CA2159309A1 - Multiple wet electrical connection make-up in a well - Google Patents

Abstract

The method of making and breaking electrical connections between a series of electrical continuity sections in a well, each section including male and female members respectively at opposite ends thereof, the members of each section being electrically interconnected, that includes sequentially lowering the sections in the well to intercouple the male and female members of sequential sections, and thereby making electrical connection therebetween, for establishing electrical communication lengthwise in the well; and sequentially raising the sections in the well to decouple the male and female members of sequential sections, thereby breaking the electrical connections therebetween, and for retrieving the sections from the well.

Description

2 1 5~309 MULTIPLE WET ELECTRICAL CONNECTION
MAKE UP IN A WELL

BACKGRO~D OF THE INVENTION
This application is a co"li"~ ;on-in-part of Serial No.
08/119,565 filed September 13, 1993.
This invention relates generally to releasable and reseatable electrical connections within boreholes, and more particularly, to the co~ e~;~ion of a wireline to a tool interface.
Wirelines having an inner electrical conductor, a coaxial insulation layer, and an outer, protective wire covering, are in common usage in boreholes for connecting ~ul,~ulr~ce electrical equipment for example, survey or steering tools, to surface electrical eqllipment Such wirelines are generally routed from the wireline reel of the surface unit through a pulley or sheave at the upper level of a drilling rig, and may enter the drill string at the upper end, either through the rotary swivel, or other circ~ ting head connections, down to the subsurface tool.
While drilling a borehole, it becomes necess~y to add drill pipe sections to the drill string. In order to achieve this, any wireline withinthe drill string must be withdrawn to facilitate the addition or subtraction of the drill string elements. Withdrawal of the wireline and the attached tool may not be economical or easily achievable, especially in the case of very deep or highly deviated wells. The problems are further m~gnified in illg the tool and wireline back into a highly deviated borehole, and effecting a reliable oriented seat at the bottom.

Fur~ermore, it often becomes necessary to have a combination of motor or slide drilling, and rotary flrilling, in order to drill a directionally controlled well path. For these reasons, it is highly desirable to disconnect the upper section of the wireline so that it may be withdrawn only a short distance, while leaving the subsurface tool and a length of wireline in the borehole during the addition of drill pipe sections.

SUl~IARY OF THE INVENTION
The present invenffon provides a releasable and reseatable electrical connection within the borehole and within the drilling medium, for effecting an insulative electrical seal against the medium or any ground source.
Generically, such a cormection may be referred to as an "electrical wet connection".
The female (top) member is mechanically an electrically cormected to the wireline, with the wireline conductor being cormected to a radial contact ring supported by in~ tQrs within its bore. In this embo-liment clasL~ eric seal gaskets, for example of an O-ring configuration, are located, such as to extrude drilling fluid as the female member is received dow.lw~rdly over the male component, to seal against the intrusion of the drilling medium, and to in~ te bt;lw~;ell potential ground. Also, the contacts are wiped clean during such reception.
The male (bottom) member includes an llpst~n-ling shaft fitted with a contact ring ~u~olled by in~ tors and positioned to coact with the female contact ring once full engagement and seating takes place. The male member may be part of, or ~tt~hecl to, the ~ub~ulr~ce tool, or to a separate entity, including support mech~ni~m to hold it at a prescribed location in the drill string, and connected to the s~lksllrf~ce tool by a dowllw~rdly extçnflin length of wireline.

2 1 5;9309 A still further object of the invention is to provide strength, durability, precision, and positive retention of all con~onelll parts, with radial holes in the comle-;lion a~aldlus providing an escape path or paths, for extrusion of drilling fluid during make-up~ the outer housing being made of high-strength steel. The retained co~ ollent parts can be easily removed, cleaned, and se~dlely replaced, thus assuring absolute sealing and operation.
An additional object of the invention is to provide a method of m~king and breaking electrical connection between a series of sections in a well, each section including male and female members re~e~ rely at its opposite ends, the members of each section being electrically connected, the method including the steps a) sequentially lowering the sections in the well to intercouple the male and female members of sequential sections, and thereby m~kin~
electrical connection thelebclwt;en, for establishing electrical conmlunication with a tool in the well, b) and sequentially raising the sections in the well to decouple the male and female members of 30 sequential sections, thereby breaking the electrical connections thel~lween, and for retrieving the sections from the well.
The hllercoul,ling of the male and female members is typically effected by lowering of the female member dowllw~dly in the well, over the male member. Such members also typically have electrical contacts to come into interengagement, the method including the step of wiping well fluid from the contacts during hllelcoul)ling.
A further object includes the step of releasing well fluid from an int.qrn~l trapped fluid zone bc;lw~en the male and female members, as they interfit. In this regard, the lowermost section is typically landed in the well prior to sequential lowering of additional of the sections into the well. A
l~n~ling support sleeve is typically provided on the drill string.

Yet another object includes lowering a latching tool into the well to latch onto an exposed section, for raising the latter to release from the next below section. That tool typically includes an overshot, lowered over successively exposed male members, to latch onto shoulders during raising of the sections, sllccesxively, from the well.
Yet another object of the present invention is to incorporate a tilt ring used in conjull;lion with weighted elPm~nt~ above the female member, and providing additional force to propel the wet connect female member dowllw~d, and allowing articulating freedom. It also guides and centers the entrance end of the female wet connect member to initially center itself relative to and about the male wet connect member, as for example in a highly deviated hole and to a degree approaching hol;~lllal and beyond.
A still further object of the present invention is the in~roved construction of the male member body, which typically has two or more arms extending out radially and configured to have locating slots in each ~ elllily to accept a key and to be ~u~olled by the keys of the sleeve within the drill string. The keys have rounded upper ends for m~trlling engagement into the male wet cormect body, and a tapered knife-like edge configuration for guidance of any male wet connect member below it, and also having a similar tapered leading edge, to avoid abutment on extraction from the drill pipe.
The radial arm configuration plesell~ passageways beside the male wet connect body for the free flow of drilling fluids.
These and other objects and advantages of the invention, as well as the details of an illu~lldli~/e embo~lim~nt~ will be more fully understood from the following specification and drawings, in which:

DRAVVING DESCRIPTION
Fig. 1 is a s~ m~tic view of a borehole drilling operation showing the borehole, a wireline, the ~ul,~ulrace, and the surface eqllipmsnt;

Fig. 2 is a partial and enlarged cross section taken through the wet connect members, shown mated together, and ~u~oll~d in a typical support sleeve within-the drill string;
Fig. 2_ is a section taken on lines 2a-2a of Fig 2;
Fig. 2b is a perspective view of a support sleeve;
Fig. 3 is a cross section taken through the overall female member of the wet connect;
Fig. 4 is a cross section taken through the male member of the wet connect;
Fig. 4_ is an elevation taken on lines 4_-4a of Fig. 4;
Fig. 5 is a cross section showing the insulative body of the female member together with the enc~rs~ te(l electrical wiring;
Fig. 6 is a cross section showing in 6~, 6~, and 6c the insulative bushings and the contact ring;
Fig. 7 is an exploded view of the component parts of the outer housing of the female member;
Fig. 8 is a schem~tic illustration; and Fig. 9 is a sc~t m~tic illustration of multiple electrically connectible sections in a well.

DETAILED DESCRIPTION
Fig. 1 shows a drilling rig 1 on the surface of the earth 2 for drilling a borehole 3 into the earth. The drilling is accomplished by a drill bit 4 at the bottom of the drill string made up of individual drill pipe sections 5.As part of the drill and drill collar assembly at the bottom of the string, a steering or survey tool 6 is provided for me~llring the direction and inclin~tion of the borehole.
An upper wireline indicated at 7_ is spooled on a reel 8, which is part of the surface equipment, and is generally controlled and operated by a motor drive. The wireline section 7a passes over pulleys or sheaves 9 associated with the rig and extends do~ w~dly into and through drill pipe sections 5 to a wet connection to connect to a lower wireline section 7b, which in turn extends to the s~lbsllrf~ce tool. The purpose of the overall wireline is to carry power and signal data bclween the tool 6 and the surface eqllipm~nt 10. The reel 8 unwinds, playing out the wireline as the drill string penetrates further into the earth. The wireline is wound back on the reel 8 when it becomes necessary to extract it and the tool 6, allowing drill string sections to be added, or removed, from the borehole. Surface equipment 10 is connected to the wireline at the reel 8.
For several purposes, it is de~hdl~lc to have a "wet connection"
in the wireline that may be easily disconnecte-l so that only the upper section 7a of the wireline may be withdrawn, leaving the tool 6 seated or located in place at the bottom of the drill string, but connected to the male member of a wet connect in the string near to the surface of the earth, by a length of the subsurface wireline 7b.
Figs. 2 and 2a are enlarged views of the engaged wet connect assembly of the female 11 and male 12 members. The assembly is supported within the ~ul)pol~ sleeve 13 configured to accept the body of the male member into the keys 13a. Sleeve 13 in turn seats at a shoulder 80 formed by special section 103 in the string 5. Referring also to Fig. 3, showing the female upper member 11 in section, the insulative body 14 is assembled in the outer housing comprising components 15, 16, and 17. A sealing gasket 15a, preferably of an O-ring configuration, is incorporated at the pin and box connection between 15 and 17, to prevent drilling fluid from entering the housing. Holes 19 are provided through the housing wall or walls for escape of the drilling fluid from body bore 84 during subsequent reception of 12 into 84. See arrows 84a. This feature also permits self-flushing, while traversing within the drill pipe, as well as subsequent cleaning of int~rn~l components.

An insulative bushing 20 is fitted with oulw~d seals 20a and inward seal 20b, for example of an O-ring configuration, and inserted into the body 14.
See also Fig. 6. The contact assembly 21 carried by 14 below 20 is located ~lim~oncionally over a mating contact ring 21b enc~rsul~ted into the body 14.
A second bushing 22, fitted with oulw~rd seals 22a and inward seal 22b, is also inserted into and carried by body 14. All items have precision fit and are positively locked in place with housing skirt 18 incorporating a sealing gasket 18a between the pin and box connection between 18 and 14, to ~ vel~l drilling fluid from entering the housing.
Referring now to the male member 12 seen in Fig. 4, a high-strength steel body 23 fits into and is supported at shoulder 86 by the keys 13a of a support sleeve 13 also shown in Fig. 2c. The body 23 has two or more such key engagements providing as many passageways or openings 104 between the body arms 101 to allow circulation of drilling fluids through the drill string. See Fig. 2a.
The body 23 houses an upwardly directed probe 102, which is centrally supported and strengthened by a conductive center rod 24.
Electrical connection to the female contact is radially established at a precision contact ring 25 threaded on the center rod 24. Conductivity is further L~ lilled down through the body 23 by means of a conductor rod 26, threaded into the center rod 24, and te....i~ ecl a~l,ropliately at the lower end, for connection to e~..;p..-~nt below it.
The conductive components 24, 25, and 26 are inq~ te(l from the body 23, and other ground potentials by inqlll~tors 27, 28, 29, 30, and 31, each of which is made of an in~ tin~ m~t~ri~l, such as PEEK, later referenced in this text.
The in.qlll~tor sleeve 27 is precision fitted about and screwed onto the center rod 24 with a gasket 32, preferably of an O-ring configuration, m~king a leak-tight seal with the contact ring 25. The inqlll~tor cap 28 is precision fitted about the upper part of the center rod 24, thread connected to it, and sealed in a like manner to the in~ tor sleeve 27, with a gasket 32.
The in~ ted center rod 24 is further in~ul~te(l by means of an insulative spacer 29 and sealed with a gasket 33, preferably of an O-ring configuration. In t,his embodiment, a second radial gasket 34 is optionally employed in similar manner.
The conductor rod 26 may be in~ ted wit,h material, such as DuPont polytetrafluoroethylene (TFE) Teflon tubing 31. The rod 26 is further in.~ul~te~l at its lower or exit end 26a wit,h an inml~tQr nut 30, sealed with agasket 36, preferably of an O-ring configuration. In this embo-lim~nt, a second radial gasket 35 is optionally employed in the same manner.
A similar seal gasket 37 is provided for subsequent sealing to any ~tt~cllment designed for t,he application.
The probe upper c~llc~ y is equipped wit,h a protective cap or helmet 38 screwed onto the uppermost inmll~tor cap 28, m~nllf~ctured of a hard, high-strength material for strength and durabilit,y. The helmet 38 is conical in shape at its upper end to assist in c~ e~ g during reception into wet connect female member 11. At that time, drilling fluid in bore 84 of member 11 is squeeæd out via passages 19.
The body 23 is additionally equipped wit,h a fishing neck or flange configuration at 39, to facilitate retrieval using either a conventional "overshot" in usage in the industry, but modified with an enlarged cylindrical recess to accept the elongated probe section 25, or by a specially fitted overshot de~i nPrl for the present application.
Fig. 5 shows an axial cross section of the insulative body 14 of the female member rotated relative to Fig. 3, to illustrate t,he elect,rical conductor 40 routing from t,he upper elect,rical connection point 41 (to wireline 7a) to t,he contact ring 42 embedded within its lower confines. See Fig. 7, which also illustrates the aforementioned radial e~h~ t ports or holes 19 for the drilling fluid to escape.
The body 14 is made from an in~ ting material having excellent electrical in~ ting propc.lies, mechanical strength, and limen.cionalstability at the elevated lelllpe,ldlUleS that may be encou~ ed in boreholes.
One suitable material is Victrex PEEK 450GL30, available from the Polymer Corporation, P.O. Box 422, l~e~-ling, PA. This material consists of glass fiber-filled polyetheretherketone.
Elements 6a to 6c of Fig. 6 are now referred to. Fig. 6a shows an axial cross section of the insulative bushing 20, together with its gasket seals 20a and 20b, as used above the Fig. 6 contact ring 21 for positioning and sealing purposes. The conducting ring 21, as illustrated in Fig. 6, consists of a bow spring elenlent 21a wrapped about a conductive cylinder 21f, and bowed outwardly to make positive pres~ulal electrical contact with the contact ring 42 embedded in the insulative body 14, and a conductive inner spring element 21b captive within the inner diameter of the cylinder, and bowed toward the second axis 110. Once engaged, the inner spring element 21b makes absolute electrical contact with the mating and coacting contact ring 25 of the male probe member, eYt~n-lin~ about the male member first axis 111. Axes 110 and 111 align during make-up.
Fig. 6c shows an axial cross section of an insulative bushing 22, like that of Fig. 6a, together with its gasket seals 22a and 22b, for use below the contact ring 21, for positioning and se~ling Seals 20b and 22b wipe and seal against the outer cylindrical surface of the probe 102 and protect 21b and 25. The bushings 20 and 22, made of the in~ tin~ material PEEK, are identical to that used in the body 14, and incorporate their respective sealing gaskets of an O-ring configuration to seal against the body 14 and provide a wiping seal for the male probe member, both above and below the contl~lcting ring engagement.

' 21 59309 Fig. 7 shows a view of the e~tern~l housing component parts, including rope socket 15, tilt ring 16, housing 17, and skirt 18. The rope socket 15 in this embodiment has a special rope end configuration, and is screwed (see thread 40) into the housing 17 cal~tulhlg the tilt ring 16 between S them, and incol~ol~llhlg a seal gasket lSa. The skirt 18 is screwed (see thread 41) in place into the housing 17 lower end, after all the internal collll)ollents are assembled to the housing 17. A seal gasket 18a, like lSa, is employed to seal off belwt;ell 18 and the lower end of 17. These outer housing components precisionally confine the electrically in.~ tinp and con~ cting components, providing a cylindrical high-strength metallic housing. The e~te.rn~l tilt ring coacts with and allows the female member 11 to self center, relative to the housing in both near vertical and highly non-vertical, i.e., deviated boreholes.
In operation, the member 12 is carried by the support sIeeve 13 in a vertical section of the drill string, near, i.e., below the drilling rig. The member 13 is lowered in the bore of the string section to receive the member 12 and any drilling fluid thelebc;lw~;en is squeezed out endwise during make up. Seating occurs at mating conical surfaces seen at 110 and 111 in Fig. 2.
The contact ring 25 is thereby brought into engagement with the inner spring elPment 21b on 13, to establish electrical contact, despite a film of fluid dj~cPnt these elements. The wireline is, accordingly, brought into o~r~liv~
connection, for power and signal data tr~n.~mi.~ion, member 12 being conne~iled via wireline 7b to 6.
When drill string is to be removed from the hole, the upper wireline 7a is pulled up, ~let~cl-ing member 13 from member 12, and removing 13 from the upper string section. An overshot can then be lowered to connect to member 12, as via neck 39, as referred to above, so that the wireline can be removed. Then, all the drill string sections can be pulled from the hole.

Fig. 8 sçh~m~tically shows an overshot 120 being lowered on a line 121 to attach neck 39, as referred to above. Overshot body 122 is connected to 121.
Referring to Fig. 9, it shows a series of like sections 200, 201 S and 202 in a well 203 co.. ~ g a drill string 204. The sections 200--202are made up in a series sequence, and the sections are alike, with a wet connectible male member 12 at the upper end of the section, and a wet connectible female member 11 at the lower end of the section. Members 11 and 12 may have the construction as described above. Members 11 and 12 of each section are electrically connected in the sense also described above, i.e.,they contain electrical elements that are electrically cormected from one end of the section to the other. The method of sequentially m~king and breaking electrical cormections between male and female members, as described above, and at intercoupled locations, includes the steps:
a) sequentially lowering the sections in the well to intercouple the male and female members of sequential sections, and thereby m~kin~
electrical connection therebetween, for establishing electrical colll,llullication with a tool deep in the well.
b) and sequentially raising the sections in y the well to decouple the male and female members of sequential sections, thereby breaking the electrical connections th~eb~;lw~ell for retrieving the sections from the well.
Thus, section 200 is first lowered and landed at sleeve 13 in the string, as by using l~tr.hing tool 120 grasping flange 170 on a male member 12 on section 200, and lowering line 121. Next, tool 120 is employed to lower the next in sequence section 201 to lower female member 11 of 201 onto male member 12 of 200; and the sequence is repeated for section 202 and further up sections. Electrical cormections are thereby made through the entire sequence of sections 200--202, etc., to provide electrical conlilluily b~wt;en survey tool 6 and the wellhead, as indicated at 220.
In like manner, the sections are sequentially raised, i.e., raise 202, then 201, then 200, to decouple the members 11 and 12, at each wet connection, when the sections are to be removed. This process enables S s~1ccescive drill string pipe stands to be connected into the string at the wellhead, and successive electrical con~ uily sections to be sequentially lowered, landed, and made up in the well, and within the string, elimin~tin~
need for pulling all the electrical co~ luily sections from the well when drill string sections are added.
Note that well fluid becoming trapped between members 11 and 12 is released or flushed, as the members 11 and 12 are made up, and wiped together to establish good electrical connection.
Raising of the sections typically includes lowering of a l~t~hinp tool into the well to latch onto an exposed upper section, for raising that section to release from the next below section. Also, l~tçhing of an overshot to a section involves deep lowering of a l~tç~ing tool onto and over a member 12 to grasp the flange 170, and for raising or lowering the section.
In the above, it will be noted that each male member body with its ~ m~nt~ therebelow is individually retrievable axially through the sleeve and key assembly thereabove.
Further, multiple sets of wet connect components are provided at selected locations within the drill string, as the bore hole depth increases,to ,,.~ a short distance of wireline withdrawal during drill pipe connections. To facilitate subsequent extraction of the multiple components, the male wet connect body has knife-like, upper edges to deflect the body on engagement with the similar knife-like edges at the bottom of the support keys, thus allowing it to pass between the keys unobstructed.
As the borehole is drilled deeper, it becomes economically feasible to add an intermediate section or sections of wireline to reduce the length of the upper section of the wireline being traversed into the borehole.

Claims (15)

1. In the method of making and breaking electrical connections between a series of electrical continuity sections in a well, each section including male and female members respectively at opposite ends thereof, said members of each section being electrically interconnected, the steps that include a) sequentially lowering the sections in the well to intercouple the male and female members of sequential sections, and thereby making electrical connection therebetween, for establishing communication lengthwise in the well, b) and sequentially raising the sections in electrical the well to decouple the male and female members of sequential sections, thereby breaking the electrical connections therebetween, and for retrieving the sections from the well.

2. The method of claim 1 wherein said intercoupling of the male and female members is effected by lowering of the female member downwardly over the male member.

3. The method of claim 2 wherein the male and female members have electrical contacts to come into interengagement, and including the step of wiping well fluid from said contacts during said intercoupling.

4. The method of claim 3 wherein well fluid becomes trapped between said members during said intercoupling, and including the step of releasing the trapped well fluid during said intercoupling.

5. The method of claim 1 including landing the lowermost section in the well prior to said sequential lowering of additional sections into the well.

6. The method of claim 5 including providing a support sleeve in a drill string in the well, said landing of the lowermost section effected by landing onto said support sleeve.

7. The method of claim 1 wherein said raising of the sections includes lowering of a latching tool into the well to latch onto an exposed section, for raising that section to release from the next below section.

8. The method of claim 7 wherein said latching tool includes an overshot, and said lowering includes lowering the overshot over successively exposed male members, to latch onto shoulders associated with said male members, during said raising of the sections, successively, from the well.

9. The method of claim 1 including c) providing the male member to define a first axis and to have an externally exposed electrical contact ring, extending about that axis, d) providing the female member to define a second axis and to have a conductive part extending at least part way about that second axis, and to have a spring element in electrical connection with said part and inwardly exposed for making electrical contact with said contact ring upon telescopic interfitting of the members.

10. The method of claim 9 including providing a housing for the female member and a tilt ring thereon to cooperate with the drill string forallowing self centering of said housing and alignment with at least one of the members.

11. The method of claim 9 including providing insulative bushings on the female member and that extend about said second axis above and below said conductive part for locating engagement with the male member upon said telescopic interfitting.

12. The method of claim 9 wherein said conductive part is annular, and said spring is provided to comprise a bowed element carried by said annular part to tightly engage said contact ring.

13. The method of claim 9 including providing a support sleeve and key assembly to support said male member to seat on a shoulder within said drill string.

14. The method of claim 1 including employing a tilt ring to assist in guiding intercoupling of the members.

15. The method of claim 1 including employing radially extending arms in association with the male member to interact with keys associated with the female member for guidance of relative axial movement of the members.