CA2146715A1 - Plastic molding composition treated with an antistatic agent - Google Patents
Plastic molding composition treated with an antistatic agentInfo
- Publication number
- CA2146715A1 CA2146715A1 CA002146715A CA2146715A CA2146715A1 CA 2146715 A1 CA2146715 A1 CA 2146715A1 CA 002146715 A CA002146715 A CA 002146715A CA 2146715 A CA2146715 A CA 2146715A CA 2146715 A1 CA2146715 A1 CA 2146715A1
- Authority
- CA
- Canada
- Prior art keywords
- group
- molding composition
- alkyl group
- antistatic agent
- antistatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 48
- 239000002216 antistatic agent Substances 0.000 title claims abstract description 33
- 238000010137 moulding (plastic) Methods 0.000 title claims abstract description 12
- 238000000465 moulding Methods 0.000 claims abstract description 21
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 7
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 6
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims abstract description 6
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 6
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims abstract description 5
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 4
- 239000004604 Blowing Agent Substances 0.000 claims description 2
- 239000004609 Impact Modifier Substances 0.000 claims description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 claims description 2
- 239000000314 lubricant Substances 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 239000004014 plasticizer Substances 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims description 2
- 239000004611 light stabiliser Substances 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 abstract description 9
- 238000011282 treatment Methods 0.000 abstract description 7
- -1 alkyl radical Chemical class 0.000 description 32
- 229920001577 copolymer Polymers 0.000 description 25
- 229920000642 polymer Polymers 0.000 description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 22
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 16
- KWIUHFFTVRNATP-UHFFFAOYSA-N glycine betaine Chemical compound C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 13
- 229920003023 plastic Polymers 0.000 description 12
- 239000004033 plastic Substances 0.000 description 12
- 235000002639 sodium chloride Nutrition 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 239000004743 Polypropylene Substances 0.000 description 10
- 230000009471 action Effects 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 10
- 239000000194 fatty acid Substances 0.000 description 10
- 229930195729 fatty acid Natural products 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- 229920001684 low density polyethylene Polymers 0.000 description 9
- 239000004702 low-density polyethylene Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 229960003237 betaine Drugs 0.000 description 8
- 239000011780 sodium chloride Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 229920001903 high density polyethylene Polymers 0.000 description 7
- 239000004700 high-density polyethylene Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 229920006324 polyoxymethylene Polymers 0.000 description 6
- 239000004800 polyvinyl chloride Substances 0.000 description 6
- 229920000915 polyvinyl chloride Polymers 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 5
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 150000001993 dienes Chemical class 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000010348 incorporation Methods 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 235000013162 Cocos nucifera Nutrition 0.000 description 4
- 244000060011 Cocos nucifera Species 0.000 description 4
- 229920002943 EPDM rubber Polymers 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000007600 charging Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 3
- 150000008052 alkyl sulfonates Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920000800 acrylic rubber Polymers 0.000 description 2
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000002482 conductive additive Substances 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000005673 monoalkenes Chemical class 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 229920006112 polar polymer Polymers 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 description 1
- RMCLVYNUTRHDDI-UHFFFAOYSA-N 1,1-dichloroethene;ethenyl acetate Chemical compound ClC(Cl)=C.CC(=O)OC=C RMCLVYNUTRHDDI-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- BLDFSDCBQJUWFG-UHFFFAOYSA-N 2-(methylamino)-1,2-diphenylethanol Chemical compound C=1C=CC=CC=1C(NC)C(O)C1=CC=CC=C1 BLDFSDCBQJUWFG-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 description 1
- FFODZTFGFDDGQQ-UHFFFAOYSA-N 2-methylprop-2-enoic acid;5-phenylpenta-2,4-dienenitrile Chemical compound CC(=C)C(O)=O.N#CC=CC=CC1=CC=CC=C1 FFODZTFGFDDGQQ-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- YCGKJPVUGMBDDS-UHFFFAOYSA-N 3-(6-azabicyclo[3.1.1]hepta-1(7),2,4-triene-6-carbonyl)benzamide Chemical compound NC(=O)C1=CC=CC(C(=O)N2C=3C=C2C=CC=3)=C1 YCGKJPVUGMBDDS-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000518994 Conta Species 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 206010067482 No adverse event Diseases 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920001007 Nylon 4 Polymers 0.000 description 1
- 229920007019 PC/ABS Polymers 0.000 description 1
- 229920006778 PC/PBT Polymers 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
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- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 125000000278 alkyl amino alkyl group Chemical group 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 150000001449 anionic compounds Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- NZOUSWWZFYETEV-UHFFFAOYSA-N buta-1,3-diene;ethyl prop-2-enoate;styrene Chemical compound C=CC=C.CCOC(=O)C=C.C=CC1=CC=CC=C1 NZOUSWWZFYETEV-UHFFFAOYSA-N 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
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- DKVNPHBNOWQYFE-UHFFFAOYSA-M carbamodithioate Chemical compound NC([S-])=S DKVNPHBNOWQYFE-UHFFFAOYSA-M 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
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- 150000007942 carboxylates Chemical class 0.000 description 1
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- 239000003795 chemical substances by application Substances 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- DHZSIQDUYCWNSB-UHFFFAOYSA-N chloroethene;1,1-dichloroethene Chemical compound ClC=C.ClC(Cl)=C DHZSIQDUYCWNSB-UHFFFAOYSA-N 0.000 description 1
- HGAZMNJKRQFZKS-UHFFFAOYSA-N chloroethene;ethenyl acetate Chemical compound ClC=C.CC(=O)OC=C HGAZMNJKRQFZKS-UHFFFAOYSA-N 0.000 description 1
- 229940000425 combination drug Drugs 0.000 description 1
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- 150000002009 diols Chemical class 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
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- 238000007786 electrostatic charging Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- QBKVWLAQSQPTNL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate;styrene Chemical compound CCOC(=O)C(C)=C.C=CC1=CC=CC=C1 QBKVWLAQSQPTNL-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229920002681 hypalon Polymers 0.000 description 1
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 150000008040 ionic compounds Chemical class 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 229940094506 lauryl betaine Drugs 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- DVEKCXOJTLDBFE-UHFFFAOYSA-N n-dodecyl-n,n-dimethylglycinate Chemical compound CCCCCCCCCCCC[N+](C)(C)CC([O-])=O DVEKCXOJTLDBFE-UHFFFAOYSA-N 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000005486 organic electrolyte Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 229920001627 poly(4-methyl styrene) Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000005956 quaternization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229960002668 sodium chloride Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920000638 styrene acrylonitrile Polymers 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0075—Antistatics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/16—Anti-static materials
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A plastic molding composition comprising a thermoplastic or thermoset plastic, which contains as antistatic agent a compound of the formula I
(I) where R1 is a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group, has a good antistatic treatment even when small amounts are used.
Molding compositions based on polyolefins, in particular, can be given a durable antistatic treatment by the novel application of the said compounds.
(I) where R1 is a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group, has a good antistatic treatment even when small amounts are used.
Molding compositions based on polyolefins, in particular, can be given a durable antistatic treatment by the novel application of the said compounds.
Description
214~71~
Ho~-H.~l ARTIEN~-R~RT-T-~ OEAFT HOE 94/F 090 Dr.DA/-Description Plastic molding composition treated with an antistaticagent The invention relates to the use of certain betaines as antistatic agent~ for thermoplastics, in particular polyolefins.
High volume resistance and surface resistivity have earned plastics an important position as insulating materials in the electrical and electronics sector.
However, in all processes of separation from other media, these same structure-dependent properties result in a strong electrostatic charging of the surface. This is undesirable for a variety of reasons:
15 - For the bulk of articles in daily use, the attrac-tion of dust during storage and use should be avoided on the grounds of esthetics and hygiene.
- In the processing of plastic parts having a large surface area, e.g. sheets, fibers or powders, static charging produces forces which interfere appreciably with the process. They can prevent the proper win-ding of calendered sheets or of fibers. During processing or on dispensing units, film webs can adhere to one another to an undesirable degree. In the conveying of powders, lump formation or bridging can occur. Also, the printability of finished parts is impaired by static charging.
- Discharging processes can result in damage to packed products.
30 - Spark discharge can cause severe accidents, e.g.
where there are dangers of fire and explosion when handling readily flammable gases, vapors and dusts, e.g. when using solvents or in mines.
Attempts are made in all these areas to reduce the chargeability of the plastic by means of suitable addi-tives.
The conductivity of plastics can be increased in three ways in order to avoid charging: surface application of an "external" antistatic agent from a solution, incor-poration of an "internal" (incorporable) antistatic agent into the plastic, or incorporation of electrically conductive additives (graphite, metals, organic semicon-ductors).
Electrically conductive additives are used if the surface resistance of the finished part is to be less than 108 Q.
Owing to the large amounts added of from 2 to 70%, the mechanical properties are impaired.
External and internal antistatic agents are chemicals which form a conductive film on the surface of the plastic, generally in conjunction with the atmospheric moisture. This can happen due to the production of a pure film of moisture by means of water-attracting substances or by the deposition of an organic electrolyte.
Both groups have a similar build-up principle: a hydrophobic end ensures the anchoring of the additive to the polymer surface and a strongly polar end absorbs water molecules which eliminate charges according to the principle of ion conductivity.
External antistatic agents are applied to the surface from aqueous or solvent-containing preparations. More or less all the surface-active compounds are effective, as are also numerous hygroscopic substances such as glycerol, polyols or polyglycols, which do not possess the characteristic of surface activity. In the case of 3 2l~7l5 - - -internal antistatic agents, the hydrophobic end of the molecule is firmly anchored in the bulk of the polymer.
The majority of known antistatic agents can be subdivided into cationic, anionic and nonionic compounds.
Cationic compounds generally consist of a bulky cation often contA;n;ng a long alkyl radical (e.g. a quaternary Ammo~;um, phosphonium or sulfonium salt), with it also being possible for the quaternary group to occur in a ring system (e.g. imidazoline). In most cases, the anion is the chloride, methylenesulfate or nitrate ion derived from the quaternization process. The quaternary ammonium saltæ, in particular, have gained acceptance as com-mercial products.
Cationic substances are most effective in polar polymers.
However, their use is restricted by their adverse effect on the thermal stability of certain polymers.
Anionic compounds have an anion (usually an alkylsul-fonate, alkylsulfate, alkylphosphate, dithiocarbamate or carboxylate) as the active part of the molecule. The cations used are frequently alkali metals or, more rarely, alkaline earth metals. In practice, sodium alkyl-8ul fonates, in particular, which develop a good antistatic action in polar polymers, have gained accep-tance. A disadvantage is that their use is limited to muted colorations because of their tendency to produce haze. On account of their very high melting range, sodium alkylsulfonates are often very difficult to incorporate homogeneously into the plastic to be treated, and their hydrophilic character makes storage and proportioning more difficult.
Nonionic compounds, for example polyethylene glycol esters or ethers, fatty acid esters or ethanolamides, monoglycerides or diglycerides or ethoxylated fatty amineæ, are uncharged surface-active molecules whose ~ 4 -21167 l5 polarity is substantially lower than that of the ionic compounds. Such products are usually liquids or waxy substances having a low softening range. Their low polarity and good compatibility makes representatives of these classes of compounds ideal internal antistatic agents for polyolefins. When used in large amounts, fatty acid esters of monohydric and polyhydric alcohols provide acceptable antistatic treatments, even in polar plastics, and make it possible to manufacture transparent moldings, in contrast to alkylsulfonates. Apart from the high use concentration required, which can lead to processing problems and affects mechanical and optical properties of the molding~, the sometimes pasty consistency of these products, with pour points above room temperature, has proven disadvantageous for the use of these products.
To assess the effectiveness of antistatic agents in molding compositions, there are, in particular, two suitable methods. In the measurement of the surface resistance in accordance with DIN 53482 (and since DecPmher 1, 93, DIN IEC 93 (VDE 0303 part 30)), the electrical resistance of the surface is measured by means of a special electrode. Most organic polymers, such as polyolefins, have natural surface resistances 2 1015 Q, correspo~;ng to an R0 value (= logarithm to the base 10 of the surface resistance) of R0 = 15. Molding compo-sitions which have surface resistances less than R0 = 11 (101l Q) are considered to have very good antistatic treatments. Even smaller R0 values are excellent. The second likewise very informative method, because it directly measures the phenomenon of charging/discharging of the ~urface, is the determination of the halflife.
Here, the time in which a charge applied to the surface of the test specimen drops to half the initial value is measured. Molding compositions having excellent antistatic treatments achieve halflives below 5 seconds.
Many ionic and nonionic substances which can be used as external or internal antistatic agents in plastics have already been described in the specialist literature.
Betaines have, inter alia, proven to be effective in principle. The antistatic action of alkyl betaines in polyolefins (cf. US 3,005,793) is known. Also known is the use of alkylaminoalkyl betaines as internal antistatic agents in polymers (cf. JP-Sho 44-13587).
In the use of the incorporable antistatic agents hitherto known, various disadvantages occur which become notice-able in the processing or the use of the treated plastic.
These include insufficient thermal stability, high melting range, a t~n~ency to haze formation, high use concentration and pasty consistency.
Materials having a longer-lasting action (for example ethoxylated fatty amines) often show an antistatic effect on the surface of polyolefins only after many days.
Substances which act rapidly because they rapidly migrate to the surface, on the other hand, usually cause a surface deposit which, for example, impairs the ability of the plastic to be written on or printed or to have a seal affixed. In addition, antistatic agents in many cases impair the color and, in the case of clear or translucent polymers, the transparency of the treated molding compositions.
It has now been found that certain alkylamidopropyl betaines develop an antistatic action in polyolefins unusually quickly, without resulting in disadvantageous surface effects.
The invention thus provides a plastic molding composition treated with an antistatic agent, comprising from 94 to 99.99% by weight, based on the molding composition, of a thermoplastic or thermoset plastic and from 0.01 to 6% by weight, based on the molding composition, of a compound of the formula I
6 21~67i~
R~
R1-CONH-R2N~-CN2-COO-(I) where Rl i8 a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
The plastic molding composition of the invention contains a thermoplastic or thermoset organic polymer, for example one of those listed below:
1. Polymers of monoolefins and diolefins, for example polyethylene of high, medium or low density (which may be uncrosslinked or crosslinked), polypropylene, polyisobutylene, polybut-1-ene, poly-methylpent-1-ene, polyisoprene or polybutadiene and also polymers of cycloolefins such as, for example, of cyclo-pentene or norbornene.
Ho~-H.~l ARTIEN~-R~RT-T-~ OEAFT HOE 94/F 090 Dr.DA/-Description Plastic molding composition treated with an antistaticagent The invention relates to the use of certain betaines as antistatic agent~ for thermoplastics, in particular polyolefins.
High volume resistance and surface resistivity have earned plastics an important position as insulating materials in the electrical and electronics sector.
However, in all processes of separation from other media, these same structure-dependent properties result in a strong electrostatic charging of the surface. This is undesirable for a variety of reasons:
15 - For the bulk of articles in daily use, the attrac-tion of dust during storage and use should be avoided on the grounds of esthetics and hygiene.
- In the processing of plastic parts having a large surface area, e.g. sheets, fibers or powders, static charging produces forces which interfere appreciably with the process. They can prevent the proper win-ding of calendered sheets or of fibers. During processing or on dispensing units, film webs can adhere to one another to an undesirable degree. In the conveying of powders, lump formation or bridging can occur. Also, the printability of finished parts is impaired by static charging.
- Discharging processes can result in damage to packed products.
30 - Spark discharge can cause severe accidents, e.g.
where there are dangers of fire and explosion when handling readily flammable gases, vapors and dusts, e.g. when using solvents or in mines.
Attempts are made in all these areas to reduce the chargeability of the plastic by means of suitable addi-tives.
The conductivity of plastics can be increased in three ways in order to avoid charging: surface application of an "external" antistatic agent from a solution, incor-poration of an "internal" (incorporable) antistatic agent into the plastic, or incorporation of electrically conductive additives (graphite, metals, organic semicon-ductors).
Electrically conductive additives are used if the surface resistance of the finished part is to be less than 108 Q.
Owing to the large amounts added of from 2 to 70%, the mechanical properties are impaired.
External and internal antistatic agents are chemicals which form a conductive film on the surface of the plastic, generally in conjunction with the atmospheric moisture. This can happen due to the production of a pure film of moisture by means of water-attracting substances or by the deposition of an organic electrolyte.
Both groups have a similar build-up principle: a hydrophobic end ensures the anchoring of the additive to the polymer surface and a strongly polar end absorbs water molecules which eliminate charges according to the principle of ion conductivity.
External antistatic agents are applied to the surface from aqueous or solvent-containing preparations. More or less all the surface-active compounds are effective, as are also numerous hygroscopic substances such as glycerol, polyols or polyglycols, which do not possess the characteristic of surface activity. In the case of 3 2l~7l5 - - -internal antistatic agents, the hydrophobic end of the molecule is firmly anchored in the bulk of the polymer.
The majority of known antistatic agents can be subdivided into cationic, anionic and nonionic compounds.
Cationic compounds generally consist of a bulky cation often contA;n;ng a long alkyl radical (e.g. a quaternary Ammo~;um, phosphonium or sulfonium salt), with it also being possible for the quaternary group to occur in a ring system (e.g. imidazoline). In most cases, the anion is the chloride, methylenesulfate or nitrate ion derived from the quaternization process. The quaternary ammonium saltæ, in particular, have gained acceptance as com-mercial products.
Cationic substances are most effective in polar polymers.
However, their use is restricted by their adverse effect on the thermal stability of certain polymers.
Anionic compounds have an anion (usually an alkylsul-fonate, alkylsulfate, alkylphosphate, dithiocarbamate or carboxylate) as the active part of the molecule. The cations used are frequently alkali metals or, more rarely, alkaline earth metals. In practice, sodium alkyl-8ul fonates, in particular, which develop a good antistatic action in polar polymers, have gained accep-tance. A disadvantage is that their use is limited to muted colorations because of their tendency to produce haze. On account of their very high melting range, sodium alkylsulfonates are often very difficult to incorporate homogeneously into the plastic to be treated, and their hydrophilic character makes storage and proportioning more difficult.
Nonionic compounds, for example polyethylene glycol esters or ethers, fatty acid esters or ethanolamides, monoglycerides or diglycerides or ethoxylated fatty amineæ, are uncharged surface-active molecules whose ~ 4 -21167 l5 polarity is substantially lower than that of the ionic compounds. Such products are usually liquids or waxy substances having a low softening range. Their low polarity and good compatibility makes representatives of these classes of compounds ideal internal antistatic agents for polyolefins. When used in large amounts, fatty acid esters of monohydric and polyhydric alcohols provide acceptable antistatic treatments, even in polar plastics, and make it possible to manufacture transparent moldings, in contrast to alkylsulfonates. Apart from the high use concentration required, which can lead to processing problems and affects mechanical and optical properties of the molding~, the sometimes pasty consistency of these products, with pour points above room temperature, has proven disadvantageous for the use of these products.
To assess the effectiveness of antistatic agents in molding compositions, there are, in particular, two suitable methods. In the measurement of the surface resistance in accordance with DIN 53482 (and since DecPmher 1, 93, DIN IEC 93 (VDE 0303 part 30)), the electrical resistance of the surface is measured by means of a special electrode. Most organic polymers, such as polyolefins, have natural surface resistances 2 1015 Q, correspo~;ng to an R0 value (= logarithm to the base 10 of the surface resistance) of R0 = 15. Molding compo-sitions which have surface resistances less than R0 = 11 (101l Q) are considered to have very good antistatic treatments. Even smaller R0 values are excellent. The second likewise very informative method, because it directly measures the phenomenon of charging/discharging of the ~urface, is the determination of the halflife.
Here, the time in which a charge applied to the surface of the test specimen drops to half the initial value is measured. Molding compositions having excellent antistatic treatments achieve halflives below 5 seconds.
Many ionic and nonionic substances which can be used as external or internal antistatic agents in plastics have already been described in the specialist literature.
Betaines have, inter alia, proven to be effective in principle. The antistatic action of alkyl betaines in polyolefins (cf. US 3,005,793) is known. Also known is the use of alkylaminoalkyl betaines as internal antistatic agents in polymers (cf. JP-Sho 44-13587).
In the use of the incorporable antistatic agents hitherto known, various disadvantages occur which become notice-able in the processing or the use of the treated plastic.
These include insufficient thermal stability, high melting range, a t~n~ency to haze formation, high use concentration and pasty consistency.
Materials having a longer-lasting action (for example ethoxylated fatty amines) often show an antistatic effect on the surface of polyolefins only after many days.
Substances which act rapidly because they rapidly migrate to the surface, on the other hand, usually cause a surface deposit which, for example, impairs the ability of the plastic to be written on or printed or to have a seal affixed. In addition, antistatic agents in many cases impair the color and, in the case of clear or translucent polymers, the transparency of the treated molding compositions.
It has now been found that certain alkylamidopropyl betaines develop an antistatic action in polyolefins unusually quickly, without resulting in disadvantageous surface effects.
The invention thus provides a plastic molding composition treated with an antistatic agent, comprising from 94 to 99.99% by weight, based on the molding composition, of a thermoplastic or thermoset plastic and from 0.01 to 6% by weight, based on the molding composition, of a compound of the formula I
6 21~67i~
R~
R1-CONH-R2N~-CN2-COO-(I) where Rl i8 a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
The plastic molding composition of the invention contains a thermoplastic or thermoset organic polymer, for example one of those listed below:
1. Polymers of monoolefins and diolefins, for example polyethylene of high, medium or low density (which may be uncrosslinked or crosslinked), polypropylene, polyisobutylene, polybut-1-ene, poly-methylpent-1-ene, polyisoprene or polybutadiene and also polymers of cycloolefins such as, for example, of cyclo-pentene or norbornene.
2. Mixtures of polymers specified under 1) for example mixtures of polypropylene with polyethylene or with polyisobutylene.
3. Copolymers of monoolefins and diolefins with one another or with other vinyl monomers, for example ethylene-propylene copolymers, propylene-but-1-ene copolymeræ, propylene-isobutylene copolymers, ethylene-but-1-ene copolymers, propylene-butadiene copolymers, isobutylene-isoprene copolymers, ethylene-alkyl acrylate copolymers, ethylene-alkyl methacrylate copolymers, ethylene-vinyl acetate copolymers or ethylene-acrylic 214671~
acid copolymers and their salts (ionomers), and also terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidenenorbornene.
acid copolymers and their salts (ionomers), and also terpolymers of ethylene with propylene and a diene such as hexadiene, dicyclopentadiene or ethylidenenorbornene.
4. Polystyrene, poly(p-methylstyrene).
5. Copolymers of styrene or ~-methylstyrene with dienes or acrylic derivatives, for example styrene-butadiene, styrene-maleic anhydride, styrene-acrylonitrile, styrene-ethyl methacrylate, styrene-butadiene-ethyl acrylate, styrene-acrylonitrile-methacrylate; mixtures having high impact toughne~s ofstyrene copolymers and another polymer such as, for example, a polyacrylate, a diene polymer or an ethylene-propylene-diene terpolymer; and also block copolymers of styrene, for example styrene-butadiene-styrene, styrene-isoprene-styrene, styrene-ethylene/butylene-styrene or styrene-ethylene/propylene-styrene.
6. Graft copolymers of styrene, for example styrene on polybutadiene, styrene and acrylonitrile on polybuta-diene, styrene and maleic anhydride on polybutadiene, styrene and alkyl acrylates or alkyl methacrylates on polybutadiene, styrene and acrylonitrile on ethylene-propylene-diene terpolymers, styrene and acrylonitrile on polyalkyl acrylates or polyalkyl methacrylates, styrene and acrylonitrile on acrylate-butadiene copolymers, and also their mixtures with the copolymers specified under 5) which are known, for example, as so-called ABS, MBS, ASA or AES polymers.
7. Polyvinyl chloride.
8. Copolymers of vinyl chloride which can be pre-pared by known processes (for example, suspension, bulkor emulsion polymerization).
9. Copolymers of vinyl chloride with up to 30% by weight of comonomers such as, for example, vinyl acetate, 21~671~
vinylidene chloride, vinyl ether, acrylonitrile, acrylic esters, monoesters or diesters of maleic acid, or ole-fins, and also graft polymers of vinyl chloride.
vinylidene chloride, vinyl ether, acrylonitrile, acrylic esters, monoesters or diesters of maleic acid, or ole-fins, and also graft polymers of vinyl chloride.
10. Halogen-cont~;n;ng polymers such as, for example, 5 polychloroprene, chlorinated rubber, chlorinated or chlorosulfonated polyethylene, homopolymers and copolymers of epichlorohydrin, in particular polymers of halogen-containing vinyl compounds such as, for example, polyvinylidene chloride, polyvinyl fluoride, 10 polyvinylidene fluoride; and also their copolymers such as of vinyl chloride-vinylidene chloride, vinyl chloride-vinyl acetate or vinylidene chloride-vinyl acetate.
11. Polymeræ derived from cY,,~-unsaturated acids and their derivatives, such as polyacrylates and polymeth-15 acrylates, polyacrylamides and polyacrylonitriles.
12. Copolymers of the mor~o~ers specified under 11)with one another or with other unsaturated monomers, such as, for example, acrylonitrile-butadiene copolymers, acrylonitrile-alkyl acrylate copolymers, acrylonitrile-20 alkoxy acrylate copolymeræ, acrylonitrile-vinyl halide copolymers or acrylonitrile-alkyl methacrylate-butadiene copolymers.
13. Polymers derived from unsaturated alcohols and amines or their acyl derivatives or acetals, such as 25 polyvinyl alcohol, polyvinyl acetate, stearate, benzoate, maleate, polyvinyl butyral, polyallyl phthalate, poly-allyl melamine.
14. Homopolymers and copolymers of cyclic ethers such as polyethylene glycols, polyethylene oxide, 30 polypropylene oxide or their copolymers with diglycidyl etheræ.
15. Polyacetals such as polyoxymethylene, and also those polyoxymethylenes which contain comonomers such as, 214671~
g for example, ethylene oxide.
g for example, ethylene oxide.
16. Polyphenylene oxides and sulfides and their mixtures with styrene polymers.
17. Polyurethanes derived from polyethers, polyesters and polybutadienes having terminal hydroxyl groups on the one hand and aliphatic or aromatic polyisocyanates on the other hand and also their precursors (polyisocyanate-polyol prepolymers).
18. Polyamides and copolyamides derived from diamines and dicarboxylic acids and/or aminocarboxylic acids or the correspo~;ng lactams, such as polyamide-4, polyamide-6, polyamide-6.6, polyamide-6.10, polyamide-11, polyamide-12, poly-2,4,4-trimethylhexamethylenetere-phthalamide, poly-m-phenyleneisophthalamide, and al~o their copolymers with polyethers, for example with polyethylene glycol, polypropylene glycol or polytetra-methylene glycol.
19. Polyureas, polyimides and polyamide-imides.
20. Polyesters derived from dicarboxylic acids and diols and/or from hydroxycarboxylic acids or the corres-po~; ng lactones, such as polyethylene terephthalate, polybutylene terephthalate, poly-1,4-dimethylolcyclo-hexane terephthalate, poly(2,2-bis(4-hydroxyphenyl)-propane) terephthalate, polyhydroxybenzoates, and also block polyether esters derived from polyethylene having hydroxy end groups, dialcohols and dicarboxylic acids.
21. Polycarbonates and polyester carbonates.
22. Polysulfones, polyether sulfones and polyether ketones.
23. Crosslinked polymers derived from aldehydes on the one hand and phenols, urea or melamine on the other lo 2116715 , hand, such as phenol-formaldehyde, urea-formaldehyde and melamine-formaldehyde resins.
24. Drying and nondrying alkyd resins.
25. Unsaturated polyester resins derived from copoly-esters of saturated and unsaturated dicarboxylic acidswith polyhydric alcohols, and also vinyl compounds as crosslinkers, as well as their halogen-cont~;n;n~, flame-resistant modifications.
26. Crosslinkable acrylic resins derived from substi-tuted acrylic esters, for example epoxy acrylates,urethane acrylates or polyester acrylates.
27. Alkyd resins, polyester resins and acrylate resins which are crosslinked with melamine resins, urea resins, polyisocyanates or epoxy resins.
28. Crosslinkable epoxy resins derived from poly-epoxides, for example from diglycidyl ethers or from cycloaliphatic diepoxides.
29. Natural polymers such as cellulose, natural rubber, gelatin and also their derivatives which are chemically modified in a polymer-homologous manner, such as cellulose acetates, propionates and butyrates, or cellulose ethers such as methylcellulose.
30. Mixtures of the abovementioned polymers such as, for example, PP/EPDM, polyamide-6/EPDM or ABS, PVC/EVA, PVC/ABS, PVC/MBS, PC/ABS, PBTP/ABS, PC/ASA, PC/PBT, PVC/CPE, PVD/acrylate, POM/thermoplastic PUR, POM/acrylate, POM/MBS, PPE/HIPS, PPE/polyamide-6.6 and copolymers, PA/ HDPE, PA/PP, PA/PPE.
31. Naturally occuring and synthetic organic materials which are pure mo~-ers or mixtures of mono-mers, for example mineral oils, ~n;~-l and plant fats, - - 11 214671~
oils and waxes, or oils, fats and waxes based on syn-thetic esters or mixtures of these materials.
oils and waxes, or oils, fats and waxes based on syn-thetic esters or mixtures of these materials.
32. Aqueous diRpersions o$ natural or synthetic rubber.
Preferred polymers are polyolefins such as, for example, polyethylene of various densities such as LDPE, MDPE, HDPE, LLDPE and polypropylene, and also polyRtyrene and polyvinyl chloride. Particular preference is given to the polyolefins.
As antistatic agent, the plastic molding composition of the invention contains a compound of the formula I
R~-CONIl-R2N~-CH2-COO
R~
( l ) where R1 is a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, preferably a C8-C22-, in particular C12-C14-alkyl group, R2 is a C1-C6-, preferably C3-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group, but are preferably identical and are each a methyl group.
Particular preference is given to a betaine in which Rl is a fatty acid amidopropyl group. The preferred fatty acid is coconut fatty acid:
~ - 12 - 21~6715 CH
Rcoconut~C~N~CH2~CH2~CH2~N~~CH2-COO~
O ~1 CH~
The antistatic agent to be used according to the inven-tion iB preferably prepared by reaction of the sodium salt of monochloroacetic acid with fatty acid amido-propyldimethylamine. This also results in the formation of one mol of NaCl per mol of the betaine. The reaction is carried out in solution. The dry residue contains, for complete equimolar reaction, considerable amounts of NaCl.
If the synthesis of the alkylamidoalkyl betaine is carried out in aqueous solution, the water has to be removed prior to the preparation of the molding composi-tion treated with the antistatic agent, since the water interferes with processing. It has been able to be shown that alkylamidoalkyl betaine can also be prepared in the presence of other surfactants which serve as solvents in the synthesis and which in turn have an antistatic action. Such surfactants or surfactant-like materials are, for example, polyethylene glycols, polypropylene glycols, ethylene oxide/propylene oxide derivatives with or without a hydrocarbon radical, ethoxylated fatty acids, ethoxylated fatty alcohols and surfactant mix-tures, with or without the further addition of solvents.
Compounds of the formula I are known per se and some of them are commercially available. The commercial products here contain, apart from compounds of the formula I, further materials which may be present as a result of the synthesis. Typical is a content of from about 10 to 20%
by weight of NaCl. The NaCl content is advantageous to the antistatic action.
_ - 13 -Compounds of the formula I are often prepared in 801u-tion. The solvent can be water, 80 that the commercial product i8 often obtained in the form of an aqueous solution and is also sold in this form. The solution is suitable for direct application to finished parts, with the anti~tatic agent acting externally. In particular synthetic proces~es, the antistatic agent is obtained together with further substances, with the process allowing another antistatic agent to be used as solvent.
The formulation thus prepared can be used a~ a combina-tion antistatic agent.
Materials of the formula I can be mixed with other materials, for example with other antistatic agent~.
The antistatic agent to be used according to the invention is incorporated into the polymers using the customary methods. The incorporation can, for example, be carried out by m; Y; ng the compound and, if desired, further additives into the melt before or during shaping.
The incorporation can also be carried out by application of the dissolved or disper~ed compound directly onto the polymer or mixing into a solution, suspension or emulsion of the polymer, if desired allowing the solvent to subsequently evaporate. The amount to be added to the polymer is, for incorporation, from 0.01 to 6% by weight, preferably from 0.06 to 4% by weight, in particular from 0.1 to 3% by weight, based on the material to be treated.
The compound or formulation can al~o be added to the polymer to be treated in the form of a masterbatch or additive concentrate which contains from 2.5 to 70% by weight of the compound or formulation.
The plastic molding composition can additionally contain the customary additives such a~, for example, anti-oxidants, plasticizers, impact modifiers, processing aids and stabilizers, light ~tabilizer~, lubricant~, filler~, flame retardants, blowing agents, pigments, dyes or colorants and also other antistatic agents.
2146~15 _ It has been found that a certain amount of sodium chlor-ide in the alkylamidopropyl betaine gives a further significant improvement in the antistatic action, which becomes apparent in a lower surface resistance, a shorter halflife and a lower chargeability of the treated plastic part. Since NaCl alone in small amounts in molding compositions has hardly any antistatic action, but together with the alkylamidopropyl betaine gives better antistatic properties, there is obviously synergy between the two materials.
The plastic molding composition of the invention has the advantage that the antistatic action commences very quickly after processing. In comparison with the ethox-ylated alkylamines which are considered excellent, the antistatic treatment commences its action more quickly and for a low dosage gives effective prevention of dust attraction even on the day of production. A further advantage of the molding composition treated according to the invention is that the surfaces of the treated articles do not become moist by sweating out, as i~ the case for other antistatic agents. The surfaces remain able to have seals affixed, dry and printable. An import-ant advantage is the low dosage amount which is required to achieve the effect. The dosage amount is even less than that of the ethoxylated alkylamines, which are known as very effective, without possessing the same disadvan-tages as this class of materials, such as basicity, corrosivity or fish- toxicity. In comparison with sub-stances such as alkylsulfonates, fatty acid esters and others, the dosage of the substances to be used according to the invention in molding compositions is lower anyway.
In a practicable dosage, the substances to be used according to the invention lead to virtually no adverse effects on the color and the transparency of the molding composition. Certain alkylamidoalkyl betaines possess the additional advantage of being solids which, for example as ready-made spray-dried powder, can be metered into the molding composition to be treated in a technically simple 21~67i~
manner.
The following examples serve to illustrate the invention.
Examples In the following examples, antistatic agents of formula I were incorporated into plastic molding compositions.
The surface resistance in accordance with DIN 53482 and the halflife were determined on the test specimens produced from the molding composition. Some known, commercially available antistatic agents were used for comparison.
Representatives of substances of the formula I which were used were:
(A) Coconut amidopropyl betaine, product containing from about 15 to 20% of NaCl. 5 (Al) Product as in (A) but with the salt removed by extraction with ethanol (NaCl c2%).
(A2) Product as in (A), synthesized in ethoxylated coco-nut fatty alcohol as solvent remaining in the product.
(A3) Tallow/oleyl-(8:2)-amidopropyl betaine.
The comparisons used were:
(B) Ethoxylated fatty amine (N,N-bis(2-hydroxyethyl) coconut fatty amine).
(C) Fatty acid ester (D) Ethoxylated fatty acid amide (E) Lauryl betaine The antistatic properties of the pure technical polymer were measured after identical processing as a comparison.
The surface resistance was measured by the current/
voltage method. The measurement resistance here is 106-10l5 Q. The values given for the surface resistance and halflife are in each case means of at least six individual measurement values. The results were determined from the value of the logarithm of the surface resistance. Measurement values lying above the measurement range of 1015 Q were given the value 15 for the calculation of the mean. The halflife was monitored over 60 seconds. Measurement results in which the charge had not fallen to half of the initial charge within 60 seconds were given a value of 60 seconds in the averaging of the results. Thus, for the average halflives given, values above about 40 seconds are imprecise. If the halflife of all measurements was at least 60 seconds, the results were denoted by "~60n. The values in the following tables were measured at the indicated point in time after production of the test specimens. After production of the test specimens, these were stored and measured in a room having stAn~rd atmospheric conditions (temperature: 23C, relative atmospheric humidity 50%).
In addition, the yellowness index and the transparency were determined on the test specimens.
Example 1 Low-density polyethylene (LDPE) LDPE powder was mixed in a mixer (Papenmeier, type TLHK3) with the amounts shown in the table of the respective test substance for a mixing time of 3 minutes at ambient temperature. The mixture was granulated twice by means of an extruder (Leistritz LSM 30/34) (zones 1 to 7, tempera-tures: 150/155/160/170/180/190/190C). The maximum composition temperature during extrusion reached about 205C. The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP 50, zones 1 to 4, temperatures: 190/200/200/210C) at a composition tem-perature of about 220C. The thickness of the plates wa~
1 mm.
Table 1: Antistatic treatment of LDPE molding compoQi-tions with (A) and ~A1) On lRt day after On 7th day after production production Surface Half- Surface Half-resist- life resiQt- life ance ance Product Do~ageRO TimeRO Time [log Q] [~ec][log Q] [sec]
LDPE - ~ 14 ~ 60~ 14 ~ 60 (A) 0.2 9.6 3.39.4 ~ 1 (A1) 0.2 11.7 25.89.6 ~ 1 Table 2: Color and transparency of the test ~pecimeng (LDPE) Product Dosage Yellowness Index Transparency [%]
(A) 0.2 -0.3 44.1 (B) 0.2 2.8 40.9 Table 3: Comparison of various products, surface resist-ance and halflife (LDPE) On 1st day after On 7th day after production production Surface Half- Surface Half-resist- life resist- life ance ance Product Dosage RO TimeRO Time [log Q] [sec][log Q] ~sec]
LDPE - ~ 14 ~ 60~ 14 ~ 60 (A) 0.1 10.0 3.4 9.5 ~ 1 (A2) 0.1 13.4 41.8 9.8 2.3 (A3) 0.1 12.9 ~ 6011.7 6.1 (B) 0.1 11.4 5.2 9.7 ~ 1 (E) 0.1 ~ 14 ~ 60~ 14 ~ 60 Example 2 Production of test specimens from high-density polyethylene (HDPE) HDPE powder (density 0.96 g/cm3, MFI 190/2 7 g/10 min, MFI 190/5 25 g/10 min) was mixed in a mixer (Papenmeier, type TLHR3) with the amounts shown in the table of the respective test substance for a mixing time of 3 minutes at ~mhient temperature. The mixture was granulated twice by means of an extruder (Gottfert instrumented extruder, type 015, rheological screw 5/2, zones 1 to 3, tempera-tures 180/190/210C). The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP
50; zones 1 to 4, temperatures 190/200/200/210C) at a composition temperature of about 220C. The thickness of 214671~
the plates was 1 =.
Table 4: Surface resi~tance and halflife measured on HDPE molding composition~
On 1st day after On 14th day production after production Surface Half- Surface Half-resist- life resist- life ance ance Product Dosage RO Time RO Time ~log Q~ ~sec] ~log Q] ~sec]
HDPE - ~ 14 60 ~ 14 60 (A) 0.5 10.9 27 9.0 (A) 0.1 14.5 60 9.0 2 Example 3 Production of test specimens from polypropylene (PP) PP powder (MFI 230/5 3 g/10 min) was mixed in a mixer (Papenmeier, type TLHK3) with the amounts shown in Table 5 of the test substance for a ~;Y; ng time of 3 minutes at ambient temperature. The mixture was granulated twice by means of an extruder (Gottfert instrumented extruder, type 015, rheological screw 5/2, zone~ 1 to 3, tempera-tures 200/220/240C). The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP
50; zones 1 to 4, temperatures 200/210/210/220C). The thickness of the plates was 1 mm.
Table 5: Surface resistance and halflife measured on PP
molding compositions Surface resistance Halflife RO [log Q] Time [sec~
Pro- Dos- 1st 14th 52nd 1st 14th 52nd duct age day day day day day day PP ~ 14~ 14 ~ 14 ~ 60 ~ 60 ~ 60 (A) 1.0 10.0 9.1 8.6 c 1 _ ~ 1 (A) 0.5 15.010.7 - ~ 60 22 (C) 2.0 14.110.8 13.2 ~ 60 2 53 (D) 0.5 15.012.2 - ~ 60 25
Preferred polymers are polyolefins such as, for example, polyethylene of various densities such as LDPE, MDPE, HDPE, LLDPE and polypropylene, and also polyRtyrene and polyvinyl chloride. Particular preference is given to the polyolefins.
As antistatic agent, the plastic molding composition of the invention contains a compound of the formula I
R~-CONIl-R2N~-CH2-COO
R~
( l ) where R1 is a saturated or unsaturated aliphatic hydro-carbon group having 8 or more carbon atoms, preferably a C8-C22-, in particular C12-C14-alkyl group, R2 is a C1-C6-, preferably C3-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group, but are preferably identical and are each a methyl group.
Particular preference is given to a betaine in which Rl is a fatty acid amidopropyl group. The preferred fatty acid is coconut fatty acid:
~ - 12 - 21~6715 CH
Rcoconut~C~N~CH2~CH2~CH2~N~~CH2-COO~
O ~1 CH~
The antistatic agent to be used according to the inven-tion iB preferably prepared by reaction of the sodium salt of monochloroacetic acid with fatty acid amido-propyldimethylamine. This also results in the formation of one mol of NaCl per mol of the betaine. The reaction is carried out in solution. The dry residue contains, for complete equimolar reaction, considerable amounts of NaCl.
If the synthesis of the alkylamidoalkyl betaine is carried out in aqueous solution, the water has to be removed prior to the preparation of the molding composi-tion treated with the antistatic agent, since the water interferes with processing. It has been able to be shown that alkylamidoalkyl betaine can also be prepared in the presence of other surfactants which serve as solvents in the synthesis and which in turn have an antistatic action. Such surfactants or surfactant-like materials are, for example, polyethylene glycols, polypropylene glycols, ethylene oxide/propylene oxide derivatives with or without a hydrocarbon radical, ethoxylated fatty acids, ethoxylated fatty alcohols and surfactant mix-tures, with or without the further addition of solvents.
Compounds of the formula I are known per se and some of them are commercially available. The commercial products here contain, apart from compounds of the formula I, further materials which may be present as a result of the synthesis. Typical is a content of from about 10 to 20%
by weight of NaCl. The NaCl content is advantageous to the antistatic action.
_ - 13 -Compounds of the formula I are often prepared in 801u-tion. The solvent can be water, 80 that the commercial product i8 often obtained in the form of an aqueous solution and is also sold in this form. The solution is suitable for direct application to finished parts, with the anti~tatic agent acting externally. In particular synthetic proces~es, the antistatic agent is obtained together with further substances, with the process allowing another antistatic agent to be used as solvent.
The formulation thus prepared can be used a~ a combina-tion antistatic agent.
Materials of the formula I can be mixed with other materials, for example with other antistatic agent~.
The antistatic agent to be used according to the invention is incorporated into the polymers using the customary methods. The incorporation can, for example, be carried out by m; Y; ng the compound and, if desired, further additives into the melt before or during shaping.
The incorporation can also be carried out by application of the dissolved or disper~ed compound directly onto the polymer or mixing into a solution, suspension or emulsion of the polymer, if desired allowing the solvent to subsequently evaporate. The amount to be added to the polymer is, for incorporation, from 0.01 to 6% by weight, preferably from 0.06 to 4% by weight, in particular from 0.1 to 3% by weight, based on the material to be treated.
The compound or formulation can al~o be added to the polymer to be treated in the form of a masterbatch or additive concentrate which contains from 2.5 to 70% by weight of the compound or formulation.
The plastic molding composition can additionally contain the customary additives such a~, for example, anti-oxidants, plasticizers, impact modifiers, processing aids and stabilizers, light ~tabilizer~, lubricant~, filler~, flame retardants, blowing agents, pigments, dyes or colorants and also other antistatic agents.
2146~15 _ It has been found that a certain amount of sodium chlor-ide in the alkylamidopropyl betaine gives a further significant improvement in the antistatic action, which becomes apparent in a lower surface resistance, a shorter halflife and a lower chargeability of the treated plastic part. Since NaCl alone in small amounts in molding compositions has hardly any antistatic action, but together with the alkylamidopropyl betaine gives better antistatic properties, there is obviously synergy between the two materials.
The plastic molding composition of the invention has the advantage that the antistatic action commences very quickly after processing. In comparison with the ethox-ylated alkylamines which are considered excellent, the antistatic treatment commences its action more quickly and for a low dosage gives effective prevention of dust attraction even on the day of production. A further advantage of the molding composition treated according to the invention is that the surfaces of the treated articles do not become moist by sweating out, as i~ the case for other antistatic agents. The surfaces remain able to have seals affixed, dry and printable. An import-ant advantage is the low dosage amount which is required to achieve the effect. The dosage amount is even less than that of the ethoxylated alkylamines, which are known as very effective, without possessing the same disadvan-tages as this class of materials, such as basicity, corrosivity or fish- toxicity. In comparison with sub-stances such as alkylsulfonates, fatty acid esters and others, the dosage of the substances to be used according to the invention in molding compositions is lower anyway.
In a practicable dosage, the substances to be used according to the invention lead to virtually no adverse effects on the color and the transparency of the molding composition. Certain alkylamidoalkyl betaines possess the additional advantage of being solids which, for example as ready-made spray-dried powder, can be metered into the molding composition to be treated in a technically simple 21~67i~
manner.
The following examples serve to illustrate the invention.
Examples In the following examples, antistatic agents of formula I were incorporated into plastic molding compositions.
The surface resistance in accordance with DIN 53482 and the halflife were determined on the test specimens produced from the molding composition. Some known, commercially available antistatic agents were used for comparison.
Representatives of substances of the formula I which were used were:
(A) Coconut amidopropyl betaine, product containing from about 15 to 20% of NaCl. 5 (Al) Product as in (A) but with the salt removed by extraction with ethanol (NaCl c2%).
(A2) Product as in (A), synthesized in ethoxylated coco-nut fatty alcohol as solvent remaining in the product.
(A3) Tallow/oleyl-(8:2)-amidopropyl betaine.
The comparisons used were:
(B) Ethoxylated fatty amine (N,N-bis(2-hydroxyethyl) coconut fatty amine).
(C) Fatty acid ester (D) Ethoxylated fatty acid amide (E) Lauryl betaine The antistatic properties of the pure technical polymer were measured after identical processing as a comparison.
The surface resistance was measured by the current/
voltage method. The measurement resistance here is 106-10l5 Q. The values given for the surface resistance and halflife are in each case means of at least six individual measurement values. The results were determined from the value of the logarithm of the surface resistance. Measurement values lying above the measurement range of 1015 Q were given the value 15 for the calculation of the mean. The halflife was monitored over 60 seconds. Measurement results in which the charge had not fallen to half of the initial charge within 60 seconds were given a value of 60 seconds in the averaging of the results. Thus, for the average halflives given, values above about 40 seconds are imprecise. If the halflife of all measurements was at least 60 seconds, the results were denoted by "~60n. The values in the following tables were measured at the indicated point in time after production of the test specimens. After production of the test specimens, these were stored and measured in a room having stAn~rd atmospheric conditions (temperature: 23C, relative atmospheric humidity 50%).
In addition, the yellowness index and the transparency were determined on the test specimens.
Example 1 Low-density polyethylene (LDPE) LDPE powder was mixed in a mixer (Papenmeier, type TLHK3) with the amounts shown in the table of the respective test substance for a mixing time of 3 minutes at ambient temperature. The mixture was granulated twice by means of an extruder (Leistritz LSM 30/34) (zones 1 to 7, tempera-tures: 150/155/160/170/180/190/190C). The maximum composition temperature during extrusion reached about 205C. The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP 50, zones 1 to 4, temperatures: 190/200/200/210C) at a composition tem-perature of about 220C. The thickness of the plates wa~
1 mm.
Table 1: Antistatic treatment of LDPE molding compoQi-tions with (A) and ~A1) On lRt day after On 7th day after production production Surface Half- Surface Half-resist- life resiQt- life ance ance Product Do~ageRO TimeRO Time [log Q] [~ec][log Q] [sec]
LDPE - ~ 14 ~ 60~ 14 ~ 60 (A) 0.2 9.6 3.39.4 ~ 1 (A1) 0.2 11.7 25.89.6 ~ 1 Table 2: Color and transparency of the test ~pecimeng (LDPE) Product Dosage Yellowness Index Transparency [%]
(A) 0.2 -0.3 44.1 (B) 0.2 2.8 40.9 Table 3: Comparison of various products, surface resist-ance and halflife (LDPE) On 1st day after On 7th day after production production Surface Half- Surface Half-resist- life resist- life ance ance Product Dosage RO TimeRO Time [log Q] [sec][log Q] ~sec]
LDPE - ~ 14 ~ 60~ 14 ~ 60 (A) 0.1 10.0 3.4 9.5 ~ 1 (A2) 0.1 13.4 41.8 9.8 2.3 (A3) 0.1 12.9 ~ 6011.7 6.1 (B) 0.1 11.4 5.2 9.7 ~ 1 (E) 0.1 ~ 14 ~ 60~ 14 ~ 60 Example 2 Production of test specimens from high-density polyethylene (HDPE) HDPE powder (density 0.96 g/cm3, MFI 190/2 7 g/10 min, MFI 190/5 25 g/10 min) was mixed in a mixer (Papenmeier, type TLHR3) with the amounts shown in the table of the respective test substance for a mixing time of 3 minutes at ~mhient temperature. The mixture was granulated twice by means of an extruder (Gottfert instrumented extruder, type 015, rheological screw 5/2, zones 1 to 3, tempera-tures 180/190/210C). The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP
50; zones 1 to 4, temperatures 190/200/200/210C) at a composition temperature of about 220C. The thickness of 214671~
the plates was 1 =.
Table 4: Surface resi~tance and halflife measured on HDPE molding composition~
On 1st day after On 14th day production after production Surface Half- Surface Half-resist- life resist- life ance ance Product Dosage RO Time RO Time ~log Q~ ~sec] ~log Q] ~sec]
HDPE - ~ 14 60 ~ 14 60 (A) 0.5 10.9 27 9.0 (A) 0.1 14.5 60 9.0 2 Example 3 Production of test specimens from polypropylene (PP) PP powder (MFI 230/5 3 g/10 min) was mixed in a mixer (Papenmeier, type TLHK3) with the amounts shown in Table 5 of the test substance for a ~;Y; ng time of 3 minutes at ambient temperature. The mixture was granulated twice by means of an extruder (Gottfert instrumented extruder, type 015, rheological screw 5/2, zone~ 1 to 3, tempera-tures 200/220/240C). The cooling of the extrudate prior to granulation was carried out in a waterbath. Plates were injection-molded from the granular materials thus obtained using an injection-molding machine (Windsor SP
50; zones 1 to 4, temperatures 200/210/210/220C). The thickness of the plates was 1 mm.
Table 5: Surface resistance and halflife measured on PP
molding compositions Surface resistance Halflife RO [log Q] Time [sec~
Pro- Dos- 1st 14th 52nd 1st 14th 52nd duct age day day day day day day PP ~ 14~ 14 ~ 14 ~ 60 ~ 60 ~ 60 (A) 1.0 10.0 9.1 8.6 c 1 _ ~ 1 (A) 0.5 15.010.7 - ~ 60 22 (C) 2.0 14.110.8 13.2 ~ 60 2 53 (D) 0.5 15.012.2 - ~ 60 25
Claims (4)
1. A plastic molding composition treated with an antistatic agent, comprising from 94 to 99.99% by weight, based on the molding composition, of a thermoplastic or thermoset plastic and from 0.01 to 6% by weight, based on the molding composition, of a compound of the formula I
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
2. A plastic molding composition as claimed in claim 1, containing as antistatic agent a compound of the formula I
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
3. A plastic molding composition as claimed in claim 1, additionally containing antioxidants, plasticizers, impact modifiers, processing aids and stabilizers, light stabilizers, lubricants, fillers, flame retardants, blowing agents, pigments, dyes or colorants or other antistatic agents.
4. An antistatic agent consisting essentially of a compound of the formula I
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
(I) where R1 is a saturated or unsaturated aliphatic hydrocarbon group having 8 or more carbon atoms, R2 is a C1-C6-alkyl group and R3 and R4 are identical or different and are each a symmetric or unsymmetric alkyl group, hydroxyalkyl group or polyoxyalkylene group.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEP4412366.3 | 1994-04-11 | ||
DE4412366A DE4412366A1 (en) | 1994-04-11 | 1994-04-11 | Antistatic plastic molding compound |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2146715A1 true CA2146715A1 (en) | 1995-10-12 |
Family
ID=6515072
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002146715A Abandoned CA2146715A1 (en) | 1994-04-11 | 1995-04-10 | Plastic molding composition treated with an antistatic agent |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0676444A3 (en) |
JP (1) | JPH0848811A (en) |
KR (1) | KR950032403A (en) |
AU (1) | AU1627295A (en) |
CA (1) | CA2146715A1 (en) |
DE (1) | DE4412366A1 (en) |
ZA (1) | ZA952929B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6271291B1 (en) | 1998-12-18 | 2001-08-07 | Eastman Chemical Company | Extrudable masterbatch |
US6454983B1 (en) | 1998-12-18 | 2002-09-24 | Eastman Chemical Company | Single screw extrusion of polymers |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19648186C2 (en) * | 1996-11-21 | 2000-11-16 | Juenemann Gmbh | Hair curlers for winding human hair |
DE102013001135A1 (en) | 2013-01-23 | 2014-08-07 | GIFAS Beteiligungen GmbH | Polymer-bound antistatic additives and thus antistatic elastomers and elastomer components |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS583292B2 (en) * | 1978-10-12 | 1983-01-20 | ティーディーケイ株式会社 | Manufacturing method of magnetic paint for magnetic recording media |
DE3305964A1 (en) * | 1983-02-21 | 1984-08-23 | Henkel KGaA, 4000 Düsseldorf | USE OF CATIONIC POLYMERS AS ANTISTATIC ADDITIVES TO HAIR TREATMENT AGENTS |
-
1994
- 1994-04-11 DE DE4412366A patent/DE4412366A1/en not_active Withdrawn
-
1995
- 1995-03-28 EP EP95104567A patent/EP0676444A3/en not_active Withdrawn
- 1995-04-04 AU AU16272/95A patent/AU1627295A/en not_active Abandoned
- 1995-04-10 ZA ZA952929A patent/ZA952929B/en unknown
- 1995-04-10 CA CA002146715A patent/CA2146715A1/en not_active Abandoned
- 1995-04-10 JP JP7084332A patent/JPH0848811A/en not_active Withdrawn
- 1995-04-11 KR KR1019950008331A patent/KR950032403A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6271291B1 (en) | 1998-12-18 | 2001-08-07 | Eastman Chemical Company | Extrudable masterbatch |
US6454983B1 (en) | 1998-12-18 | 2002-09-24 | Eastman Chemical Company | Single screw extrusion of polymers |
Also Published As
Publication number | Publication date |
---|---|
JPH0848811A (en) | 1996-02-20 |
ZA952929B (en) | 1995-12-21 |
EP0676444A3 (en) | 1995-12-06 |
AU1627295A (en) | 1995-10-19 |
DE4412366A1 (en) | 1995-10-12 |
EP0676444A2 (en) | 1995-10-11 |
KR950032403A (en) | 1995-12-20 |
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