CA2127496C - Manganese(iii)-containing nickel(ii) hydroxide for the production of secondary batteries - Google Patents
Manganese(iii)-containing nickel(ii) hydroxide for the production of secondary batteries Download PDFInfo
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- CA2127496C CA2127496C CA002127496A CA2127496A CA2127496C CA 2127496 C CA2127496 C CA 2127496C CA 002127496 A CA002127496 A CA 002127496A CA 2127496 A CA2127496 A CA 2127496A CA 2127496 C CA2127496 C CA 2127496C
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- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 title claims abstract description 43
- 229910021508 nickel(II) hydroxide Inorganic materials 0.000 title claims abstract description 21
- MMIPFLVOWGHZQD-UHFFFAOYSA-N manganese(3+) Chemical compound [Mn+3] MMIPFLVOWGHZQD-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000011572 manganese Substances 0.000 claims description 29
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 24
- 239000000843 powder Substances 0.000 claims description 20
- 229910052748 manganese Inorganic materials 0.000 claims description 19
- 239000000243 solution Substances 0.000 claims description 19
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 17
- -1 manganese (III) ions Chemical class 0.000 claims description 12
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims description 11
- 239000012266 salt solution Substances 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 7
- 150000001450 anions Chemical class 0.000 claims description 6
- 238000000975 co-precipitation Methods 0.000 claims description 5
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical class [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 claims description 4
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 claims description 4
- 229910052793 cadmium Inorganic materials 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 229910001437 manganese ion Inorganic materials 0.000 claims description 3
- 239000007800 oxidant agent Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 125000005385 peroxodisulfate group Chemical group 0.000 claims description 2
- 239000007772 electrode material Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 9
- 238000001556 precipitation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007323 disproportionation reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910018661 Ni(OH) Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000002083 X-ray spectrum Methods 0.000 description 1
- 150000008043 acidic salts Chemical class 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- ZAUUZASCMSWKGX-UHFFFAOYSA-N manganese nickel Chemical compound [Mn].[Ni] ZAUUZASCMSWKGX-UHFFFAOYSA-N 0.000 description 1
- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 1
- PPNAOCWZXJOHFK-UHFFFAOYSA-N manganese(2+);oxygen(2-) Chemical class [O-2].[Mn+2] PPNAOCWZXJOHFK-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/04—Oxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/24—Alkaline accumulators
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
- C01G53/80—Compounds containing nickel, with or without oxygen or hydrogen, and containing one or more other elements
- C01G53/82—Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
- C01P2002/52—Solid solutions containing elements as dopants
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/40—Electric properties
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0002—Aqueous electrolytes
- H01M2300/0014—Alkaline electrolytes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Manganese(III)-containing nickel(II) hydroxide, a process for its production and its use as electrode material for secondary batteries.
Description
aI~7~96 BACKGROUND OF THE INVENTION
The present invention relates to manganese(III)-containing nickel(II) hydroxide, a process for its pro-duction and its use as electrode material for secondary batteries.
Nickel(II) hydroxide is used in the alkaline accumulator as positive electrode mass. Changes in certain electro-chemical properties are produced by incorporating various extraneous ions.
The incorporation of manganese ions in nickel(II) hydroxide is described in only a few publications. A
reason for this is that the bivalent manganese in ~i-Mn(OH)2 or in the mixed oxide with nickel is already very easily oxidized by atmospheric oxygen and the manganese in the end product does not exist in a defined oxidation state. The preparation of uniform products is thereby complicated.
Some references on the properties of manganese-doped nickel hydroxide electrodes are known from the literature:
J.P. Harivel, B. Morignat, J. Labat, J.F. Laurent, Power Sources 1966, Pergamon Press, ed. by D.H. Collins, p. 239, doped nickel ( I I ) hydroxide with Mn2+ or Mn4+ by co-precipitation from aqueous sodium hydroxide solution. The doped hydroxides showed no improvements in the electro-chemical properties by comparison with pure nickel hydroxide.
Cordoba et al. investigated the effect of nickel hydroxides doped with manganese and/or iron on the application as oxygen electrodes (S. I. Cordoba, M. Lopez Teijelo, V.A.
Macagno, Electrochimica Acta 32 (1987), 1783, S.I. Cordoba, R.E. Carbonio, M. Lopez Teijelo, V.A. Macagno, Electrochimica Acta 31 (1986), 1321). The materials were here produced likewise by coprecipitation or else by deposition of the pure hydroxides above each other in layers.
D.A. Corrigan, R.M. Bendert, J. Electrochem. Soc. 136 (1989), 723 and D. Belanger, G. Laperriere, J. Electrochem.
Soc. 137 (1990), 2355 carried out cyclovoltammetric studies on cathodically deposited thin layers of Mn2+-doped nickel hydroxide among other systems.
Practical conclusions with regard to the improvement of the properties and/or application of these materials in secondary batteries cannot, however, be derived from the literature mentioned.
The manganese-doped nickel hydroxide materials known from the prior art, as have been used up to now for the production of electrodes for secondary batteries, therefore have no important advantage over undoped material.
SUMMARY OF THE INVENTION
The invention improves the properties of manganese-doped nickel hydroxide powder for the production of battery electrodes so that the capacity of the nickel hydroxide electrodes is raised and the cyclic stability simultaneously improved.
It has now surprisingly been found that manganese as an additive to nickel hydroxide causes a particularly positive effect in the nickel hydroxide electrode when it exists in the nickel hydroxide electrode predominantly in the tri-valent oxidation state.
The present invention relates to manganese(III)-containing nickel(II) hydroxide, a process for its pro-duction and its use as electrode material for secondary batteries.
Nickel(II) hydroxide is used in the alkaline accumulator as positive electrode mass. Changes in certain electro-chemical properties are produced by incorporating various extraneous ions.
The incorporation of manganese ions in nickel(II) hydroxide is described in only a few publications. A
reason for this is that the bivalent manganese in ~i-Mn(OH)2 or in the mixed oxide with nickel is already very easily oxidized by atmospheric oxygen and the manganese in the end product does not exist in a defined oxidation state. The preparation of uniform products is thereby complicated.
Some references on the properties of manganese-doped nickel hydroxide electrodes are known from the literature:
J.P. Harivel, B. Morignat, J. Labat, J.F. Laurent, Power Sources 1966, Pergamon Press, ed. by D.H. Collins, p. 239, doped nickel ( I I ) hydroxide with Mn2+ or Mn4+ by co-precipitation from aqueous sodium hydroxide solution. The doped hydroxides showed no improvements in the electro-chemical properties by comparison with pure nickel hydroxide.
Cordoba et al. investigated the effect of nickel hydroxides doped with manganese and/or iron on the application as oxygen electrodes (S. I. Cordoba, M. Lopez Teijelo, V.A.
Macagno, Electrochimica Acta 32 (1987), 1783, S.I. Cordoba, R.E. Carbonio, M. Lopez Teijelo, V.A. Macagno, Electrochimica Acta 31 (1986), 1321). The materials were here produced likewise by coprecipitation or else by deposition of the pure hydroxides above each other in layers.
D.A. Corrigan, R.M. Bendert, J. Electrochem. Soc. 136 (1989), 723 and D. Belanger, G. Laperriere, J. Electrochem.
Soc. 137 (1990), 2355 carried out cyclovoltammetric studies on cathodically deposited thin layers of Mn2+-doped nickel hydroxide among other systems.
Practical conclusions with regard to the improvement of the properties and/or application of these materials in secondary batteries cannot, however, be derived from the literature mentioned.
The manganese-doped nickel hydroxide materials known from the prior art, as have been used up to now for the production of electrodes for secondary batteries, therefore have no important advantage over undoped material.
SUMMARY OF THE INVENTION
The invention improves the properties of manganese-doped nickel hydroxide powder for the production of battery electrodes so that the capacity of the nickel hydroxide electrodes is raised and the cyclic stability simultaneously improved.
It has now surprisingly been found that manganese as an additive to nickel hydroxide causes a particularly positive effect in the nickel hydroxide electrode when it exists in the nickel hydroxide electrode predominantly in the tri-valent oxidation state.
2 This invention consequently provides manganese-containing nickel (II) hydroxide powders in which more than 50 mol %, preferably at least 80 mol % and more preferably at least 90 mol % of the manganese exists in the trivalent oxidation state. Preferably, the molar ratio of Ni to Mn is in the range from 100:1 to 1:1 and more preferably in the range of from 5:1 to 3:1. Preferably, the nickel (II) hydroxide powder also contains one or more of Cd, Co, Zn, Ca and Mg in a total amount of no more than 8 mol %, based on the total amount of Ni and Mn. Preferably, the powder has a particle size of 1 to 100 um.
The invention also provides a process for the production of a nickel (II) hydroxide powder comprising Mn (III), comprising coprecipitating a nickel (II) and manganese (III) salt solution with an alkali solution, such that the manganese (III) is incorporated into the nickel (II) hydroxide powder lattice. The Mn (III) may be prepared by reacting a Mn (II) salt solution with an oxidizing agent, e.g., a permanganate solution, a peroxodisulphate or H2O2, and the reaction may produce peracetic acid. Preferably, the Mn (III) salt solution comprises a stabilizing anion. Preferably, the coprecipitation is carried out in the presence of a soluble salt of an element selected from the group consisting of Co, Zn, Cd, Ca and Mg. The invention also provides use of the Ni (II) hydroxide powder for making a secondary battery alkaline accumulator positive electrode. The invention also provides a secondary battery comprising an alkaline accumulator positive electrode comprising a nickel (II) hydroxide powder of the invention.
An important economic side-effect of the invention is to make possible the replacement of the relatively expensive nickel by an appropriate, less expensive, proportion of
The invention also provides a process for the production of a nickel (II) hydroxide powder comprising Mn (III), comprising coprecipitating a nickel (II) and manganese (III) salt solution with an alkali solution, such that the manganese (III) is incorporated into the nickel (II) hydroxide powder lattice. The Mn (III) may be prepared by reacting a Mn (II) salt solution with an oxidizing agent, e.g., a permanganate solution, a peroxodisulphate or H2O2, and the reaction may produce peracetic acid. Preferably, the Mn (III) salt solution comprises a stabilizing anion. Preferably, the coprecipitation is carried out in the presence of a soluble salt of an element selected from the group consisting of Co, Zn, Cd, Ca and Mg. The invention also provides use of the Ni (II) hydroxide powder for making a secondary battery alkaline accumulator positive electrode. The invention also provides a secondary battery comprising an alkaline accumulator positive electrode comprising a nickel (II) hydroxide powder of the invention.
An important economic side-effect of the invention is to make possible the replacement of the relatively expensive nickel by an appropriate, less expensive, proportion of
3 manganese and thereby the achievement of an increased mass efficiency of the nickel hydroxide.
Nickel-manganese electrodes according to the invention, by comparison with undoped reference products, show a much increased efficiency of the one-electron step Ni2+ ~ Ni3+
and in addition an improved cycle stability.
The doping occurs by the replacement of Ni2+ ions in the crystal lattice of the nickel hydroxide by Mn3+ ions. The Mn3+ ion proves to be very suitable for this by reason of the radius ratio Ni2+/Mn3+ - 1.05.
The coprecipitation of the manganese tII) compound with the nickel hydroxide is carried out by dropping an acidified metal salt solution containing Ni2+ and Mn3+ ions into a feed of constant pH value. While the Ni2+ ion can be used in the form of its salts, the Mn3+ ion is prepared in the salt solution by reaction of Mn2+ ions with corresponding amounts of Mn04 MN04- ions. This is achieved by continuous combination of the corresponding solutions in a mixing chamber. Both solutions can at this time already contain nickel (II) salts.
An Mn3+ solution can also be mixed with an Ni2+ solution later.
The Mn3+ ion is formed according to the equation:
4Mn2+ + MnOq + 8H+ --~ 5Mn3+ + 4Hz0 3a ~~ ~~~:~9fi The average degree of oxidation of the manganese ion in the nickel hydroxide matrix can be deliberately varied by an appropriate excess of Mnz+ or MNO9- ions .
Trivalent manganese is very unstable in solution. It disproportionates rapidly in aqueous solution with formation of hydrated oxides of manganese(II) and of manganese(IV). If this process goes to completion in its salt solution, the manganese can no longer be incorporated into the nickel hydroxide lattice and separate phases of hydrated manganese oxides in addition to nickel hydroxide precipitate in the precipitation step.
This disproportionation must be eliminated in order to bring about the incorporation of the manganese in the host matrix. It is sufficiently well known from the literature that the Mn3+ ion can be stabilized briefly in the presence of suitable anions (e. g. sulphate, phosphate, acetate etc. ) . It is therefore important for the production of the precipitation product that sufficient amounts of stabilizing anions or their mixtures are present in the combined salt solution to eliminate a premature decay reaction of the Mn3+ ions. In this process, the lifetime of the Mn3+ depends on the nature of the anions, their concentration in the solution and the solution's pH value.
The length of the reaction zone must also be calculated according to this lifetime:
Too short a reaction zone can lead to an inadequate intermixing of the reacting solution or an incomplete reaction, and the products become non-uniform.
If the reaction zone is too long, the Mn3+ ions decompose too early, which prevents their incorporation in the Ni (OH) 2.
In conclusion, the Ni2+/Mn3+ mixed hydroxide is precipitated by dropwise addition of the acidic salt solution containing Ni2+ and stabilized Mn3+ to an alkaline feed of constant pH
value. After the precipitation, the Mn3+ is fixed as such in the Ni(OH)z lattice, and disproportionation can no longer occur.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
In the following, the invention is illustrated by the following non-limiting examples.
2127~~6 Example l:
Solution A: 10.04 g (0.04 moles) Mn(N03)2.4H20 58.16 g (0.20 moles) Ni(N03)2.6H20 12.50 g H2S04 97 10.00 g HAc 99 0 . 0 0 g H3 P04 8 5 0 H20 to 250 ml Solution B: 1.58 g (0.01 moles) KMn04 12.50 g H2S04 97 0 10 10.00 g HAc 99 0 10.00 g H3P04 85 0 H20 to 250 ml Correction alkali: 250 ml KOH, c = 3.526 mole/1 Feed: 1000 ml KOH with pH 12.50 ~ 0.02 T = 33 ~ 2°C
ExamQle 2:
Solution A: 12.55 g (0.050 moles) Mn(N03)2.4H20 54.53 g (0.188 moles) Ni(N03)2.6H20 12.50 g H2S04 97 a 10.00 g HAc 99 0 10 . 0 0 g H3 P04 8 5 0 H20 to 250 ml Solution B: 1.98 g (0.0125 moles) KMn04 12.50 g HzS04 97 10.00 g HAc 99 0 10.00 g H3P04 85 0 H20 to 250 ml Correction alkali: 500 ml 3.5 m KOH
Feed: 1000 m1 KOH with pH 12.50 ~ 0.02 Implementation of the process The solutions A and B were brought together continuously with the aid of separate pumps at the same volumetric flow rate (100 ml/h) via a Y-shaped mixing chamber. During this, the spatially separated formation of Mn3+ could be followed in the subsequent reaction zone (glass tube) . The colour change was from violet (Mn04) to red (Mn3+ in presence of Ni2+) .
After a constant total reaction time of ca. 20 sec., the solution dropped into a feed of KOH, in which the pH value was checked with the aid of a glass electrode and held constant (pH 12.50 ~ 0.02) by addition of correction alkali. In this way both the reacting state of the Mn3+ to the precipitation point and the precipitation process itself were always standardized and controllable.
The brown-red product was centrifuged off after 15 hours ageing and washed 5 times, with 650 ml alkali of pH 12.50 on each occasion, and then dried in vacuum at 51 °C for three days.
The product gave a characteristic X-ray spectrum. For more precise characterisation, the accurate analytical data were determined for Example 1:
Chemical Analysis (Example 1) Element/ Mean Molar anion value [%] proportion N
Ni 46.67 4.00 Mn 10.87 1.00 H 2.55 12.83 Mn02 9.27 0.54 Sp42 <1 <
PO43- 1.54 0.08 C & N outside the i li on brat ca range 1. Degree of oxidation of the manganese:
NMn02 x in MnOX x =
NM n total X = 1.54 Mn3~°e is present Proportion of the nickel substituted:
A) Based on the molar ratios Ni/Mn, the nickel saving is 20 molea.
B) From the comparison of the analytical Ni content for pure nickel hydroxide (62 0) and for the doped product (46 %), a nickel saving of 26 o per unit mass is found.
2. Investigation of the cycle behaviour For the examination of the electrochemical properties of the active material, galvanostatic charges and dis-charges vs Cd/Cd(OH)z or Hg/Hg0 were carried out. The electrode was produced as a pellet from 1.00 g active mass, 0.25 g graphite and 0.03 g PTFE.
Electrolyte: 7 m KOH
Charge: 11 h at 50 mA
Discharge: 25 mA up to the cut-off voltage of V vs Hg/Hg0 or 1 V vs Cd/Cd(OH)2 By comparison with a sample of pure nickel hydroxide, with the same preparation technique and under the same cyclisation conditions, the product shows a distinct improvement of the cycle stability:
The pure nickel hydroxide already reaches its maximum capacity after 10 cycles, followed by a continuous decline. This effect cannot be observed with the manganese-doped sample until between 150 and 200 cycles. (It was demonstrated by replacement of the electrolyte that at these high cycle numbers the carbonation of the alkali makes a definite contribution to the loss of capacity). For the manganese-doped mass the measured capacities were 205 mAh/g in the range from Cycle 100 to 150, followed by an insignificant decline of the capacity (198 mAh/g in Cycle 200).
In addition, the mass efficiency of the nickel is definitely raised in the manganese-doped product.
More than 90 ~ of the theoretical one-electron step from Ni2+ to Ni3+ can be utilised over a wide cycle range. The undoped nickel hydroxide, on the other hand, with only 60 % utilisation of the discharge capacity at the maximum, lies definitely lower under the same experimental conditions.
After an over-discharging (cycle 30), a manganese-doped sample lost ca. 10 % of its capacity based on the one-electron step, but the cycle behaviour showed no setback. The value for the discharge capacity remained almost constant over more than 200 cycles, with 75 %
efficiency of the one-electron step.
Nickel-manganese electrodes according to the invention, by comparison with undoped reference products, show a much increased efficiency of the one-electron step Ni2+ ~ Ni3+
and in addition an improved cycle stability.
The doping occurs by the replacement of Ni2+ ions in the crystal lattice of the nickel hydroxide by Mn3+ ions. The Mn3+ ion proves to be very suitable for this by reason of the radius ratio Ni2+/Mn3+ - 1.05.
The coprecipitation of the manganese tII) compound with the nickel hydroxide is carried out by dropping an acidified metal salt solution containing Ni2+ and Mn3+ ions into a feed of constant pH value. While the Ni2+ ion can be used in the form of its salts, the Mn3+ ion is prepared in the salt solution by reaction of Mn2+ ions with corresponding amounts of Mn04 MN04- ions. This is achieved by continuous combination of the corresponding solutions in a mixing chamber. Both solutions can at this time already contain nickel (II) salts.
An Mn3+ solution can also be mixed with an Ni2+ solution later.
The Mn3+ ion is formed according to the equation:
4Mn2+ + MnOq + 8H+ --~ 5Mn3+ + 4Hz0 3a ~~ ~~~:~9fi The average degree of oxidation of the manganese ion in the nickel hydroxide matrix can be deliberately varied by an appropriate excess of Mnz+ or MNO9- ions .
Trivalent manganese is very unstable in solution. It disproportionates rapidly in aqueous solution with formation of hydrated oxides of manganese(II) and of manganese(IV). If this process goes to completion in its salt solution, the manganese can no longer be incorporated into the nickel hydroxide lattice and separate phases of hydrated manganese oxides in addition to nickel hydroxide precipitate in the precipitation step.
This disproportionation must be eliminated in order to bring about the incorporation of the manganese in the host matrix. It is sufficiently well known from the literature that the Mn3+ ion can be stabilized briefly in the presence of suitable anions (e. g. sulphate, phosphate, acetate etc. ) . It is therefore important for the production of the precipitation product that sufficient amounts of stabilizing anions or their mixtures are present in the combined salt solution to eliminate a premature decay reaction of the Mn3+ ions. In this process, the lifetime of the Mn3+ depends on the nature of the anions, their concentration in the solution and the solution's pH value.
The length of the reaction zone must also be calculated according to this lifetime:
Too short a reaction zone can lead to an inadequate intermixing of the reacting solution or an incomplete reaction, and the products become non-uniform.
If the reaction zone is too long, the Mn3+ ions decompose too early, which prevents their incorporation in the Ni (OH) 2.
In conclusion, the Ni2+/Mn3+ mixed hydroxide is precipitated by dropwise addition of the acidic salt solution containing Ni2+ and stabilized Mn3+ to an alkaline feed of constant pH
value. After the precipitation, the Mn3+ is fixed as such in the Ni(OH)z lattice, and disproportionation can no longer occur.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
In the following, the invention is illustrated by the following non-limiting examples.
2127~~6 Example l:
Solution A: 10.04 g (0.04 moles) Mn(N03)2.4H20 58.16 g (0.20 moles) Ni(N03)2.6H20 12.50 g H2S04 97 10.00 g HAc 99 0 . 0 0 g H3 P04 8 5 0 H20 to 250 ml Solution B: 1.58 g (0.01 moles) KMn04 12.50 g H2S04 97 0 10 10.00 g HAc 99 0 10.00 g H3P04 85 0 H20 to 250 ml Correction alkali: 250 ml KOH, c = 3.526 mole/1 Feed: 1000 ml KOH with pH 12.50 ~ 0.02 T = 33 ~ 2°C
ExamQle 2:
Solution A: 12.55 g (0.050 moles) Mn(N03)2.4H20 54.53 g (0.188 moles) Ni(N03)2.6H20 12.50 g H2S04 97 a 10.00 g HAc 99 0 10 . 0 0 g H3 P04 8 5 0 H20 to 250 ml Solution B: 1.98 g (0.0125 moles) KMn04 12.50 g HzS04 97 10.00 g HAc 99 0 10.00 g H3P04 85 0 H20 to 250 ml Correction alkali: 500 ml 3.5 m KOH
Feed: 1000 m1 KOH with pH 12.50 ~ 0.02 Implementation of the process The solutions A and B were brought together continuously with the aid of separate pumps at the same volumetric flow rate (100 ml/h) via a Y-shaped mixing chamber. During this, the spatially separated formation of Mn3+ could be followed in the subsequent reaction zone (glass tube) . The colour change was from violet (Mn04) to red (Mn3+ in presence of Ni2+) .
After a constant total reaction time of ca. 20 sec., the solution dropped into a feed of KOH, in which the pH value was checked with the aid of a glass electrode and held constant (pH 12.50 ~ 0.02) by addition of correction alkali. In this way both the reacting state of the Mn3+ to the precipitation point and the precipitation process itself were always standardized and controllable.
The brown-red product was centrifuged off after 15 hours ageing and washed 5 times, with 650 ml alkali of pH 12.50 on each occasion, and then dried in vacuum at 51 °C for three days.
The product gave a characteristic X-ray spectrum. For more precise characterisation, the accurate analytical data were determined for Example 1:
Chemical Analysis (Example 1) Element/ Mean Molar anion value [%] proportion N
Ni 46.67 4.00 Mn 10.87 1.00 H 2.55 12.83 Mn02 9.27 0.54 Sp42 <1 <
PO43- 1.54 0.08 C & N outside the i li on brat ca range 1. Degree of oxidation of the manganese:
NMn02 x in MnOX x =
NM n total X = 1.54 Mn3~°e is present Proportion of the nickel substituted:
A) Based on the molar ratios Ni/Mn, the nickel saving is 20 molea.
B) From the comparison of the analytical Ni content for pure nickel hydroxide (62 0) and for the doped product (46 %), a nickel saving of 26 o per unit mass is found.
2. Investigation of the cycle behaviour For the examination of the electrochemical properties of the active material, galvanostatic charges and dis-charges vs Cd/Cd(OH)z or Hg/Hg0 were carried out. The electrode was produced as a pellet from 1.00 g active mass, 0.25 g graphite and 0.03 g PTFE.
Electrolyte: 7 m KOH
Charge: 11 h at 50 mA
Discharge: 25 mA up to the cut-off voltage of V vs Hg/Hg0 or 1 V vs Cd/Cd(OH)2 By comparison with a sample of pure nickel hydroxide, with the same preparation technique and under the same cyclisation conditions, the product shows a distinct improvement of the cycle stability:
The pure nickel hydroxide already reaches its maximum capacity after 10 cycles, followed by a continuous decline. This effect cannot be observed with the manganese-doped sample until between 150 and 200 cycles. (It was demonstrated by replacement of the electrolyte that at these high cycle numbers the carbonation of the alkali makes a definite contribution to the loss of capacity). For the manganese-doped mass the measured capacities were 205 mAh/g in the range from Cycle 100 to 150, followed by an insignificant decline of the capacity (198 mAh/g in Cycle 200).
In addition, the mass efficiency of the nickel is definitely raised in the manganese-doped product.
More than 90 ~ of the theoretical one-electron step from Ni2+ to Ni3+ can be utilised over a wide cycle range. The undoped nickel hydroxide, on the other hand, with only 60 % utilisation of the discharge capacity at the maximum, lies definitely lower under the same experimental conditions.
After an over-discharging (cycle 30), a manganese-doped sample lost ca. 10 % of its capacity based on the one-electron step, but the cycle behaviour showed no setback. The value for the discharge capacity remained almost constant over more than 200 cycles, with 75 %
efficiency of the one-electron step.
Claims (14)
1. A nickel (II) hydroxide powder comprising manganese (III) ions, wherein the manganese ions are incorporated into the nickel hydroxide powder lattice and more than 50 mol % of the manganese is present in the trivalent oxidation state.
2. A nickel (II) hydroxide powder according to claim 1, wherein at least 80 mol % of the manganese is present in the trivalent oxidation state.
3. A nickel (II) hydroxide powder according to claim 2, wherein at least 90 mol % of the manganese is present in the trivalent oxidation state.
4. A nickel (II) hydroxide powder according to claim 1, 2 or 3, wherein the molar ratio of Ni to Mn is in the range from 100:1 to 1:1.
5. A nickel (II) hydroxide powder according to claim 4, wherein the molar ratio of Ni to Mn is in the range from 5:1 to 3:1.
6. A nickel (II) hydroxide powder according to any one of claims 1 to 6, further comprising an element selected from the group consisting of Cd, Co, Zn, Ca, Mg and a mixture thereof in a total amount of no more than 8 mol %, based on the total amount of nickel and manganese.
7. A nickel (II) hydroxide powder according to any one of claims 1 to 6, having a particle size of 1 to 100 µm.
8. A process for the production of a nickel (II) hydroxide powder comprising Mn (III), comprising coprecipitating a nickel (II) and manganese (III) salt solution with an alkali solution, such that the manganese (III) is incorporated into the nickel (II) hydroxide powder lattice.
9. A process according to claim 8, wherein the manganese (III) is prepared by reacting a manganese (II) salt solution with an oxidizing agent.
10. A process according to claim 9, wherein the oxidizing agent is a premanganate solution, a peroxodisulphate or H2O2, and peracetic acid is produced by the reaction.
11. A process according to claim 8, 9 or 10, wherein the manganese (III) salt solution comprises a stabilizing anion.
12. A process according to any one of claims 8 to 11, wherein the coprecipitation is carried out in the presence of a soluble salt of an element selected from the group consisting of Co, Zn, Cd, Ca and Mg.
13. Use of a nickel (II) hydroxide powder according to any one of claims 1 to 7, for making a secondary battery alkaline accumulator positive electrode.
14. A secondary battery comprising an alkaline accumulator positive electrode comprising a nickel (II) hydroxide powder as recited in any one of claims 1 to 7.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE4323007A DE4323007C2 (en) | 1993-07-09 | 1993-07-09 | Manganese (III) -containing nickel (II) hydroxide, a process for its production and its use as an electrode material for secondary batteries |
| DEP4323007.5 | 1993-07-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2127496A1 CA2127496A1 (en) | 1995-01-10 |
| CA2127496C true CA2127496C (en) | 2005-05-24 |
Family
ID=6492420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002127496A Expired - Lifetime CA2127496C (en) | 1993-07-09 | 1994-07-06 | Manganese(iii)-containing nickel(ii) hydroxide for the production of secondary batteries |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US5569562A (en) |
| EP (1) | EP0633223B1 (en) |
| JP (1) | JP3493470B2 (en) |
| KR (1) | KR100304432B1 (en) |
| CA (1) | CA2127496C (en) |
| DE (2) | DE4323007C2 (en) |
| DK (1) | DK0633223T3 (en) |
| ES (1) | ES2100001T3 (en) |
| FI (1) | FI943244L (en) |
| NO (1) | NO942567L (en) |
| TW (1) | TW241439B (en) |
Families Citing this family (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4439989C2 (en) * | 1994-11-09 | 1997-06-19 | Starck H C Gmbh Co Kg | Manganese-containing nickel (II) hydroxide powder, process for their preparation and their use |
| DE4439987C2 (en) * | 1994-11-09 | 1997-02-27 | Starck H C Gmbh Co Kg | Process for the preparation of manganese (III) -containing nickel hydroxide and its use |
| US5674643A (en) * | 1995-02-14 | 1997-10-07 | Sanyo Electric Co., Ltd. | Non-sintered nickel electrode for alkaline storage cell |
| DE19532073C2 (en) * | 1995-08-31 | 2000-02-24 | Univ Dresden Tech | Process for the production of modified brown stone for battery electrodes |
| EP0801431A4 (en) * | 1995-11-22 | 1999-02-24 | Matsushita Electric Industrial Co Ltd | ACTIVE MATERIAL BASED ON NICKEL HYDROXIDE FOR ALKALINE STORAGE BATTERY AND POSITIVE PLATE |
| DE69626495T2 (en) * | 1995-11-22 | 2003-12-24 | Matsushita Electric Industrial Co., Ltd. | ELECTRODE WITH ACTIVE MATERIAL FOR POSITIVE PLATE OF A BATTERY |
| DE69712582T2 (en) | 1996-09-20 | 2003-01-09 | Matsushita Electric Industrial Co., Ltd. | Active material for the positive electrode of alkaline storage batteries |
| KR100386874B1 (en) * | 1997-01-09 | 2003-06-11 | 산요 덴키 가부시키가이샤 | Alkaline storage battery and method for charging battery |
| US6330925B1 (en) | 1997-01-31 | 2001-12-18 | Ovonic Battery Company, Inc. | Hybrid electric vehicle incorporating an integrated propulsion system |
| CN1129198C (en) | 1997-02-03 | 2003-11-26 | 松下电器产业株式会社 | Manufacturing method of active materials for positive electrode in alkaline storage batteries |
| JP3489960B2 (en) * | 1997-04-01 | 2004-01-26 | 松下電器産業株式会社 | Alkaline storage battery |
| US6020088A (en) * | 1997-11-18 | 2000-02-01 | Moltech Power Systems, Inc. | Gamma niooh nickel electrodes |
| US6132639A (en) * | 1998-03-05 | 2000-10-17 | Mitsui Mining & Smelting Company, Ltd. | Manganese-nickel mixed hydroxide for battery active material and process for manufacturing thereof |
| EP0940865A3 (en) * | 1998-03-05 | 2004-11-03 | Matsushita Electric Industrial Co., Ltd | Active materials for the positive electrode in alkaline storage battery and the manufacturing method of them |
| JP3568408B2 (en) | 1998-03-16 | 2004-09-22 | 三洋電機株式会社 | Positive electrode active material for alkaline secondary batteries and alkaline secondary batteries |
| JP4252641B2 (en) | 1998-06-15 | 2009-04-08 | パナソニック株式会社 | Positive electrode for alkaline storage battery and positive electrode active material |
| JP4049484B2 (en) | 1999-08-02 | 2008-02-20 | 三洋電機株式会社 | Sealed alkaline storage battery |
| DE19957456A1 (en) * | 1999-11-29 | 2001-05-31 | Starck H C Gmbh Co Kg | Active material for rechargeable batteries |
| US6492062B1 (en) | 2000-08-04 | 2002-12-10 | The Gillette Company | Primary alkaline battery including nickel oxyhydroxide |
| US6489056B1 (en) | 2000-09-18 | 2002-12-03 | The Gillette Company | Battery including a hydrogen-absorbing cathode material |
| US6740451B2 (en) | 2001-12-20 | 2004-05-25 | The Gillette Company | Gold additive for a cathode including nickel oxyhydroxide for an alkaline battery |
| US7081319B2 (en) * | 2002-03-04 | 2006-07-25 | The Gillette Company | Preparation of nickel oxyhydroxide |
| JP6733287B2 (en) * | 2016-04-27 | 2020-07-29 | 東ソー株式会社 | Method for producing nickel-manganese composite |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE646006C (en) * | 1932-12-19 | 1937-06-07 | Uno Axel Traegaardh Dr | Process for the production of active material for positive electrodes in alkaline batteries |
| US3911094A (en) * | 1974-01-28 | 1975-10-07 | Esb Inc | Method of preparing stable NiOOH |
| JPS5829582B2 (en) * | 1975-08-30 | 1983-06-23 | 株式会社東芝 | Alkali chikudenchiyoukiyoku |
| FR2356286A1 (en) * | 1976-06-25 | 1978-01-20 | Anvar | Electrochemical compsn. esp. for fuel cell cathodes - consists of a mixed oxide of manganese and copper, nickel and/or silver |
| JPS544334A (en) * | 1977-06-10 | 1979-01-13 | Tokyo Shibaura Electric Co | Method of making nickel active material for alkali cell |
| US4481128A (en) * | 1981-01-29 | 1984-11-06 | Westinghouse Electric Corp. | Alkali slurry ozonation to produce a high capacity nickel battery material |
| EP0353837B1 (en) * | 1988-07-19 | 1994-07-27 | Yuasa Corporation | A nickel electrode for an alkaline battery |
| JPH0547380A (en) * | 1991-08-19 | 1993-02-26 | Furukawa Battery Co Ltd:The | Nickel hydroxide electrode for alkaline secondary battery |
-
1993
- 1993-07-09 DE DE4323007A patent/DE4323007C2/en not_active Expired - Fee Related
-
1994
- 1994-06-16 US US08/260,878 patent/US5569562A/en not_active Expired - Lifetime
- 1994-06-23 TW TW083105691A patent/TW241439B/zh active
- 1994-06-24 DE DE59402119T patent/DE59402119D1/en not_active Expired - Lifetime
- 1994-06-24 EP EP94109816A patent/EP0633223B1/en not_active Expired - Lifetime
- 1994-06-24 ES ES94109816T patent/ES2100001T3/en not_active Expired - Lifetime
- 1994-06-24 DK DK94109816.2T patent/DK0633223T3/en active
- 1994-07-04 JP JP17310794A patent/JP3493470B2/en not_active Expired - Fee Related
- 1994-07-06 CA CA002127496A patent/CA2127496C/en not_active Expired - Lifetime
- 1994-07-07 NO NO942567A patent/NO942567L/en not_active Application Discontinuation
- 1994-07-07 FI FI943244A patent/FI943244L/en unknown
- 1994-07-08 KR KR1019940016433A patent/KR100304432B1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DE4323007C2 (en) | 1995-06-08 |
| EP0633223A1 (en) | 1995-01-11 |
| DE4323007A1 (en) | 1995-01-19 |
| DE59402119D1 (en) | 1997-04-24 |
| KR100304432B1 (en) | 2001-07-21 |
| DK0633223T3 (en) | 1997-09-15 |
| FI943244A0 (en) | 1994-07-07 |
| JPH07335214A (en) | 1995-12-22 |
| US5569562A (en) | 1996-10-29 |
| TW241439B (en) | 1995-02-21 |
| NO942567D0 (en) | 1994-07-07 |
| FI943244A7 (en) | 1995-01-10 |
| ES2100001T3 (en) | 1997-06-01 |
| NO942567L (en) | 1995-01-10 |
| FI943244L (en) | 1995-01-10 |
| JP3493470B2 (en) | 2004-02-03 |
| CA2127496A1 (en) | 1995-01-10 |
| EP0633223B1 (en) | 1997-03-19 |
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