CA2182822C - Positive cutting insert with compound clearance faces - Google Patents
Positive cutting insert with compound clearance facesInfo
- Publication number
- CA2182822C CA2182822C CA 2182822 CA2182822A CA2182822C CA 2182822 C CA2182822 C CA 2182822C CA 2182822 CA2182822 CA 2182822 CA 2182822 A CA2182822 A CA 2182822A CA 2182822 C CA2182822 C CA 2182822C
- Authority
- CA
- Canada
- Prior art keywords
- insert
- clearance
- flank
- top surface
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
An polygonal indexable insert for use in periphery milling cutters. The insert is a positive insert having compound clearance faces comprised of a curve primary clearance surface adjacent the cutting edge and a planar secondary clearance surface adjacent the clearance edge of the insert. The curved primary clearance surface imparts improved strength to the cutting edge of the insert.
Description
~ ~ ;
2 1 828~2 (VALENITE DOCKET NO. 93-2-316) POSITIVE CUTTING INSERT WITH COMPOUND CLEARANCE FACES
BACKGROUND OF THE INVENTION
1. Field of the Invention.
The present invention relates to a cutting insert with compound clearance faces for use in milling operations. The first clearance face proximal to the cutting edge is radiused and the second clearance face is planar.
The present invention further relates to cutting inserts which are pressed into final shape.
10 The present invention further relates to a cutting insert which achieves cutting face geometries and clearance faces which were formerly available only with ground type cutting tools.
The present invention further relates to a metal cutting insert having improved cutting edge strength.
15 2. Description of the Related Art.
Kaminski,.U.S. Patent No. 5,071,291 discloses an internal disk milling cutter with an improved cutting insert. The cutting insert has a general wedge shape with an upper surface that is ground or otherwise formed so as to be concave thereby creating a pair of coplanar cutting edges that sweep back symmetrically from a forward most cutting corner or point. In particular, the upper surface of the insert is comprised of a pair of flat, triangular top faces that slope downward at a shallow angle to the center of the insert. The pair of cutting edges thereby formed are generally V-shaped and coplanar.
2 ~ 82822 (VALENITE DOCKET NO. 93-2-316) There is no showing of the compound clearance faces present in the instant application. Accordingly, the present application differs from Kaminski '291.
Satran et al., U.S. Patent No. S,078,550 discloses a cutting insert for use in rotary milling cutters. The insert has a side relief flank and a side base edge defined between the side relief flank and a base surface. The side relief flank comprises a first and second component side relief flank surface which meet at an intersection line. The first component side relief flank extend along the side relief flank from a first position adjacent a leading end of the insert and located at an intermediate position thereof to a second position intersecting the cutting edge and adjacent a trailing end of the insert.
The component flank surfaces are substantially planar and are angularly disposed with respect to one another so that an insert side relief angle defined with respect to the cylindrical holder in the region of the leading end substantially equals an insert side relief angle in the region of the trailing end.
Satran '550 differs from the present invention because the component relief flank surfaces of Satran '550 are planar, whereas the component relief flank surfaces of the present invention are comprised of a convexly curved first relief flank surface, as seen in a side sectional view, and a planar secondary relief flank surface. It has been determined that a radiused primary clearance adjacent the cutting edge imparts (VALENITE DOCKET NO. 93-2-316) improve strength to the cutting edge. Accordingly, the present nvention differs from Satran '550.
SUMMARY OF THE INVENTION
The present invention is a cutting insert having compound clearance faces and which is formable without the need for expensive grinding operations. The insert a polygonal indexable cutting insert having improved edge strength. The insert is comprised of a top surface, a planar bottom surface which is smaller than the top surface, and a side wall extending outwardly at an obtuse angle from the bottom surface and intersects the top surface to define the body of the insert. The intersection of the side wall and the top surface defines a cutting edge. The side wall is comprised of side flank portions which are defined as that portion of the side wall which extends from one corner of the insert to the adjacent corner of the insert. Each side flank is comprised of a primary clearance surface and a secondary clearance surface. The primary clearance surface is convexly radiused, as seen in a side sectional view, and extends from the cutting edge to a distance on the flank intermediate the top and bottom surface. The secondary clearance surface is planar and extends along the flank from the bottom surface to intersect with the primary clearance surface at the previously described distance intermediate the top and bottom surface. The intersection of the secondary clearance surface and the bottom surface forms the clearance edge of the insert.
(VALENITE DOCKET NO. 93-2-316) The top surface of the insert may be flat or have a curved çlearance face, or may be provided with a variety of different top forms, which include different geometries and chipbreakers as are within the scope of those of ordinary skill in the art.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a top perspective view of the polygonal insert.
Figure 2 is a top plan view of the polygonal insert.
Figure 3 is an end plan view of the insert showing the compound clearance surfaces.
Figure 4 is a detailed view of the insert in a tool holder.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Turning now to the drawings wherein like numbers depict like structures, insert 10 is comprised of a top surface 12, a planar bottom surface 14, which is smaller than the top surface, and a sidewall 16 extending outwardly from the bottom surface at an obtuse angle and intersects the top surface to define a body 18 of the insert. The orientation of the side wall to the top and bottom surface provides the insert with a positive clearance orientation.
The intersection of the side wall with the top surface defines cutting edge 20 which, as can be seen in the Figure 2, is straight. The intersection with the bottom surface defines clearance edge 22, which, as can be seen in the drawings, is also a straight line.
The sidewall is comprised of side flank portions 24. Each (VALENITE DOCKET NO. 93-2-316) side flank portion is composed of a primary clearance surface 26, which is adjacent to the cutting edge, and a secondary clearance surface 28, which is adjacent the clearance edge. The primary clearance surface, as seen in a side sectional view, is convexly curved. The curved primary clearance surface imparts improved strength to the cutting edge, and further provides for extra clearance along the flank of the insert. The secondary clearance surface is planar and intersects the primary clearance surface at some distance d, along a junction line 30, which is intermediate the top and bottom surface.
The top surface may be provided with a variety of top forms, and chipbreakers, depending upon the material to be cut and the use to which the insert would be put. For example, the insert could be equipped with a convexly curved top surface 32, or any other top form desired by the designer.
The insert is designed for use in a peripheral rotary milling cutter having replaceable inserts.
Those skilled in the art will recognize that many variation are possible without departing from the scope and spirit of the invention.
BACKGROUND OF THE INVENTION
1. Field of the Invention.
The present invention relates to a cutting insert with compound clearance faces for use in milling operations. The first clearance face proximal to the cutting edge is radiused and the second clearance face is planar.
The present invention further relates to cutting inserts which are pressed into final shape.
10 The present invention further relates to a cutting insert which achieves cutting face geometries and clearance faces which were formerly available only with ground type cutting tools.
The present invention further relates to a metal cutting insert having improved cutting edge strength.
15 2. Description of the Related Art.
Kaminski,.U.S. Patent No. 5,071,291 discloses an internal disk milling cutter with an improved cutting insert. The cutting insert has a general wedge shape with an upper surface that is ground or otherwise formed so as to be concave thereby creating a pair of coplanar cutting edges that sweep back symmetrically from a forward most cutting corner or point. In particular, the upper surface of the insert is comprised of a pair of flat, triangular top faces that slope downward at a shallow angle to the center of the insert. The pair of cutting edges thereby formed are generally V-shaped and coplanar.
2 ~ 82822 (VALENITE DOCKET NO. 93-2-316) There is no showing of the compound clearance faces present in the instant application. Accordingly, the present application differs from Kaminski '291.
Satran et al., U.S. Patent No. S,078,550 discloses a cutting insert for use in rotary milling cutters. The insert has a side relief flank and a side base edge defined between the side relief flank and a base surface. The side relief flank comprises a first and second component side relief flank surface which meet at an intersection line. The first component side relief flank extend along the side relief flank from a first position adjacent a leading end of the insert and located at an intermediate position thereof to a second position intersecting the cutting edge and adjacent a trailing end of the insert.
The component flank surfaces are substantially planar and are angularly disposed with respect to one another so that an insert side relief angle defined with respect to the cylindrical holder in the region of the leading end substantially equals an insert side relief angle in the region of the trailing end.
Satran '550 differs from the present invention because the component relief flank surfaces of Satran '550 are planar, whereas the component relief flank surfaces of the present invention are comprised of a convexly curved first relief flank surface, as seen in a side sectional view, and a planar secondary relief flank surface. It has been determined that a radiused primary clearance adjacent the cutting edge imparts (VALENITE DOCKET NO. 93-2-316) improve strength to the cutting edge. Accordingly, the present nvention differs from Satran '550.
SUMMARY OF THE INVENTION
The present invention is a cutting insert having compound clearance faces and which is formable without the need for expensive grinding operations. The insert a polygonal indexable cutting insert having improved edge strength. The insert is comprised of a top surface, a planar bottom surface which is smaller than the top surface, and a side wall extending outwardly at an obtuse angle from the bottom surface and intersects the top surface to define the body of the insert. The intersection of the side wall and the top surface defines a cutting edge. The side wall is comprised of side flank portions which are defined as that portion of the side wall which extends from one corner of the insert to the adjacent corner of the insert. Each side flank is comprised of a primary clearance surface and a secondary clearance surface. The primary clearance surface is convexly radiused, as seen in a side sectional view, and extends from the cutting edge to a distance on the flank intermediate the top and bottom surface. The secondary clearance surface is planar and extends along the flank from the bottom surface to intersect with the primary clearance surface at the previously described distance intermediate the top and bottom surface. The intersection of the secondary clearance surface and the bottom surface forms the clearance edge of the insert.
(VALENITE DOCKET NO. 93-2-316) The top surface of the insert may be flat or have a curved çlearance face, or may be provided with a variety of different top forms, which include different geometries and chipbreakers as are within the scope of those of ordinary skill in the art.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a top perspective view of the polygonal insert.
Figure 2 is a top plan view of the polygonal insert.
Figure 3 is an end plan view of the insert showing the compound clearance surfaces.
Figure 4 is a detailed view of the insert in a tool holder.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Turning now to the drawings wherein like numbers depict like structures, insert 10 is comprised of a top surface 12, a planar bottom surface 14, which is smaller than the top surface, and a sidewall 16 extending outwardly from the bottom surface at an obtuse angle and intersects the top surface to define a body 18 of the insert. The orientation of the side wall to the top and bottom surface provides the insert with a positive clearance orientation.
The intersection of the side wall with the top surface defines cutting edge 20 which, as can be seen in the Figure 2, is straight. The intersection with the bottom surface defines clearance edge 22, which, as can be seen in the drawings, is also a straight line.
The sidewall is comprised of side flank portions 24. Each (VALENITE DOCKET NO. 93-2-316) side flank portion is composed of a primary clearance surface 26, which is adjacent to the cutting edge, and a secondary clearance surface 28, which is adjacent the clearance edge. The primary clearance surface, as seen in a side sectional view, is convexly curved. The curved primary clearance surface imparts improved strength to the cutting edge, and further provides for extra clearance along the flank of the insert. The secondary clearance surface is planar and intersects the primary clearance surface at some distance d, along a junction line 30, which is intermediate the top and bottom surface.
The top surface may be provided with a variety of top forms, and chipbreakers, depending upon the material to be cut and the use to which the insert would be put. For example, the insert could be equipped with a convexly curved top surface 32, or any other top form desired by the designer.
The insert is designed for use in a peripheral rotary milling cutter having replaceable inserts.
Those skilled in the art will recognize that many variation are possible without departing from the scope and spirit of the invention.
Claims (3)
1. A polygonal, indexable cutting insert for peripheral rotary cutters, comprising:
a top surface, a planar bottom surface smaller than said top surface, and a side wall intersecting said bottom surface to define a clearance edge and extending outward from said bottom surface at an obtuse angle and intersecting said top surface to define a body; said intersection of said sidewall and said top surface defining a cutting edge; said side wall comprised of side flank portions which extend from one corner of the insert to the adjacent corner of the insert; each side flank portion comprised of a primary clearance surface and a secondary clearance surface;
said primary clearance surface being convexly curved and extends from said cutting edge to a junction line some distance along said flank intermediate said top and bottom surface; said secondary clearance surface being planar and extending along said flank from said clearance edge to said junction line.
a top surface, a planar bottom surface smaller than said top surface, and a side wall intersecting said bottom surface to define a clearance edge and extending outward from said bottom surface at an obtuse angle and intersecting said top surface to define a body; said intersection of said sidewall and said top surface defining a cutting edge; said side wall comprised of side flank portions which extend from one corner of the insert to the adjacent corner of the insert; each side flank portion comprised of a primary clearance surface and a secondary clearance surface;
said primary clearance surface being convexly curved and extends from said cutting edge to a junction line some distance along said flank intermediate said top and bottom surface; said secondary clearance surface being planar and extending along said flank from said clearance edge to said junction line.
2. The insert of claim 1, wherein the top surface has a convexly curved clearance face.
3. The insert of claim 1, wherein said top surface includes a top form design.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/548,166 US5556239A (en) | 1993-10-18 | 1995-10-24 | Positive cutting insert with compound clearance faces |
| US08/548,166 | 1995-10-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2182822A1 CA2182822A1 (en) | 1997-04-25 |
| CA2182822C true CA2182822C (en) | 1999-06-15 |
Family
ID=24187696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2182822 Expired - Fee Related CA2182822C (en) | 1995-10-24 | 1996-08-07 | Positive cutting insert with compound clearance faces |
Country Status (2)
| Country | Link |
|---|---|
| CA (1) | CA2182822C (en) |
| MX (1) | MX9604095A (en) |
-
1996
- 1996-08-07 CA CA 2182822 patent/CA2182822C/en not_active Expired - Fee Related
- 1996-09-13 MX MX9604095A patent/MX9604095A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| MX9604095A (en) | 1997-08-30 |
| CA2182822A1 (en) | 1997-04-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6241430B1 (en) | Cutting insert having a chip former | |
| US5230591A (en) | Insert for light feed, light depth of cut | |
| EP1112137B1 (en) | Tool and cutting insert for milling | |
| JP3115668B2 (en) | Cutting insert for chipping | |
| KR100430868B1 (en) | A cutting insert with a rounded corner | |
| CA2152706C (en) | Cutting insert | |
| KR20020001771A (en) | Cutting insert | |
| US5456557A (en) | Cutting insert | |
| KR100391871B1 (en) | Cutting insert | |
| EP0232692B1 (en) | Indexable cutting insert | |
| US5249894A (en) | High sheer, ultra light duty insert | |
| CA2234474A1 (en) | Cutting inserts for a side milling cutter and a side milling cutter comprising such cutting inserts | |
| EP0589265B1 (en) | High sheer, ultra light duty insert | |
| EP1108489B1 (en) | Milling cutter and insert therefor | |
| EP0313044B1 (en) | Cutting insert | |
| US5556239A (en) | Positive cutting insert with compound clearance faces | |
| EP0046511A2 (en) | Cutting insert | |
| US6604893B2 (en) | Cutting insert with wiper | |
| US4334808A (en) | Cutting insert | |
| US5921723A (en) | Cutting insert and cutting tool assembly | |
| US5599141A (en) | Chip control insert | |
| WO2002058871A1 (en) | Cutting tool and cutting inserts | |
| JPH065041Y2 (en) | Throwaway tip | |
| CA2182822C (en) | Positive cutting insert with compound clearance faces | |
| US6341924B1 (en) | Insert for the cutting of grooves |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |