CA2124647C - Poly (pyridinium salts) - Google Patents
Poly (pyridinium salts) Download PDFInfo
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- CA2124647C CA2124647C CA002124647A CA2124647A CA2124647C CA 2124647 C CA2124647 C CA 2124647C CA 002124647 A CA002124647 A CA 002124647A CA 2124647 A CA2124647 A CA 2124647A CA 2124647 C CA2124647 C CA 2124647C
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- -1 Poly (pyridinium salts Chemical class 0.000 title claims description 73
- 229920000642 polymer Polymers 0.000 claims abstract description 63
- 229920002348 Polypyridinium salt Polymers 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 125000003277 amino group Chemical group 0.000 claims description 70
- 125000004432 carbon atom Chemical group C* 0.000 claims description 46
- 150000004985 diamines Chemical class 0.000 claims description 28
- 125000003118 aryl group Chemical group 0.000 claims description 26
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 125000001424 substituent group Chemical group 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 20
- 125000005843 halogen group Chemical group 0.000 claims description 19
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 18
- 150000003254 radicals Chemical class 0.000 claims description 18
- 150000002500 ions Chemical class 0.000 claims description 14
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 12
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 12
- 125000004434 sulfur atom Chemical group 0.000 claims description 12
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 claims description 12
- 125000003545 alkoxy group Chemical group 0.000 claims description 11
- 229910052736 halogen Inorganic materials 0.000 claims description 9
- 150000002367 halogens Chemical class 0.000 claims description 9
- 150000005840 aryl radicals Chemical class 0.000 claims description 8
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 claims description 8
- 239000004305 biphenyl Substances 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- 125000004429 atom Chemical group 0.000 claims description 6
- 235000010290 biphenyl Nutrition 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 4
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 4
- LLYCMZGLHLKPPU-UHFFFAOYSA-M perbromate Chemical compound [O-]Br(=O)(=O)=O LLYCMZGLHLKPPU-UHFFFAOYSA-M 0.000 claims description 4
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 claims description 4
- 239000003880 polar aprotic solvent Substances 0.000 claims description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 3
- 229920006254 polymer film Polymers 0.000 claims 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 2
- 150000007530 organic bases Chemical class 0.000 claims 2
- 229910052717 sulfur Inorganic materials 0.000 claims 2
- 239000011593 sulfur Substances 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 19
- WVIICGIFSIBFOG-UHFFFAOYSA-N pyrylium Chemical class C1=CC=[O+]C=C1 WVIICGIFSIBFOG-UHFFFAOYSA-N 0.000 abstract description 10
- 150000001450 anions Chemical class 0.000 abstract description 8
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 239000002019 doping agent Substances 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 abstract description 5
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 3
- 229920001940 conductive polymer Polymers 0.000 abstract description 3
- 239000004020 conductor Substances 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 239000002322 conducting polymer Substances 0.000 abstract description 2
- 239000003054 catalyst Substances 0.000 abstract 1
- 238000006068 polycondensation reaction Methods 0.000 abstract 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 54
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 45
- JUJWROOIHBZHMG-UHFFFAOYSA-O pyridinium Chemical class C1=CC=[NH+]C=C1 JUJWROOIHBZHMG-UHFFFAOYSA-O 0.000 description 43
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 31
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 30
- 150000001875 compounds Chemical class 0.000 description 25
- 239000000203 mixture Substances 0.000 description 23
- 239000011541 reaction mixture Substances 0.000 description 23
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- 238000006116 polymerization reaction Methods 0.000 description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 15
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 239000000835 fiber Substances 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 11
- 238000003756 stirring Methods 0.000 description 11
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 9
- KUCOHFSKRZZVRO-UHFFFAOYSA-N terephthalaldehyde Chemical compound O=CC1=CC=C(C=O)C=C1 KUCOHFSKRZZVRO-UHFFFAOYSA-N 0.000 description 9
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 8
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 8
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 8
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 8
- 229910052794 bromium Inorganic materials 0.000 description 8
- 229910052801 chlorine Inorganic materials 0.000 description 8
- 239000000460 chlorine Substances 0.000 description 8
- 229910052731 fluorine Inorganic materials 0.000 description 8
- 239000011737 fluorine Substances 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical class CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000012043 crude product Substances 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 5
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 5
- 238000004821 distillation Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- CMQCNTNASCDNGR-UHFFFAOYSA-N toluene;hydrate Chemical compound O.CC1=CC=CC=C1 CMQCNTNASCDNGR-UHFFFAOYSA-N 0.000 description 5
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 5
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 4
- VIKNJXKGJWUCNN-XGXHKTLJSA-N norethisterone Chemical compound O=C1CC[C@@H]2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1 VIKNJXKGJWUCNN-XGXHKTLJSA-N 0.000 description 4
- JRBJSXQPQWSCCF-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine Chemical compound C1=C(N)C(OC)=CC(C=2C=C(OC)C(N)=CC=2)=C1 JRBJSXQPQWSCCF-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 150000004984 aromatic diamines Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- PCCVSPMFGIFTHU-UHFFFAOYSA-N tetracyanoquinodimethane Chemical compound N#CC(C#N)=C1C=CC(=C(C#N)C#N)C=C1 PCCVSPMFGIFTHU-UHFFFAOYSA-N 0.000 description 3
- AYEKOFBPNLCAJY-UHFFFAOYSA-O thiamine pyrophosphate Chemical class CC1=C(CCOP(O)(=O)OP(O)(O)=O)SC=[N+]1CC1=CN=C(C)N=C1N AYEKOFBPNLCAJY-UHFFFAOYSA-O 0.000 description 3
- LZTRCELOJRDYMQ-UHFFFAOYSA-N triphenylmethanol Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(O)C1=CC=CC=C1 LZTRCELOJRDYMQ-UHFFFAOYSA-N 0.000 description 3
- QNRXYILTAFQFSQ-UHFFFAOYSA-N 2,6-diphenylpyrylium Chemical compound C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=[O+]1 QNRXYILTAFQFSQ-UHFFFAOYSA-N 0.000 description 2
- QBSMHWVGUPQNJJ-UHFFFAOYSA-N 4-[4-(4-aminophenyl)phenyl]aniline Chemical compound C1=CC(N)=CC=C1C1=CC=C(C=2C=CC(N)=CC=2)C=C1 QBSMHWVGUPQNJJ-UHFFFAOYSA-N 0.000 description 2
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical compound FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 description 2
- 229910015900 BF3 Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000005002 aryl methyl group Chemical group 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012456 homogeneous solution Substances 0.000 description 2
- 150000004678 hydrides Chemical class 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000000269 nucleophilic effect Effects 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- BDELMXZTWBWGON-UHFFFAOYSA-M pyrylium trifluoromethanesulfonate Chemical compound S(=O)(=O)(C(F)(F)F)[O-].[O+]1=CC=CC=C1 BDELMXZTWBWGON-UHFFFAOYSA-M 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000011514 reflex Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- HOMLSEIOAJYHEK-UHFFFAOYSA-N 1,4,4-tris(4-aminophenyl)cyclohexa-2,5-dien-1-amine Chemical compound C1=CC(N)=CC=C1C1(N)C=CC(C=2C=CC(N)=CC=2)(C=2C=CC(N)=CC=2)C=C1 HOMLSEIOAJYHEK-UHFFFAOYSA-N 0.000 description 1
- YFOOEYJGMMJJLS-UHFFFAOYSA-N 1,8-diaminonaphthalene Chemical compound C1=CC(N)=C2C(N)=CC=CC2=C1 YFOOEYJGMMJJLS-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- CQOZJDNCADWEKH-UHFFFAOYSA-N 2-[3,3-bis(2-hydroxyphenyl)propyl]phenol Chemical compound OC1=CC=CC=C1CCC(C=1C(=CC=CC=1)O)C1=CC=CC=C1O CQOZJDNCADWEKH-UHFFFAOYSA-N 0.000 description 1
- NUIURNJTPRWVAP-UHFFFAOYSA-N 3,3'-Dimethylbenzidine Chemical compound C1=C(N)C(C)=CC(C=2C=C(C)C(N)=CC=2)=C1 NUIURNJTPRWVAP-UHFFFAOYSA-N 0.000 description 1
- ANEVGZIVRUDOKI-UHFFFAOYSA-N 3-[2-(1,5-dioxo-1,5-diphenylpentan-3-yl)phenyl]-1,5-diphenylpentane-1,5-dione Chemical compound C=1C=CC=CC=1C(=O)CC(C=1C(=CC=CC=1)C(CC(=O)C=1C=CC=CC=1)CC(=O)C=1C=CC=CC=1)CC(=O)C1=CC=CC=C1 ANEVGZIVRUDOKI-UHFFFAOYSA-N 0.000 description 1
- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- CPBGOWIFSRZWIZ-UHFFFAOYSA-N 4-(4-amino-2-bromophenyl)-3-bromoaniline Chemical compound BrC1=CC(N)=CC=C1C1=CC=C(N)C=C1Br CPBGOWIFSRZWIZ-UHFFFAOYSA-N 0.000 description 1
- XKXPBJBODVHDAW-UHFFFAOYSA-N 4-(4-amino-2-chlorophenyl)-3-chloroaniline Chemical compound ClC1=CC(N)=CC=C1C1=CC=C(N)C=C1Cl XKXPBJBODVHDAW-UHFFFAOYSA-N 0.000 description 1
- QYIMZXITLDTULQ-UHFFFAOYSA-N 4-(4-amino-2-methylphenyl)-3-methylaniline Chemical compound CC1=CC(N)=CC=C1C1=CC=C(N)C=C1C QYIMZXITLDTULQ-UHFFFAOYSA-N 0.000 description 1
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 1
- UQRONKZLYKUEMO-UHFFFAOYSA-N 4-methyl-1-(2,4,6-trimethylphenyl)pent-4-en-2-one Chemical group CC(=C)CC(=O)Cc1c(C)cc(C)cc1C UQRONKZLYKUEMO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010669 acid-base reaction Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 238000005899 aromatization reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000012691 depolymerization reaction Methods 0.000 description 1
- 125000004188 dichlorophenyl group Chemical group 0.000 description 1
- 125000004212 difluorophenyl group Chemical group 0.000 description 1
- SMBQBQBNOXIFSF-UHFFFAOYSA-N dilithium Chemical class [Li][Li] SMBQBQBNOXIFSF-UHFFFAOYSA-N 0.000 description 1
- 125000005805 dimethoxy phenyl group Chemical group 0.000 description 1
- IPZJQDSFZGZEOY-UHFFFAOYSA-N dimethylmethylene Chemical group C[C]C IPZJQDSFZGZEOY-UHFFFAOYSA-N 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 229920005570 flexible polymer Polymers 0.000 description 1
- 125000001207 fluorophenyl group Chemical group 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000006384 methylpyridyl group Chemical group 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 239000012434 nucleophilic reagent Substances 0.000 description 1
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- LLYCMZGLHLKPPU-UHFFFAOYSA-N perbromic acid Chemical compound OBr(=O)(=O)=O LLYCMZGLHLKPPU-UHFFFAOYSA-N 0.000 description 1
- JLKXXDAJGKKSNK-UHFFFAOYSA-N perchloric acid;pyridine Chemical compound OCl(=O)(=O)=O.C1=CC=NC=C1 JLKXXDAJGKKSNK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 239000012264 purified product Substances 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000003335 steric effect Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 125000004360 trifluorophenyl group Chemical group 0.000 description 1
- 125000001680 trimethoxyphenyl group Chemical group 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D213/00—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
- C07D213/02—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
- C07D213/04—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D213/06—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom containing only hydrogen and carbon atoms in addition to the ring nitrogen atom
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D213/00—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
- C07D213/02—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
- C07D213/04—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D213/24—Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with substituted hydrocarbon radicals attached to ring carbon atoms
- C07D213/28—Radicals substituted by singly-bound oxygen or sulphur atoms
- C07D213/30—Oxygen atoms
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
A new class of pyrylium salts and process for the manufacture, as well as the use of the new pyrylium salts as polycondensation components for a new class of polypyridinium salts and a new class of conducting polypyridinium salts manufactured by doping the polypyridinium salts with a conducting dopant is described. The new polypyridinium salts and their conducting doped analogs according to this invention are stable positively charged polymers resistant to base attack and are distinguished by water insolubility making them ideally suited as a metal anti-corrosion coating, stable in basic media making them ideally suited for separation membranes for anions, and as excellent, thermally and chemically stable conducting polymers when doped ideally suited for making electrically conducting materials and as redox catalysts.
Description
212~~4~
This invention relates to the synthesis of unique, relatively stable polymers that contain positive ionic sites along the polymer chains.
More particularly, this invention relates to water insoluble poly-pyridinium salts which resist nucleophilic substitution, and which include relatively stable positive charges.
Specifically, this invention relates to poly-pyridinium salts having pendant phenyl groups attached thereto, that may be synthesized by the reaction of bis-pyrylium salts with polyfunctional amines.
While polymers containing positive sites along their molecular chain are highly desirable materials that can be used to trap and separate anions, for example when~fashioned into films, such polymers are frequently difficult to synthesize. Furthermore, the relatively few such polymers that have been prepared have tended to be unstable, being undesirably susceptible to substitution and elimination reactions. Despite such difficulties, polymers having positive sites in association therewith continue to be of interest in view of the fact that in addition to being useful as ion exchange resins, the polymers can be fabricated into membranes capable of separating negatively charged species from other materials.
Furthermore, such polymers include a demonstrated ability to conduct electricity, particularly when combined, or "doped" with substances such as tetracyanoquinodimethane, TCNQ, making it possible to employ the materials as semiconductors. Among other applications may be mentioned ~~?4~4~
the coating of metals such as steel, copper, iron, aluminum and other metals standardly used throughout industry, with films of the polymers to provide the metallic substrate with protection against corrosive oxidation. In addition, the polymers can function as gas separation membranes. ' As mentioned, some polymers which include positive sites along their chains have previously been known, for example, those described in the U. S. Patent 3,988,158.
However, the polymers there described have relatively low molecular weights. In addition, all the compounds illustrated in the patent involve aliphatic "backbone"
segments, and the patent fails to teach synthesis routes capable of yielding substantially aromatic polymers. In contrast, the polymers contemplated by the instant invention have backbone chains that are substantially aromatic in character, making them far more stable.
Other polymers concerned with chains having positive sites include those described in Japanese patent 59,217,789;
however, the polymers taught by the patent are not only soluble in water, but they have a relatively high ionic content, considerably limiting their usefulness in many applications such as metal coatings and membranes for chemical separation.
The polymers of this invention are synthesized under higher temperatures that afford a higher molecular weight poly-pyridinium. The polymers of this invention are also notable for their lack of solubility in water which makes them ideally suited for use as film coatings to prevent or substantially reduce metal corrosion. The use of higher temperatures to afford higher molecular weight polymers is a further distinguishing aspect of the present invention. The polymers of this invention are useful as potential solid polymer electrolytes that function in basic media which is possible because the polymer of this invention enjoy ~g~464~
enhanced thermal and chemical stability due to the presence of the pendant aryl group. The polymer of this invention are also capable of being doped by reagents such as 7,7,8,8-tetracyanoquinodimethane resulting in a conductive polymer.
Such doped polymers could find use as electrical conducting materials, as redox reagents for carrying out chemical' reductions or a potential anti-degradiants to protect oxygen' sensitive materials.
' In view of the preceding, therefore, it is a first aspect of this invention to provide novel polymer that contain positive sites along their backbone chains.
A second aspect of this invention is to provide polymers with improved stability characteristics that can be used to separate negatively charged ions from other materials.
A further aspect of this invention is the provision of semiconductive polymeric substances that conduct electricity, particularly when treated with doping materials.
Another aspect of this invention is to furnish polymers containing positive sites along their chains that also display reduced susceptibility to substitution and elimination reactions.
A still further aspect of this invention is to provide polymers that are useful as antioxidant and metal corrosion inhibitors when the polymers are applied as films on the metal substrates to be protected, and as gas separation membranes when cast in the form of thin films.
Yet another aspect of this invention is to prepare novel poly-pyridinium salts possessing pendant phenyl groups, which include positive sites along the polymer chains.
This invention relates to the synthesis of unique, relatively stable polymers that contain positive ionic sites along the polymer chains.
More particularly, this invention relates to water insoluble poly-pyridinium salts which resist nucleophilic substitution, and which include relatively stable positive charges.
Specifically, this invention relates to poly-pyridinium salts having pendant phenyl groups attached thereto, that may be synthesized by the reaction of bis-pyrylium salts with polyfunctional amines.
While polymers containing positive sites along their molecular chain are highly desirable materials that can be used to trap and separate anions, for example when~fashioned into films, such polymers are frequently difficult to synthesize. Furthermore, the relatively few such polymers that have been prepared have tended to be unstable, being undesirably susceptible to substitution and elimination reactions. Despite such difficulties, polymers having positive sites in association therewith continue to be of interest in view of the fact that in addition to being useful as ion exchange resins, the polymers can be fabricated into membranes capable of separating negatively charged species from other materials.
Furthermore, such polymers include a demonstrated ability to conduct electricity, particularly when combined, or "doped" with substances such as tetracyanoquinodimethane, TCNQ, making it possible to employ the materials as semiconductors. Among other applications may be mentioned ~~?4~4~
the coating of metals such as steel, copper, iron, aluminum and other metals standardly used throughout industry, with films of the polymers to provide the metallic substrate with protection against corrosive oxidation. In addition, the polymers can function as gas separation membranes. ' As mentioned, some polymers which include positive sites along their chains have previously been known, for example, those described in the U. S. Patent 3,988,158.
However, the polymers there described have relatively low molecular weights. In addition, all the compounds illustrated in the patent involve aliphatic "backbone"
segments, and the patent fails to teach synthesis routes capable of yielding substantially aromatic polymers. In contrast, the polymers contemplated by the instant invention have backbone chains that are substantially aromatic in character, making them far more stable.
Other polymers concerned with chains having positive sites include those described in Japanese patent 59,217,789;
however, the polymers taught by the patent are not only soluble in water, but they have a relatively high ionic content, considerably limiting their usefulness in many applications such as metal coatings and membranes for chemical separation.
The polymers of this invention are synthesized under higher temperatures that afford a higher molecular weight poly-pyridinium. The polymers of this invention are also notable for their lack of solubility in water which makes them ideally suited for use as film coatings to prevent or substantially reduce metal corrosion. The use of higher temperatures to afford higher molecular weight polymers is a further distinguishing aspect of the present invention. The polymers of this invention are useful as potential solid polymer electrolytes that function in basic media which is possible because the polymer of this invention enjoy ~g~464~
enhanced thermal and chemical stability due to the presence of the pendant aryl group. The polymer of this invention are also capable of being doped by reagents such as 7,7,8,8-tetracyanoquinodimethane resulting in a conductive polymer.
Such doped polymers could find use as electrical conducting materials, as redox reagents for carrying out chemical' reductions or a potential anti-degradiants to protect oxygen' sensitive materials.
' In view of the preceding, therefore, it is a first aspect of this invention to provide novel polymer that contain positive sites along their backbone chains.
A second aspect of this invention is to provide polymers with improved stability characteristics that can be used to separate negatively charged ions from other materials.
A further aspect of this invention is the provision of semiconductive polymeric substances that conduct electricity, particularly when treated with doping materials.
Another aspect of this invention is to furnish polymers containing positive sites along their chains that also display reduced susceptibility to substitution and elimination reactions.
A still further aspect of this invention is to provide polymers that are useful as antioxidant and metal corrosion inhibitors when the polymers are applied as films on the metal substrates to be protected, and as gas separation membranes when cast in the form of thin films.
Yet another aspect of this invention is to prepare novel poly-pyridinium salts possessing pendant phenyl groups, which include positive sites along the polymer chains.
~~j ~64'~
An additional aspect of this invention is to provide poly-pyridinium salts through the reaction of bis-pyrylium salts with diamines, particularly diamines that include aromatic groups.
The novel poly-pyridinium salts of the invention consist of the general formula (I):
I -X X' I
I R R I
I I
O\N+ Q
I V ~ I
I R R I
-~ n (I) where R is an aryl radical,,X is a halogen containing ion, such as chloride, bromide, iodide, perchlorate or tetrafluoroborate and Q is an aryl radical and n is a positive counting number.
The poly-pyridinium salts of formula (I) are prepared by contacting a bis-pyrylium salt of formula (II):
R R
X +° O O O~+ _X
R (II) R
with a diamine of formula (III):
(III) where R, X and Q are as previously defined.
Polymers of formula (I) can be doped with various conductants such as the dilithium salt of 7,7,8,8-tetracyanoquinodimethane (Li2TCNQ), to yield a class of darkly colored fibers which are capable of conducting electricity. The doping reaction involves a partial or complete replacement of the X anions as described above with dopant anions such as TCNQ dianions.
The polymers of the invention may be synthesized by the reaction of bis-pyrylium salts with aryl-containing diamines. Poly-pyridinium salts are identified by the presence of positive sites along the backbone of the polymer chains. The poly-pyridinium salts of the present invention are distinguished from normal poly-pyridinium salts in that they are relatively stable materials. Normally, the pressure of positively charged site centers in a molecular structure, such as the positively charged nitrogen of formula (I), renders the molecule susceptible to the attack by nucleophilic reagents. This attack is similar to an acid-base reaction. The poly-pyridinium salts of the present invention owe their enhanced stability toward nucleophilic or base attack, to the positioning of the bulky aryl groups ortho (an adjacent site on the aromatic ring) to the positively charged nitrogen in formula (I). This stability is also enhanced when aromatic diamines are used.
Although aromatic diamines are greatly preferred, aliphatic and cyclo aliphatic diamines are also usable to form poly-pyridinium salts of formula (I). The pendant phenyl substituents and the aromatic nature of the polymer linkages make these polymers ideally suited for fibers and films applications.
~~ %~~~4"~
The polymers are notable in that they form ordered, liquid-crystalline glasses. The liquid-crystalline nature of the polymer glasses is all the more surprising in view of the presence of the pendant phenyl groups, the presence of which could well have been expected to interfere with, or prevent orientation of the polymer chains relative to each other.
While other methods of synthesis are possible, we have found two synthetic schemes particularly advantageous to manufacture bis-pyrylium salts of formula (II). Scheme 1 is shown below:
H~ ~H + 4 H C-~-R
(V) (IV) R-CHZ-~ ~-CH2-R
H O CH + Ph3C+-X
R-CH2- / \ -CHz-R (VI) (1) R ~ R
X + ~ ~ ~ C+ X
R (II) R
where R is an aryl radical and X is a halogen containing ion as previously described.
Thus, terephthalaldehyde (IV) is reacted with 4 equivalences of an aryl or substituted aryl methyl ketone (V) such as acetophenone to form intermediate (1) which is cyclodehydrated with a triphenylmethyl (TPP) salt where the ~~~~~47 counterion X is as previously defined. The TPP salt acts as a hydride acceptor reagent to yield a bis-pyrylium salts of formula (II). When R=Ph, intermediate (1) represents 3,3'-p-phenylene-bis-(1,5-Biphenyl pentane-1,5-dione).
Scheme 2 for manufacturing bis-pyrylium salts of formula (II) is shown below:
H~ ~H ~ + 2 H C-~-R
(V) (IV) H H H H
R-~-C=C C=C-~-R + 2HC-~-R
(V) (2) X- +~o~o~o;~+ -X
R (II, where R and X are as previously described.
Thus, terephthalaldehyde (IV) is reacted with 2 equivalences of an aryl or substituted aryl methyl ketone (V) such as acetophenone to form intermediate (2), a bischalcone, which is reacted with two additional equivalences of the same compound of formula (V) as above in the presence of boron trifluoride etherate to yield bis-pyrylium salts of formula (II). When R=Ph, intermediate (2) represents 3,3'-p-phenylene diacrylophenone.
In Scheme 1, the hydride acceptor reagent can be formed in situ by reacting triphenylmethylalcohol with an appropriate acid, e.g. triphenylmethyl tetrafluoroborate can ~- 21 ~~~4'~
be prepared in situ by reacting triphenylmethyl alcohol with fluoboric acid in acetic anhydride.
In Scheme 1, the formation of bischalcone intermediate (2) does occur, but this intermediate is not recovered during the reaction and the reaction is forced to intermediate (1) instead as a step saving measure to improve yields and simplify the synthetic scheme.
All of the above condensation reactions which involve reacting terephthalaldehyde with an aryl methyl ketone or a substitute aryl methyl ketone proceed readily in a base-alcohol medium such as ethanolic/potassium hydroxide.
Although ethanolic/potassium hydroxide is illustrated in the above examples, other similar solvents and bases may also be used such as isopropanol/sodium hydroxide and isopropanol/potassium hydroxide.
The conversion of intermediate (1) and intermediate (2) in the Scheme 1 and 2, respectively, into bis-pyrylium salts of formula (II) can be carried out in polar aprotic solvent such as N,N'-dimethylformamide (DMF), dimethylsulfoxide (DMSO), N-methylpyrollidone (NMP) or similar solvents.
Aryl, methyl ketones of formula (V) are selected from the representative and illustrative group where R consists of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, an alkoxy 2~.~~~47 radical having from about 1 to 16 carbon atoms, preferably from about l to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) ~N
GP
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for p are from about 1 to 2; or biphenyl. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
Representative examples of type (a) aryl,methyl ketones of formula (V) are where R is phenyl, tolyl, xylyls, mesityl, isopropylphenyls, tertbutylphenyls, methoxy phenyls, dimethoxy phenyls, trimethoxy phenyls, fluorophenyl, difluorophenyl, trifluorophenyl, chlorophenyl, dichlorophenyl and trichlorophenyl. Representative examples of type (c) aryl,methyl ketones of formula (V) where R is pyridyl and methyl pyridyls. Representative examples of type (c) aryl,methyl ketones of formula (V) where R is naphthyl and methyl naphthyls.
X is selected from the representative and illustrative group consisting of a fluoride, chloride, 2~ ~~fi4'~
bromide, iodide, tetrafluoroborate, perchlorate, or perbromate, with chloride-containing or fluoride-containing anions being preferred.
Once the starting bis-pyrylium salts of formula (II) have been prepared, the poly-pyridinium salts are manufactured by reacting the poly-pyrylium salts with diamines of formula (III). This reaction is generally carried out in a polar aprotic solvent such as DMF or DMSO.
After a period of time, toluene or an equivalent aromatic solvent is added to azeotrope off the water formed during the reaction. The resulting poly-pyridinium salt is recovered by precipitation in diethyl ether or similar solvents. Purification is accomplished by redissolving the polymer in DMSO, DMF or similar solvents and reprecipitation in diethyl ether or similar solvents. The polymerization reaction is shown below:
R R
n X + O ~ + X + n H2N - Q - NH2 >
R (II) R (III) I x x_ I
I R R ~ I
I I
~N ~ ~ O Nr Q
I ~ ~ I
I R R
i-- -~ n (I) ~I?~~47 where R, X, and Q are as previously defined and n is an integer having a numeric value from about 4 to 100, preferably from about 8 to 60, and corresponding molecular weight from about 4,000 to 150,000, preferably from about 10,000 to 100,000.
While the polymerization may be carried out at room temperature, lower molecular weight products are obtained.
Preferentially, higher temperatures have been found to yield superior poly-pyridinium salts. Temperatures in the range from about 100°C to 200°C are particularly preferred. The increased molecular weight due to a higher temperature is caused by an increase in the extent of polymerization.
Higher molecular weight poly-pyrylium salts are preferred because the improved physical properties result such as fiber and film stability.
Diamines of formula (III) are selected from the representative and illustrative group consisting of:
i ) HZN NH2 where the amino groups (NH2) are located in a meta or para configuration, preferably where the amino groups (NH2) are located in a para configuration;
( i i ) H2N NHz where the two amino groups (NHZ) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the rings ( i i i ) HZN O Y ~ NH2 where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting o,f an O atom, a S atom, a S02 group, a CHZ group, polymethylene, a C(CF3)2, a C(CH3)Z group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
( iv ) HZN O Y O Y O NH2 where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an O atom, a S atom, a S02 group, a CH2 group, a C(CF3)2 or a C(CH3)2 group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and Z
(v) H2N O ~t Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated . ~ ~~,?~~4'~
alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and in the ortho position relative to the linking bond.
Representative examples of type (i) diamines of formula (III) are 1,3-diaminobenzene and 1,4-diaminobenzene.
Representative examples of type (ii) diamines of formula (III) are l,5-diaminonaphthalene and 1,8-diaminonaphthalene.
Representative example of type (iii) diamines of formula (III) are bis[4-aminophenyl] ether, bis[4-aminophenyl]
sulfide, bis[4-aminophenyl] sulfone, and bis[4-aminophenyl]
methane. Representative examples of type (iv) diamines of formula (III) are 1,4-bis(4-aminophenyl) benzene and 1,4-bis(4-aminophenoxy) benzene. Representative examples of type (v) diamines of formula (III) are benzidine, 2,2'-bis[trifluoromethyl] benzidine, 3,3'-dimethoxy benzidine, 2,2'-dimethyl benzidine, 2,2' dichloro benzidine and 2,2'-dibromo benzidine.
The above preferred diamines to formula (III) yield poly pyridinium salts which are rigid rods due to the extreme rigidity of their backbones.
While the number of monomeric units in the polymers of the invention may vary, preferably n will be an integer having a numeric value from about 8 and 60 and a molecular weights of about 4,000 to 150,000 and preferably 10,000 to 100,000.
The preparation reaction of scheme 1 as described above is particularly preferred because it is more versatile than reaction scheme 2 in that a wider variety of counterions X can be incorporated using Scheme 1.
Thus, scheme 1 can be readily used to form tetra fluoroborate poly-pyridinium salts and perchlorate poly ~~~~64'~
pyridinium salts while scheme 2 is primarily limited to the formation of tetrafluoroborate poly pyridinium salts.
The doping reaction requires treating the poly-pyridinium salts of formula (II), which are normally in fiber form, in a purified solution of N,N-dimethylformamide (DMF) (distilled over Ca0) with an appropriate dopant such as LI2TCNQ under nitrogen for approximately 24 hours resulting in a partial or complete replacement of the X ions as previously described with the TCNQ dopant ions. The reaction mixture is then added to methanol which causes the doped poly-pyridinium salt to precipitate as a dark colored fibrous polymer. The doped poly-pyridinium salt fiber are usually dark blue in color. The fibers are then dried under reduced atmosphere at ambient temperatures. The resistivity of these polymers or the inverse of resistivity, their conductivity, is measured in a Dupont conductor composition 4922 apparatus. They are measured in pellet form in a manner known throughout the literature.
The following examples, while not intended to be limiting in nature, are illustrative of the invention.
Preparation of Bis-Pyrylium Salt of Formula ~(II~
In this example, 4,4'-p-phenylene-bis-[2,6-diphenyl pyrylium] ditetrafluoroborate, a compound of formula (II) where R=phenyl and X=BF4~ was prepared according to Scheme 1.
Ph Ph BF4 ~ O O O + BF4 Ph --~Ph (IIa) ~~~~~4~ _...
A solution of 40 grams (0.3 moles) of terephthalaldehyde and 217 grams (1.8 moles) of acetophenone (a compound of formula (V) above) were mixed in 1 L of 95%
ethanol and then heated to 65°C until it became homogeneous.
To the above solution, 42g (0.75 mole) of potassium hydroxide in 45 mL of water was added dropwise over a 30 minute period with vigorous stirring using a mechanical stirrer. A yellow bischalcone intermediate precipitated out immediately. The heterogeneous reaction mixture was then heated to reflux for 4-5 hours until the reaction mixture turned pink. During this period of time the bischalcone redissolved and reacted with an additional two equivalents of acetophenone to form the desired tetraketone which reprecipitated out. The reaction mixture was filtered hot and the pink solid was collected to afford 162g (94%) of relatively pure product suitable for use in the next reaction. Analytically pure sample could be obtained by recrystallization from toluene in small quantity. A large quantity of the desired tetraketone could be purified by continuous extraction with toluene using Sohxlet extractor to remove trace of more soluble impurity to yield colorless product. The purified product had the following properties:
mp= 205-206°C (toluene), IR(KBr): 1683 cm ~, C=0.
A suspension of triphenylmethanol (62.4g, 0.24 mole) in 700 mL of acetic anhydride was placed in a three-necked round-bottom flask equipped with a mechanical stirrer. The mixture was warmed up to 65°C until it became a clear solution and then cooled back to room temperature. To the above cloudy solution, 55g (0.3 moles) of 49% fluoboric acid was added dropwise carefully while the reaction mixture was kept at 20-25°C with water bath during this exothermic process. After the addition of fluoboric acid, the reaction mixture became a homogeneous solution. Although this ~12~~~"~
example uses fluoboric acid, other halogen containing acids are being used as well, such as perchloric acid, perbromic acid, and other similar halogen containing acids, results in the formation of other TPP salts.
Then 57.8g (0.1 mole) of 3,3'-phenylenebis(1,5-diphenylpentane-1,5-dione) was added portionwise as a solid to the solution of the triphene. As soon as the starting material dissolved, a yellow product precipitated out in 5-minutes. The heterogeneous reaction mixture was stirred at ambient temperature overnight to ensure a complete reaction. The resultant yellow solids were filtered, washed with diether ether, water, and then 95% ethanol. The crude product was dried at 110°C under reduced pressure to afford 70.88 (99.2%) of the desired bis(pyrylium salts), which was pure enough for polymerization without further purification.
The preferred produce of formula (IIa) had the following properties: mp=350°C decomposed: IR(KBr); peaks at 1620, 1600, 1500, 1465, 1400 cni~ 1090 and 1060 (broad BF4-);
~H-NMR(DMSO-d6): , 7.5 -9.0 (m, 24H, aromatic), 9.35 (s, 4H, 3, 5-aromatic) ppm~ Elemental Analysis (C4oH28B2F802) : Cald. C
67.26, H 3.95, Found C 66.96, H 4.20.
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon ~~~~647 atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably .
from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) ~r P
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for p are from about 1 to.2; or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
In this example, 4,4'-p-phenylene-bis-[2,6-diphenyl pyrylium] ditetrafluoroborate of example 1 (i.e., formula (IIa)) was prepared according to Scheme 2.
A mixture of 6.7 grams (0.05 moles) of terephthalaldehyde and 12.0 grams (0.1 moles) of acetophenone were dissolved in 200 mL of 95% ethanol at 60-f7 ~~~~~47 70°C. To the above solution, 3.0 grams (0.075 moles) sodium hydroxide in 32 mL of water l8mL of 95% ethanol was added dropwise. The bischalcone product began precipitating out of solution immediately and the reaction appeared to be complete in 5-10 minutes. The heterogeneous solution was heated at 60-70°C for an additional 20 minutes. The reaction mixture was cooled and the product was filtered, washed with 95% ethanol and a mixture of toluene/hexane successively. The crude product was recrystallized from toluene to afford 15.6g (95%) of yellow bischalcone in needle shape. mp=194-195°C, IR(KBr): 1660 cm~~, C=0.
To a suspension of 3,3'-p-phenylenediacrylophenone (3.38g, 0.01 mole) and acetophenone (2.4g, 0.02 mole) in 100 mL of toluene, boron trifluoride etherate (100 mL, 0.82 mole) was added carefully at ambient temperature. The suspension became a clear solution immediately, but gradually turned into a yellow suspension over a 10-15 minute period. The heterogeneous reaction mixture was refluxed for 2-3 hours and the water formed in the reaction was removed by toluene/water azeotrope with a Dean-Stark trap. During this period of time, the yellow suspension first changed to orange color, then became a clear orange solution and eventually turned into a brown-orange solution at the end. Also fumes came out from the condenser during refluxing. The reaction mixture was evaporated to dryness by a rotary evaporator. Then the dark brown residue was trituated with 95% ethanol, and the resulting solids were collected to yield 4.5g (63%) of yellowish orange bis(pyrylium salts). The fumes were probably unreacted BF3 and some HF generated during the reaction with BF3 and water formed during aromatization of the positively charged oxygen containing rings on both ends of formula (IIa).
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is --selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) N
GP
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred v'1 numeric values for P are from about 1 to 2; or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar ~~ ~4~4'~
amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
In this example; 4,4'-p-phenylene-bis-[2,6-diphenyl]pyrylium diperchlorate formula (IIb) (compound of formula (II) where R= phenyl and X= C104) was prepared according to Scheme 1 to yield diperchlorate shown below.
Ph 104- + ;o~o~o~+ -104 (IIb) Ph Compound (IIb) is prepared according to Scheme 1 in the manner described in connection with the synthesis of compound (IIa) in Example 1, but in which perchloric acid is substituted for the fluoboric acid to provide the perchloric bis-pyrylium salt (IIb).
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative z~ group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, y v a cyclic alkyl radical having from about 1 to 16 carbon z ~~~4~4'~
atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3:
(b) GP
where G and P are as previously defined:
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for P are from about 1 to 2: or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
~~2.4~47 PREPARATION OF POLY-PYRIDINIUM SALTS OF FORMULA LI) In this example, poly-pyridinium salt (Ia) was prepared by reacting compound (IIa) from Example 1 or 2 with 1,4-phenylene diamine.
Ph Ph 0 0 0, + o Ph Ph t- -~n (Ia) A mixture of 1.4825 grams (2 milli moles) of compound (IIa), from Example 1 or 2, is combined with 0.2163 grams (2 milli moles) of 1,4-phenylenediamine, and 9.32 grams of DMF, previously distilled over CaO. The resulting solution is heated at about 195°C for 24 hours. The solution is then poured into ether with stirring, thereby precipitating a poly-pyridinium salt compound of formula (Ib) as a light brown solid. The above polymer had intrinsic viscosity of 0.294 in DMF at 30°C.
It should be appreciated that any of diamines of formula (III) including:
( i ) HZN NHZ
212.~~ 47 where the amino groups (NH2) are located in a meta or para configuration, preferably where the amino groups (NHZ) are located in a para configuration;
( i i ) H2N NH2 where the two amino groups (NH2) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the rings:
( i i i ) HZN Y ~ NHZ
where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting of an O atom, a S atom, a SOZ
group, a CHZ group, polymethylene, a C (CF3) Z, a C (CH3) Z group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an O atom, a S atom, a SOZ group, a CHZ group, a C (CF3) 2 or a C (CH3) 2 group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and 21~4~47 Z
( v ) H2N ~ NH2 Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and in the ortho position relative to the linking bond, can be used to prepare poly pyridinium salts of formula (I) by substituting one or more of the above diamines into the preparation at the molar amount required.
In this example, poly-pyridinium salt (Ib) was prepared by reacting compound (IIb) from example 3, with 1,4-phenylene diamine.
r Ph Ph -~- ;N o 0 0~+ o Ph Ph i-- -~ n (Ib) A mixture of 1.4791 grams (2 mili-moles) of compound (IIb), together with 0.2163 grams (2 mili-moles) of 1,4-phenylenediamine are dissolved in 9.5 gms of DMF
distilled from CaO. The reaction mixture is heated to about 145°C, whereupon the mixture gradually forms a brown solution. After about 1 1/2 hours, the mixture assumes a jellylike appearance, prompting the addition of an additional 8 mLs. of DMF, followed by a further 24 hours of heating. The resulting gels are partially dissolved in an additional 10 mLs. of DMF and heated for a further 24 hours at about 145°C. The resulting mixture is poured into ether and the poly-pyridinium perchlorate is dried under vacuum at room temperature.
It should be appreciated that any of diamines of formula (III) including:
( i ) H2N NHz where the amino groups (NHz) are located in a meta or para configuration, preferably where the amino groups (NHz) are located in a para configuration;
( i i ) HZN NHz where the two amino groups (NHz) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the ringsp ( i i i ) H2N ~ Y ~ NHz where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting of an 0 atom, a S atom, a SOZ
group, a~ CH2 group, polymethylene, a C (CF3) Z, a C (CH3) 2 group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
HzN O Y O Y O ~2 where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an 0 atom, a S atom, a S02 group, a CH2 group, a C(CF3)2 or a C(CH3)t group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and Z
(v) HzN ~ ~2 Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and ~1~~~47 in the ortho position relative to the linking bond, can be used to prepare poly pyridinium salts of formula (I) by a mere substitution of the diamine used above into the preparation at the appropriate molar ratio need to satisfy a near one to one molar mixture of an above enumerated diamine and polypyrilium salt (Ia).
In this example, poly-pyridinium salt (Ic) is prepared by reacting compound (IIa) from Example 1 or 2 with oxydianiline.
'_ Ph Ph + ~ ~ ~ N+ ~ O
Ph Ph n (Ic) A mixture 1.4285 grams (2 milli moles) of compound (IIa), from Experiment 1 or 2, together with 0.4005 grams (2 milli moles) of oxydianiline were dissolved in 10.5 grams of dimethylsulfoxide, DMSO. The reaction mixture was heated under a nitrogen blanket at 110°C for two hours and then 10 mLs of toluene was added. The temperature was raised to 195°C during which time a toluene-water water azeotrope was distilled from the reaction mixture. The temperature was then maintained at 195°C for 24 hours. The resulting brown,' viscous solution was thereafter diluted with 10 additional mLs of DMSO, and then combined with ether with rapid stirring, resulting in the precipitation of the desired ~12~~47 poly-pyridinium tetrafluoroborate, compound (Iy~). The polymer was redissolved in about 30 mLs of dimethyl formamide, DMF, and then precipitated by combination with ether. The pale orange, fibrous polymer obtained was subsequently dried under vacuum overnight at 100°-110°C.
Examination of the polymer, which has the structural formula (I~, found it to have a melting temperature of about 405°C.
Films of the polymer were cast from DMF solution. The intrinsic viscosity of the above polymer was 1.85 in DMF of 30°C and the melting point was 405°C. However, higher intrinsic viscosities were also achieved by increasing reaction time. In fact, viscosity as high as 2.76 in DMF at 30°C were obtained.
In this example, poly-pyridinium salt of formula (Id) below was prepared by reacting compound (IIa) from examples 1 and 2 with benzidine.
Ph Ph -~- +N o 0 0~ + 0 0 i ~ ~ i Ph Ph -.1 n (Id) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 7.36 grams (.04 moles) of benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water ~1~~~47 aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether.
The fibers were dried at 120° C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt of the formula (Ie) was prepared by reacting compound (IIa) from Example 1 or 2 with 3,3'-dimethoxy benzidine.
Ph Ph ~-- + 0 0 0~+ 0 0 Ph Ph -~ n (Ie) A mixture of 28.56 grams (0.04 moles) of compound (IIa) and 8.96 crams (0.04 moles) of 3,3'dimethoxy benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene . ~ ~~~.4~47 _. .
were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether. The fibers were dried at 120° C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt (If) was prepared by reaction compound (IIa) from example 1 or 2 with 2,2'trifluoromethyl benzidine.
I Ph Ph CF3 Ph Ph F3 -~ n (If) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 12.80 grams (.04 moles) of 2,2'trifluoromethyl bPnzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C
with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether. The fibers were dried at 120°C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt (Ig) was prepared by reacting compound (IIa) from Example 1 or 2 with 1,4-bis(4-aminophenyl) benzene.
Ph h Ph Ph J
n (Ig) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 10.40 grams (.04 moles) of 1,4-bis(4-aminophenyl) benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour ~~.~~647 period of time. The reaction mixture was heated at 190°C with vigorous stirring for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow polypyridinium salts. The crude product was redissolved in 200 ml of hot DMS
and then reprecipitated from diethyl ether. The fibers were dried at 120°C
under reduced pressure overnight to afford the polypyridinium tetrafluoroborate in quantitative yield.
Example 11 Preparation of Polypyridinium-TCNO fl~ll Sim 1e Salts Polypyridinium tetrafluoroborate (1 mmole) was dissolved in 30 ml of dry DMF at 100°C and then the solution was cooled back to room temperature.
To the above homogeneous solution, Li~ TCNQe (3 mmole) was added and the resultant green solution was stirred at ambient temperature under nitrogen for 24 hours.
The reaction mixture was precipitated from absolute ethanol to afford short dark blue fibers. The fiber was dried under reduced pressure at ambient temperature overnight to yield polypyridinium TCNQ simple salts in quantitative yield which were found to be highly conducting.
It should be appreciated that other dopants commonly used in rendering polymers of this type conductive can be used instead of Li2TCNQ as the dopant in the above example to prepare different classes of similar conducting polymers involving polypyridinium salts of the formula (1).
Exam 1p a 12 Synthesis of Aromatic Poly~pyridinium tetrafluoroborates) Pure bis(pyrylium tetrafluoroborates) were polymerized with diamines (4,4'-oxydianiline (ODA) or benzidine) in DMSO under reflex. The water generated during the polymerization was removed from the reaction mixture through an azeotropic process. The poly(pyridinium tetrafluoroborates) were precipitated with diethyl ether in fibrous form because of their high molecular weight.
HF4 0 O O O 0~ HFe + H N R-NH
DMSO/Toluene reflex Ph Ph NO O ON~R
Ph Ph 2 BFe n The reaction solution became increasingly viscous during the azeotrope distillation, and it is speculated that the polymerization reaction may have slowed down because of the increasing viscosity. The distillation time was extended to 16 hours leading to a very viscous gel-like polymer solution without further reaction at 195°C. The reaction at this high temperature did at times, cause decomposition of the DMSO solvent. As listed in Table I, the inherent viscosities of the poly(pyridinium tetrafluoroborates) from ODA and benzidine respectively were 3.8 dl/g and 4.9 dl/g, respectively. The polymer prepared from benzidine exhibited a higher viscosity due to its rigid rod-like nature. Light scattering data indicated that the weight average molecular weight (Mw) of the polymer prepared from benzidine was 133,000 ~ 500 g/mole. This is approximately equivalent to 150 ~ 10 for the degree of polymerization. The higher molecular weight is attributed to the longer azeotrope distillation time during the polymerization.
FxAMrLr 13 Synthesis of Aromatic Poly~,pyridinium triflates) A, Synthesis of the bis(pyr~lium triflate monomer An alternative approach for increasing the molecular weight of the poly(pyridinium salts) was to further raise the reactivity of the pyrylium salt with the amine. Since the reaction is extremely viscous, especially during the final stage of polymerization, it was speculated that a highly reactive system would force the equilibrium established between the polymerization and depolymerization reactions to favor the polymerization side.
. To accomplish this increase in reactivity, the counter ion of the bis(pyrylium salt) monomer was changed from the tetrafluoroborate anion to the triflate anion. The triflic anion was expected to be less nucleophilic than then tetrafluoroborate anion, in that it has a higher dissociation from the positively charged pyrylium ring in the solution. The pyrylium ring, with a further dissociated triflate counter anion was believed to be more easily attacked by amines than the pyrylium ring with a closer associated tetrafluoroborate counter anion. Therefore, the bis(pyrylium salt) monomer with triflate counter ion was expected to be more reactive than with the tetrafluoroborate counter ion.
To synthesize the monomer with a triflate counter ion, triflic acid was used to convert the tetraketone to the bis(pyrylium salt) in the presence of triphenol methanol.
II ° o H-C ~I-H 4 CH3~ ph-C-CHaHC HCH~-Ph KOH/EtOH Ph-~C-~H2 ~ ~CH-~ Ph PH3COH/AaZO
aq. CF3SOgH
Ph Ph Ph Ph a Since triflic acid is a strong acid and may react very vigorously to cause side reactions, it was diluted to a 50 wt% solution with distilled water before use.
After being quantitatively precipitated from the reaction solution, the bis(pyrylium ~~~~s~~
triflate) was washed with acetic anhydride, and dried at 110°C under reduced pressure. The synthesized bis(pyrylium triflate) monomer end product was very pure.
B, Synthesis of Aromatic Poly(pyridinium triflates,) The bis(pyrylium triflate) monomer was polymerized with a series of aromatic diamines. The procedure of the polymerization was similar to that for the polymerization for the bis(pyrylium tetrafluoroborate) monomer. However, this polymerization proceeds much faster than for the bis(pyrylium tetrafluoroborate) monomer. In the reaction of bis(pyrylium tetrafluoroborate) monomer with diamines, the azeotrope distillation was carried out for 10-16 hours to complete the polymerization. The polymerization was usually complete after the azeotrope distillation was carried out for only 3-4 hours. Subsequent to this time, the solutions became viscous, gel-like and unstirrable. These polymer gels can be redissolved in an excess amount of DMSO to form clear, yellow solutions.
The inherent viscosities of the poly(pyridinium triflates) ranged from 8.3 to 18.7 dl/g, as listed in Table I. Since the polymer solutions were so viscous, the measurements of the inherent viscosities were made only at concentrations in the range of 0.11-0.15 g/dl, instead of at the standard concentration of 0.5 g/dl.
The flexible polymers generally showed a lower inherent viscosity than the rigid ones even though they had the, same degree of polymerization. Therefore, the polymer prepared from 4,4'-oxydianiline displayed the lowest inherent viscosity because of the flexible ether linkage in the backbone.
~~z~~47 The polymer prepared from benzidine had the highest inherent viscosity.
In addition to the rigid-rod characteristics, this may be due to the free hindrance and free substituent deactivation to the chain growth. The next highest inherent viscosity was the polymer prepared from 3,3'-dimethylbenzidine. The steric effect due to the methyl group may be important to the slightly lower viscosity.
Another important factor is the deactivation by the substituent group. The 2,2'-bis(trifluoromethyl) benzidine was slightly less reactive than benzidine because of the electron-withdrawing nature of the trifluoromethyl groups. The substituent at the 2 and 2' positions also prevented the planar conformation between the two phenyl rings so that each amine group was free from the influence of each other.
This is shown by the fact that the polymer had a lighter color (yellowish white) than the other polymers (mostly yellow) due to the breaking of the conjugation between the two phenyl rings.
While in accordance with the patent statutes, a preferred embodiment and best mode has been described, the invention is not to be construed as being limited by such description, but rather is to be constmed by the following claims wherein.
_ vl~.~~4'~
TABLE I
Ph Ph ~ Ar N \ ~ ~ iN
Ph ~ O Ph x0 -Ar- ~inht Conc . Tensile Modulus ~dUJ) ~9~dL) (GPa) --CF3S0 ~ ~ o ~ / 8.3 0.12 2,7 ~
\ / \ / 18 :'0 . . 5.5 / 14.3 0.14 5.2 . 0.15 2.6 \ / 11.3 0.14 2.3 ! ~ o ~ , , PMDA 2.2 0.5 1.3 v ~ v ~ , PMDA 3.8 0.5 1.5 BFI ~ ~ o ~ ' / 3.8 0. S
\ / 4.9 0. 5
An additional aspect of this invention is to provide poly-pyridinium salts through the reaction of bis-pyrylium salts with diamines, particularly diamines that include aromatic groups.
The novel poly-pyridinium salts of the invention consist of the general formula (I):
I -X X' I
I R R I
I I
O\N+ Q
I V ~ I
I R R I
-~ n (I) where R is an aryl radical,,X is a halogen containing ion, such as chloride, bromide, iodide, perchlorate or tetrafluoroborate and Q is an aryl radical and n is a positive counting number.
The poly-pyridinium salts of formula (I) are prepared by contacting a bis-pyrylium salt of formula (II):
R R
X +° O O O~+ _X
R (II) R
with a diamine of formula (III):
(III) where R, X and Q are as previously defined.
Polymers of formula (I) can be doped with various conductants such as the dilithium salt of 7,7,8,8-tetracyanoquinodimethane (Li2TCNQ), to yield a class of darkly colored fibers which are capable of conducting electricity. The doping reaction involves a partial or complete replacement of the X anions as described above with dopant anions such as TCNQ dianions.
The polymers of the invention may be synthesized by the reaction of bis-pyrylium salts with aryl-containing diamines. Poly-pyridinium salts are identified by the presence of positive sites along the backbone of the polymer chains. The poly-pyridinium salts of the present invention are distinguished from normal poly-pyridinium salts in that they are relatively stable materials. Normally, the pressure of positively charged site centers in a molecular structure, such as the positively charged nitrogen of formula (I), renders the molecule susceptible to the attack by nucleophilic reagents. This attack is similar to an acid-base reaction. The poly-pyridinium salts of the present invention owe their enhanced stability toward nucleophilic or base attack, to the positioning of the bulky aryl groups ortho (an adjacent site on the aromatic ring) to the positively charged nitrogen in formula (I). This stability is also enhanced when aromatic diamines are used.
Although aromatic diamines are greatly preferred, aliphatic and cyclo aliphatic diamines are also usable to form poly-pyridinium salts of formula (I). The pendant phenyl substituents and the aromatic nature of the polymer linkages make these polymers ideally suited for fibers and films applications.
~~ %~~~4"~
The polymers are notable in that they form ordered, liquid-crystalline glasses. The liquid-crystalline nature of the polymer glasses is all the more surprising in view of the presence of the pendant phenyl groups, the presence of which could well have been expected to interfere with, or prevent orientation of the polymer chains relative to each other.
While other methods of synthesis are possible, we have found two synthetic schemes particularly advantageous to manufacture bis-pyrylium salts of formula (II). Scheme 1 is shown below:
H~ ~H + 4 H C-~-R
(V) (IV) R-CHZ-~ ~-CH2-R
H O CH + Ph3C+-X
R-CH2- / \ -CHz-R (VI) (1) R ~ R
X + ~ ~ ~ C+ X
R (II) R
where R is an aryl radical and X is a halogen containing ion as previously described.
Thus, terephthalaldehyde (IV) is reacted with 4 equivalences of an aryl or substituted aryl methyl ketone (V) such as acetophenone to form intermediate (1) which is cyclodehydrated with a triphenylmethyl (TPP) salt where the ~~~~~47 counterion X is as previously defined. The TPP salt acts as a hydride acceptor reagent to yield a bis-pyrylium salts of formula (II). When R=Ph, intermediate (1) represents 3,3'-p-phenylene-bis-(1,5-Biphenyl pentane-1,5-dione).
Scheme 2 for manufacturing bis-pyrylium salts of formula (II) is shown below:
H~ ~H ~ + 2 H C-~-R
(V) (IV) H H H H
R-~-C=C C=C-~-R + 2HC-~-R
(V) (2) X- +~o~o~o;~+ -X
R (II, where R and X are as previously described.
Thus, terephthalaldehyde (IV) is reacted with 2 equivalences of an aryl or substituted aryl methyl ketone (V) such as acetophenone to form intermediate (2), a bischalcone, which is reacted with two additional equivalences of the same compound of formula (V) as above in the presence of boron trifluoride etherate to yield bis-pyrylium salts of formula (II). When R=Ph, intermediate (2) represents 3,3'-p-phenylene diacrylophenone.
In Scheme 1, the hydride acceptor reagent can be formed in situ by reacting triphenylmethylalcohol with an appropriate acid, e.g. triphenylmethyl tetrafluoroborate can ~- 21 ~~~4'~
be prepared in situ by reacting triphenylmethyl alcohol with fluoboric acid in acetic anhydride.
In Scheme 1, the formation of bischalcone intermediate (2) does occur, but this intermediate is not recovered during the reaction and the reaction is forced to intermediate (1) instead as a step saving measure to improve yields and simplify the synthetic scheme.
All of the above condensation reactions which involve reacting terephthalaldehyde with an aryl methyl ketone or a substitute aryl methyl ketone proceed readily in a base-alcohol medium such as ethanolic/potassium hydroxide.
Although ethanolic/potassium hydroxide is illustrated in the above examples, other similar solvents and bases may also be used such as isopropanol/sodium hydroxide and isopropanol/potassium hydroxide.
The conversion of intermediate (1) and intermediate (2) in the Scheme 1 and 2, respectively, into bis-pyrylium salts of formula (II) can be carried out in polar aprotic solvent such as N,N'-dimethylformamide (DMF), dimethylsulfoxide (DMSO), N-methylpyrollidone (NMP) or similar solvents.
Aryl, methyl ketones of formula (V) are selected from the representative and illustrative group where R consists of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, an alkoxy 2~.~~~47 radical having from about 1 to 16 carbon atoms, preferably from about l to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) ~N
GP
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for p are from about 1 to 2; or biphenyl. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
Representative examples of type (a) aryl,methyl ketones of formula (V) are where R is phenyl, tolyl, xylyls, mesityl, isopropylphenyls, tertbutylphenyls, methoxy phenyls, dimethoxy phenyls, trimethoxy phenyls, fluorophenyl, difluorophenyl, trifluorophenyl, chlorophenyl, dichlorophenyl and trichlorophenyl. Representative examples of type (c) aryl,methyl ketones of formula (V) where R is pyridyl and methyl pyridyls. Representative examples of type (c) aryl,methyl ketones of formula (V) where R is naphthyl and methyl naphthyls.
X is selected from the representative and illustrative group consisting of a fluoride, chloride, 2~ ~~fi4'~
bromide, iodide, tetrafluoroborate, perchlorate, or perbromate, with chloride-containing or fluoride-containing anions being preferred.
Once the starting bis-pyrylium salts of formula (II) have been prepared, the poly-pyridinium salts are manufactured by reacting the poly-pyrylium salts with diamines of formula (III). This reaction is generally carried out in a polar aprotic solvent such as DMF or DMSO.
After a period of time, toluene or an equivalent aromatic solvent is added to azeotrope off the water formed during the reaction. The resulting poly-pyridinium salt is recovered by precipitation in diethyl ether or similar solvents. Purification is accomplished by redissolving the polymer in DMSO, DMF or similar solvents and reprecipitation in diethyl ether or similar solvents. The polymerization reaction is shown below:
R R
n X + O ~ + X + n H2N - Q - NH2 >
R (II) R (III) I x x_ I
I R R ~ I
I I
~N ~ ~ O Nr Q
I ~ ~ I
I R R
i-- -~ n (I) ~I?~~47 where R, X, and Q are as previously defined and n is an integer having a numeric value from about 4 to 100, preferably from about 8 to 60, and corresponding molecular weight from about 4,000 to 150,000, preferably from about 10,000 to 100,000.
While the polymerization may be carried out at room temperature, lower molecular weight products are obtained.
Preferentially, higher temperatures have been found to yield superior poly-pyridinium salts. Temperatures in the range from about 100°C to 200°C are particularly preferred. The increased molecular weight due to a higher temperature is caused by an increase in the extent of polymerization.
Higher molecular weight poly-pyrylium salts are preferred because the improved physical properties result such as fiber and film stability.
Diamines of formula (III) are selected from the representative and illustrative group consisting of:
i ) HZN NH2 where the amino groups (NH2) are located in a meta or para configuration, preferably where the amino groups (NH2) are located in a para configuration;
( i i ) H2N NHz where the two amino groups (NHZ) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the rings ( i i i ) HZN O Y ~ NH2 where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting o,f an O atom, a S atom, a S02 group, a CHZ group, polymethylene, a C(CF3)2, a C(CH3)Z group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
( iv ) HZN O Y O Y O NH2 where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an O atom, a S atom, a S02 group, a CH2 group, a C(CF3)2 or a C(CH3)2 group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and Z
(v) H2N O ~t Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated . ~ ~~,?~~4'~
alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and in the ortho position relative to the linking bond.
Representative examples of type (i) diamines of formula (III) are 1,3-diaminobenzene and 1,4-diaminobenzene.
Representative examples of type (ii) diamines of formula (III) are l,5-diaminonaphthalene and 1,8-diaminonaphthalene.
Representative example of type (iii) diamines of formula (III) are bis[4-aminophenyl] ether, bis[4-aminophenyl]
sulfide, bis[4-aminophenyl] sulfone, and bis[4-aminophenyl]
methane. Representative examples of type (iv) diamines of formula (III) are 1,4-bis(4-aminophenyl) benzene and 1,4-bis(4-aminophenoxy) benzene. Representative examples of type (v) diamines of formula (III) are benzidine, 2,2'-bis[trifluoromethyl] benzidine, 3,3'-dimethoxy benzidine, 2,2'-dimethyl benzidine, 2,2' dichloro benzidine and 2,2'-dibromo benzidine.
The above preferred diamines to formula (III) yield poly pyridinium salts which are rigid rods due to the extreme rigidity of their backbones.
While the number of monomeric units in the polymers of the invention may vary, preferably n will be an integer having a numeric value from about 8 and 60 and a molecular weights of about 4,000 to 150,000 and preferably 10,000 to 100,000.
The preparation reaction of scheme 1 as described above is particularly preferred because it is more versatile than reaction scheme 2 in that a wider variety of counterions X can be incorporated using Scheme 1.
Thus, scheme 1 can be readily used to form tetra fluoroborate poly-pyridinium salts and perchlorate poly ~~~~64'~
pyridinium salts while scheme 2 is primarily limited to the formation of tetrafluoroborate poly pyridinium salts.
The doping reaction requires treating the poly-pyridinium salts of formula (II), which are normally in fiber form, in a purified solution of N,N-dimethylformamide (DMF) (distilled over Ca0) with an appropriate dopant such as LI2TCNQ under nitrogen for approximately 24 hours resulting in a partial or complete replacement of the X ions as previously described with the TCNQ dopant ions. The reaction mixture is then added to methanol which causes the doped poly-pyridinium salt to precipitate as a dark colored fibrous polymer. The doped poly-pyridinium salt fiber are usually dark blue in color. The fibers are then dried under reduced atmosphere at ambient temperatures. The resistivity of these polymers or the inverse of resistivity, their conductivity, is measured in a Dupont conductor composition 4922 apparatus. They are measured in pellet form in a manner known throughout the literature.
The following examples, while not intended to be limiting in nature, are illustrative of the invention.
Preparation of Bis-Pyrylium Salt of Formula ~(II~
In this example, 4,4'-p-phenylene-bis-[2,6-diphenyl pyrylium] ditetrafluoroborate, a compound of formula (II) where R=phenyl and X=BF4~ was prepared according to Scheme 1.
Ph Ph BF4 ~ O O O + BF4 Ph --~Ph (IIa) ~~~~~4~ _...
A solution of 40 grams (0.3 moles) of terephthalaldehyde and 217 grams (1.8 moles) of acetophenone (a compound of formula (V) above) were mixed in 1 L of 95%
ethanol and then heated to 65°C until it became homogeneous.
To the above solution, 42g (0.75 mole) of potassium hydroxide in 45 mL of water was added dropwise over a 30 minute period with vigorous stirring using a mechanical stirrer. A yellow bischalcone intermediate precipitated out immediately. The heterogeneous reaction mixture was then heated to reflux for 4-5 hours until the reaction mixture turned pink. During this period of time the bischalcone redissolved and reacted with an additional two equivalents of acetophenone to form the desired tetraketone which reprecipitated out. The reaction mixture was filtered hot and the pink solid was collected to afford 162g (94%) of relatively pure product suitable for use in the next reaction. Analytically pure sample could be obtained by recrystallization from toluene in small quantity. A large quantity of the desired tetraketone could be purified by continuous extraction with toluene using Sohxlet extractor to remove trace of more soluble impurity to yield colorless product. The purified product had the following properties:
mp= 205-206°C (toluene), IR(KBr): 1683 cm ~, C=0.
A suspension of triphenylmethanol (62.4g, 0.24 mole) in 700 mL of acetic anhydride was placed in a three-necked round-bottom flask equipped with a mechanical stirrer. The mixture was warmed up to 65°C until it became a clear solution and then cooled back to room temperature. To the above cloudy solution, 55g (0.3 moles) of 49% fluoboric acid was added dropwise carefully while the reaction mixture was kept at 20-25°C with water bath during this exothermic process. After the addition of fluoboric acid, the reaction mixture became a homogeneous solution. Although this ~12~~~"~
example uses fluoboric acid, other halogen containing acids are being used as well, such as perchloric acid, perbromic acid, and other similar halogen containing acids, results in the formation of other TPP salts.
Then 57.8g (0.1 mole) of 3,3'-phenylenebis(1,5-diphenylpentane-1,5-dione) was added portionwise as a solid to the solution of the triphene. As soon as the starting material dissolved, a yellow product precipitated out in 5-minutes. The heterogeneous reaction mixture was stirred at ambient temperature overnight to ensure a complete reaction. The resultant yellow solids were filtered, washed with diether ether, water, and then 95% ethanol. The crude product was dried at 110°C under reduced pressure to afford 70.88 (99.2%) of the desired bis(pyrylium salts), which was pure enough for polymerization without further purification.
The preferred produce of formula (IIa) had the following properties: mp=350°C decomposed: IR(KBr); peaks at 1620, 1600, 1500, 1465, 1400 cni~ 1090 and 1060 (broad BF4-);
~H-NMR(DMSO-d6): , 7.5 -9.0 (m, 24H, aromatic), 9.35 (s, 4H, 3, 5-aromatic) ppm~ Elemental Analysis (C4oH28B2F802) : Cald. C
67.26, H 3.95, Found C 66.96, H 4.20.
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon ~~~~647 atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably .
from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) ~r P
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for p are from about 1 to.2; or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
In this example, 4,4'-p-phenylene-bis-[2,6-diphenyl pyrylium] ditetrafluoroborate of example 1 (i.e., formula (IIa)) was prepared according to Scheme 2.
A mixture of 6.7 grams (0.05 moles) of terephthalaldehyde and 12.0 grams (0.1 moles) of acetophenone were dissolved in 200 mL of 95% ethanol at 60-f7 ~~~~~47 70°C. To the above solution, 3.0 grams (0.075 moles) sodium hydroxide in 32 mL of water l8mL of 95% ethanol was added dropwise. The bischalcone product began precipitating out of solution immediately and the reaction appeared to be complete in 5-10 minutes. The heterogeneous solution was heated at 60-70°C for an additional 20 minutes. The reaction mixture was cooled and the product was filtered, washed with 95% ethanol and a mixture of toluene/hexane successively. The crude product was recrystallized from toluene to afford 15.6g (95%) of yellow bischalcone in needle shape. mp=194-195°C, IR(KBr): 1660 cm~~, C=0.
To a suspension of 3,3'-p-phenylenediacrylophenone (3.38g, 0.01 mole) and acetophenone (2.4g, 0.02 mole) in 100 mL of toluene, boron trifluoride etherate (100 mL, 0.82 mole) was added carefully at ambient temperature. The suspension became a clear solution immediately, but gradually turned into a yellow suspension over a 10-15 minute period. The heterogeneous reaction mixture was refluxed for 2-3 hours and the water formed in the reaction was removed by toluene/water azeotrope with a Dean-Stark trap. During this period of time, the yellow suspension first changed to orange color, then became a clear orange solution and eventually turned into a brown-orange solution at the end. Also fumes came out from the condenser during refluxing. The reaction mixture was evaporated to dryness by a rotary evaporator. Then the dark brown residue was trituated with 95% ethanol, and the resulting solids were collected to yield 4.5g (63%) of yellowish orange bis(pyrylium salts). The fumes were probably unreacted BF3 and some HF generated during the reaction with BF3 and water formed during aromatization of the positively charged oxygen containing rings on both ends of formula (IIa).
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is --selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, a cyclic alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3;
(b) N
GP
where G and P are as previously defined;
(c) GP GP
where G and P are as previously defined, but the preferred v'1 numeric values for P are from about 1 to 2; or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar ~~ ~4~4'~
amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
In this example; 4,4'-p-phenylene-bis-[2,6-diphenyl]pyrylium diperchlorate formula (IIb) (compound of formula (II) where R= phenyl and X= C104) was prepared according to Scheme 1 to yield diperchlorate shown below.
Ph 104- + ;o~o~o~+ -104 (IIb) Ph Compound (IIb) is prepared according to Scheme 1 in the manner described in connection with the synthesis of compound (IIa) in Example 1, but in which perchloric acid is substituted for the fluoboric acid to provide the perchloric bis-pyrylium salt (IIb).
It should be appreciated that any Aryl, methyl ketones of formula (V) including compounds where R is selected from the representative and illustrative group consisting of:
(a) GP
where G is selected from the representative and illustrative z~ group consisting of an alkyl radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, y v a cyclic alkyl radical having from about 1 to 16 carbon z ~~~4~4'~
atoms, preferably from about 1 to 6 carbon atoms, an alkoxy radical having from about 1 to 16 carbon atoms, preferably from about 1 to 6 carbon atoms, or a halogen atom including fluorine, chlorine, bromine and iodine, preferably fluorine, chlorine and bromine and where P is a positive integer having a numeric value from about 1 to 5, preferably from about 1 to 3:
(b) GP
where G and P are as previously defined:
(c) GP GP
where G and P are as previously defined, but the preferred numeric values for P are from about 1 to 2: or biphenyl, can be used in place of acetophenone by substituting one of the above aryl, methyl ketones into the preparation at the molar amount required. It should be understood that hydrogen atoms occupy any unoccupied sites in the above definition of R.
~~2.4~47 PREPARATION OF POLY-PYRIDINIUM SALTS OF FORMULA LI) In this example, poly-pyridinium salt (Ia) was prepared by reacting compound (IIa) from Example 1 or 2 with 1,4-phenylene diamine.
Ph Ph 0 0 0, + o Ph Ph t- -~n (Ia) A mixture of 1.4825 grams (2 milli moles) of compound (IIa), from Example 1 or 2, is combined with 0.2163 grams (2 milli moles) of 1,4-phenylenediamine, and 9.32 grams of DMF, previously distilled over CaO. The resulting solution is heated at about 195°C for 24 hours. The solution is then poured into ether with stirring, thereby precipitating a poly-pyridinium salt compound of formula (Ib) as a light brown solid. The above polymer had intrinsic viscosity of 0.294 in DMF at 30°C.
It should be appreciated that any of diamines of formula (III) including:
( i ) HZN NHZ
212.~~ 47 where the amino groups (NH2) are located in a meta or para configuration, preferably where the amino groups (NHZ) are located in a para configuration;
( i i ) H2N NH2 where the two amino groups (NH2) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the rings:
( i i i ) HZN Y ~ NHZ
where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting of an O atom, a S atom, a SOZ
group, a CHZ group, polymethylene, a C (CF3) Z, a C (CH3) Z group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an O atom, a S atom, a SOZ group, a CHZ group, a C (CF3) 2 or a C (CH3) 2 group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and 21~4~47 Z
( v ) H2N ~ NH2 Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and in the ortho position relative to the linking bond, can be used to prepare poly pyridinium salts of formula (I) by substituting one or more of the above diamines into the preparation at the molar amount required.
In this example, poly-pyridinium salt (Ib) was prepared by reacting compound (IIb) from example 3, with 1,4-phenylene diamine.
r Ph Ph -~- ;N o 0 0~+ o Ph Ph i-- -~ n (Ib) A mixture of 1.4791 grams (2 mili-moles) of compound (IIb), together with 0.2163 grams (2 mili-moles) of 1,4-phenylenediamine are dissolved in 9.5 gms of DMF
distilled from CaO. The reaction mixture is heated to about 145°C, whereupon the mixture gradually forms a brown solution. After about 1 1/2 hours, the mixture assumes a jellylike appearance, prompting the addition of an additional 8 mLs. of DMF, followed by a further 24 hours of heating. The resulting gels are partially dissolved in an additional 10 mLs. of DMF and heated for a further 24 hours at about 145°C. The resulting mixture is poured into ether and the poly-pyridinium perchlorate is dried under vacuum at room temperature.
It should be appreciated that any of diamines of formula (III) including:
( i ) H2N NHz where the amino groups (NHz) are located in a meta or para configuration, preferably where the amino groups (NHz) are located in a para configuration;
( i i ) HZN NHz where the two amino groups (NHz) are located either both on the same ring or one amino group on each of the rings, preferably where one amino group is on each of the ringsp ( i i i ) H2N ~ Y ~ NHz where the amino groups are meta or para to Y radical and where the Y radical is selected from the representative and illustrative group consisting of an 0 atom, a S atom, a SOZ
group, a~ CH2 group, polymethylene, a C (CF3) Z, a C (CH3) 2 group, preferably where the amino groups are para to Y and where Y
is selected from the group consisting of an O atom or a CH2 group;
HzN O Y O Y O ~2 where the amino groups are meta or para to Y and where each Y is independently selected from the representative and illustrative group consisting of a linking bond, an 0 atom, a S atom, a S02 group, a CH2 group, a C(CF3)2 or a C(CH3)t group, preferably where the amino groups are para to each Y
and where each Y is a linking bond; and Z
(v) HzN ~ ~2 Z
where each amino group is para to the linking bond and where each Z is a substituent selected from the representative and illustrative groups consisting of a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an alkoxy group having from 1 to 4 carbon atoms, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbon atoms and where each Z
substituent can be ortho or meta to the linking bond, preferably where each Z is hydrogen, methoxy and in the meta position relative to the linking bond or trifluoromethyl and ~1~~~47 in the ortho position relative to the linking bond, can be used to prepare poly pyridinium salts of formula (I) by a mere substitution of the diamine used above into the preparation at the appropriate molar ratio need to satisfy a near one to one molar mixture of an above enumerated diamine and polypyrilium salt (Ia).
In this example, poly-pyridinium salt (Ic) is prepared by reacting compound (IIa) from Example 1 or 2 with oxydianiline.
'_ Ph Ph + ~ ~ ~ N+ ~ O
Ph Ph n (Ic) A mixture 1.4285 grams (2 milli moles) of compound (IIa), from Experiment 1 or 2, together with 0.4005 grams (2 milli moles) of oxydianiline were dissolved in 10.5 grams of dimethylsulfoxide, DMSO. The reaction mixture was heated under a nitrogen blanket at 110°C for two hours and then 10 mLs of toluene was added. The temperature was raised to 195°C during which time a toluene-water water azeotrope was distilled from the reaction mixture. The temperature was then maintained at 195°C for 24 hours. The resulting brown,' viscous solution was thereafter diluted with 10 additional mLs of DMSO, and then combined with ether with rapid stirring, resulting in the precipitation of the desired ~12~~47 poly-pyridinium tetrafluoroborate, compound (Iy~). The polymer was redissolved in about 30 mLs of dimethyl formamide, DMF, and then precipitated by combination with ether. The pale orange, fibrous polymer obtained was subsequently dried under vacuum overnight at 100°-110°C.
Examination of the polymer, which has the structural formula (I~, found it to have a melting temperature of about 405°C.
Films of the polymer were cast from DMF solution. The intrinsic viscosity of the above polymer was 1.85 in DMF of 30°C and the melting point was 405°C. However, higher intrinsic viscosities were also achieved by increasing reaction time. In fact, viscosity as high as 2.76 in DMF at 30°C were obtained.
In this example, poly-pyridinium salt of formula (Id) below was prepared by reacting compound (IIa) from examples 1 and 2 with benzidine.
Ph Ph -~- +N o 0 0~ + 0 0 i ~ ~ i Ph Ph -.1 n (Id) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 7.36 grams (.04 moles) of benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water ~1~~~47 aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether.
The fibers were dried at 120° C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt of the formula (Ie) was prepared by reacting compound (IIa) from Example 1 or 2 with 3,3'-dimethoxy benzidine.
Ph Ph ~-- + 0 0 0~+ 0 0 Ph Ph -~ n (Ie) A mixture of 28.56 grams (0.04 moles) of compound (IIa) and 8.96 crams (0.04 moles) of 3,3'dimethoxy benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene . ~ ~~~.4~47 _. .
were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether. The fibers were dried at 120° C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt (If) was prepared by reaction compound (IIa) from example 1 or 2 with 2,2'trifluoromethyl benzidine.
I Ph Ph CF3 Ph Ph F3 -~ n (If) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 12.80 grams (.04 moles) of 2,2'trifluoromethyl bPnzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour period of time. The reaction mixture was heated at 190° C
with vigorous stirrings for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow poly-pyridinium salts. The crude product was redissolved in 200 mL of hot DMS and then reprecipitated from diethyl ether. The fibers were dried at 120°C under reduced pressure overnight to afford the poly-pyridinium tetrafluoroborate in quantitative yield.
In this example, poly-pyridinium salt (Ig) was prepared by reacting compound (IIa) from Example 1 or 2 with 1,4-bis(4-aminophenyl) benzene.
Ph h Ph Ph J
n (Ig) A mixture of 28.56 grams (.04 moles) of compound (IIa) and 10.40 grams (.04 moles) of 1,4-bis(4-aminophenyl) benzidine was added to 240 mLs of DMSO. The mixture was heated to 110° C for two hours under nitrogen. To the mixture was added 100 mL of toluene in order to drive the water off as a toluene water aziotrope. The aziotrope and excess toluene were gradually removed from the reaction mixture through the use of Dean-Stark trap over a 4-5 hour ~~.~~647 period of time. The reaction mixture was heated at 190°C with vigorous stirring for 24 hours. The resultant viscous solution was slowly poured into a large excess (25 times in volume) of diethyl ether with rapid stirring to precipitate the fibrous yellow polypyridinium salts. The crude product was redissolved in 200 ml of hot DMS
and then reprecipitated from diethyl ether. The fibers were dried at 120°C
under reduced pressure overnight to afford the polypyridinium tetrafluoroborate in quantitative yield.
Example 11 Preparation of Polypyridinium-TCNO fl~ll Sim 1e Salts Polypyridinium tetrafluoroborate (1 mmole) was dissolved in 30 ml of dry DMF at 100°C and then the solution was cooled back to room temperature.
To the above homogeneous solution, Li~ TCNQe (3 mmole) was added and the resultant green solution was stirred at ambient temperature under nitrogen for 24 hours.
The reaction mixture was precipitated from absolute ethanol to afford short dark blue fibers. The fiber was dried under reduced pressure at ambient temperature overnight to yield polypyridinium TCNQ simple salts in quantitative yield which were found to be highly conducting.
It should be appreciated that other dopants commonly used in rendering polymers of this type conductive can be used instead of Li2TCNQ as the dopant in the above example to prepare different classes of similar conducting polymers involving polypyridinium salts of the formula (1).
Exam 1p a 12 Synthesis of Aromatic Poly~pyridinium tetrafluoroborates) Pure bis(pyrylium tetrafluoroborates) were polymerized with diamines (4,4'-oxydianiline (ODA) or benzidine) in DMSO under reflex. The water generated during the polymerization was removed from the reaction mixture through an azeotropic process. The poly(pyridinium tetrafluoroborates) were precipitated with diethyl ether in fibrous form because of their high molecular weight.
HF4 0 O O O 0~ HFe + H N R-NH
DMSO/Toluene reflex Ph Ph NO O ON~R
Ph Ph 2 BFe n The reaction solution became increasingly viscous during the azeotrope distillation, and it is speculated that the polymerization reaction may have slowed down because of the increasing viscosity. The distillation time was extended to 16 hours leading to a very viscous gel-like polymer solution without further reaction at 195°C. The reaction at this high temperature did at times, cause decomposition of the DMSO solvent. As listed in Table I, the inherent viscosities of the poly(pyridinium tetrafluoroborates) from ODA and benzidine respectively were 3.8 dl/g and 4.9 dl/g, respectively. The polymer prepared from benzidine exhibited a higher viscosity due to its rigid rod-like nature. Light scattering data indicated that the weight average molecular weight (Mw) of the polymer prepared from benzidine was 133,000 ~ 500 g/mole. This is approximately equivalent to 150 ~ 10 for the degree of polymerization. The higher molecular weight is attributed to the longer azeotrope distillation time during the polymerization.
FxAMrLr 13 Synthesis of Aromatic Poly~,pyridinium triflates) A, Synthesis of the bis(pyr~lium triflate monomer An alternative approach for increasing the molecular weight of the poly(pyridinium salts) was to further raise the reactivity of the pyrylium salt with the amine. Since the reaction is extremely viscous, especially during the final stage of polymerization, it was speculated that a highly reactive system would force the equilibrium established between the polymerization and depolymerization reactions to favor the polymerization side.
. To accomplish this increase in reactivity, the counter ion of the bis(pyrylium salt) monomer was changed from the tetrafluoroborate anion to the triflate anion. The triflic anion was expected to be less nucleophilic than then tetrafluoroborate anion, in that it has a higher dissociation from the positively charged pyrylium ring in the solution. The pyrylium ring, with a further dissociated triflate counter anion was believed to be more easily attacked by amines than the pyrylium ring with a closer associated tetrafluoroborate counter anion. Therefore, the bis(pyrylium salt) monomer with triflate counter ion was expected to be more reactive than with the tetrafluoroborate counter ion.
To synthesize the monomer with a triflate counter ion, triflic acid was used to convert the tetraketone to the bis(pyrylium salt) in the presence of triphenol methanol.
II ° o H-C ~I-H 4 CH3~ ph-C-CHaHC HCH~-Ph KOH/EtOH Ph-~C-~H2 ~ ~CH-~ Ph PH3COH/AaZO
aq. CF3SOgH
Ph Ph Ph Ph a Since triflic acid is a strong acid and may react very vigorously to cause side reactions, it was diluted to a 50 wt% solution with distilled water before use.
After being quantitatively precipitated from the reaction solution, the bis(pyrylium ~~~~s~~
triflate) was washed with acetic anhydride, and dried at 110°C under reduced pressure. The synthesized bis(pyrylium triflate) monomer end product was very pure.
B, Synthesis of Aromatic Poly(pyridinium triflates,) The bis(pyrylium triflate) monomer was polymerized with a series of aromatic diamines. The procedure of the polymerization was similar to that for the polymerization for the bis(pyrylium tetrafluoroborate) monomer. However, this polymerization proceeds much faster than for the bis(pyrylium tetrafluoroborate) monomer. In the reaction of bis(pyrylium tetrafluoroborate) monomer with diamines, the azeotrope distillation was carried out for 10-16 hours to complete the polymerization. The polymerization was usually complete after the azeotrope distillation was carried out for only 3-4 hours. Subsequent to this time, the solutions became viscous, gel-like and unstirrable. These polymer gels can be redissolved in an excess amount of DMSO to form clear, yellow solutions.
The inherent viscosities of the poly(pyridinium triflates) ranged from 8.3 to 18.7 dl/g, as listed in Table I. Since the polymer solutions were so viscous, the measurements of the inherent viscosities were made only at concentrations in the range of 0.11-0.15 g/dl, instead of at the standard concentration of 0.5 g/dl.
The flexible polymers generally showed a lower inherent viscosity than the rigid ones even though they had the, same degree of polymerization. Therefore, the polymer prepared from 4,4'-oxydianiline displayed the lowest inherent viscosity because of the flexible ether linkage in the backbone.
~~z~~47 The polymer prepared from benzidine had the highest inherent viscosity.
In addition to the rigid-rod characteristics, this may be due to the free hindrance and free substituent deactivation to the chain growth. The next highest inherent viscosity was the polymer prepared from 3,3'-dimethylbenzidine. The steric effect due to the methyl group may be important to the slightly lower viscosity.
Another important factor is the deactivation by the substituent group. The 2,2'-bis(trifluoromethyl) benzidine was slightly less reactive than benzidine because of the electron-withdrawing nature of the trifluoromethyl groups. The substituent at the 2 and 2' positions also prevented the planar conformation between the two phenyl rings so that each amine group was free from the influence of each other.
This is shown by the fact that the polymer had a lighter color (yellowish white) than the other polymers (mostly yellow) due to the breaking of the conjugation between the two phenyl rings.
While in accordance with the patent statutes, a preferred embodiment and best mode has been described, the invention is not to be construed as being limited by such description, but rather is to be constmed by the following claims wherein.
_ vl~.~~4'~
TABLE I
Ph Ph ~ Ar N \ ~ ~ iN
Ph ~ O Ph x0 -Ar- ~inht Conc . Tensile Modulus ~dUJ) ~9~dL) (GPa) --CF3S0 ~ ~ o ~ / 8.3 0.12 2,7 ~
\ / \ / 18 :'0 . . 5.5 / 14.3 0.14 5.2 . 0.15 2.6 \ / 11.3 0.14 2.3 ! ~ o ~ , , PMDA 2.2 0.5 1.3 v ~ v ~ , PMDA 3.8 0.5 1.5 BFI ~ ~ o ~ ' / 3.8 0. S
\ / 4.9 0. 5
Claims (8)
1. A polypyridinium salt of formula (I) where R is selected from the group consisting of (d) biphenyl and where G is selected from the group consisting of an alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 5 carbon atoms, an alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 1 to 3 in formula (a), and wherein p is a positive integer having a numeric value of from 1 to 3 in formula (b) and wherein p is a positive integer having a numeric value from 1 to 2 in formula (c), X
is a halogen containing ion selected from the group consisting of fluoride, chloride, bromide, iodide, tetrafluoroborate, perchlorate, perbromate, and triflate ions, Q is a divalent aryl radical wherein Q is derived from the diamines of formula (III) H2N-Q-NH2 ~(III) and selected from the group consisting of where the amino groups are located in a meta or para configuration, where the two amino groups are located either both on the same ring or one amino group on each of the rings, where the amino groups are meta or para to a Y radical and where, the Y
radical is selected from the group consisting of an O atom, a S atom, a SO2 group, a CH2 group and a C(CF3)2 group, where the amino groups are meta or para to the Y radical and where each Y is independently selected from the group consisting of a linking bond, an O atom, a S
atom, a SO2 group, a CH2 group, and a C(CF3)2 group, and where each amino group is para to the linking bond and where each Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking bond and n is a positive whole integer, and wherein the polypyridinium salt has an inherent viscosity greater than or equal to 2.2 dL/g and less than or equal to 18.7 dL/g.
is a halogen containing ion selected from the group consisting of fluoride, chloride, bromide, iodide, tetrafluoroborate, perchlorate, perbromate, and triflate ions, Q is a divalent aryl radical wherein Q is derived from the diamines of formula (III) H2N-Q-NH2 ~(III) and selected from the group consisting of where the amino groups are located in a meta or para configuration, where the two amino groups are located either both on the same ring or one amino group on each of the rings, where the amino groups are meta or para to a Y radical and where, the Y
radical is selected from the group consisting of an O atom, a S atom, a SO2 group, a CH2 group and a C(CF3)2 group, where the amino groups are meta or para to the Y radical and where each Y is independently selected from the group consisting of a linking bond, an O atom, a S
atom, a SO2 group, a CH2 group, and a C(CF3)2 group, and where each amino group is para to the linking bond and where each Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking bond and n is a positive whole integer, and wherein the polypyridinium salt has an inherent viscosity greater than or equal to 2.2 dL/g and less than or equal to 18.7 dL/g.
2. The polypyridinium salt of claim 1 wherein X is the triflate ion.
3. A process for manufacturing a polypyridinium salt of formula (I) having an inherent viscosity greater than or equal to 2.2 dL/g and less than or equal to 18.7 dL/g where R is selected from the group consisting of (d) biphenyl and where G is selected from the group consisting of an alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, an alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 1 to 3 in formula (a), and wherein p is a positive integer having a numeric value of from 1 to 3 in formula (b) and wherein p is a positive integer having a numeric value from 1 to 2 in formula (c), X
is a halogen containing ion, Q is a divalent aryl radical and n is a positive whole integer, comprising the steps of:
contacting a bis-pyrylium salt of formula (II) wherein R and X are as previously defined, with an aryl containing diamine of formula (III) H2N-Q-NH2(III) where Q is as defined previously, the reaction effected in a para parotic solvent for a time and a temperature from 100 to 200°C sufficient to carry out the reaction.
is a halogen containing ion, Q is a divalent aryl radical and n is a positive whole integer, comprising the steps of:
contacting a bis-pyrylium salt of formula (II) wherein R and X are as previously defined, with an aryl containing diamine of formula (III) H2N-Q-NH2(III) where Q is as defined previously, the reaction effected in a para parotic solvent for a time and a temperature from 100 to 200°C sufficient to carry out the reaction.
4. The process of claim 3 wherein Q is derived from the diamines of formula (III) H2N-Q-NH2 (III) and selected from the group consisting of where the amino groups are located in a meta or para configuration, where the two amino groups are located either both on the same ring or one amino group on each of the rings, where the amino groups are meta or para to a Y radical and where the Y radical is selected from the group consisting of an O atom, a S atom, a SO2 group, a CH2 group and a C(CF3)2 group, where the amino groups are meta or para to the Y radical and where each Y is independently selected from the group consisting of a linking bond, an Q atom, a S
atom, a SO2 group, a CH2 group and a C(CF3)2 group, and where each amino group is para to the linking bond and where each Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking-bond.
atom, a SO2 group, a CH2 group and a C(CF3)2 group, and where each amino group is para to the linking bond and where each Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking-bond.
5. The process of claim 4 wherein Q is derived from the diamines of formula (III) H2N-Q-NH2 (III) and selected from the group consisting of where the amino groups are located in a para configuration, where one amino group is located on each of the rings, where the amino groups are para to a Y radical and where the X radical is selected from the group consisting of an 4 atom and a CH2 group, where the amino groups are para to the Y radical and where each Y is independently selected from the group consisting of a linking bond, an O atom, a S atom, a group, a CH2 group, and a C(CF3)2 group, and where each amino group is para to the linking band and where each Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where tech substituent can be ortho or meta to the linking bond, and when Z is selected from the group consisting of hydrogen, and methoxy, Z is in the meta position relative to the linking bond and when Z is trifluoromethyl, Z is in the ortho position relative to the linking bond.
6. A polymer first comprising a polypyridinium salt of formula (I) where R is defined by the formula (a) and where G is selected from the group consisting of aft alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, an alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 0 to 5 in formula (a), X is a halogen containing ion, Q is a divalent aryl radical, and n is a positive whole integer; wherein said polypyridinium salt is made by a process comprising the steps of:
contacting a bis-pyrylium salt of formula (II) wherein R and X are as previously defined, with an aryl containing diamine selected from diamines defined by the formulas (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para, to the Y group and where the Y group is selected from the group consisting of an oxygen, sulfur, a SO2 group, a CH2 group, and a C(CF3)2 group, or where each amino group in formula (iv) is para to the linking bond and where each Z
is a substituent selected from the group consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each Z
substituent can be ortho or meta to the linking bond; wherein said step of contacting occurs in a polar aprotic solvent at a temperature greater than 100°C, and without the use of an organic base.
contacting a bis-pyrylium salt of formula (II) wherein R and X are as previously defined, with an aryl containing diamine selected from diamines defined by the formulas (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para, to the Y group and where the Y group is selected from the group consisting of an oxygen, sulfur, a SO2 group, a CH2 group, and a C(CF3)2 group, or where each amino group in formula (iv) is para to the linking bond and where each Z
is a substituent selected from the group consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each Z
substituent can be ortho or meta to the linking bond; wherein said step of contacting occurs in a polar aprotic solvent at a temperature greater than 100°C, and without the use of an organic base.
7. The polymer film of claim 6, where Y is selected from the group consisting of oxygen and a CH2 group, and Z is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each Z substituent can be ortho or meta to the linking bond, and when Z is selected from the group consisting of hydrogen and methoxy, Z is in the meta position relative to the linking bond and when Z is trifluoromethyl, Z is in the ortho position relative to the linking bond.
8. A polymer film, as set forth in claim 6, wherein said step of contacting results in a polymer having an inherent viscosity greater than or equal to 2.2 dL/g at a concentration of about 0.5 g/dL.
8. A polymer film comprising a polypyridinium salt of formula (I) where R is defined by the formula (a) and where G is selected from the group consisting of ate alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, an alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 0 to 5 in formula (a), X is a halogen containing ion, Q is a divalent aryl radical, and n is a positive whole integer.
10. The polymer film of claim 9, where Q is derived from the diamines of formula (III) H2N-Q-NH2 ~~(III) and selected from the group consisting of (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para to the Y group and where the Y group is selected from the group consisting of an oxygen, sulfur, a SO2 group, a CH2 group, and a C(CF3)2 group, or where each amino group in formula (iv) is para to the linking bond and where each Z
is a substituent selected from the group consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each Z
substituent can be ortho or meta to the linking bond.
11. A polymer film, as set forth in claim 9, wherein the polymer has an inherent viscosity greater than or equal to 2.2 dL/g at a concentration of about 0.5 g/dL.
12. A process for manufacturing a polypyridinium salt of formula (I) where R is and where G is selected from the group consisting of an alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, and alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 0 to 5 in formula (a), X is a halogen containing ion, Q is a divalent aryl radical and n is a positive whole integer, comprising the steps of; contacting a bis-pyrylium salt of formula (II) wherein R and X are previously defined, with an aryl containing diamine of formula (III) H2N-Q-NH2 ~(III) where Q is derived from the diamines of formula (III) and selected from the group consisting of (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para to a Y radical and where the Y radical is selected from the group consisting of an O atom, a S atom, a SO2 group, a CH2 group and a C(CF3)2 group, and where each amino group of formula (iv) is para to the linking bond and where each Z
is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking bond and n is a positive whole integer; wherein said step of contacting occurs in a polar aprotic solvent at a temperature greater than 100°C, and without the use of an organic base.
13. A process, as set forth in claim 12, wherein said step of contacting results in a polymer having an inherent viscosity greater than or equal to 2.2 dL/g at a concentration of about 0.5 g/dL.
14. The process of claim 12 wherein when Z is selected from the group consisting of hydrogen and methoxy, Z is in the meta position relative to the linking bond and, when Z is trifluoromethyl, Z is in the ortho position relative to the linking bond.
8. A polymer film comprising a polypyridinium salt of formula (I) where R is defined by the formula (a) and where G is selected from the group consisting of ate alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, an alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 0 to 5 in formula (a), X is a halogen containing ion, Q is a divalent aryl radical, and n is a positive whole integer.
10. The polymer film of claim 9, where Q is derived from the diamines of formula (III) H2N-Q-NH2 ~~(III) and selected from the group consisting of (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para to the Y group and where the Y group is selected from the group consisting of an oxygen, sulfur, a SO2 group, a CH2 group, and a C(CF3)2 group, or where each amino group in formula (iv) is para to the linking bond and where each Z
is a substituent selected from the group consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each Z
substituent can be ortho or meta to the linking bond.
11. A polymer film, as set forth in claim 9, wherein the polymer has an inherent viscosity greater than or equal to 2.2 dL/g at a concentration of about 0.5 g/dL.
12. A process for manufacturing a polypyridinium salt of formula (I) where R is and where G is selected from the group consisting of an alkyl radical having from 1 to 6 carbon atoms, a cyclic alkyl radical having from 3 to 6 carbon atoms, and alkoxy radical having from 1 to 6 carbon atoms, and a halogen atom, and further wherein p is a positive integer having a numeric value of from 0 to 5 in formula (a), X is a halogen containing ion, Q is a divalent aryl radical and n is a positive whole integer, comprising the steps of; contacting a bis-pyrylium salt of formula (II) wherein R and X are previously defined, with an aryl containing diamine of formula (III) H2N-Q-NH2 ~(III) where Q is derived from the diamines of formula (III) and selected from the group consisting of (i), (ii), (iii), and (iv) where the amino groups of formula (i) are located in a meta or para configuration, where the two amino groups (NH2) of formula (ii) are located either both on the same ring or one amino group on each of the rings, where the amino groups of formula (iii) are meta or para to a Y radical and where the Y radical is selected from the group consisting of an O atom, a S atom, a SO2 group, a CH2 group and a C(CF3)2 group, and where each amino group of formula (iv) is para to the linking bond and where each Z
is a substituent selected from the groups consisting of a hydrogen atom, an alkyl group having from 1 to 4 carbons, an alkoxy group having from 1 to 4 carbons, a halogen atom, or a halogenated alkyl group having from 1 to 4 carbons, and where each substituent can be ortho or meta to the linking bond and n is a positive whole integer; wherein said step of contacting occurs in a polar aprotic solvent at a temperature greater than 100°C, and without the use of an organic base.
13. A process, as set forth in claim 12, wherein said step of contacting results in a polymer having an inherent viscosity greater than or equal to 2.2 dL/g at a concentration of about 0.5 g/dL.
14. The process of claim 12 wherein when Z is selected from the group consisting of hydrogen and methoxy, Z is in the meta position relative to the linking bond and, when Z is trifluoromethyl, Z is in the ortho position relative to the linking bond.
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