CA2203844C - Process for the isolation of paclitaxel and 9-dihydro-13-acetylbaccatin iii - Google Patents
Process for the isolation of paclitaxel and 9-dihydro-13-acetylbaccatin iii Download PDFInfo
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- CA2203844C CA2203844C CA 2203844 CA2203844A CA2203844C CA 2203844 C CA2203844 C CA 2203844C CA 2203844 CA2203844 CA 2203844 CA 2203844 A CA2203844 A CA 2203844A CA 2203844 C CA2203844 C CA 2203844C
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- 238000000034 method Methods 0.000 title claims abstract description 55
- WPPPFZJNKLMYBW-FAEUQDRCSA-N 13-acetyl-9-dihydrobaccatin iii Chemical compound O([C@@H]1[C@]2(O)C[C@@H](C(=C([C@@H](OC(C)=O)[C@H](O)[C@]3(C)[C@@H](O)C[C@H]4OC[C@]4([C@H]31)OC(C)=O)C2(C)C)C)OC(=O)C)C(=O)C1=CC=CC=C1 WPPPFZJNKLMYBW-FAEUQDRCSA-N 0.000 title claims abstract description 21
- FFCWRLFQIKDRNO-UHFFFAOYSA-N 9-dihydro-13-acetyl baccatin III Natural products CC(=O)OC1C2C(O)CC(OC(=O)C)C3(CO3)C2C(OC(=O)C)C4(O)CC(OC(=O)C)C(=C(C1OC(=O)C)C4(C)C)C FFCWRLFQIKDRNO-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229930012538 Paclitaxel Natural products 0.000 title claims abstract description 15
- 229960001592 paclitaxel Drugs 0.000 title claims abstract description 15
- RCINICONZNJXQF-MZXODVADSA-N taxol Chemical compound O([C@@H]1[C@@]2(C[C@@H](C(C)=C(C2(C)C)[C@H](C([C@]2(C)[C@@H](O)C[C@H]3OC[C@]3([C@H]21)OC(C)=O)=O)OC(=O)C)OC(=O)[C@H](O)[C@@H](NC(=O)C=1C=CC=CC=1)C=1C=CC=CC=1)O)C(=O)C1=CC=CC=C1 RCINICONZNJXQF-MZXODVADSA-N 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title description 8
- 238000002955 isolation Methods 0.000 title description 6
- 229940123237 Taxane Drugs 0.000 claims abstract description 62
- 238000004440 column chromatography Methods 0.000 claims abstract description 22
- 241001116500 Taxus Species 0.000 claims abstract description 15
- 239000000284 extract Substances 0.000 claims abstract description 14
- 239000000287 crude extract Substances 0.000 claims abstract description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 141
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 63
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 58
- 239000002904 solvent Substances 0.000 claims description 47
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 46
- DKPFODGZWDEEBT-QFIAKTPHSA-N taxane Chemical class C([C@]1(C)CCC[C@@H](C)[C@H]1C1)C[C@H]2[C@H](C)CC[C@@H]1C2(C)C DKPFODGZWDEEBT-QFIAKTPHSA-N 0.000 claims description 45
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 42
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 34
- 239000000741 silica gel Substances 0.000 claims description 34
- 229910002027 silica gel Inorganic materials 0.000 claims description 34
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 27
- 238000004587 chromatography analysis Methods 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 19
- 239000013078 crystal Substances 0.000 claims description 15
- 239000004677 Nylon Substances 0.000 claims description 10
- 229920001778 nylon Polymers 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 8
- 239000012141 concentrate Substances 0.000 claims description 8
- 241000015728 Taxus canadensis Species 0.000 claims description 7
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- 238000000605 extraction Methods 0.000 claims description 5
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 claims description 4
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 claims description 4
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- 238000000746 purification Methods 0.000 claims description 3
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- 238000000926 separation method Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000004809 thin layer chromatography Methods 0.000 description 8
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- 101150041968 CDC13 gene Proteins 0.000 description 4
- 102000029749 Microtubule Human genes 0.000 description 4
- 108091022875 Microtubule Proteins 0.000 description 4
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 210000004688 microtubule Anatomy 0.000 description 4
- 239000012452 mother liquor Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
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- 239000002027 dichloromethane extract Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D305/00—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms
- C07D305/14—Heterocyclic compounds containing four-membered rings having one oxygen atom as the only ring hetero atoms condensed with carbocyclic rings or ring systems
Abstract
An improved method for isolating taxanes, particularly paclitaxel and 9-dihydro-13-acetylbaccatin III from crude extract of naturally occurring Taxus species including treating the extract by dry column chromatography. The advantage is better yield with less effort and at reduced expense.
Description
ACETYLBACCATIN III
FIELD OF THE INVENTION
The present invention relates to a process for the isolation of taxanes and is particularly concerned with a process for the isolation of paclitaxel and 9-dihydro-13-acetylbaccatin III, from a Taxus species.
to BACKGROUND OF THE INVENTION
Paclitaxel (TaxolTM), represented by the following structural formula:
O
H3C \ O O OH
\ /
20 9~
O NH O -\ ~~, v, _~
O HO \ = -i O
/ \ O ~ CH3 O
O
is a potent antitumor compound. Paclitaxel exhibits a unique mechanism for preventing the growth of cancer cells by affecting the microtubules, which play an important role in cell division and other cell functions. At the beginning of cell division, a large number 3o of microtubules are produced, and as the division reaches an end, the microtubules are normally broken down.
FIELD OF THE INVENTION
The present invention relates to a process for the isolation of taxanes and is particularly concerned with a process for the isolation of paclitaxel and 9-dihydro-13-acetylbaccatin III, from a Taxus species.
to BACKGROUND OF THE INVENTION
Paclitaxel (TaxolTM), represented by the following structural formula:
O
H3C \ O O OH
\ /
20 9~
O NH O -\ ~~, v, _~
O HO \ = -i O
/ \ O ~ CH3 O
O
is a potent antitumor compound. Paclitaxel exhibits a unique mechanism for preventing the growth of cancer cells by affecting the microtubules, which play an important role in cell division and other cell functions. At the beginning of cell division, a large number 3o of microtubules are produced, and as the division reaches an end, the microtubules are normally broken down.
However, paclitaxel prevents microtubules from breaking down, which has the effect of clogging up cancer cells to an extent that the cells cease to grow and divide.
TaxoITM is clinically effective for the treatment of refractory human ovarian and breast cancer, and has exhibit promising activity against a number of other types of cancers such as liver, peritoneal, cervical, I>rostate, colon, and esophageal cancers.
TaxolTM was primarily extracted from the bark of the Pacific yew Taxus brevi olia.
Unfortunately, the yew grows very slow, approximately eight inches per year, and 1o therefore the tree is a limited source of TaxolTM. This has lead researchers to seek alternative means for producing Taxolz'M and analogs thereof which may display superior antitumor activity, for e:Yample derivatives of 'TaxolTM that have enhanced solubility. 9-dihydro-13-acetylbaccatin III, a taxane diterpene, has been found to be a useful precursor in the preparatic:~n of such analogs (see: IJ.S. Patent No.
5,440,056 issued to Klein et al. on August ~, 1995).
9-dihydro-13-acetylbaccatin III, represented by the following structural formula:
O
H.3C% O OH OH
O
~-a~,,a O ~ CH3 O
O
3o can be obtained from, for example Taxus canadensis which is more widely distributed than Taxus brevi olia. Hence, 9-dihydro-13-acetylbaccatin Il.I is available more abundantly than TaxolTM
Conventional methods for the isolation of taxanes, including TaxolTM and 9-dihydro-13-acetylbaccatin III, generally comprise the steps of extracting taxanes from plant material with an alcoholic solvent; defatting; the extract witln a defatting agent; and separating and purifying the individual taxane by chromatography.
Prior art methods disclose the use of various types of chromatographic techniques to separate TaxolTM and derivatives thereof. For example, U.S. Patent No.
5,380,916 issued to Rao on January 10, 1995, describes a process using reverse phase liquid 1o chromatography. Although reve.rs~~ phase chromatography can be successful in separating the taxanes, such methods require a large amount of solvent, and hence are expensive. Moreover, reverse phase chromatography is time consuming, since it can take up to a few days to accomplish the solvent development for the column.
U.5. Patent No. 5,530,020 issued to Gunawardana et al. on June 25, 1996, discloses a process for isolating 9-dihydro-1:3-acetylbaccatin III from Taxus canadensis which employs planet coil countercurrent chromatography (PCCC). Some of the disadvantages associated with this procedure are that it is complex, it can be used to purify only a small amount (milligrams) of chemical, and it entails high cost.
SUMMARY OF THE INVENTION
An object of the present invention i.s to provide an improved method for isolating taxanes, particularly TaxolTM and 9-dihydro-13-acetylbaccatin III, from a Taxus species.
According to one aspect of the present invention, there is provided a method for isolating taxane from a crude extract of a Taxus species comprising the step of subjecting the crude extract to dr;y column chromatography.
3o The method of the present invention may be practiced on a small laboratory scale as well as a large industrial scale.
Conveniently, the taxane is obtained from extraction o the plant material with an alcoholic solvent, such as methanol or ethanol. Preferably, the column to be used with the method of the present invention includes a nylon tube packed with silica gel having a microsphere size of about 70-200 pm. 'the ratio of crude extract to silica gel ranges from 1:10 to 1:15, and preferably 1:14. The elutant is a solvent system comprising chloroform and methanol (95:5), or chloroform, methanol and acetone (10:1:0.5).
In one embodiment of the invention, the method includes the step of defatting the crude to extract with a defatting agent such as hexane, pentane, petroleum ether, isooctane or mixtures thereof. Preferably, hexane is used.
In another embodiment of the invention, TaxolT"' may he further purified by normal phase chromatography. Preferably, the eluting solvent for normal phase chromatography is dichloromethane and ethyl acetate ($:2), or a gradient solvent system including hexane and acetone (starting from $0:20 and progressing to 55:45).
The normal phase chromatography step may be repeated several times. For small scale production, it is preferred that the normal phase chromatography step be repeated at least once.
In accordance with another aspect of the present invention, there is provided a method for obtaining taxane from a Taxus species comprising the steps of extracting a taxane from a ground Taxus species using an alcoholic solvent to obtain a first taxane-containing extract; concentrating the first taxane-containing extract to obtain a taxane-containing concentrate; extracting the taxane from the taxane-containing concentrate with chloroform or dichloromethane to form a second taxane-containing extract;
concentrating the second taxane-containing extract to obtain a taxane-containing residue; separating the taxane into taxane-containing fractions by subjecting the taxane-containing residue to dry column chromatography in a dry chromatography column; and 3o recovering any individual taxane .from the taxane-containing fractions in the column..
In another embodiment to the present invention, Taxol''M may further be purified by the steps of combining all the taxane-containing fractions containing TaxolTM and dihydro-13-acetylbaccatin III to torn a taxane-containing solution;
crystallizing the; 9-dihydro-13-acetylbaccatin III out of the taxane-containing solution with an alcoholic solvent to obtain 9-dihydro-13-ac.etylbaccatin III crystals and a TaxolTM-containing solution; purifying the TaxolTM-c:orltaining solution by normal phase column chromatography.
The advantages of the present invention are to provide a method for the isolation of to taxanes which is quick, easy to perform, cost-effective and efficient, both in small and large scale productions.
Having thus described the invention, reference will no be made to the accompanying drawings illustrating the preferred embodiments and in which:
BRIEF DESCRIPTION OF THF; DRAWINGS
Figure 1 is a flow diagram of a small scale process (Example 1 ) for isolating taxanes from Taxus canadensis in accordance with one embodiment of the present invention;
20 and Figure 2 is a flow diagram of a large scale process (Example 2) for isolating taxanes from Taxus canadensis in accordance with a second embodiment of the present invention.
DETAILED DESCRIPTION
The starting material for use in this invention is a plant material selected from species of Taxes, particularly Taxus canadE~nsis. The t:axanes can be obtained from barks, roots, 3o wood, stems, needles, seeds or mixture thereof. Preferably, the twigs or needles or mixtures thereof are used. The plant material used may be fresh or dried.
The plant material is ground and extracted with a polar solvent such as an alcohol, preferably methanol. The extraction continues for 24 hours at room temperature, and is filtered. The extract is concentra ed to about 10% of the original volume by evaporation. About an equal amount of water is added to the concentrate. The aqueous solution is extracted several times with a defatting agent such as hexane, pentane, petroleum ether, isooctane or mixtures thereof.
Preferably, the solution is extracted four times with hexane to give an aqueous layer and a non-aqueous layer. The aqueous layer is extracted five times with chloroform or dichloromethane, and the non-aqueous layer is discarded. The chloroform or to dichloromethane extract is concentrated to dryness. The residue obtained is dissolved in a suitable solvent or mixtures thereof such as a mixture of chloroform, methanol and acetone (10:1:0.5), and fractionated. by dry column chromatography in order to separate the taxanes contained in the residu~:~.
Dry column chromatography (D(.;C') provides an alternate method to thin layer chromatography (TLC) and preparative column chromatography. The cost is much less compared to that of preparative liquid column chromatography which requires complex equipment. Samples which are separable on silica gel or neutral alumina TLC
plates can also be separated by DCC. One c>f the advantages of DCC is the direct transferability of 2o the conditions from TLC to DCC'. All work done to determine the optimum conditions for separation of the sample on DCC can be done preliminarily on TLC plates.
Once determined, these conditions can bc; applied to DCC which will give a degree of separation similar to that obtained cm the thin-layer plate. DCC provides the further advantage that the number of fractions to be processed depends on the number of cuts made which does not usually exceed ten, and most often, does not exceed four or five cuts, which is in contrast to the "liquid-flow" colunms which can require a large (>50) number of fractions to be collected. Another advantage of DCC is the use of nylon columns and fluorescent absorbents; which provides simplified detection and isolation procedures. Therefore, comparec:l to the "liquid-fill" column chromatography, dry 30 column chromatography is often a quicker, easier and lc;ss expensive technique.
The procedures for dry column chromatography are generally set out in "Progress in Separation and Purification", Majorie, M., E.S. Perry and C.J. van Oss Ed., John Wiley & Sons, 1970, volume 3, pages 73-95.
Briefly, the general procedures for accomplishing dry column chromatography involve the use of a column including a nylon tube, but other types of tubes such as glass may also be used. The tube is placed in acetone overnight and air dried to remove any solvent. The column is prepared by sealing the tube at one end, and inserting a small pad of cotton or glass wool from the other end. The sealed end of the tube is pierced to 1o provide a vent, and the tube is dry backed with Alumina or silica gel until it is sturdy enough to stand upright in a clamp. The sample may be poured directly onto the tube, or dissolved in a small volume oi~the solvent to be used for development, and then distributed evenly on the top of the column. Alternatively, the sample may be coated onto a small amount of adsorbent, dried, ground, and then added to the top of the column. The sample is passed down the column with a solvent. A constant liquid head of solvent of about one to two centimeters should be maintained at all times.
The column should never run dry.
In contrast to the conventional dry column methods which take 15-30 minutes for the 2o solvent to migrate from the top to the bottom of the column, it has been found that the process of the present invention requires from 1 to 3 hours to complete the separation of the desired compounds. Although the separation time is slower than the usual 15 to 30 minutes, DCC is still a faster technique than "liquid-filled" chromatography which c;an take three to four days to complete. The duration of the chromatographic runs is a function of the length of the column and the viscosity of the solvent.
Separation is achieved as the mixture runs down the column. When the mixture reaches the base of the column, the development is stopped and the ends of the column are sealed.
The various components of the extracl: can be identified by the separate bands which can be detected by, for example a UV or visible method. The column is then cut into the 3o desired sections, and the pure compounds are eluted with polar solvents.
The present invention can be best practiced using nylon columns. Alumina or silica gel are suitable adsorbents, silica gel being preferred. Preferably the silica gel has a microsphere size of about 70-20(.i ynr. The dimensions of the column are determined by the amount of silica gel needed to perform the separation. The amount of silica gel required is, in turn, determined by the sample size. When practicing the dry column chromatographic separation of the present invention, it has been found that the ratio of sample size to the amount of sili<:a gel required to separate the sample ranges from 1:10 to 1:15, preferably 1:14. Hence, the amount to silica gel needed is approximately ten to fifteen times, and preferably fourteen times the amount of sample. The above ratios to have been found to be optimal with respect t:o the cost and degree of separation.
Augmenting the amount of silica gel used will increase the cost which can be substantial in large scale production. On the other hand, reducing the amount of silica gel will result in a poor separation.
Having described the dry column chromatographic techniques and conditions suitable for the present invention, a preferred embodiment of the method for isolating taxanes in accordance with the present invention follows. The crude chloroform extract is separated into individual taxanes by charging the chloroform extract onto the top of'the 2o column, and adding a solvent mi,~cture of chloroform, methanol and acetone (10:1:0.5) thereto. Once the solvent reaches the bottom of the column, the tube is closed, and the column is sliced into various sections. The compounds from the sliced sections are eluted with a polar solvent such as an alcohol, preferably methanol. To identify the individual taxanes, TLC is performed.
TaxolTM is separated from 9-dihydro-13-acetylbaccatin III by purification as follows.
The fractions are analyzed by TL:C. TaxoITM shows a purple green color, and 9-dihydro-13-acetylbacccatin III shows a dark: green color on the TLC plate. The fractions containing TaxolTM and 9-dihydro-13-acetylbaccatin III are combined, and extracted 3o with a polar solvent such as an alcc>hol, in this case methanol. The methanol extract is concentrated to dryness, and the :residue is dissolved with methanol to crystallize out the 9-dihydro-13-acetylbaccatin III. 'The crystallization normally continues overnight at room temperature.
Following crystallization, the 9-dihydro-13-acetylbaccatin III crystals are filtered and the mother liquor is evaporated. 'rhe resulting residue is dissolved in a chloroform and methanol solvent system at a ratio c~f 95:5. The chloroform/methanol solution is purified by normal phase column chromatography. The column is packed with silica gel having microsphere size of 70-200 pm. Useful elutants for this invention can be selected from the standard texts of chromatography. A gradient solvent system of 1o hexane and acetone, with a ratio of hexane to acetone of about 80:20 to 55:45 is found to be particularly useful for the purpose of the present invention. Taxane fractions are collected from the column, and the ones containing TaxolTM are combined and subjected to normal phase chromatography again. The second chromatographic step uses a different developing solvent systems, namely a mixture of dichloramethane and ethyl acetate (8:2). The fractions containing TaxolTM are collected and evaporated to dryness.
TaxolTM is crystallized by standard techniques known in the art. In the present case, TaxolTM is crystallized from aqueous alcohol solution. For recrystallization of TaxalTM, a variety of organic solvents may be used, in this case a solvent mixture of hexane and acetone (3:1) is used. TaxolTM is obtained as white needle-like crystals.
The method of the present invention can also be used far large scale production of taxanes. Generally, the procedures are similar to those mentioned above;
however, they may differ in the solvents systems used. The specific conditions and solvent systems used in applying the method of the present invention on a large scale are as follows..
The plant material is ground and extracted with a polar solvent such as an alcohol, in this case ethanol. The extraction is performed at 50°C in an industrial extract unit for about 12 hours. The extract is filtered. The ethanol is evaporated to about 10% of its original volume, and the resultinL; concentrate is doubled in volume with water. The 3o aqueous solution is extracted four times with 10 L of hexane. The aqueous layer is recovered, and the non-aqueous layer is discarded. The aqueous layer is extracted five times with a non-polar solvent, iri this case dichloromethane. The dichloromethane is evaporated to dryness, and the resulting residue is dissolved in a non-polar solvent or a mixture of solvents, in this case a mixture of chlorafonn and methanol (9:1 ).
The chloroform and methanol solution is coated antc> 1.5 kg of silica gel. The silica gel is dried to evaporate the solvent. Tlle dried silica gel is fractionated by dry column chromatography. The column is made of a nylon, and the absorbent is silica gel.
Suitable developing solvents are cion-polar elutants or mixtures thereof, for example a mixture of chloroform and methanol (95:5).
The column is developed until a dark-green color fraction reaches the base of the to column, at which time, the nylon column is closed by sealing off the ends and cut into portions. The portions containing 'l'axolTM and ~~-dihydro-13-acetylbaccatin III are transferred into a second empty column, shorter in length, and is washed with a polar solvent, in this case methanol. The use of the second column is for practical purpose.
The short column is used simply as a mean to hold the silica gel so that it can be washed. The sliced portions could easily have been washed by hand individually. The methanol solution is concentrated to dryness and the residue is washed with methanol, and kept at room temperature overnight. 9-dihydro-13-acetylbaccatin III is obtained as crystals. The crystals are filtered, and the mother liquor is concentrated to dryness. The residue is dissolved in chlorofomn and purified by normal phase chromatography.
For normal phase chromatography, the preferred adsorbent is also silica gel having a microsphere size of 70-200 Vim. 'The eluting solvent is selected from a variety of solvents known in the art, and is prc;ferably a mixture of dichloromethane and ethyl acetate (8:2). The fractions containing TaxolTM are combined and concentrated to dryness. The residue is dissolved ire methanol. 'The methanol solution is kept in a refrigerator overnight. TaxolTM is obtained as white solids, which are crystallized by standard crystallization techniques. The TaxolTM is further recrystallized by dissolving the solids in small volumes of acetone. The acetone solution is diluted three times with hexane, and the mixture is allowed to sit at raom temperature for fi hours to yield 3o purified TaxolTM as white needles-like crystals.
Example 1 Refernng to Figure 1, 2 kg of twigs and needles of Taxus ccznadensis were ground. The ground material was placed in a 10 I~ flask, and extracted with 4 L of methanol. The extraction was continued at room temperature for 24 hours, following which, the solution was filtered. 3 L of fresh methanol was added to the flask to extract any remaining taxanes. Again, the extr;~ction proceeded for 24 hours at room temperature, and the solution was filtered. The filtrates were combined and concentrated to approximately 800 m1. 800 m1 of water was added to the concentrate. The aqueous solution was extracted four times with 3 L of hexane. 'fhe aqueous layer was recovered 1o and the non-aqueous layer was discarded. The aqueous layer was extracted five times with 600 m1 of chloroform. The chloroform solution was concentrated to dryness and the residue was dissolved in 150 m1 of a solvent mixture of chloroform, methanol and acetone (10:1:0.5), and fractionated by dry column chromatography (DCC). A
nylon column having dimensions of 2 inches x 30 inches was used. The column was packed with silica gel having microsphere size of about 70-200 Vim. The elutant was a mixture of chloroform, methanol and acetone (10:1:(15).
The chloroform, methanol and acetnne solvent mixture containing the taxanes was charged into the column. The elu.tant was added, being careful to keep a constant one to 2o two centimeters of liquid head at al l times. Qnce the elutant reached the bottom of the column, further column development was prevented. The time required for chromatographic run was approximately 2 hours. 'fhe column was cut into 10 portions.
TaxolTM and 9-dihydro-13-acetylbaccatin III were determined to be in portions 5 and 6 by TLC analysis (samples were sprayed with 10% 1--IZS04 in ethanol followed by heating at 100-105 ° C for a couple of minutes). The two portions were combined and extracted with methanol. The methanol solution was concentrated to dryness. The residue was dissolved in 50 m1 methanol and kept at room temperature overnight. Some colorless crystals were formed. The crystals were filtered and recrystallized from methanol. 2 g of white needle-like crystals were: obtained and identified by NMR as 9-dihydro-13-3o acetylbaccatin III, purity >98%, melting point 202-204 "(., molecular weight 630.28, chemical formula C33H4~O,~.
'H-NMR (400 MHz, CDC13): 8.07 (d, 2H, 2', 6'-Ar-H), 7.58 (dd, 1H, 4'-Ar-H), 7.45 (dd, 2H, 3', 5'-Ar-H), 6.17 (d, 1H., H-10), 6.14 (dd, 1H, H-13), 5.73 (d, 1H, H-2), 4.!~3 (d, 1H, H-5), 4.41 (dd, 2H, H-7, H-9), 4.28 (d, 1 H, H-20a), 4.14 (d, 1H, H-20b), 3.02 (d, 1H, H-3), 2.51 (ddd, 1H, H-6a), x'..26 (s, 3H, 10-OAc), 2.18 (m, 2H, H-14), 2.17 (s, 3H, 4-OAc), 2.12 (s, 3H, 13-OAc), 1.91(dd, 1H, H-6b), 1.91 (s, 3H, 18-CH3), 1.79 (s, 3H, 19- CH3), 1.66 (s, 3H, 16- CHI), 1.<'?3 (s, 3H., 17-CH3) ppm.
'3C-NMR (100 MHz, CDC13): 170.55, 170.48, 169.38, 167.00, 139.58, 134.88, 133.69, 130.05, 129.18, 128.62, 84.03, 82.05, 78.74, 76.77, 76.55, 73.91, 73.49, 73.18, 69.74, 47.07, 44.84, 43.00, 37.92, 3.5.29, 28.27, 22.84, '?2.56, 21.34, 21.24, 14.86, 12.48 ppm.
The mother liquor from the crystallization of 9-dihydra-13-acetylbaccatin III
was concentrated to dryness and dissolved in chloroform and methanol (95:5), and purified by normal phase chromatography. A 1.5 cm x 50 cm colunm was used. The column was packed with silica gel. The eluting solvent was a decreasing gradient system o f hexane and acetone (starting from 80:20 and progressing to 55:45). Fractions of 40 mL
were collected. The fractions containing TaxolTM were combined and purified again with normal phase chromatography. The eluting solvent for the second normal phase 2o chromatography purification step was dichloromethane and ethyl acetate (8:2). The fractions which contained TaxolTM were combined and concentrated to dryness, and dissolved in aqueous methanol and kept in a. refrigerator overnight to yield solid crystals, which were filtered and recrystallized from hexane and acetone (3:1 ) to further yield white needle-like crystals identified by NMR as 1'axolTM, yield 300 mg (0.015%), melting point 200-205 °C, molecular weight 853.9, chemical formula C4,HS,N0,4.
'H-NMR (400 MHz, CDC13): 8.12 (d, 2H-Ar-H), 7.73 (d, 2H-Ar-H), 7.61 (dd, lI=f-Ar-H), 7.51 (m, 5H-Ar-H), 7.41 (m, 413-Ar-H), 7.38 (dd, 1 H-Ar-H), 6.98 (d, 1H, N-H), 6.27 (s, 1H, 10-H), 6.23 (dd, 1H, 13-H), 5.78 (dd, IH, H3'), .5.67 (d, 1H, 2-H), 4.94 (d, 1H, 5-3o H), 4.79 (dd, H-2'), 4.40 (dd, 1H, 7-H), 4.30 (d, l H, 20-Ha), 4.19 (d, 1H, 20-Hb), 3..79 (d, 3-H), 3.54 (d, 1H, -OH), 2.51 (ddd, 1H, 6-Ha), 2.46 (d, 1H, -OH), 2.38 (s, 3H, 4-OAc), 2.33 (m, 2H, 14-H), 2.24 (s, 3H, 10-OAc), 1.89 (ddd, 1H, 6-Hb),1.79 (s, 3H, 18-CH3), 1.68 (s, 3H, 19- CH3), 1.24 (;., 3H, 16-CH3), 1.14 (s, 3H, 17- CH3) ppm.
"C-NMR (100 MHz, CDC13): 2 03.60, 172.69, 171.25, 170.33, 166.97, 141.94, 137.91, 133.70, 133.56, 133.14, 131.97, 130.18, 129.09, 129.02, 128.68, 128.36, 127.00, 84.37, 81.13, 79.00, 77.18, 76.48, 76.26, 75.53, 74.89, 73.14, '72.38, 72.17, S8.S9, 54.98, 45.56, 43.14, 35.64, 35.57, 26.84, 22.61, :.~ 1.79, 20.83, 14.83, 9.53 ppm.
Example 2 1o Referring to Figure 2, about 4S I~g of fresh needles and twigs of Taxus canadensis were crushed into small pieces. The crushed plant material was extracted with 200 L
of ethanol at SO °C in an industrial extract or unit for 12 hours, and filtered. The ethanol extract was concentrated to 20 L, and 20 L of water was added. The aqueous solution was extracted four times with 10 L of hexane. 7'he aqueous layer was recovered and the non-aqueous layer was discarded. 'The aqueous layer was further extracted five times with 10 L of dichloromethane. T'he~ dichluromethane solution was concentrated to dryness. The residue was dissolved in 800 mL of chloroform and methanol (9:1) solution. The solution was coated onto 1.S kg of silica gel. The silica gel was dried to remove any solvents, and ground to 70-200 pm. The powdered silica gel was 2o fractionated by dry column chromatography. Eight columns were used. The columns were nylon tubes having dimensions of S cm x 90 cm packed with silica gel. It should be noted that the exact dimensions of the columns are not crucial as long as the columns are big enough to hold the amount of silica gel required for separation. The developing solvent utilized was chloroform anci methanol (95:S).
The powdered silica gel was charged into the top of the column, and the developing;
solvent was added. After the solvent moved to the base of the column, the column development continued until the first colored fraction moved to the base of the column, at which time the column development was stopped and the column was cut into 3o sections. The time required for tlae chromatographic mn was about 3 hours.
The portions which contained Ta:KOITM and 9-dihydro-13-acetylbaccatin III were put into a short column, and washed with methanol to elute the compounds. The fractions could also be washed by hand. The methanol solution was concentrated to dryness. A
small volume of fresh methanol was added to the residue. The methanol solution was kept at room temperature overnight to yield needle-like crystals, which were filtered and recrystallized from methanol to further yield white needles-like crystals identified as 9-dihydro-13-acetylbaccatin III, yield 10.38 (0.023% based on fresh material).
The mother liquor from the 9-dih;ydro-13-acetylbaccatin III crystallization was 1o concentrated to dryness, and the residue was dissolved in 150 mL of chloroform and purified by normal phase chromatography (4 cm x 90 cm column of silica gel).
The eluting solvent was dichloromethane and ethyl acetate X8:2). 50 fractions 200 mL each were collected. The fractions which contained TaxolT~f were combined and concentrated to dryness. The residue was dissolved in aqueous methanol, and the methanol solution was kept in a refrigerator overnight. TaxolTM was obtained as a white solid. The crude TaxolTM was dissolved in 50 mh of acetone, and 150 mL of hexane was added. The mixture was kept at room temperature for 6 hours to give some white needles-like crystals, which were fiitered and dried at 60 °C for 4 hours, yield 3.0 g (0.007%), purity _?99%.
While the foregoing embodiments of the present invention have been described and shown, it is understood that all alternatives and modifications that may be made thereto and fall within the scope of the invention.
1.5
TaxoITM is clinically effective for the treatment of refractory human ovarian and breast cancer, and has exhibit promising activity against a number of other types of cancers such as liver, peritoneal, cervical, I>rostate, colon, and esophageal cancers.
TaxolTM was primarily extracted from the bark of the Pacific yew Taxus brevi olia.
Unfortunately, the yew grows very slow, approximately eight inches per year, and 1o therefore the tree is a limited source of TaxolTM. This has lead researchers to seek alternative means for producing Taxolz'M and analogs thereof which may display superior antitumor activity, for e:Yample derivatives of 'TaxolTM that have enhanced solubility. 9-dihydro-13-acetylbaccatin III, a taxane diterpene, has been found to be a useful precursor in the preparatic:~n of such analogs (see: IJ.S. Patent No.
5,440,056 issued to Klein et al. on August ~, 1995).
9-dihydro-13-acetylbaccatin III, represented by the following structural formula:
O
H.3C% O OH OH
O
~-a~,,a O ~ CH3 O
O
3o can be obtained from, for example Taxus canadensis which is more widely distributed than Taxus brevi olia. Hence, 9-dihydro-13-acetylbaccatin Il.I is available more abundantly than TaxolTM
Conventional methods for the isolation of taxanes, including TaxolTM and 9-dihydro-13-acetylbaccatin III, generally comprise the steps of extracting taxanes from plant material with an alcoholic solvent; defatting; the extract witln a defatting agent; and separating and purifying the individual taxane by chromatography.
Prior art methods disclose the use of various types of chromatographic techniques to separate TaxolTM and derivatives thereof. For example, U.S. Patent No.
5,380,916 issued to Rao on January 10, 1995, describes a process using reverse phase liquid 1o chromatography. Although reve.rs~~ phase chromatography can be successful in separating the taxanes, such methods require a large amount of solvent, and hence are expensive. Moreover, reverse phase chromatography is time consuming, since it can take up to a few days to accomplish the solvent development for the column.
U.5. Patent No. 5,530,020 issued to Gunawardana et al. on June 25, 1996, discloses a process for isolating 9-dihydro-1:3-acetylbaccatin III from Taxus canadensis which employs planet coil countercurrent chromatography (PCCC). Some of the disadvantages associated with this procedure are that it is complex, it can be used to purify only a small amount (milligrams) of chemical, and it entails high cost.
SUMMARY OF THE INVENTION
An object of the present invention i.s to provide an improved method for isolating taxanes, particularly TaxolTM and 9-dihydro-13-acetylbaccatin III, from a Taxus species.
According to one aspect of the present invention, there is provided a method for isolating taxane from a crude extract of a Taxus species comprising the step of subjecting the crude extract to dr;y column chromatography.
3o The method of the present invention may be practiced on a small laboratory scale as well as a large industrial scale.
Conveniently, the taxane is obtained from extraction o the plant material with an alcoholic solvent, such as methanol or ethanol. Preferably, the column to be used with the method of the present invention includes a nylon tube packed with silica gel having a microsphere size of about 70-200 pm. 'the ratio of crude extract to silica gel ranges from 1:10 to 1:15, and preferably 1:14. The elutant is a solvent system comprising chloroform and methanol (95:5), or chloroform, methanol and acetone (10:1:0.5).
In one embodiment of the invention, the method includes the step of defatting the crude to extract with a defatting agent such as hexane, pentane, petroleum ether, isooctane or mixtures thereof. Preferably, hexane is used.
In another embodiment of the invention, TaxolT"' may he further purified by normal phase chromatography. Preferably, the eluting solvent for normal phase chromatography is dichloromethane and ethyl acetate ($:2), or a gradient solvent system including hexane and acetone (starting from $0:20 and progressing to 55:45).
The normal phase chromatography step may be repeated several times. For small scale production, it is preferred that the normal phase chromatography step be repeated at least once.
In accordance with another aspect of the present invention, there is provided a method for obtaining taxane from a Taxus species comprising the steps of extracting a taxane from a ground Taxus species using an alcoholic solvent to obtain a first taxane-containing extract; concentrating the first taxane-containing extract to obtain a taxane-containing concentrate; extracting the taxane from the taxane-containing concentrate with chloroform or dichloromethane to form a second taxane-containing extract;
concentrating the second taxane-containing extract to obtain a taxane-containing residue; separating the taxane into taxane-containing fractions by subjecting the taxane-containing residue to dry column chromatography in a dry chromatography column; and 3o recovering any individual taxane .from the taxane-containing fractions in the column..
In another embodiment to the present invention, Taxol''M may further be purified by the steps of combining all the taxane-containing fractions containing TaxolTM and dihydro-13-acetylbaccatin III to torn a taxane-containing solution;
crystallizing the; 9-dihydro-13-acetylbaccatin III out of the taxane-containing solution with an alcoholic solvent to obtain 9-dihydro-13-ac.etylbaccatin III crystals and a TaxolTM-containing solution; purifying the TaxolTM-c:orltaining solution by normal phase column chromatography.
The advantages of the present invention are to provide a method for the isolation of to taxanes which is quick, easy to perform, cost-effective and efficient, both in small and large scale productions.
Having thus described the invention, reference will no be made to the accompanying drawings illustrating the preferred embodiments and in which:
BRIEF DESCRIPTION OF THF; DRAWINGS
Figure 1 is a flow diagram of a small scale process (Example 1 ) for isolating taxanes from Taxus canadensis in accordance with one embodiment of the present invention;
20 and Figure 2 is a flow diagram of a large scale process (Example 2) for isolating taxanes from Taxus canadensis in accordance with a second embodiment of the present invention.
DETAILED DESCRIPTION
The starting material for use in this invention is a plant material selected from species of Taxes, particularly Taxus canadE~nsis. The t:axanes can be obtained from barks, roots, 3o wood, stems, needles, seeds or mixture thereof. Preferably, the twigs or needles or mixtures thereof are used. The plant material used may be fresh or dried.
The plant material is ground and extracted with a polar solvent such as an alcohol, preferably methanol. The extraction continues for 24 hours at room temperature, and is filtered. The extract is concentra ed to about 10% of the original volume by evaporation. About an equal amount of water is added to the concentrate. The aqueous solution is extracted several times with a defatting agent such as hexane, pentane, petroleum ether, isooctane or mixtures thereof.
Preferably, the solution is extracted four times with hexane to give an aqueous layer and a non-aqueous layer. The aqueous layer is extracted five times with chloroform or dichloromethane, and the non-aqueous layer is discarded. The chloroform or to dichloromethane extract is concentrated to dryness. The residue obtained is dissolved in a suitable solvent or mixtures thereof such as a mixture of chloroform, methanol and acetone (10:1:0.5), and fractionated. by dry column chromatography in order to separate the taxanes contained in the residu~:~.
Dry column chromatography (D(.;C') provides an alternate method to thin layer chromatography (TLC) and preparative column chromatography. The cost is much less compared to that of preparative liquid column chromatography which requires complex equipment. Samples which are separable on silica gel or neutral alumina TLC
plates can also be separated by DCC. One c>f the advantages of DCC is the direct transferability of 2o the conditions from TLC to DCC'. All work done to determine the optimum conditions for separation of the sample on DCC can be done preliminarily on TLC plates.
Once determined, these conditions can bc; applied to DCC which will give a degree of separation similar to that obtained cm the thin-layer plate. DCC provides the further advantage that the number of fractions to be processed depends on the number of cuts made which does not usually exceed ten, and most often, does not exceed four or five cuts, which is in contrast to the "liquid-flow" colunms which can require a large (>50) number of fractions to be collected. Another advantage of DCC is the use of nylon columns and fluorescent absorbents; which provides simplified detection and isolation procedures. Therefore, comparec:l to the "liquid-fill" column chromatography, dry 30 column chromatography is often a quicker, easier and lc;ss expensive technique.
The procedures for dry column chromatography are generally set out in "Progress in Separation and Purification", Majorie, M., E.S. Perry and C.J. van Oss Ed., John Wiley & Sons, 1970, volume 3, pages 73-95.
Briefly, the general procedures for accomplishing dry column chromatography involve the use of a column including a nylon tube, but other types of tubes such as glass may also be used. The tube is placed in acetone overnight and air dried to remove any solvent. The column is prepared by sealing the tube at one end, and inserting a small pad of cotton or glass wool from the other end. The sealed end of the tube is pierced to 1o provide a vent, and the tube is dry backed with Alumina or silica gel until it is sturdy enough to stand upright in a clamp. The sample may be poured directly onto the tube, or dissolved in a small volume oi~the solvent to be used for development, and then distributed evenly on the top of the column. Alternatively, the sample may be coated onto a small amount of adsorbent, dried, ground, and then added to the top of the column. The sample is passed down the column with a solvent. A constant liquid head of solvent of about one to two centimeters should be maintained at all times.
The column should never run dry.
In contrast to the conventional dry column methods which take 15-30 minutes for the 2o solvent to migrate from the top to the bottom of the column, it has been found that the process of the present invention requires from 1 to 3 hours to complete the separation of the desired compounds. Although the separation time is slower than the usual 15 to 30 minutes, DCC is still a faster technique than "liquid-filled" chromatography which c;an take three to four days to complete. The duration of the chromatographic runs is a function of the length of the column and the viscosity of the solvent.
Separation is achieved as the mixture runs down the column. When the mixture reaches the base of the column, the development is stopped and the ends of the column are sealed.
The various components of the extracl: can be identified by the separate bands which can be detected by, for example a UV or visible method. The column is then cut into the 3o desired sections, and the pure compounds are eluted with polar solvents.
The present invention can be best practiced using nylon columns. Alumina or silica gel are suitable adsorbents, silica gel being preferred. Preferably the silica gel has a microsphere size of about 70-20(.i ynr. The dimensions of the column are determined by the amount of silica gel needed to perform the separation. The amount of silica gel required is, in turn, determined by the sample size. When practicing the dry column chromatographic separation of the present invention, it has been found that the ratio of sample size to the amount of sili<:a gel required to separate the sample ranges from 1:10 to 1:15, preferably 1:14. Hence, the amount to silica gel needed is approximately ten to fifteen times, and preferably fourteen times the amount of sample. The above ratios to have been found to be optimal with respect t:o the cost and degree of separation.
Augmenting the amount of silica gel used will increase the cost which can be substantial in large scale production. On the other hand, reducing the amount of silica gel will result in a poor separation.
Having described the dry column chromatographic techniques and conditions suitable for the present invention, a preferred embodiment of the method for isolating taxanes in accordance with the present invention follows. The crude chloroform extract is separated into individual taxanes by charging the chloroform extract onto the top of'the 2o column, and adding a solvent mi,~cture of chloroform, methanol and acetone (10:1:0.5) thereto. Once the solvent reaches the bottom of the column, the tube is closed, and the column is sliced into various sections. The compounds from the sliced sections are eluted with a polar solvent such as an alcohol, preferably methanol. To identify the individual taxanes, TLC is performed.
TaxolTM is separated from 9-dihydro-13-acetylbaccatin III by purification as follows.
The fractions are analyzed by TL:C. TaxoITM shows a purple green color, and 9-dihydro-13-acetylbacccatin III shows a dark: green color on the TLC plate. The fractions containing TaxolTM and 9-dihydro-13-acetylbaccatin III are combined, and extracted 3o with a polar solvent such as an alcc>hol, in this case methanol. The methanol extract is concentrated to dryness, and the :residue is dissolved with methanol to crystallize out the 9-dihydro-13-acetylbaccatin III. 'The crystallization normally continues overnight at room temperature.
Following crystallization, the 9-dihydro-13-acetylbaccatin III crystals are filtered and the mother liquor is evaporated. 'rhe resulting residue is dissolved in a chloroform and methanol solvent system at a ratio c~f 95:5. The chloroform/methanol solution is purified by normal phase column chromatography. The column is packed with silica gel having microsphere size of 70-200 pm. Useful elutants for this invention can be selected from the standard texts of chromatography. A gradient solvent system of 1o hexane and acetone, with a ratio of hexane to acetone of about 80:20 to 55:45 is found to be particularly useful for the purpose of the present invention. Taxane fractions are collected from the column, and the ones containing TaxolTM are combined and subjected to normal phase chromatography again. The second chromatographic step uses a different developing solvent systems, namely a mixture of dichloramethane and ethyl acetate (8:2). The fractions containing TaxolTM are collected and evaporated to dryness.
TaxolTM is crystallized by standard techniques known in the art. In the present case, TaxolTM is crystallized from aqueous alcohol solution. For recrystallization of TaxalTM, a variety of organic solvents may be used, in this case a solvent mixture of hexane and acetone (3:1) is used. TaxolTM is obtained as white needle-like crystals.
The method of the present invention can also be used far large scale production of taxanes. Generally, the procedures are similar to those mentioned above;
however, they may differ in the solvents systems used. The specific conditions and solvent systems used in applying the method of the present invention on a large scale are as follows..
The plant material is ground and extracted with a polar solvent such as an alcohol, in this case ethanol. The extraction is performed at 50°C in an industrial extract unit for about 12 hours. The extract is filtered. The ethanol is evaporated to about 10% of its original volume, and the resultinL; concentrate is doubled in volume with water. The 3o aqueous solution is extracted four times with 10 L of hexane. The aqueous layer is recovered, and the non-aqueous layer is discarded. The aqueous layer is extracted five times with a non-polar solvent, iri this case dichloromethane. The dichloromethane is evaporated to dryness, and the resulting residue is dissolved in a non-polar solvent or a mixture of solvents, in this case a mixture of chlorafonn and methanol (9:1 ).
The chloroform and methanol solution is coated antc> 1.5 kg of silica gel. The silica gel is dried to evaporate the solvent. Tlle dried silica gel is fractionated by dry column chromatography. The column is made of a nylon, and the absorbent is silica gel.
Suitable developing solvents are cion-polar elutants or mixtures thereof, for example a mixture of chloroform and methanol (95:5).
The column is developed until a dark-green color fraction reaches the base of the to column, at which time, the nylon column is closed by sealing off the ends and cut into portions. The portions containing 'l'axolTM and ~~-dihydro-13-acetylbaccatin III are transferred into a second empty column, shorter in length, and is washed with a polar solvent, in this case methanol. The use of the second column is for practical purpose.
The short column is used simply as a mean to hold the silica gel so that it can be washed. The sliced portions could easily have been washed by hand individually. The methanol solution is concentrated to dryness and the residue is washed with methanol, and kept at room temperature overnight. 9-dihydro-13-acetylbaccatin III is obtained as crystals. The crystals are filtered, and the mother liquor is concentrated to dryness. The residue is dissolved in chlorofomn and purified by normal phase chromatography.
For normal phase chromatography, the preferred adsorbent is also silica gel having a microsphere size of 70-200 Vim. 'The eluting solvent is selected from a variety of solvents known in the art, and is prc;ferably a mixture of dichloromethane and ethyl acetate (8:2). The fractions containing TaxolTM are combined and concentrated to dryness. The residue is dissolved ire methanol. 'The methanol solution is kept in a refrigerator overnight. TaxolTM is obtained as white solids, which are crystallized by standard crystallization techniques. The TaxolTM is further recrystallized by dissolving the solids in small volumes of acetone. The acetone solution is diluted three times with hexane, and the mixture is allowed to sit at raom temperature for fi hours to yield 3o purified TaxolTM as white needles-like crystals.
Example 1 Refernng to Figure 1, 2 kg of twigs and needles of Taxus ccznadensis were ground. The ground material was placed in a 10 I~ flask, and extracted with 4 L of methanol. The extraction was continued at room temperature for 24 hours, following which, the solution was filtered. 3 L of fresh methanol was added to the flask to extract any remaining taxanes. Again, the extr;~ction proceeded for 24 hours at room temperature, and the solution was filtered. The filtrates were combined and concentrated to approximately 800 m1. 800 m1 of water was added to the concentrate. The aqueous solution was extracted four times with 3 L of hexane. 'fhe aqueous layer was recovered 1o and the non-aqueous layer was discarded. The aqueous layer was extracted five times with 600 m1 of chloroform. The chloroform solution was concentrated to dryness and the residue was dissolved in 150 m1 of a solvent mixture of chloroform, methanol and acetone (10:1:0.5), and fractionated by dry column chromatography (DCC). A
nylon column having dimensions of 2 inches x 30 inches was used. The column was packed with silica gel having microsphere size of about 70-200 Vim. The elutant was a mixture of chloroform, methanol and acetone (10:1:(15).
The chloroform, methanol and acetnne solvent mixture containing the taxanes was charged into the column. The elu.tant was added, being careful to keep a constant one to 2o two centimeters of liquid head at al l times. Qnce the elutant reached the bottom of the column, further column development was prevented. The time required for chromatographic run was approximately 2 hours. 'fhe column was cut into 10 portions.
TaxolTM and 9-dihydro-13-acetylbaccatin III were determined to be in portions 5 and 6 by TLC analysis (samples were sprayed with 10% 1--IZS04 in ethanol followed by heating at 100-105 ° C for a couple of minutes). The two portions were combined and extracted with methanol. The methanol solution was concentrated to dryness. The residue was dissolved in 50 m1 methanol and kept at room temperature overnight. Some colorless crystals were formed. The crystals were filtered and recrystallized from methanol. 2 g of white needle-like crystals were: obtained and identified by NMR as 9-dihydro-13-3o acetylbaccatin III, purity >98%, melting point 202-204 "(., molecular weight 630.28, chemical formula C33H4~O,~.
'H-NMR (400 MHz, CDC13): 8.07 (d, 2H, 2', 6'-Ar-H), 7.58 (dd, 1H, 4'-Ar-H), 7.45 (dd, 2H, 3', 5'-Ar-H), 6.17 (d, 1H., H-10), 6.14 (dd, 1H, H-13), 5.73 (d, 1H, H-2), 4.!~3 (d, 1H, H-5), 4.41 (dd, 2H, H-7, H-9), 4.28 (d, 1 H, H-20a), 4.14 (d, 1H, H-20b), 3.02 (d, 1H, H-3), 2.51 (ddd, 1H, H-6a), x'..26 (s, 3H, 10-OAc), 2.18 (m, 2H, H-14), 2.17 (s, 3H, 4-OAc), 2.12 (s, 3H, 13-OAc), 1.91(dd, 1H, H-6b), 1.91 (s, 3H, 18-CH3), 1.79 (s, 3H, 19- CH3), 1.66 (s, 3H, 16- CHI), 1.<'?3 (s, 3H., 17-CH3) ppm.
'3C-NMR (100 MHz, CDC13): 170.55, 170.48, 169.38, 167.00, 139.58, 134.88, 133.69, 130.05, 129.18, 128.62, 84.03, 82.05, 78.74, 76.77, 76.55, 73.91, 73.49, 73.18, 69.74, 47.07, 44.84, 43.00, 37.92, 3.5.29, 28.27, 22.84, '?2.56, 21.34, 21.24, 14.86, 12.48 ppm.
The mother liquor from the crystallization of 9-dihydra-13-acetylbaccatin III
was concentrated to dryness and dissolved in chloroform and methanol (95:5), and purified by normal phase chromatography. A 1.5 cm x 50 cm colunm was used. The column was packed with silica gel. The eluting solvent was a decreasing gradient system o f hexane and acetone (starting from 80:20 and progressing to 55:45). Fractions of 40 mL
were collected. The fractions containing TaxolTM were combined and purified again with normal phase chromatography. The eluting solvent for the second normal phase 2o chromatography purification step was dichloromethane and ethyl acetate (8:2). The fractions which contained TaxolTM were combined and concentrated to dryness, and dissolved in aqueous methanol and kept in a. refrigerator overnight to yield solid crystals, which were filtered and recrystallized from hexane and acetone (3:1 ) to further yield white needle-like crystals identified by NMR as 1'axolTM, yield 300 mg (0.015%), melting point 200-205 °C, molecular weight 853.9, chemical formula C4,HS,N0,4.
'H-NMR (400 MHz, CDC13): 8.12 (d, 2H-Ar-H), 7.73 (d, 2H-Ar-H), 7.61 (dd, lI=f-Ar-H), 7.51 (m, 5H-Ar-H), 7.41 (m, 413-Ar-H), 7.38 (dd, 1 H-Ar-H), 6.98 (d, 1H, N-H), 6.27 (s, 1H, 10-H), 6.23 (dd, 1H, 13-H), 5.78 (dd, IH, H3'), .5.67 (d, 1H, 2-H), 4.94 (d, 1H, 5-3o H), 4.79 (dd, H-2'), 4.40 (dd, 1H, 7-H), 4.30 (d, l H, 20-Ha), 4.19 (d, 1H, 20-Hb), 3..79 (d, 3-H), 3.54 (d, 1H, -OH), 2.51 (ddd, 1H, 6-Ha), 2.46 (d, 1H, -OH), 2.38 (s, 3H, 4-OAc), 2.33 (m, 2H, 14-H), 2.24 (s, 3H, 10-OAc), 1.89 (ddd, 1H, 6-Hb),1.79 (s, 3H, 18-CH3), 1.68 (s, 3H, 19- CH3), 1.24 (;., 3H, 16-CH3), 1.14 (s, 3H, 17- CH3) ppm.
"C-NMR (100 MHz, CDC13): 2 03.60, 172.69, 171.25, 170.33, 166.97, 141.94, 137.91, 133.70, 133.56, 133.14, 131.97, 130.18, 129.09, 129.02, 128.68, 128.36, 127.00, 84.37, 81.13, 79.00, 77.18, 76.48, 76.26, 75.53, 74.89, 73.14, '72.38, 72.17, S8.S9, 54.98, 45.56, 43.14, 35.64, 35.57, 26.84, 22.61, :.~ 1.79, 20.83, 14.83, 9.53 ppm.
Example 2 1o Referring to Figure 2, about 4S I~g of fresh needles and twigs of Taxus canadensis were crushed into small pieces. The crushed plant material was extracted with 200 L
of ethanol at SO °C in an industrial extract or unit for 12 hours, and filtered. The ethanol extract was concentrated to 20 L, and 20 L of water was added. The aqueous solution was extracted four times with 10 L of hexane. 7'he aqueous layer was recovered and the non-aqueous layer was discarded. 'The aqueous layer was further extracted five times with 10 L of dichloromethane. T'he~ dichluromethane solution was concentrated to dryness. The residue was dissolved in 800 mL of chloroform and methanol (9:1) solution. The solution was coated onto 1.S kg of silica gel. The silica gel was dried to remove any solvents, and ground to 70-200 pm. The powdered silica gel was 2o fractionated by dry column chromatography. Eight columns were used. The columns were nylon tubes having dimensions of S cm x 90 cm packed with silica gel. It should be noted that the exact dimensions of the columns are not crucial as long as the columns are big enough to hold the amount of silica gel required for separation. The developing solvent utilized was chloroform anci methanol (95:S).
The powdered silica gel was charged into the top of the column, and the developing;
solvent was added. After the solvent moved to the base of the column, the column development continued until the first colored fraction moved to the base of the column, at which time the column development was stopped and the column was cut into 3o sections. The time required for tlae chromatographic mn was about 3 hours.
The portions which contained Ta:KOITM and 9-dihydro-13-acetylbaccatin III were put into a short column, and washed with methanol to elute the compounds. The fractions could also be washed by hand. The methanol solution was concentrated to dryness. A
small volume of fresh methanol was added to the residue. The methanol solution was kept at room temperature overnight to yield needle-like crystals, which were filtered and recrystallized from methanol to further yield white needles-like crystals identified as 9-dihydro-13-acetylbaccatin III, yield 10.38 (0.023% based on fresh material).
The mother liquor from the 9-dih;ydro-13-acetylbaccatin III crystallization was 1o concentrated to dryness, and the residue was dissolved in 150 mL of chloroform and purified by normal phase chromatography (4 cm x 90 cm column of silica gel).
The eluting solvent was dichloromethane and ethyl acetate X8:2). 50 fractions 200 mL each were collected. The fractions which contained TaxolT~f were combined and concentrated to dryness. The residue was dissolved in aqueous methanol, and the methanol solution was kept in a refrigerator overnight. TaxolTM was obtained as a white solid. The crude TaxolTM was dissolved in 50 mh of acetone, and 150 mL of hexane was added. The mixture was kept at room temperature for 6 hours to give some white needles-like crystals, which were fiitered and dried at 60 °C for 4 hours, yield 3.0 g (0.007%), purity _?99%.
While the foregoing embodiments of the present invention have been described and shown, it is understood that all alternatives and modifications that may be made thereto and fall within the scope of the invention.
1.5
Claims (24)
1. A method for isolating a taxane from a crude extract of a Taxus species comprising the step of subjecting the crude extract to dry column chromatography.
2. The method according to claim 1, wherein said dry column chromatography is performed in a nylon column packed with silica gel.
3. The method according to claim 1 or 2, wherein said ratio of crude extract to silica gel is 1:14.
4. The method according to claim 1 or 2, wherein said column is loaded with a chloroform and methanol solvent system having a ratio of chloroform to methanol of about 95:5.
5. The method according to any one of claims 1 through 3, wherein said column is loaded with a chloroform, methanol and acetone solvent system having a ratio of chloroform to methanol to acetone of about 10:1:0.5.
6. The method according to claim 1, wherein said taxane is selected from the group consisting of Taxol TM and 9-dihydro-13-acetylbaccatin III.
7. The method according to claim 1, wherein said Taxus species is Taxus canadensis.
8. The method according to claim 1, wherein said crude extract is obtained from the group consisting of the needles and twigs of the Taxus species.
9. The method according to any one of claims 1 through 8, wherein said crude extract is obtained by extraction with an alcoholic solvent.
10. The method according to claim 1, further including the step of defatting said crude extract with a defatting agent selected from the group consisting of hexane, pentane, petroleum ether, isooctane and mixtures thereof.
11. The method according to claim 6, further including the step of purifying Taxol TM
by normal phase chromatography.
by normal phase chromatography.
12. The method according to claim 11, wherein said normal phase chromatography is performed using a dichloromethane and ethyl acetate solvent system having a ratio of dichloromethane to ethyl acetate of about 8:2.
13. The method according to claim 11, wherein said normal phase chromatography is performed using a hexane and acetone gradient solvent system having a ratio of hexane to acetone of between about 80:20 and about 55:45.
14. A method for obtaining a taxane from a Taxus species comprising the steps of:
(a) extracting a taxane from a ground Taxus species using an alcoholic solvent to obtain a first taxane-containing extract;
(b) concentrating said first taxane-containing extract to obtain a taxane-containing concentrate;
(c) extracting said taxane from said taxane-containing concentrate with a solvent system selected from the group consisting of chloroform and dichloromethane to form a second taxane-containing extract;
(d) concentrating said second taxane-containing extract to obtain a taxane-containing residue;
(e) separating said taxane into taxane-containing fractions by subjecting said taxane-containing residue to dry column chromatography, said column containing silica gel microspheres in a size range of between about 70 and about 200 microns;
(f) maintaining a ration of residue to silica gel in a range of between about 1:10 and 1:15;
and (g) recovering any individual taxane from the taxane-containing fractions.
(a) extracting a taxane from a ground Taxus species using an alcoholic solvent to obtain a first taxane-containing extract;
(b) concentrating said first taxane-containing extract to obtain a taxane-containing concentrate;
(c) extracting said taxane from said taxane-containing concentrate with a solvent system selected from the group consisting of chloroform and dichloromethane to form a second taxane-containing extract;
(d) concentrating said second taxane-containing extract to obtain a taxane-containing residue;
(e) separating said taxane into taxane-containing fractions by subjecting said taxane-containing residue to dry column chromatography, said column containing silica gel microspheres in a size range of between about 70 and about 200 microns;
(f) maintaining a ration of residue to silica gel in a range of between about 1:10 and 1:15;
and (g) recovering any individual taxane from the taxane-containing fractions.
15. The method according to claim 14, further including the step of defatting said taxane-containing concentrate with a defatting agent selected from the group consisting of hexane, pentane, petroleum ether, isooctane and mixtures thereof.
16. The method according to claim 14, wherein said dry column chromatography is a column having a nylon tube packed with silica gel.
17. The method according to claim 14, wherein the ratio of said taxane-containing residue to silica gel is 1:14.
18. The method according to any one of claims 14 through 17, wherein said column is loaded with a chloroform and methanol solvent system having a ratio of chloroform to methanol of about 95:5.
19. The method according to any one of claims 14 through 17, wherein said column is loaded with a chloroform, methanol and acetone solvent system having a ratio of chloroform to methanol to acetone of about 10:1:0.5.
20. The method according to any one of claims 14 through 19, wherein said taxane is selected from the group consisting of Taxol TM and 9-dihydro-13-acetylbaccatin III.
21. The method according to claim 20, wherein said Taxol TM is purified by further purification comprising the steps of:
(i) combining all the taxane-containing fractions containing Taxol TM and 9-dihydro-13-acetylbaccatin III to form a taxane-containing solution;
(ii) crystallizing the 9-dihydro-13-acetylbaccatin III out of the taxane-containing solution with an alcoholic solvent to obtain 9-dihydro-13-acetylbaccatin III crystals and a Taxol TM
containing solution; and (iii) purifying said Taxol TM containing solution by normal phase column chromatography.
(i) combining all the taxane-containing fractions containing Taxol TM and 9-dihydro-13-acetylbaccatin III to form a taxane-containing solution;
(ii) crystallizing the 9-dihydro-13-acetylbaccatin III out of the taxane-containing solution with an alcoholic solvent to obtain 9-dihydro-13-acetylbaccatin III crystals and a Taxol TM
containing solution; and (iii) purifying said Taxol TM containing solution by normal phase column chromatography.
22. The method according to claim 21, wherein purifying said Taxol TM
containing solution by normal phase column chromatography is repeated.
containing solution by normal phase column chromatography is repeated.
23. The method according to claim 22, wherein said normal phase column chromatography is performed using a dichloromethane and ethyl acetate solvent system having a ratio of dichloromethane to ethyl acetate of about 8:2.
24. The method according to any one of claims 21 or 22, wherein said normal phase chromatography is performed using a hexane and acetone gradient solvent system having a ratio of hexane to acetone of about 80:20 to about 55:45.
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US6229027B1 (en) * | 2000-03-10 | 2001-05-08 | Jian Liu | Process for manufacturing paclitaxel and 13-acetyl-9-dihydrobaccatin IV |
AU2006201733B2 (en) * | 2000-03-10 | 2007-05-24 | Ivax Research, Inc. | Process for manufacturing paclitaxel and 13-acetyl-9-dihydrobaccatin III |
WO2002038555A1 (en) | 2000-11-13 | 2002-05-16 | Lahu Saiji | Isolation of taxanes |
CN1328269C (en) * | 2004-03-18 | 2007-07-25 | 中国科学院大连化学物理研究所 | Process for preparing taxol |
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