CA2157055A1 - The knitting machine with radial knitting needles - Google Patents
The knitting machine with radial knitting needlesInfo
- Publication number
- CA2157055A1 CA2157055A1 CA002157055A CA2157055A CA2157055A1 CA 2157055 A1 CA2157055 A1 CA 2157055A1 CA 002157055 A CA002157055 A CA 002157055A CA 2157055 A CA2157055 A CA 2157055A CA 2157055 A1 CA2157055 A1 CA 2157055A1
- Authority
- CA
- Canada
- Prior art keywords
- rkn
- knitting
- needle
- axle
- actuator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000009940 knitting Methods 0.000 title claims abstract description 132
- 230000004907 flux Effects 0.000 claims abstract description 16
- 239000000696 magnetic material Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 230000010287 polarization Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000969 carrier Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 206010003402 Arthropod sting Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/78—Electrical devices
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/94—Driving-gear not otherwise provided for
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/94—Driving-gear not otherwise provided for
- D04B15/96—Driving-gear not otherwise provided for in flat-bed knitting machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/04—Flat-bed knitting machines with independently-movable needles with two sets of needles
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The flat and circular type knitting machines as known hereinbefore are characterized by the knitting needles moving linearly, being arranged in a straight line and held on a flat needle bed or arranged in a circle on a rotating cylinder, actuated by a cam, a disk or an actuator. The knitting machine of the present invention introduces a new form, a new manner of moving and a new bed of a knitting needle. According to the present invention there is provided a knitting machine comprised of a plurality of knitting needles, each of them having a curved profile and by its form representing an arc of a circle having its centre in a needle axle, which corresponds to a needle bed of the knitting machines of the previous constitution, around which it can make an angular motion in the loop forming process. Therefore this knitting needle is called a radial knitting needle (RKN). To each RKN is associated one actuator, in such a way that the RKN is mechanically attached to a rotor of an actuator at a distance from the centre of rotation equal to the radius of the RKN, whereby the actuators are the rotary direct current motors with a common magnetic flux of stator of all the actuators and the rotors shaped as a section of a circle, on which arc is firmly supported the RKN. In order to exactly position the rotor, i.e., the RKN, there is provided a position controller capable of positioning the actuator to any position according to a predetermined knitting plan, within the central angle of the RKN. The knitting machine of the present invention opens new opportunities for creative knitting designs, especially fully fashioned knitted fabric, increases the speed of knitting, and reduces manufacturing costs.
Description
~ 21~055 BACKGROUND OF THE INVENTION
(1) Field of the Invention The present invention relates to a new type of knitting machine for ' il.~ a knitted fabric and a new method for knitting the above-mentioned knitted fabric.
(1) Field of the Invention The present invention relates to a new type of knitting machine for ' il.~ a knitted fabric and a new method for knitting the above-mentioned knitted fabric.
(2) Description of the Related Art A known knitting fabric he.~il.l,~fv.~ is knitted by moving a plurality of knitting needles arranged linearly in a needle bed fixed on a frame of a knitting machine into a knitting position, a tuck position, or a welt position, either by plurality of cams arranged in a carriage moving reciprocally along the needle bed, or by plurality of disks for linearly moving a l,V~ r- ~' ~
knitting needle, or by plurality of actuators, one for each needle, for linearly moving a Wll~,~LI '' ,, knitting needle.
The shape, the manner of moving, and the bed of a knitting needle, which is the primary unit in the r ' t: of a knitted fabric and thereby the main portion of a knitting machine, is based on U.S. Patent 39 934 granted in 1863 to the American inventor l.W. Lamb. Since the knitting needles according to this invention make linear movements they are arranged in 21570~5 rectangular slabs, which have a l~,L~ cross section, and transversally incised grooves functioning as needle beds, hence such a machine is called the flat knitting machine. The knitting needle of the circular knitting machine makes linear movements also, the only difference being the needle bed is of a cylindric shape.
There are several -,;,ili: in the knitting of the knitted fabric performed by the knitting machine having the abovc- ' ff~ , and these restrictions will be explained hereinafter.
The linear movement of the needle in the needle bed groove results in friction between these two elements, both of these being made of steel and sliding against each other. This friction increases with increased speed in the movement of the needle, which leads to an increased loss of mechanical energy, the energy being converted to heat, increased abrasion of the said elements, and ~u~s- I 'y to a shorter life of the knitting machine. Therefore friction in the needle bed groove by the linear movement of the needle is the most important factor in flf~t~ ' ' g the maximal working speed of the machine. Good lubrication can reduce this friction, but then the entire machine is covered with a layer of lubricant on which falls lint and dust produced by the knitting process, which reduces the effects of lubrication and makes Ill,.;l lrl,,.l-. f. more difficult.
The friction could be reduced by using a ball bearing (rolling bearing), although because of the complicated ~ h;l, and the high ...d,.ur.l~Lulillg cost such a solution is not feasible.
Further, when a needle makes a linear motion to obtain a knitting movement, the sliding ` 215705~
movement of the moving member of the needle has to be equal to the sliding movement of the loop forming member, since these two members are on the same straight line, directly connected by the stem of the needle, and there is no ~1 unit between to change the ~Idll~ iOII
ratio.
~UI~ IIIIUlCi~ to provide a stable guide for the knitting needle in the needle bed and to satisfy ' ~,., I conditions in r ' illg of needle beds, the thickness of the wall between two adjacent knitting needles has to be larger than the width of the groove of the needle bed, which limits the density of the ~UI...~.g~ of the knitting needles in the needle bed. If the above-mentioned machine be required to knit a fabric in two or more planes, which is necessary when knitting fully fashioned knitted fabric, then the patterning of the knitting machine is drastically reduced. In order to knit by the said machine knitted fabric in two or more planes, making thereby use of all the options for more CullllJli ' ' patterning, it is necessary to at least double the number of needles per unit length of the machine, ,, thereby the nominal gauge of the needle, e. g., for the knitting machine having the needle gauge 7, fourteen needles of gauge 7 have to be arranged per one inch of length, which creates a large problem in the process of illg needle beds, .,u.~id~- ~ the width of the grooves in the needle bed and the thickness of the wall between adjacent needles.
Further, the length, the width, and the height of the needle bed are in the ratio of a~ lu 'y 100: 10: 1, ~ y the needle bed has a small moment of inertia making an angle of about 35 degrees with the horizontal plane, which causes bending of the needle bed. To secure { 21~7055 the stability of the needle bed and to prevent undesired change of shape, the knitting machines are provided with a massive frame, which greatly increases the weight of the needle bed and the cost of IlldllUrO.~,~U~
Further, a knitting machine with the individual operation of the knitting needle, each having an actuator for linearly moving a .;~ dillg knitting needle, as disclosed in Japanese Patent Application JP 29519/86, faces difficulties because its actuator is of a linear type having more complicated ~ I,ir, larger dimensions and higher ~ costs than the actuator of a rotational type. Because of the lack of space the actuators are arranged in a multistage manner, in the upper and lower stages and beside each other which requires complicated straight and folded arm ll.. . l. ..i~,"~ to connect actuators to the corresponding knitting needle. All these increases the mass of the running mechanism and thereby the moment of inertia, which d~l the dynamic ~ lld~ of a driving system.
SUMMARY OF THE INVENTION
An object of the present invention is to overcome the above-mentioned problems caused by the linear movement of the knitting needle by changing the form, the manner of moving and the bed of the knitting needle in order to increased the knitting speed and the density of the dll ,, of the knitting needles per unit length of the knitting machine, and to provide a knitting method capable of knitting a fabric which cannot be knitted by the known knitting method.
~ 2~570~
Another object of the present invention is to provide an actuator which integrates several functions and represents one knitting module suitable to be used as a driver and carrier of the above-mentioned knitting needle.
A further object of the present invention is to provide a flat knitting machine capable of employing the above-mentioned knitting module.
A further object of the present invention is to provide a circular knitting machine capable of i...~' ~ the above-mentioned knitting module.
According to the present invention there is provided a knitting needle, having a loop forming member,, I.~.l~-i,,~d in that a stem of the knitting needle, between its needle turning member and its loop forming member, whereon slides a loop in the process of forming a knitted fabric, has a curved profile and by its shape represents an arc of a circle having its centre in the needle axle around which it can make an angular motion, whereby the distance between the stem of the knitting needle and the needle axle is a radius of the knitting needle, hence the above-mentioned knitting needle will hereinafter be referred to as a radial knitting needle, or in the abbreviated form RKN, having the central angle RKN defined by the end points of the circular arc; and the needle axle which bears the RKN mounted to the frame of the knitting machine allowing the RKN an angular motion in the plane E~ ' to the needle axle, whereby the RKN is connected to the needle axle by a knitting needle turning member, which is a lever whereon acts a mechanical force creating torque at a point that can be at a distance smaller or greater than the 21~7053 radius of the RKN, so that said RKN in one loop forming cycle makes an angular vibratory motion.
According to another object of the present invention, there is provided an actuator which is a rotary electric motor ~ k~ i~i in that the magnetic flux of a stator is common for all the actuators Iying on the same axis of the flat knitting machine or in the same circle of the circular knitting machine and being produced by the plurality of the permanent magnets having the shape of a section of a circle, arranged in parallel, side by side, along the axle of a rotor of the flat knitting machine, or radially in the circular knitting machine, separated by an air gap, with the direction of magnetic polarization parallel with the axle of the rotor and so ~ Ily oriented that the magnetic fluxes of the individual permanent magnets are connected to each other in series, creating a common direct current magnetic flux of the stator of all the actuators producing in every air gap a l-r-",--~,. ..-"~ magnetic field of the same density; the rotor of the actuator consisting of a V-shaped carrier, between the arms of which is mounted a coreless type coil resembling by its form an isosceles trape~e and placed in the air gap between two permanent magnets, and of an RKN, which is mP~h:lni~lly supported on one arm of the carrier at a distance from the centre of rotation equal to the radius of the RKM, so that the needle axle is at the same time the axle of the rotor of the actuator; an incremental type position controller of the rotor attached to the stator of the actuator for the reading of a perforated tape attached to the edge of the rotor; a position controller for controlling the position of the actuator which is able to turn the rotor of the actuator to any position within the central angle of the RKN; and since the described actuator ill~UIuUI~L~ RKN, the , ' type position controller of the rotor and 215705~
position controller, hereinafter it will be referred to as a knitting module, or in the ~b~v form KM, whereby the thickness of one KM ~ o~Jul~d~ with a needle gauge.
According to a further object of the present invention there is provided a flat knitting machine including at least one thread feeding unit, ~ . iL` d in that said knitting machine comprises a plurality of KMs arranged in parallel, side by side. extending in either direction along the needle axle, and mounted on the frame of the knitting machine in such a way that every KM can have its own needle axle or several KMs can form a segment, sharing the same needle axle, all the needle axles Iying thereby on the same axis and supported by the housing of KM; all the KMs are linked to the central parallel bus system of the knitting machine integrating thus all electronic nodes of the system.
According to a further object of the present invention there is provided a circular knitting machine including at least one thread feeding unit, comprising a plurality of KMs arranged radially, side by side, in a circle the diameter of which is equal to the diameter of the circular knitting machine and mounted on the frame of the machine, whereby every KM has its own needle axle supported on the housing of the KM and all the KMs are connected to the central parallel bus system of the knitting machine integrating thus all electronic nodes of the system.
A particular advantage of the described angular vibratory motion of the RKN consists in the fact that the RKN turns on a ball bearing mounted on the needle axle which now functions as a guide of the RKN in the loop forming process, whereby the resulting friction is reduced to a minimum, lubrication of the knitting machine becomes u~u~ uy, and a higher speed in the movement of the knitting needle is obtained with minimal abrasion. Besides ball bearings sliding bearings can be used.
Further, the p u Li~,uLly convenient form of the RKN turning member, haYing the shape of a simple lever and connecting the RKN to its bed on the needle axle, allows for reduction of the working motion of the RKN torque producing member, because the RKN makes only an angular movement, hence only the turning angle of the RKN is of importance, while the working motion of the RKN torque producing member depends on the distance from the force striking point on the lever arm to the centre of rotation, so that a Llall,...i"iol~ ratio can be adjusted by using a simple lever principle.
r. LI,~I ~, the RKNs offer a ~ulL~id~;-~lc advantage by their ability to be arranged very closely to each other on the needle axle increasing thereby tl~e density of ~u. ~ of RKNs per unit length of the needle axle, .;ol~id~ g that between two RKNs there is a carrier of the needle axle, the thickness of which is not to be greater than 1/4 the thickness of the RKN and which functions as a connection between the needle a%le and the machine frame, defining thereby the distance between two adjacent RKNs. Moreover, the short knitting machines provide an , for mounting the needle axle at its end sides on the frame of the knitting machine by only two supporting members, so that the RKNs can be arranged side by side on the needle axle between the carriers realizing thereby the maximal density of the ~UI ,, In order to produce a knitting fabric by the RKNs it is necessary to turn a plurality of RKNs around the needle axle into a knitting position, a tuck position or a welt position either by plurality of cams arranged in a carriage moving along the needle axle, or by plurality of disks for angularly moving a ~;UII~ L/U. '- g knitting needle, or by plurality of actuators, one for each needle, for angularly moving a ~,UII~ /UIIdillg knitting needle.
A significant advantage is obtained with KM, where the RKN is firmly attached to a rotor of an ætuator, uniting thereby two members in one element, namely the RKN turning member and the loop forming member, the needle axle thus becoming also the axle of the rotor of the actuator whereby good dynamic ~llala~ of the actuator are achieved since a moment of inertia of the running m~rhAni~m is reduced to a minimum, and the thickness of one KM is not to be greater than the distance between two adjacent RKNs.
Through a special design of the stator of the KM, as described l~c~ lb~,f~c;, it is possible to arrange a plurality of KMs in limited space. Magnetic flux of the permanent magnet of the stator of every KM, arriving from an adjacent permanent magnet, and having passed through an air gap flows into one of its sides, runs through the said permanent magnet and continues to flow through the air gap into the permanent magnet of KM on the other side of the said KM establishing thus a common magnetic flux of stator of all the KMs Iying on the same line or on the same circle.
In this way a sizable space is being saved, a very good use of a magnetic material is made, and a strong and 1~.,,.-.,,. ..1~ magnetic field of equal density in every air gap is created, which is necessary in order to produce in the coil of the rotor torques of sufficient strength, ~ullsid~l ill~;
that the coil of the rotor is placed in the air gap causing a turn of the RKN, and to every air gap is attached one coil and one rotor of KM, respectively. Bccause the rotational angle of the rotor is less than 180 degrees, the rotor is designed without a cl and the power is supplied to the coil through a flexible cable.
A special design of the carrier of the rotor of KM, a part of which arc is perforated, allows for an easy reading of the position of the rotor through an il.,,.t;..l~l.~l pulse emitter.
By employing the above-mentioned KMs it is very casy to assemble a flat knitting machine, since the KM comprises all the necessary elements for forming the loops, namely the loop forming member and the needle turning member, the only unit to be added to produce a knitted fabric being a thread feeding unit. The KMs are arranged in parallel, side by side and mounted on the flat base of the machine frame whereon is attached a printed circuit board with a connector for each KM connecting through a parallel bus system all the KMs to each other and with the main computer of the knitting machine. Since the flat knitting machine is built according the modular principle, the production of the knitting machine is simplified and its is made easy.
r. Lh~ VI~, by employing the above-mentioned KMs, in an easy way it is possible to produce a circular knitting machine, the only difference being that the KMs are arranged radially. side by side.
21~7055 DESCRIPTION OF THE DRAWINGS
he present invention will now be described with reference to the drawings illustrating of the knitting machine.
Fig. I is a side view illustrating a radial knitting needle (RKN);
Fig. 2 is a perspective view illustrating one segment comprised of the RKNs;
Figs. 3(a) through 3(d) are the views illustrating a working cycle of the RKN when forming a knew knit loop in a typical knitting example;
Figs. 4(a) through 4(d) are the views illustrating a working cycle of the RKN when forming a tuck loop;
Figs. 5(a) through 5(e) are the views illustrating a working cycle of the RKN when r~ a loop;
Fig. 6 is a side view of a knitting module (KM);
Fig. 7 is a cross sectional view taken along a line A-A of the magnetic circle illustrated in Fig. 6;
Fig. 8 is a ~ ive view illustrating a flat knitting machine comprised of KMs according to Fig. 6.
21~7~
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In Fig. l through Figs. 5 are shown the form, the manner of moving, and the bed of the RKN
in accordance with the present invention.
According to Fig. 1, three functional elements can be recognized of the RKN:
a) The stem of the RKN 2 with a loop forming member 2a and 2b, b) The RKN turning member 3 with a butt 3a, c) The bearing of the RKN 8 The stem of the RKN 2 has a form of an arc of a circle with a radius rn and a central angle QN
at which one end there is a hook 2b and a latch 2a ~ v a loop forming member, whereas the other end is connected to a lever l~ ..iillg a turning member 3. The stem of the RKN 2 may also comprise a spring 28 for the transfer of a loop. An optimum ratio between the length of the arc l~ the stem of RKN 2 and the radius is 1: l, resulting thus in the central angle of exactly 1 rad, so that for a stem of RKN having the length of 40 mm, being d~ I UX' ' Iy the required length for the illustrated RKN, the radius of the RKN is also 40 mm.
The RKN turning member is lever 3 connecting the RKN 2 with its bearing 8 on a needle axle 6 and whereon acts a force Fn through a butt 3a causing a turn of the RKN 2 around a needle axle 6 in the direction of an arrow A or B, as the direction of the force Fn. The length of the butt 3a is d~lJI Ul~ Iy 1/2 of the radius of the RKN 2, so that the working motion of the RKN
2 turning member is equal to one half of the length of the stem of the RKN 2.
~ ` 21~70~
The bearing of the RKN 8 is impressed into the RKN turning member 3 and pulled over the needle axle 6 allowing the RKN to make turns around the needle axle 6 with minimal friction.
The bearing 8 can be a miniature ball bearing the thickness of which depends on the gauge of the knitting machine and varies from I mm for gauge 24 to 8 mm for gauge 2.
The needle axle 6 is mounted through supporting plates 7 on a machine frame 5 and the supporting plates 7 traverse between the two RKNs 2 embracing the needle axle 6, as illustrated in Fig 2. To make the supporting plates 7 as thin as possible, the needle axle 6 is shared by as many RKNs 2 as can be placed within I inch, whereby the number of RKNs 2 on one axle can be greater or smaller, depending on the gauge of the knitting machine, thus the RKNs 2 arranged on one needle axle 6 represent one segment (Fig. 2).
To make possible the knitting of rib type of stich, two segments Iying in the same plane are arranged opposite to each other at a distance u between a needle axle X1 and X2 (Fig. 2) so that tangents drawn on the circles ~ ,Ull.,~,libillg the RKN in a point wherein the circles intersect, make an angle of dlJpl~ ' ' 'y 110 degrees.
One working cycle of the RKN 2 when forming a loop is illustrated in Fig. 3. Fig. 3(a) shows the RKN 2 in its starting position, so that the hook 2b is at the same height as the limiting member 39 and holding the just knitted loop 80. If the RKN 2 be turned for angle ~L around the needle axle 6 in the direction of arrow A, reaching the position shown in Fig. 3(b), then, because of the relative movement of the RKN 2 to the loop 80, the latch 2a will turn d~ y 180 ~ 2157~SS
degrees relative to the l~ng ~ ' I axis of the RKN 2 in the opposite direction of the hook 2b, opening thus the hook 2b, whereby the loop 80 is outside the radius of the latch 2a. At that moment the needle changes its moving direction beginning to turn in the direction of arrow B and reaches the position shown in Fig. 3c, at the moment when in the hook 2b a new thread 81 is being fed, the turning angle measured from the st~rting point being ~T. The RKN 2 continues to move in the direction of the arrow B, whereby the latch 2a will turn for dLJI)Io~dll,aL~ly 180 degrees in the direction of the hook 2b as a result of the motion of the loop 80, which will now slide over the latch 2a and the hook 2b forming thereby with the already laid thread a new loop 81, as shown in Fig. 3(d).
When forming a tuck loop the RKN 2 turns for the angle ~T from the starting position shown in Fig. 4(a) to the position shown in Fig. 4(b), whereby because of the relative movement of the RKN 2 in relation to the loop 80 the latch 2a will turn for ~ y 180 degrees relative to the ~ - Di~Ud;ll~11 axis of the RKN 2 in the direction opposite to the hook 2b, opening thus the hook 2b. At tilat moment approaches the thread feeding unit feeding new thread 81 in the hook 2b of the RKN 2 (Fig. 4(c)), upon which the RKN 2 changes its moving direction and begins to turn in the direction of arrow B, arriving to the position shown in Fig. 4(d), whereby the previous loop 80 and the new loop 81 are being held by the hook 2b of the RKN 2.
When L.~ r~ -D a loop, as shown in Fig. S(a), the delivering and the receiving RKNs 2 are in the starting position holding the ~ , just knitted loops 80 and 82. Then the delivering RKN 2 turns for the angle ~TR in the direction of arrow A around the needle axle 6 21~70~5 arriving into position shown in Fig. 5(b), whereby the loop 80 slides over the stem of RKN 2 entering in the area of a ~ r~ g spring. In that moment the receiving RKN 2 begins to turn for the angle ~TK in the direction of the arrow A, so that the hook 2b of the receiving RKN 2 passes through a gap of the delivering RKN 2 and through the delivering loop 80 respectively, as shown in Fig. 5(c). Upon that the delivering RKN 2 turns in the direction of arrow B toward the starting position, whereby the delivering loop 82 slides from the delivering RKN 2 passing entirely over into the receiving RKN (Fig. 5(d)). Then the receiving RKN 2 retracts into its starting position shown in Fig.5(e), where the delivering loop 82 is found in the hook 2b of the receiving RKN 2.
In Figs. 6 through 8 is shown the preferred ~.l.bo," of the knitting module (KM) 1, which integrates an actuator 3 as the driving element for turning the RKN 2 and also the RKN 2 itself, being integrated into the KM 1.
In Fig. 6 is shown the KM I comprising the following ~u a) Actuator 3 b) RKN 2 c) Position controlling apparatus 4 c ~ " each component of the KM 1 will be described in more detail.
21~7~5 a) Actuator The actuator 3, as illustrated in Fig. 6, is a direct current electric motor with permanent magnets 36a and 36b supported on the stator of KM 30 and a movable coreless type coil 42 attached to the rotor 40, which rotor 40 is without a ~ ' because the rotational angle of the rotor 40 is less than 180 degrees.
The distance between two adjacent KMs 1 ~U~ D~OIId~ to the gauge of a knitting machine, which is defined by the number of knitting needles per inch, thus in a knitting machine having gaugc 14 it is necessary to arrange 14 KMs 1 per inch, and ~ U!~ y one KM 1 would have a thickness of 1.81 mm. Since the walls of the stator 30 and the rotor 40 of KM 1 are very thin and together cannot exceed 1.81 mm for the knitting machine of the said gauge, the magnetic circuit of stator ~s, created by the permanent magnets 36a and 36b, is not closed in each KM l individually but it is common for all the KMs I Iying along the same axis X1, as shown in Fig.
7. Direction of the magnetic ~ulul iLa~iull of the permanent magnet 36a is &cing with its south pole the coil 42, whereas the permanent magnet 36b is facing the coil 42 with its north pole, thus the magnetic flux ~s runs from the far left plate 101 through the permanent magnets 36b of the KM 1-1, then through the air gap rair of KM 1-1 to the permanent magnets 36b of KM 1-2 and so continues to the far right plate lOr which closes the magnetic flux ~s between permanent magnets 36b and 36a at the far right KM 1-n, and then it runs through the permanent magnets 36a back to the far left plate 101 which closes the magnetic flux ~s between the permanent magnets 36a and 36b at the far left KM 1-1, which was the starting point of the described ~ 21~70~
magnetic flux Fs. The ratio of thickness of the permanent magnet rmag to the width of the air gap rair is d~ JAil~ tly 60% to 40%, which means that for the knitting machine having gauge 14 the thickness of the permanent magnet is rmag= 1.1 mm and the air gap should be rair=0.7 mm.
In an air gap of this kind it is possible, without difficulty, to produce magnetic induction of the magnitude of about 2T by using NdFeB permanent magnet.
Permanent magnets 36a and 36b by their shape represent a section of a circle where:
Ro: external radius n: internal radius rm: central radius A: central angle of the permanent magnet Permanent magnets 36a and 36b are impressed in the body of the stator 30, which is made of n~nm:~gnf~ir material.
In a ll~-"..lg. ~ - magnetic field ~S with the air gap rair wherein exists a magnetic flux density Bs there are coils 42a and 42b which have the shape of an isosceles trapeze mounted on the carriers 40a and 40b. That the rotor 40 could turn between the permanent magnets 36a and 36b, the width of the air gap rair is 5% greater than the thickness ba of the carriers 40a and 40b, whereas the thickness bc of the coils 42a and 42b is 5% smaller than the thickness ba of the carriers 40a and 40b so that the coils 42a and 42b are safely protected from undesired mechanical contact with the permanent magnets 36a and 36b(Fig. 7).
'~ 21570~
If through the coils 42a and 42b consisting of N turns, the current Ic runs in the direction shown in Fig. 7, that current Ic being supplied from the position controlling apparatus 4 through a flexible cable 101, then the coil produced magnetic field ~c will work upon the coils 42a and 42b by a force Fc, resulting in a torque Mr on the lever arm rm which will affect the RKN 2 in accordance with the well known formula:
Mr = 2BllNrm where B: Magnetic induction in the air gap ra~r originating from the magnetic flux Fs 1: Current in coils 42a and 42b 1: Length of coil affected by the magnetic field of the permanent magnets 36a and 36b N: Number of turns of the coils 42a and 42b rm: Central radius of the permanent magnet In order that the position controlling apparatus 4 could position and control the motion of the rotor 40, i~lr~n~ldliull about the actual position of the rotor is provided by an incremental controller 90 (Fig. 6), comprising two optocouplers 91 and 92, attached to the stator 30 and thus, through the obtained signals, making it possible to recognize the rotational direction of the rotor 40. The controller 90 reads from a perforated tape 95 which extends between two arms of the rotor 40a and 40b. Module of the perforated tape is M = 0.12 so that is possible to read off a shift of the rotor 40 with a radius rn of 0.1 mm.
21~70~
b) RKN
RKN 2 has a form as described in Fig. l whereby the function of a turning member and of a bearing assumes the rotor 40, since the RKN 2 is through a pin 48 supported to the rotor 40.
In order to prevent bending of the RKN 2 at its open end in the area of the loop forming member 2a and 2b, the stem of the RKN 2 leans against a limiting member 39 which is an extension of the stator of I~M 30 (Fig. o~. Against the tip of the limiting member 39 also leans the loop 80 when forming a new loop 81 (Fig. 3).
c) Position Controlling Apparatus Position controlling apparatus 4 (hereinafter, referred to in abb-~v ~ form as PCA) has a function to control and regulate the position of the rotor 40 in the loop forming process and comprises a l..i.,~oc~ uller that is through a bus system connected with a main computer 100, operating as a host computer, from which it receives the i-~rUl llldliull about a form of turning to be executed within the given parameters of [for] the turning angles, so that the PCA 4 is capable of turning i 1rl~ lr ~lly the rotor 40 in accordance with the given position. Information about the actual position of the rotor 40 the PCA 4 receives from the ~ cillLdl pulse emitter 90.
Power supply and the link with the main computer 100 are realized through a cormector 105.
In Fig. 8 is shown a flat knitting machine for knitting of rib knitted fabrics, which is comprised of KM l-t, 1-2, 1-3, .., l-n being arranged in parallel side by side along an [the] axis Xl and X2, - 21~70~
IC~ .,ly, and m--rh~ ir~lly attached to a machine frame 5 supported at its ends Sc and 5d by two legs 60 and 60', a running device 70 mounted on a supporting rail 85 having at least one thread feeding unit 84 and reciprocally moving along the machine frame 5 feeding a thread 83 to the RKN 2, and a host computer 100 which controls the knitting process ~y ' o~ i..g operation of the KMs l-l, 1-2, 1-3,.., l-n and of the running device 70. At the ends of the axes X1 and X2 are attached the limiting side frames lOI and lOr whereby is defined the length of the working area and through which is being closed the magnetic flux of the permanent magnets 36a and 36b. The KMs 1 are grouped in segments the width of which coll. r ' with the width of one holding member S1 whereby the KMs are supported on the machine frame 5. All the KMs l of one segment have the needle axle 6 in common.
All the KMs 1-1, 1-2, 1-3,.., 1-n are connected through a parallel bus-system with each other and with the main computer 100. Bus system is built as a printed circuit board having connectors for every KMs 1 making thus each KMs 1 easily replaceable. Besides the parallel bus system it is possible also to employ a serial bus system whereby a speed for transfer of data is [being]
reduced.
knitting needle, or by plurality of actuators, one for each needle, for linearly moving a Wll~,~LI '' ,, knitting needle.
The shape, the manner of moving, and the bed of a knitting needle, which is the primary unit in the r ' t: of a knitted fabric and thereby the main portion of a knitting machine, is based on U.S. Patent 39 934 granted in 1863 to the American inventor l.W. Lamb. Since the knitting needles according to this invention make linear movements they are arranged in 21570~5 rectangular slabs, which have a l~,L~ cross section, and transversally incised grooves functioning as needle beds, hence such a machine is called the flat knitting machine. The knitting needle of the circular knitting machine makes linear movements also, the only difference being the needle bed is of a cylindric shape.
There are several -,;,ili: in the knitting of the knitted fabric performed by the knitting machine having the abovc- ' ff~ , and these restrictions will be explained hereinafter.
The linear movement of the needle in the needle bed groove results in friction between these two elements, both of these being made of steel and sliding against each other. This friction increases with increased speed in the movement of the needle, which leads to an increased loss of mechanical energy, the energy being converted to heat, increased abrasion of the said elements, and ~u~s- I 'y to a shorter life of the knitting machine. Therefore friction in the needle bed groove by the linear movement of the needle is the most important factor in flf~t~ ' ' g the maximal working speed of the machine. Good lubrication can reduce this friction, but then the entire machine is covered with a layer of lubricant on which falls lint and dust produced by the knitting process, which reduces the effects of lubrication and makes Ill,.;l lrl,,.l-. f. more difficult.
The friction could be reduced by using a ball bearing (rolling bearing), although because of the complicated ~ h;l, and the high ...d,.ur.l~Lulillg cost such a solution is not feasible.
Further, when a needle makes a linear motion to obtain a knitting movement, the sliding ` 215705~
movement of the moving member of the needle has to be equal to the sliding movement of the loop forming member, since these two members are on the same straight line, directly connected by the stem of the needle, and there is no ~1 unit between to change the ~Idll~ iOII
ratio.
~UI~ IIIIUlCi~ to provide a stable guide for the knitting needle in the needle bed and to satisfy ' ~,., I conditions in r ' illg of needle beds, the thickness of the wall between two adjacent knitting needles has to be larger than the width of the groove of the needle bed, which limits the density of the ~UI...~.g~ of the knitting needles in the needle bed. If the above-mentioned machine be required to knit a fabric in two or more planes, which is necessary when knitting fully fashioned knitted fabric, then the patterning of the knitting machine is drastically reduced. In order to knit by the said machine knitted fabric in two or more planes, making thereby use of all the options for more CullllJli ' ' patterning, it is necessary to at least double the number of needles per unit length of the machine, ,, thereby the nominal gauge of the needle, e. g., for the knitting machine having the needle gauge 7, fourteen needles of gauge 7 have to be arranged per one inch of length, which creates a large problem in the process of illg needle beds, .,u.~id~- ~ the width of the grooves in the needle bed and the thickness of the wall between adjacent needles.
Further, the length, the width, and the height of the needle bed are in the ratio of a~ lu 'y 100: 10: 1, ~ y the needle bed has a small moment of inertia making an angle of about 35 degrees with the horizontal plane, which causes bending of the needle bed. To secure { 21~7055 the stability of the needle bed and to prevent undesired change of shape, the knitting machines are provided with a massive frame, which greatly increases the weight of the needle bed and the cost of IlldllUrO.~,~U~
Further, a knitting machine with the individual operation of the knitting needle, each having an actuator for linearly moving a .;~ dillg knitting needle, as disclosed in Japanese Patent Application JP 29519/86, faces difficulties because its actuator is of a linear type having more complicated ~ I,ir, larger dimensions and higher ~ costs than the actuator of a rotational type. Because of the lack of space the actuators are arranged in a multistage manner, in the upper and lower stages and beside each other which requires complicated straight and folded arm ll.. . l. ..i~,"~ to connect actuators to the corresponding knitting needle. All these increases the mass of the running mechanism and thereby the moment of inertia, which d~l the dynamic ~ lld~ of a driving system.
SUMMARY OF THE INVENTION
An object of the present invention is to overcome the above-mentioned problems caused by the linear movement of the knitting needle by changing the form, the manner of moving and the bed of the knitting needle in order to increased the knitting speed and the density of the dll ,, of the knitting needles per unit length of the knitting machine, and to provide a knitting method capable of knitting a fabric which cannot be knitted by the known knitting method.
~ 2~570~
Another object of the present invention is to provide an actuator which integrates several functions and represents one knitting module suitable to be used as a driver and carrier of the above-mentioned knitting needle.
A further object of the present invention is to provide a flat knitting machine capable of employing the above-mentioned knitting module.
A further object of the present invention is to provide a circular knitting machine capable of i...~' ~ the above-mentioned knitting module.
According to the present invention there is provided a knitting needle, having a loop forming member,, I.~.l~-i,,~d in that a stem of the knitting needle, between its needle turning member and its loop forming member, whereon slides a loop in the process of forming a knitted fabric, has a curved profile and by its shape represents an arc of a circle having its centre in the needle axle around which it can make an angular motion, whereby the distance between the stem of the knitting needle and the needle axle is a radius of the knitting needle, hence the above-mentioned knitting needle will hereinafter be referred to as a radial knitting needle, or in the abbreviated form RKN, having the central angle RKN defined by the end points of the circular arc; and the needle axle which bears the RKN mounted to the frame of the knitting machine allowing the RKN an angular motion in the plane E~ ' to the needle axle, whereby the RKN is connected to the needle axle by a knitting needle turning member, which is a lever whereon acts a mechanical force creating torque at a point that can be at a distance smaller or greater than the 21~7053 radius of the RKN, so that said RKN in one loop forming cycle makes an angular vibratory motion.
According to another object of the present invention, there is provided an actuator which is a rotary electric motor ~ k~ i~i in that the magnetic flux of a stator is common for all the actuators Iying on the same axis of the flat knitting machine or in the same circle of the circular knitting machine and being produced by the plurality of the permanent magnets having the shape of a section of a circle, arranged in parallel, side by side, along the axle of a rotor of the flat knitting machine, or radially in the circular knitting machine, separated by an air gap, with the direction of magnetic polarization parallel with the axle of the rotor and so ~ Ily oriented that the magnetic fluxes of the individual permanent magnets are connected to each other in series, creating a common direct current magnetic flux of the stator of all the actuators producing in every air gap a l-r-",--~,. ..-"~ magnetic field of the same density; the rotor of the actuator consisting of a V-shaped carrier, between the arms of which is mounted a coreless type coil resembling by its form an isosceles trape~e and placed in the air gap between two permanent magnets, and of an RKN, which is mP~h:lni~lly supported on one arm of the carrier at a distance from the centre of rotation equal to the radius of the RKM, so that the needle axle is at the same time the axle of the rotor of the actuator; an incremental type position controller of the rotor attached to the stator of the actuator for the reading of a perforated tape attached to the edge of the rotor; a position controller for controlling the position of the actuator which is able to turn the rotor of the actuator to any position within the central angle of the RKN; and since the described actuator ill~UIuUI~L~ RKN, the , ' type position controller of the rotor and 215705~
position controller, hereinafter it will be referred to as a knitting module, or in the ~b~v form KM, whereby the thickness of one KM ~ o~Jul~d~ with a needle gauge.
According to a further object of the present invention there is provided a flat knitting machine including at least one thread feeding unit, ~ . iL` d in that said knitting machine comprises a plurality of KMs arranged in parallel, side by side. extending in either direction along the needle axle, and mounted on the frame of the knitting machine in such a way that every KM can have its own needle axle or several KMs can form a segment, sharing the same needle axle, all the needle axles Iying thereby on the same axis and supported by the housing of KM; all the KMs are linked to the central parallel bus system of the knitting machine integrating thus all electronic nodes of the system.
According to a further object of the present invention there is provided a circular knitting machine including at least one thread feeding unit, comprising a plurality of KMs arranged radially, side by side, in a circle the diameter of which is equal to the diameter of the circular knitting machine and mounted on the frame of the machine, whereby every KM has its own needle axle supported on the housing of the KM and all the KMs are connected to the central parallel bus system of the knitting machine integrating thus all electronic nodes of the system.
A particular advantage of the described angular vibratory motion of the RKN consists in the fact that the RKN turns on a ball bearing mounted on the needle axle which now functions as a guide of the RKN in the loop forming process, whereby the resulting friction is reduced to a minimum, lubrication of the knitting machine becomes u~u~ uy, and a higher speed in the movement of the knitting needle is obtained with minimal abrasion. Besides ball bearings sliding bearings can be used.
Further, the p u Li~,uLly convenient form of the RKN turning member, haYing the shape of a simple lever and connecting the RKN to its bed on the needle axle, allows for reduction of the working motion of the RKN torque producing member, because the RKN makes only an angular movement, hence only the turning angle of the RKN is of importance, while the working motion of the RKN torque producing member depends on the distance from the force striking point on the lever arm to the centre of rotation, so that a Llall,...i"iol~ ratio can be adjusted by using a simple lever principle.
r. LI,~I ~, the RKNs offer a ~ulL~id~;-~lc advantage by their ability to be arranged very closely to each other on the needle axle increasing thereby tl~e density of ~u. ~ of RKNs per unit length of the needle axle, .;ol~id~ g that between two RKNs there is a carrier of the needle axle, the thickness of which is not to be greater than 1/4 the thickness of the RKN and which functions as a connection between the needle a%le and the machine frame, defining thereby the distance between two adjacent RKNs. Moreover, the short knitting machines provide an , for mounting the needle axle at its end sides on the frame of the knitting machine by only two supporting members, so that the RKNs can be arranged side by side on the needle axle between the carriers realizing thereby the maximal density of the ~UI ,, In order to produce a knitting fabric by the RKNs it is necessary to turn a plurality of RKNs around the needle axle into a knitting position, a tuck position or a welt position either by plurality of cams arranged in a carriage moving along the needle axle, or by plurality of disks for angularly moving a ~;UII~ L/U. '- g knitting needle, or by plurality of actuators, one for each needle, for angularly moving a ~,UII~ /UIIdillg knitting needle.
A significant advantage is obtained with KM, where the RKN is firmly attached to a rotor of an ætuator, uniting thereby two members in one element, namely the RKN turning member and the loop forming member, the needle axle thus becoming also the axle of the rotor of the actuator whereby good dynamic ~llala~ of the actuator are achieved since a moment of inertia of the running m~rhAni~m is reduced to a minimum, and the thickness of one KM is not to be greater than the distance between two adjacent RKNs.
Through a special design of the stator of the KM, as described l~c~ lb~,f~c;, it is possible to arrange a plurality of KMs in limited space. Magnetic flux of the permanent magnet of the stator of every KM, arriving from an adjacent permanent magnet, and having passed through an air gap flows into one of its sides, runs through the said permanent magnet and continues to flow through the air gap into the permanent magnet of KM on the other side of the said KM establishing thus a common magnetic flux of stator of all the KMs Iying on the same line or on the same circle.
In this way a sizable space is being saved, a very good use of a magnetic material is made, and a strong and 1~.,,.-.,,. ..1~ magnetic field of equal density in every air gap is created, which is necessary in order to produce in the coil of the rotor torques of sufficient strength, ~ullsid~l ill~;
that the coil of the rotor is placed in the air gap causing a turn of the RKN, and to every air gap is attached one coil and one rotor of KM, respectively. Bccause the rotational angle of the rotor is less than 180 degrees, the rotor is designed without a cl and the power is supplied to the coil through a flexible cable.
A special design of the carrier of the rotor of KM, a part of which arc is perforated, allows for an easy reading of the position of the rotor through an il.,,.t;..l~l.~l pulse emitter.
By employing the above-mentioned KMs it is very casy to assemble a flat knitting machine, since the KM comprises all the necessary elements for forming the loops, namely the loop forming member and the needle turning member, the only unit to be added to produce a knitted fabric being a thread feeding unit. The KMs are arranged in parallel, side by side and mounted on the flat base of the machine frame whereon is attached a printed circuit board with a connector for each KM connecting through a parallel bus system all the KMs to each other and with the main computer of the knitting machine. Since the flat knitting machine is built according the modular principle, the production of the knitting machine is simplified and its is made easy.
r. Lh~ VI~, by employing the above-mentioned KMs, in an easy way it is possible to produce a circular knitting machine, the only difference being that the KMs are arranged radially. side by side.
21~7055 DESCRIPTION OF THE DRAWINGS
he present invention will now be described with reference to the drawings illustrating of the knitting machine.
Fig. I is a side view illustrating a radial knitting needle (RKN);
Fig. 2 is a perspective view illustrating one segment comprised of the RKNs;
Figs. 3(a) through 3(d) are the views illustrating a working cycle of the RKN when forming a knew knit loop in a typical knitting example;
Figs. 4(a) through 4(d) are the views illustrating a working cycle of the RKN when forming a tuck loop;
Figs. 5(a) through 5(e) are the views illustrating a working cycle of the RKN when r~ a loop;
Fig. 6 is a side view of a knitting module (KM);
Fig. 7 is a cross sectional view taken along a line A-A of the magnetic circle illustrated in Fig. 6;
Fig. 8 is a ~ ive view illustrating a flat knitting machine comprised of KMs according to Fig. 6.
21~7~
DESCRIPTION OF THE PREFERRED EMBODIMENTS
In Fig. l through Figs. 5 are shown the form, the manner of moving, and the bed of the RKN
in accordance with the present invention.
According to Fig. 1, three functional elements can be recognized of the RKN:
a) The stem of the RKN 2 with a loop forming member 2a and 2b, b) The RKN turning member 3 with a butt 3a, c) The bearing of the RKN 8 The stem of the RKN 2 has a form of an arc of a circle with a radius rn and a central angle QN
at which one end there is a hook 2b and a latch 2a ~ v a loop forming member, whereas the other end is connected to a lever l~ ..iillg a turning member 3. The stem of the RKN 2 may also comprise a spring 28 for the transfer of a loop. An optimum ratio between the length of the arc l~ the stem of RKN 2 and the radius is 1: l, resulting thus in the central angle of exactly 1 rad, so that for a stem of RKN having the length of 40 mm, being d~ I UX' ' Iy the required length for the illustrated RKN, the radius of the RKN is also 40 mm.
The RKN turning member is lever 3 connecting the RKN 2 with its bearing 8 on a needle axle 6 and whereon acts a force Fn through a butt 3a causing a turn of the RKN 2 around a needle axle 6 in the direction of an arrow A or B, as the direction of the force Fn. The length of the butt 3a is d~lJI Ul~ Iy 1/2 of the radius of the RKN 2, so that the working motion of the RKN
2 turning member is equal to one half of the length of the stem of the RKN 2.
~ ` 21~70~
The bearing of the RKN 8 is impressed into the RKN turning member 3 and pulled over the needle axle 6 allowing the RKN to make turns around the needle axle 6 with minimal friction.
The bearing 8 can be a miniature ball bearing the thickness of which depends on the gauge of the knitting machine and varies from I mm for gauge 24 to 8 mm for gauge 2.
The needle axle 6 is mounted through supporting plates 7 on a machine frame 5 and the supporting plates 7 traverse between the two RKNs 2 embracing the needle axle 6, as illustrated in Fig 2. To make the supporting plates 7 as thin as possible, the needle axle 6 is shared by as many RKNs 2 as can be placed within I inch, whereby the number of RKNs 2 on one axle can be greater or smaller, depending on the gauge of the knitting machine, thus the RKNs 2 arranged on one needle axle 6 represent one segment (Fig. 2).
To make possible the knitting of rib type of stich, two segments Iying in the same plane are arranged opposite to each other at a distance u between a needle axle X1 and X2 (Fig. 2) so that tangents drawn on the circles ~ ,Ull.,~,libillg the RKN in a point wherein the circles intersect, make an angle of dlJpl~ ' ' 'y 110 degrees.
One working cycle of the RKN 2 when forming a loop is illustrated in Fig. 3. Fig. 3(a) shows the RKN 2 in its starting position, so that the hook 2b is at the same height as the limiting member 39 and holding the just knitted loop 80. If the RKN 2 be turned for angle ~L around the needle axle 6 in the direction of arrow A, reaching the position shown in Fig. 3(b), then, because of the relative movement of the RKN 2 to the loop 80, the latch 2a will turn d~ y 180 ~ 2157~SS
degrees relative to the l~ng ~ ' I axis of the RKN 2 in the opposite direction of the hook 2b, opening thus the hook 2b, whereby the loop 80 is outside the radius of the latch 2a. At that moment the needle changes its moving direction beginning to turn in the direction of arrow B and reaches the position shown in Fig. 3c, at the moment when in the hook 2b a new thread 81 is being fed, the turning angle measured from the st~rting point being ~T. The RKN 2 continues to move in the direction of the arrow B, whereby the latch 2a will turn for dLJI)Io~dll,aL~ly 180 degrees in the direction of the hook 2b as a result of the motion of the loop 80, which will now slide over the latch 2a and the hook 2b forming thereby with the already laid thread a new loop 81, as shown in Fig. 3(d).
When forming a tuck loop the RKN 2 turns for the angle ~T from the starting position shown in Fig. 4(a) to the position shown in Fig. 4(b), whereby because of the relative movement of the RKN 2 in relation to the loop 80 the latch 2a will turn for ~ y 180 degrees relative to the ~ - Di~Ud;ll~11 axis of the RKN 2 in the direction opposite to the hook 2b, opening thus the hook 2b. At tilat moment approaches the thread feeding unit feeding new thread 81 in the hook 2b of the RKN 2 (Fig. 4(c)), upon which the RKN 2 changes its moving direction and begins to turn in the direction of arrow B, arriving to the position shown in Fig. 4(d), whereby the previous loop 80 and the new loop 81 are being held by the hook 2b of the RKN 2.
When L.~ r~ -D a loop, as shown in Fig. S(a), the delivering and the receiving RKNs 2 are in the starting position holding the ~ , just knitted loops 80 and 82. Then the delivering RKN 2 turns for the angle ~TR in the direction of arrow A around the needle axle 6 21~70~5 arriving into position shown in Fig. 5(b), whereby the loop 80 slides over the stem of RKN 2 entering in the area of a ~ r~ g spring. In that moment the receiving RKN 2 begins to turn for the angle ~TK in the direction of the arrow A, so that the hook 2b of the receiving RKN 2 passes through a gap of the delivering RKN 2 and through the delivering loop 80 respectively, as shown in Fig. 5(c). Upon that the delivering RKN 2 turns in the direction of arrow B toward the starting position, whereby the delivering loop 82 slides from the delivering RKN 2 passing entirely over into the receiving RKN (Fig. 5(d)). Then the receiving RKN 2 retracts into its starting position shown in Fig.5(e), where the delivering loop 82 is found in the hook 2b of the receiving RKN 2.
In Figs. 6 through 8 is shown the preferred ~.l.bo," of the knitting module (KM) 1, which integrates an actuator 3 as the driving element for turning the RKN 2 and also the RKN 2 itself, being integrated into the KM 1.
In Fig. 6 is shown the KM I comprising the following ~u a) Actuator 3 b) RKN 2 c) Position controlling apparatus 4 c ~ " each component of the KM 1 will be described in more detail.
21~7~5 a) Actuator The actuator 3, as illustrated in Fig. 6, is a direct current electric motor with permanent magnets 36a and 36b supported on the stator of KM 30 and a movable coreless type coil 42 attached to the rotor 40, which rotor 40 is without a ~ ' because the rotational angle of the rotor 40 is less than 180 degrees.
The distance between two adjacent KMs 1 ~U~ D~OIId~ to the gauge of a knitting machine, which is defined by the number of knitting needles per inch, thus in a knitting machine having gaugc 14 it is necessary to arrange 14 KMs 1 per inch, and ~ U!~ y one KM 1 would have a thickness of 1.81 mm. Since the walls of the stator 30 and the rotor 40 of KM 1 are very thin and together cannot exceed 1.81 mm for the knitting machine of the said gauge, the magnetic circuit of stator ~s, created by the permanent magnets 36a and 36b, is not closed in each KM l individually but it is common for all the KMs I Iying along the same axis X1, as shown in Fig.
7. Direction of the magnetic ~ulul iLa~iull of the permanent magnet 36a is &cing with its south pole the coil 42, whereas the permanent magnet 36b is facing the coil 42 with its north pole, thus the magnetic flux ~s runs from the far left plate 101 through the permanent magnets 36b of the KM 1-1, then through the air gap rair of KM 1-1 to the permanent magnets 36b of KM 1-2 and so continues to the far right plate lOr which closes the magnetic flux ~s between permanent magnets 36b and 36a at the far right KM 1-n, and then it runs through the permanent magnets 36a back to the far left plate 101 which closes the magnetic flux ~s between the permanent magnets 36a and 36b at the far left KM 1-1, which was the starting point of the described ~ 21~70~
magnetic flux Fs. The ratio of thickness of the permanent magnet rmag to the width of the air gap rair is d~ JAil~ tly 60% to 40%, which means that for the knitting machine having gauge 14 the thickness of the permanent magnet is rmag= 1.1 mm and the air gap should be rair=0.7 mm.
In an air gap of this kind it is possible, without difficulty, to produce magnetic induction of the magnitude of about 2T by using NdFeB permanent magnet.
Permanent magnets 36a and 36b by their shape represent a section of a circle where:
Ro: external radius n: internal radius rm: central radius A: central angle of the permanent magnet Permanent magnets 36a and 36b are impressed in the body of the stator 30, which is made of n~nm:~gnf~ir material.
In a ll~-"..lg. ~ - magnetic field ~S with the air gap rair wherein exists a magnetic flux density Bs there are coils 42a and 42b which have the shape of an isosceles trapeze mounted on the carriers 40a and 40b. That the rotor 40 could turn between the permanent magnets 36a and 36b, the width of the air gap rair is 5% greater than the thickness ba of the carriers 40a and 40b, whereas the thickness bc of the coils 42a and 42b is 5% smaller than the thickness ba of the carriers 40a and 40b so that the coils 42a and 42b are safely protected from undesired mechanical contact with the permanent magnets 36a and 36b(Fig. 7).
'~ 21570~
If through the coils 42a and 42b consisting of N turns, the current Ic runs in the direction shown in Fig. 7, that current Ic being supplied from the position controlling apparatus 4 through a flexible cable 101, then the coil produced magnetic field ~c will work upon the coils 42a and 42b by a force Fc, resulting in a torque Mr on the lever arm rm which will affect the RKN 2 in accordance with the well known formula:
Mr = 2BllNrm where B: Magnetic induction in the air gap ra~r originating from the magnetic flux Fs 1: Current in coils 42a and 42b 1: Length of coil affected by the magnetic field of the permanent magnets 36a and 36b N: Number of turns of the coils 42a and 42b rm: Central radius of the permanent magnet In order that the position controlling apparatus 4 could position and control the motion of the rotor 40, i~lr~n~ldliull about the actual position of the rotor is provided by an incremental controller 90 (Fig. 6), comprising two optocouplers 91 and 92, attached to the stator 30 and thus, through the obtained signals, making it possible to recognize the rotational direction of the rotor 40. The controller 90 reads from a perforated tape 95 which extends between two arms of the rotor 40a and 40b. Module of the perforated tape is M = 0.12 so that is possible to read off a shift of the rotor 40 with a radius rn of 0.1 mm.
21~70~
b) RKN
RKN 2 has a form as described in Fig. l whereby the function of a turning member and of a bearing assumes the rotor 40, since the RKN 2 is through a pin 48 supported to the rotor 40.
In order to prevent bending of the RKN 2 at its open end in the area of the loop forming member 2a and 2b, the stem of the RKN 2 leans against a limiting member 39 which is an extension of the stator of I~M 30 (Fig. o~. Against the tip of the limiting member 39 also leans the loop 80 when forming a new loop 81 (Fig. 3).
c) Position Controlling Apparatus Position controlling apparatus 4 (hereinafter, referred to in abb-~v ~ form as PCA) has a function to control and regulate the position of the rotor 40 in the loop forming process and comprises a l..i.,~oc~ uller that is through a bus system connected with a main computer 100, operating as a host computer, from which it receives the i-~rUl llldliull about a form of turning to be executed within the given parameters of [for] the turning angles, so that the PCA 4 is capable of turning i 1rl~ lr ~lly the rotor 40 in accordance with the given position. Information about the actual position of the rotor 40 the PCA 4 receives from the ~ cillLdl pulse emitter 90.
Power supply and the link with the main computer 100 are realized through a cormector 105.
In Fig. 8 is shown a flat knitting machine for knitting of rib knitted fabrics, which is comprised of KM l-t, 1-2, 1-3, .., l-n being arranged in parallel side by side along an [the] axis Xl and X2, - 21~70~
IC~ .,ly, and m--rh~ ir~lly attached to a machine frame 5 supported at its ends Sc and 5d by two legs 60 and 60', a running device 70 mounted on a supporting rail 85 having at least one thread feeding unit 84 and reciprocally moving along the machine frame 5 feeding a thread 83 to the RKN 2, and a host computer 100 which controls the knitting process ~y ' o~ i..g operation of the KMs l-l, 1-2, 1-3,.., l-n and of the running device 70. At the ends of the axes X1 and X2 are attached the limiting side frames lOI and lOr whereby is defined the length of the working area and through which is being closed the magnetic flux of the permanent magnets 36a and 36b. The KMs 1 are grouped in segments the width of which coll. r ' with the width of one holding member S1 whereby the KMs are supported on the machine frame 5. All the KMs l of one segment have the needle axle 6 in common.
All the KMs 1-1, 1-2, 1-3,.., 1-n are connected through a parallel bus-system with each other and with the main computer 100. Bus system is built as a printed circuit board having connectors for every KMs 1 making thus each KMs 1 easily replaceable. Besides the parallel bus system it is possible also to employ a serial bus system whereby a speed for transfer of data is [being]
reduced.
Claims (12)
1. A knitting machine comprising a plurality of knitting needles; a unit to actuate the movement of the said knitting needles which can be a cam arranged in a carriage or an actuator, whereby to each knitting needle is associated one actuator; at least one thread feeding unit, and the main computer wherein is stored a knitting program, characterized in that a) a stem of the knitting needle, between its needle moving member and its loop forming member, whereon slides a loop, has a curved profile and by its form represents an arc of a circle having as its centre a needle axle around which it can make an angular motion, whereby a distance between the stem of the knitting needle to the needle axle is a radius of the knitting needle and an angle made by the end points of the arc of a circle is a central angle of the knitting needle (hereinafter, the described knitting needle will be referred to as a radial knitting needle, or in abbreviated form RKN);
b) the needle axle is mounted to the machine frame and represents a bearing of the said RKN allowing the said RKN an angular motion in a plane perpendicular to said needle axle, whereby every RKN can be placed on its own needle axle or several RKNs can share one needle axle;
c) the RKN in one loop forming cycle makes an angular vibratory motion.
b) the needle axle is mounted to the machine frame and represents a bearing of the said RKN allowing the said RKN an angular motion in a plane perpendicular to said needle axle, whereby every RKN can be placed on its own needle axle or several RKNs can share one needle axle;
c) the RKN in one loop forming cycle makes an angular vibratory motion.
2. A knitting machine according to claim 1, characterized in that said RKN turning member is designed as a lever arm connecting the RKN with the bearing on the needle axle, and on said RKN turning member acts mechanical force producing torque i.e., angular vibratory motion of the RKN, whereby a force striking point can be at a distance greater or smaller than the radius of the RKN.
3. A knitting machine according to claims 1 and 2 in which to every RKN is associated one actuator, characterized in that said RKN is mechanically, firmly attached to a rotor of an actuator at a distance from the centre of rotation equal to the radius of the RKN, thus the needle axle being at the same time the axle of the rotor of the actuator.
4. A knitting machine according to claims 1 through 3, characterized in that said actuators are the rotary direct current motors having a common magnetic flux of the stator of all the actuators, which derives from a plurality of permanent magnets having the shape of a section of a circle, arranged in parallel side by side along the axle of the rotor and separated by an air gap, whereby the number of the air gaps corresponds to the number of the RKNs in the machine, with the direction of the magnetic polarization parallel with the axle of the rotor, and so magnetically oriented as to connect in series the magnetic fluxes of the individual permanent magnets creating thereby a common direct magnetic flux of the stator, which in every air gap produces a homogenous magnetic field of equal density, whereby each air gap is provided with one coil of the corresponding actuator.
5. A knitting machine according to claims 3 and 4, characterized in that said rotor of the actuator is comprised of a V-shaped carrier attached to a ball bearing on the needle axle with an angle of its arms being equal to a central angle of the RKN, whereby the thickness of the carrier is smaller than the width of the air gap between the permanent magnets, and made out of a non-magnetic material, the ends of which are connected by an arc of a section of a circle and being perforated supply data for determining the turning angle of the rotor; the RKN which is mechanically, firmly attached to said carrier; and of a coreless type coil, which by its shape resembles an isosceles trapeze the thickness of which is smaller than the thickness of the carrier, whereby the external contours of the coil precisely correspond to the internal contours of said carrier, securing thus the said coil between the internal walls of the carrier.
6. A knitting machine according to claim 5, characterized in that a rotor of the actuator is designed without a commutator because the rotational angle of the rotor is less than 180 degrees, whereby said coil of the rotor is connected through a flexible cable with a power supply.
7. A knitting machine according to claims 3 through 6, characterized in that a pulse emitter is of an incremental type which reads the perforated tape on the edge of the rotor.
8. A knitting machine according to claims 3 through 7, characterized in that to every actuator is associated one position controlling apparatus, each of them capable of independently turning the rotor of the actuator to any position in an area of the central angle of the RKN in accordance with the information received from the main computer.
9. A knitting machine according to claims 1 through 8, characterized in that, said RKN, said actuator, said position controlling apparatus and said incremental pulse emitter are mounted on the machine frame made of nonmagnetic material forming one knitting module (in abbreviated form KM), the thickness of which is equal to a quotient of one inch divided by the number of the RKNs of that length, whereby each KM can have its own needle axle or several KMs can share the same needle axle.
10. A flat knitting machine according to claim 9, characterized in that the KMs are arranged in parallel, side by side extended in either direction along the needle axle and mounted on the machine frame, whereby each KM can have its own axle or several KMs can share the same axle thus forming one segment.
11. A circular knitting machine according to claim 9, characterized in that the KMs are arranged radially side by side on a circle, the diameter of which is equal to a diameter of the circular knitting machine and mounted on the machine frame, whereby each KM has its own needle axle which is supported on the housing of KM.
12. A knitting machine according to claims 10 and 11, characterized in that on the machine frame carrying the KMs is attached a printed circuit board extending along the KMs and integrating addresses, data and control-bus of the main computer with a bus of the same name of each and every KM and also the KMs with each other, providing power supply for each KM, whereby the KMs are through a connector linked to the printed circuit board.
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002157055A CA2157055A1 (en) | 1995-08-28 | 1995-08-28 | The knitting machine with radial knitting needles |
| DE69601134T DE69601134T2 (en) | 1995-08-28 | 1996-08-28 | KNITTING MACHINE WITH RADIAL KNITTING NEEDLES |
| JP09509654A JP2000512347A (en) | 1995-08-28 | 1996-08-28 | Knitting machine equipped with radial knitting needles |
| PCT/CA1996/000579 WO1997008374A1 (en) | 1995-08-28 | 1996-08-28 | Knitting machine with radial knitting needles |
| KR1019980701579A KR19990044339A (en) | 1995-08-28 | 1996-08-28 | Knitting machine of spinning knitting needles |
| EP96927488A EP0847458B1 (en) | 1995-08-28 | 1996-08-28 | Knitting machine with radial knitting needles |
| AU67299/96A AU6729996A (en) | 1995-08-28 | 1996-08-28 | Knitting machine with radial knitting needles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002157055A CA2157055A1 (en) | 1995-08-28 | 1995-08-28 | The knitting machine with radial knitting needles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2157055A1 true CA2157055A1 (en) | 1997-03-01 |
Family
ID=4156499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002157055A Abandoned CA2157055A1 (en) | 1995-08-28 | 1995-08-28 | The knitting machine with radial knitting needles |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP0847458B1 (en) |
| JP (1) | JP2000512347A (en) |
| KR (1) | KR19990044339A (en) |
| AU (1) | AU6729996A (en) |
| CA (1) | CA2157055A1 (en) |
| DE (1) | DE69601134T2 (en) |
| WO (1) | WO1997008374A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998051847A1 (en) * | 1997-05-15 | 1998-11-19 | Nanomotion Ltd. | Knitting machine |
| US6244076B1 (en) | 1997-05-15 | 2001-06-12 | Nanomotion Ltd. | Optical position monitor for knitting machines |
| US6158250A (en) * | 2000-02-14 | 2000-12-12 | Novacept | Flat-bed knitting machine and method of knitting |
| CN106149189A (en) * | 2016-08-04 | 2016-11-23 | 浙江巨福科技有限公司 | A kind of novel double group degree mesh control device |
| CN109338581B (en) * | 2018-12-20 | 2024-01-26 | 北京爱尼机电有限公司 | Disc type motor transmission device for driving circular knitting machine to operate |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE535955A (en) * | ||||
| US1946030A (en) * | 1931-02-27 | 1934-02-06 | Morton James | Manufacture of fabrics of various kinds by needle action |
| US2914934A (en) * | 1957-04-26 | 1959-12-01 | Fidelity Machine Company Inc | Knitting machine needle |
| CH644163A5 (en) * | 1979-11-29 | 1984-07-13 | Textilma Ag | SLIDER NEEDLE. |
| US4768357A (en) * | 1986-02-13 | 1988-09-06 | Asahi Kasei Kogyo Kabushiki Kaisha | Method for knitting a flat knitted fabric, a flat knitting machine and a novel flat knitted fabric knitted by said flat knitting machine |
-
1995
- 1995-08-28 CA CA002157055A patent/CA2157055A1/en not_active Abandoned
-
1996
- 1996-08-28 WO PCT/CA1996/000579 patent/WO1997008374A1/en not_active Application Discontinuation
- 1996-08-28 EP EP96927488A patent/EP0847458B1/en not_active Expired - Lifetime
- 1996-08-28 AU AU67299/96A patent/AU6729996A/en not_active Abandoned
- 1996-08-28 JP JP09509654A patent/JP2000512347A/en active Pending
- 1996-08-28 KR KR1019980701579A patent/KR19990044339A/en not_active Application Discontinuation
- 1996-08-28 DE DE69601134T patent/DE69601134T2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| EP0847458B1 (en) | 1998-12-09 |
| EP0847458A1 (en) | 1998-06-17 |
| KR19990044339A (en) | 1999-06-25 |
| AU6729996A (en) | 1997-03-19 |
| DE69601134T2 (en) | 1999-08-05 |
| DE69601134D1 (en) | 1999-01-21 |
| WO1997008374A1 (en) | 1997-03-06 |
| JP2000512347A (en) | 2000-09-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |
Effective date: 20000529 |