CA2192247A1 - Mower deck - Google Patents

Mower deck

Info

Publication number
CA2192247A1
CA2192247A1 CA002192247A CA2192247A CA2192247A1 CA 2192247 A1 CA2192247 A1 CA 2192247A1 CA 002192247 A CA002192247 A CA 002192247A CA 2192247 A CA2192247 A CA 2192247A CA 2192247 A1 CA2192247 A1 CA 2192247A1
Authority
CA
Canada
Prior art keywords
mower deck
plug
hole
deck
trailing edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002192247A
Other languages
French (fr)
Inventor
Gerhard Plamper
Nick Ermanno Ciavarella
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MTD Products Inc
Original Assignee
MTD Products Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/129,457 external-priority patent/US5410867A/en
Application filed by MTD Products Inc filed Critical MTD Products Inc
Publication of CA2192247A1 publication Critical patent/CA2192247A1/en
Abandoned legal-status Critical Current

Links

Abstract

A convertible mulching mowing deck is disclosed having an angled top profile with maximum height at a discharge hole plugged with a spring loaded plug, with the sidewall of the deck recessed outwards at the back edge of the discharge hole.

Description

This appl; ~ n is a division of Canadian Application No. 2,102,535 filed November 5, 1993 for Mower Deck.
Field of the InventiQn This invention relates to a mower deck f or rotary lawn mowers and, more particularly in the preferred ~mho~ nt, to a single bladed mulching lawn mower.

!3ackql~ound of the Invention Rotary deck lawn mowers have been in use f or a significant time. Typically, these rotary deck lawn mowers have a housing supported directly or indirectly by wheels to the ground. An engine mounted to or neighboring the top of the deck provides power for the rotating cutting blades on the underside thereof. As the mower moves over the ground, the rotating blades cut the grass which creates clippings.
Customarily, these clippings are discharged through a discharge chute for either collection in a mounted bag or side discharge dispersion over the surface of the grass. In recent times, more and more mowers have the capability of 1~h~n~ the clippings, that is, cutting them into small enough pieces such that they can be deposited on the grass directly under the lawn mower to act as an organic mulch. Some of these mulching mowers have the optional capability of also bagging the grass clippings through some sort of operable shuttered door. Some 1 ~.h i ng mowers are also capable of optional side discharge.

Objects and SummarY of the Invention It is an object of the present invention to provide f or a convertible mulching mower deck .

It is another object of the present invention to 6implify the operation of a convertible mulching deck.
It is yet another obj ect of the present invention to increase the ef f iciency of a convertible mulching mower deck .
It is 6till another object of the pre6ent invention to simplify the proce66 of converting a m~ h; ng mower deck from mulching to bagging the clippings or to 6ide di6charge.
Is is a further object of the present invention to increase the 6ervice life of convertible ~-lrh;ng deck6.
It i6 yQt a further object of the pre6ent invention to increase the efficiency of bagging in a convertible lrthln~
mower deck.
other object6 and a more ccmplete under6tanding of the invention may be had by referring to the drawings in which:

Brief Description of the Drawincl6 The structure, operation, and advantages of the presently disclo6ed pre~erred ` ~ of the invention will become apparent when con6ideration of the following description taken in conjunction with the accompanying drawings wherein:
FIGURE 1 is a perspective view of a single blade mowing deck incorporating the invention of the application;
FIGURE 2 is a downward view of the m~ h; n~ deck of figure 1 showing a discharge/entrance chute attached;
FIGURE 3 i6 an enlarged partially cutaway view o~ the mulching deck of f igure 2;
FIGURE 4 i6 a per6peotive view showing contour of the door for the mulching deck of figure 1;

FIGURE 5 is a sideward, partial cross 6ectional view of the m~ hin~ deck of figure 1 taken substantially from lines 5-5 in f igure 2; and, FIGURE 6 is a back end partial cross sectional view of the mulching mower taken substantially from lines 6-6 in f igure 2 .

Detailed Descrit~tion of the Invention The invention relates to an improved mower deck 10.
The particular mcwer deck 10 disclosed includes a substantially circular top surface 11 having a downwardly extending side wall 12. A central circular hole 14 is located in the center of the top surface 11 so as to provide for a mounting location for the engine which is not shown. Fore and aft extending wheel mount brackets 15, 16 extend of f of the mower deck 10 . These wheel mount surfaces 15, 16 allow for the bearing interconnection of four wheels to the mower deck 10 at the corners thereof so as to support the same f or travel over the ground . In the particular embodiment shown, the height of the wheels are adjusted by selectively bolting the axles into the holes 17 in the fore and aft wheel mount surfaces 15, 16. This allows for a range of approximately 1. 5" height adjustment for the mowing deck .
The handlebars (not shown) for the mowing deck extend angularly upwards from handle brackets located in the aft wheel mount bracket 16. The h~nf~ h:~rs allow the user to selectively control the speed and direction of the travel of the mower deck 10 over the surface.

21 q2247 The invention of the present application relates to the shaping of the mower deck 10 such to optimize the mulching action of such deck . The dif f erences include the shaping of the top surface 11 of the mower deck and the shaping of the side wall 12 of the mower deck together with the synergistic cooperation therebetween.
The inner surface of the bottom of the sidewall 12 is circular, generally following the arc of the tip of the mowing blade, spaced approximately 1/8" therefrom. This r-~;m; 7t~C the air circulation of the mowing blade by reducing inefficient spillage or eddies under the mowing deck.
In a traditional convertible mulching mower deck, the top surf ace 11 of the mower deck has a relatively unif orm rounded appearance throughout the 360 extent of such mower deck. In contrast, in the preferred t~rnhot~;r~-7t of the present invention, the height of the top surface 11 of the mower deck 10 varies continually throughout its circumference from a low area 30, 180 opposed from the hole 13 in the side wall 12 to a high area 32 immediately adjacent to such hole 13. In the preferred embodiment disclosed, the increase in height from the low area 30 to the high area 32 is approximately 14~. The height of the top surface 11 from the bottom plane of the mower deck 10 in the particular t~rnhorl;r ~t is: the height at 30 is 4.436", the height at 41 is 4.569", the height at 42 is 4.724", the height at 43 is 4.846", the height at 32 is 4.846, the height at 44 is 4.691", the height at 45 is 4.596", and the height at 46 is 4.478".
When the mower deck 10 is used in its mulching capacity, the rising height from the low area 30 to the high area 32 alleviates pressure at the point of cut, thus allowing for the efficient collection of the grass clippings into the mulching stream. The reason for this is the area in the front 180 of the mower deck 10 immediately behind the forward wheel mount surface 15 is the area where the majority of the cutting action of the mower takes place. By ever increasing the cross section under the deck in this area, the increasing volume of grass clippings is A~ ldted. The reducing cross section between the high area 32 and the low area 30 in the aft 180 section of the mower constricts air f low to concentrate the grass clippings, thus aiding in the recirculation of the grass clippings downward to be cut and recut by the rotating lawn mower. As there is less active original cutting in this area, the reducing cross section has only a minor effect on the overall ef f iciency of the mowing operation . The angling of the top surface 11 of the mower deck 10 thus facilitates both the cutting and the 1 rh ~ n~ aspects of the mower.
When the mower deck 10 is used in its bagging or side discharge dispersal mode, the rising profile from the low area 30 to the high area 32 allows the grass clippings as cut to be uniformly dispersed in a high velocity air stream. The grass clippings are also encouraged to f low in a generally upward direction towards the hole 13 by this increasing height top surface 11. This tends to throw grass clippings with more force and farther out in side discharging. The decreasing section after the hole 13 in the side wall 12 of the mower deck 10 works to aid in equalizing the pressure under the mower deck in compensation for the volume of air which is discharged with the clippings out of the hole 13 whether to a bag or open side discharge. The declining area ~rom the hole 13 to the low are~
32 also encourages the maintenance of a high velocity cyclone of air beneath the mower deck 10, thus increasing the efficiency of the side discharge dispersal and/or bagging lul e -The conversion between a mulching deck to a side discharge dispersal or bagging deck is ~: l; ch~(1 through the use of a movable mulching plug 60 positioned to fit within to the hole 13 in the side wall 12. The l~h;nq plug 60 shown is hinged and spring loaded downwards by heavy torsion spring 52, in the particular Pmho~l;r nt shown, with five pounds of force measured at the bottom of the plug. No lock is utilized in the pref erred ~mho~ i nt .
The deck in its default condition is a m~ h; n~ deck.
As such, no action need be taken by the operator to provide f or a 1 .~h i n~ action .
To convert the deck to a bagging deck, the operator moves the plug 60 upwards against spring pressure and hooks the entrance chute 1oo to the clipping bag onto the hooks 55 (later described) ullcuv~ d by the v L of the plug 60.
Thereafter, the plug 60 is retained in an open position by the chute 100 with all clippings passing down the entrance chute to be bagged. The chute 100 is shown in representational form in figure 2 (plug 60 removed for clarity).
To convert the deck to a side dispersal deck, the operator again moves the plug 60 aga~Cnst the spring pressure and hooks a discharge chute 101 onto the hooks 55 uncovered by the movement of the plug 60. Again, thereafter, the plug 60 is retained in its open position by the chute 101 with all 21 922~7 clippings paqsing down the entrance of the discharge chute to be sideways dispersed (see îigure 2).
If either chute 100, 101 is not present, or falls off, the deck automatically defaults to a mulching mode without any operator action. No actiYe operator action i5 necessary for the conversion, and no active lock n~cpc~Ary to retain the plug 60 in any particular mode. In addition, since the plug 60 is physically attached to the deck at all times, the plug 60 will not be misplaced or lost by the user.
The mulching plug 60 is designed with a central inner section 61 which fits into the hole 13 and an outer flange 62 which rests generally on the exterior surface of the side wall of the mower deck 10.
The inner section 61 of the plug 60 is ~ ciqnP~l to have a profile generally matching the profile of the inner surface of the mower deck 10 except as ~ cllc~ed below. It is preferred that the inner surface of the inner section 61 of the plug 60 extends slightly further into the mower deck than the side wall 12 at least at the trailing edge of the hole 13.
This protects the trailing edge of the hole 13 from physical damage. It also means that the plug 60 must be displaced by this additional distance before any discharge can occur.
In the particular .~hol~ nt disclosed, the side wall has the thickness of approximately . 070" with the inner surface of the section 61 extending inwardly 1/8-1/4" of the sidewall 12 at the leading edge of this hole 13 and 3/16-~/8" at the trailing edge of hole 13 (primarily due to the displacement of the sidewall 12 outwards at this trailing edge as later described). At its lower edge 63, the inner section 61 of the 21 q2247 plug 60 is slightly but uniformly spaced from the spinning blade, preferably following the contour of the majority of the lower edge of the sidewall 12. The top edge 64 of the plug 60 is pivotally mounted to a bracket 51. A spring 52 extending between the bracket 51 and the plug 60 spring loads the plug 60 into a closed position in respect to the hole 13. When the plug 60 is in its open position, two hooks 55 are exposed.
These hooks 55, opening towards the center of the mower deck 10, allow the entrance chute 100 to a grass bag (not shown) to be fixedly attached to the mower deck 10 adjoining the hole 13 to convert the deck 10 to a bagging deck. The part of the chute 100 adjoining the hooks 55 ~Le~ Ls the downward movement of the plug 60. In a similar manner, the side dispersal discharge chute 101 may be attached.
The shape of the side wall 12 immediately behind the hole 13 has been modif ied f or use with the 1~ h; nq plug 60 .
This is perhaps best understood in respect to the drawing of figure 3. In a conventional l~hinq deck, it is customary for the housing to have a ~enerally uniform circular profile with the side walls uniformly spaced from the arc 27 traced by the tip of the rotating mower blade. In the preferred ' :~i L
of the invention disclosed, the side wall 12 is displaced outwardly in respect to the rest of the deck beginning prior to the trailing edge 21 of the hole 13. This forms an outer deflecting surface 24 as well as an inner clearance space 25.
The outer deflecting surface 24 causes objects that do make it pass the plug 60 in a lrhinq mode to be deflected to the side of the mower declc. (It also aids in directing the discharge tangentially outwards in a side discharge dispersal mode 21 922~7 wherein the plug 60 is locked upwards with the hole 13 unobstructed as herein described. ) The inner clearance 25 increases the distance, the 63a distance, that the plug 60 must be moved outward before any objects can pass out of the hole.
In the preferred embodiment disclosed, the displ~ t outward occurs at point 63b for approximately 2" from the trailing edge 21 of the hole 13 with the maximum outward positioning occurring at a point Z2 approximately 1. 3 " beyond the trailing edge 21 of the hole 13. This outward point i8 displaced approximately .7" outward from the customary profile 28. With this combination of the shaping for the inner section 61 of the plug 60 and the displacement outward of the side wall 12, the plug 60 needs to be displaced approximately 5/8" outward from its closed, at rest position prior to allowing any material to be accidentally dispersed outwardly when the mower deck is in a 1 oh i n~ mode .
Further the spring 52 absorbs energy from internal objects by absorbing any outward forces. This serves to aid in retaining objects under the deck in a mulching mode as well as minimizing damage to the mower. It also lowers any exit speed if the object is somehow discharged. Since the side wall 12 is angled outward beginning at the trailing edge 21 of the hole 13 to form a deflecting surface 24, this causes any debris which is discharged through the hole 13 to be dispersed radially outwardly of the mower deck 10. (This is instead of tangentially backwards behind the mower deck 10. ) This is also useful when the deck is used in a side discharge dispersal mode with the plug 60 locked in an upwards position leaving the hole 13 totally unrestricted.

_ g _ 2~ 92247 In the preferred ';T-- ~, this sur~ace Z4 of the side wall 12 is angled at approximately 12 in respect to a line parallel to a line drawn through the point 21 parallel to the fore and aft longitudinal axis of the mower deck 10. This surface 24 extends for approximately 1. 3" behind the trailing edge 21 of the hole 13 before the sidewall 12 begins angling inward to again join the customary circular sidewall profile 28. The shape of the mowing deck side wall 12 aft o~ the hole 13 eliminates the necessity of having a separate lock to hold the plug 60 in its closed position. For this reason, it is not necessary for the ultimate consumer to remember an additional operating step ~if not obvious~ when converting from a bagging or side discharge to r~ hin~ function.
Although the invention ha6 been described in its preferred ~ with a certain degree of particularity, it is to be understood that _ u~5 changes can be made without deviating from the invention as hereinafter claimed. For example, the preferred ' ~ is a Gingle blade push rotary mower. The invention could also be utilized with a multiple blade tractor powered mowing deck. Additional example, the preferred r~-nho~i- nt uses a top pivoting plug. The plug could be pivoted elsewhere, be otherwise movable, or even be ccmpletely removable. Further example, the deflecting surface 24 could be provided by a separate bracket welded or otherwise attached to the deck 10 instead of being ~ormed integrally thereto .

Claims (7)

1. An improved plug for a mower deck having a hole in the side walls thereof, said plug including an inner section, said inner section of said plug extending inwardly of the side walls of the mower deck, said plug being pivotally mounted to the mower deck along an edge thereof, said plug being spring loaded about said pivot point into a default condition closing the hole in the mower deck, said hole in said mower deck having a trailing edge, and said side wall of said mower deck being displaced outwardly behind said trailing edge of the hole.
2. The improved plug of claim 1 characterized in that the mower deck has a top surface, said top surface being angled from a low area on one lateral side of the mower deck to a high area on the other side of the mower deck, said high area being adjacent to said hole, and said low area being located on the side of the mower deck wherein the rotating blade has forward movement.
3. The improved plug of claim 1 characterized in that the side wall of the mower deck is angled outward at 5-20° in respect to a line running through the trailing edge of the hole in the mower deck with said line being substantially parallel to the longitudinal axis of the mower deck.
4. An improved plug for a mower deck having a hole in the side walls thereof, said plug including an inner section with a trailing edge, said inner section of said plug extending inwardly of the side walls of the mower deck, pivot means to mount said plug to the mower deck along an edge thereof, spring means to load said plug about said pivot point into a default condition closing the hole in the mower deck, said hole in said mower deck having a trailing edge, and said trailing edge of said plug being displaced inwardly of said trailing edge of the hole.
5. The improved plug of claim 4 characterized in that the mower deck has a top surface, said top surface being angled from a low area on one lateral side of the mower deck to a high area on the other side of the mower deck, said high area being adjacent to said hole, and said low area being located on the side of the mower deck wherein the rotating blade has forward movement.
6. The improved mower deck of claim 4 characterized in that the side wall of the mower deck is angled outward at 5-20° in respect to a line running through the trailing edge of the hole in the mower deck with said line being substantially parallel to the longitudinal axis of the mower deck.
7. An improved plug for a mower deck having a hole in the side walls thereof, said plug including an inner section having a trailing edge, the hole in the mower deck having a trailing edge, trailing edge of said plug being displaced inwardly of said trailing edge of the hole, and means to mount said plug to the mower deck covering the hole with said trailing edge of said inner section extending inwardly of the side wall of the mower deck.
CA002192247A 1993-09-29 1993-11-05 Mower deck Abandoned CA2192247A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US08/129,457 US5410867A (en) 1993-09-29 1993-09-29 Mower deck
US08/129,457 1993-09-29
CA002102535A CA2102535C (en) 1993-09-29 1993-11-05 Mower deck

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CA002102535A Division CA2102535C (en) 1993-09-29 1993-11-05 Mower deck

Publications (1)

Publication Number Publication Date
CA2192247A1 true CA2192247A1 (en) 1995-03-30

Family

ID=25676482

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002192247A Abandoned CA2192247A1 (en) 1993-09-29 1993-11-05 Mower deck

Country Status (1)

Country Link
CA (1) CA2192247A1 (en)

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