results iri the shape of the box being that of a horizontal triangular prism with sloping ends. If the Fig. 3E shape is suitably chosen to match that of the triangular ends, the blank from which the box is made may be straight (ie with the creases betweer, the sides of the box and various flaps forrning the base being a straight lirie).

Fig. 4 shows a further variant of the box of Fig. 1. In this variant, the closure faces 17 and 18 are of the form showri in Fig. 3C, but the fold 31 is initially made in the sarne sense as the other folds. The portions 17A and 18A
of the faces 17 and 18 are tl-ierefore rc,ughly horizontal, forming iriwardly facing overlapping lune shapes on those faces. (This also forces the faces 17 and 18 to be slightly curvilinear.) The result is a shape of the _"pillow-pack" type, which retairis its contents with considerable tenacity; in effect, the iune shapes 17A and 18A in effect form temporary initial closure means. To gair, access to the interior of the box, these portions 17A and 18A have to be pulled out to forrn srnootl-i extensions of the faces 17 and 18. The box thereupon becomes in effect the Fig. 3C type box. (Obviously this variant can be cornbined with the variai-its of Figs. 3E) or 3E.?

Fig. 5 shows a second form of box, which is based on a vertical square prism. This box has a base 30 and four vertical sides 31-34, each vertical side beirig in the form of a rectangle with the top end sloped off to turn it into a trapezium. The box is closed by two sloping triangular faces 35 and 36 at the top; these two faces form the closure faces, and their common edge 37 forms the closure line of the box. This box is assembled frorn the blank shown in Fig.
5A.
All tabs for gluing are shown in Fig. 5A; sorne are shown, in lightly broken liries, ir, Fig. 5.

It will be noted that the closure line 37 of the box is showri in Fig. 5 as having a strip 38 above it. Fig. 5A, which is a blarik for this box, shows this strip as a double strip which is joined to the faces 35 and 36 and has a crease lirie 39 along its centre. Wl-,en the box is assembled, this strip 38 is folded double along the line 39. its joins to the faces 35 and 36 are defined by lines of perforatiori, as shown at 37, which will forrn the closure edges of the faces 35 and 36. When the box is first assembled, it is therefore sealed by the strip 38, which forms a ternporary seal. To gairi access to the box, the strip 38 has to be torn off. The box can then be opened along its closure line 37 by pressing the corners at the ends of this line together, and will close again when this pressure is removed. If the box of Fig. 5 is made without the sealing strip 38, ther, it can be rnade frorn a "straight" blank in which the four main sides 31-forrn a straight band.

With this shape of box, an alternative ternporary initial closure rneans can be used in the forrn of a large cap having the same shape as the upper part of the box and fitting snugdy over the upper part of the box.

Fig. 6 shows a box whose shape is a variarLt of that of Fig. 5, in which the triangular closure faces 35 ar,d 36 exterid down to the base 30. As a result, the side faces 31-34 are triangular. (For convenience, the tabs and the temporary sealing strip are omitted in Fig. 6.) The shape of this second box can also be varied in other ways, eg analogously to Figs. 3D arid 3E. Fig. 6A shows a blank for this box. This "shape can be partially assembled and stored flat with only the base remaining to be assembled for final assembly.

The shape of Fig. 5 cannot be treated in the same way, because when the three faces 31, 32, and 35 are joined they form a 3-dimensional shape which can-not be flattened. However, for sorne purposes it may be acceptable to partially assemble the shape of Fig. 5 is a flattenable forrn, leaving the joins between faces 31 and 32, ar,d between 33 and 34, unrnade.

It is also possible to utilize the techr,iques of Figs. 3A to 3C with Fig. 5 type boxes. If this is done, the ternporary sealirig strip can be formed with a straight ceritral crease and curved liries of perforatiori. Alternatively, it can be formed in another way, eg by gluing together two portions, one attached to each of the closure faces. The technique of Fig. 4 can also be used with boxes of the shapes of Figs. 5 and 6, though that would require the omission of the sealing strip. If desired, a strip of removable adhesive tape cari be used to provide a temporary seal for the box.

For a rectangular box which is stored flat, a technique is knowri for for-ming the base by gluing and folding flaps up inside the box in such a way that when the box is opened out, the base flaps are pulled down and automatically iraterlock in such a manner that a substantially rigid base is automatically formed.
This technique can be applied to most of the present boxes.

However, for some forms of the present box, a slight modification of this technique is required. The box of Fig. 7 (which is a box of the Fig. 1 type as modified by combining Figs. 3B ar,d 3D) is an example. Fig. 7A is a blank for this box. This consists of four faces 41-44, with a flap 45 which has to be glued to the outer erid of face 44, plus base parts 46-53. The base parts cori-sist of two mairi flaps 46 and 50, plus various minor flaps and portions 47-49 and 51-53. The two portions 47 are glued together, and the two portions 51 are glued together.

When the box has been partially assembled P.,y the gluings just *noted, it carn ther, be stored flat, with 1 80 ber,ds down the centre lines of the end faces and 44, and with the base flaps all tucked up inside the box. When the assembly of the box is to be completed, it is operied out by pulling the sides 41-44 apart.
This pulls the base flap portiorts down from inside the box. As -a result, the lowermost parts of the mairi flaps 46 and 50 form two tongues which autornatically engage with each other (each sliding over the adjacent part of the other flap), to forrn a firm arid secure base.

Figs. 8 and $A show a box and a blank therefor of the same general shape as the Fig. 5 bor, but which is assembled in a different manner. This box has sides 55-58, top closure faces 58 and 59, and a base 60. This box cari be stored flat in partially assembled form, with only tongue and groove matching required for completing its assembly.

Claims (19)

1. A box of thin and resilient material and of generally polyhedral shape, characterized in that it has an edge (the closure line) (25) at which two faces (the closure faces) (17, 18) meet separably such that pressing the vertexes at the ends of that line together (at 26) splays those faces resiliently apart along (at 27) that line to allow access to the interior of the box.

2. A box according to claim 1, characterized in that it is assembled from a flat blank of cardboard (Fig. 1) cut and creased to the appropriate shapes.

3. A box according to either previous claim, characterized by temporary secur-ing means attached to the closure edges (the edges lying along the closure line) of the two closure faces.

4. A box according to claim 3, characterized in that the temporary securing means comprise peelable adhesive tape.

5. A box according to claim 3, characterized in that the temporary securing means comprise extensions (38) on the two closure faces (35, 36) which are attached together and are defined by perforated lines (37) so that they can be torn off the closure faces.

6. A box according to claim 3, characterized in that the temporary securing means comprise a cap having the same shape as the box in the region of the clo-sure line and fitting removably over that part of the box.

6. A box according to claim 5, characterized in that the extensions are formed from a continuous portion of the blank (Fig. 6) which is folded double (at 39) to form a tab (38) which protrudes beyond the two closure faces at the closure line.

7. A box according to claim 5, characterized in that the extensions are formed separately on the two closure faces and glued together.

8. A box according to any previous claim, characterized in that the closure faces have either a matching or a sliding overlap.

9. A box according to any previous claim, characterized in that the box has a flat base with the closure line lying above and parallel to the base.

10. A box according to claim 9, characterized in that the box is a triangular prism (Fig. 1), with one rectangular face (10-13) forming the base of the box and the other two rectangular faces (side faces) (17, 18) forming the closure faces.

11. A box according to claims 8 and 10, characterized in that the two closure faces have integral extensions (Figs. 3A-3C) to provide overlap.

12. A box according to claim 11, characterized by the extensions are initially folded inwards to overlap and give a "pillow pack" shape (Fig. 4).

13. A box according to any one Of claims 10 to 12, characterized in that the closure faces are trapeziums (Figs. 3D & 3E).

14. A box according to claim 9, characterized in that it has a rectangular base with, rising from it, four vertical sides with their top ends being sloped in zig-zag fashion, and closed by two sloping triangular top faces forming the closure faces (Figs. 5 & 6).

15. A box according to claim 14, characterized in that the side faces are trape-ziums (Fig. 5).

16. A box according to claim 14, characterized in that the side faces are trian-gular (Fig. 6).

17. A stack of boxes according to any previous claim nested in partially assem-bled form.

18. A boy according to any one of claims 1 to 16, characterized in that it can be stored flat in partially assembled form and its base automatically assembles when the partially assembled box is opened out.

19. Any novel and inventive feature or combination of features specifically disclosed herein within the meaning of Article 4H of the International Convention (Paris Convention).