CA2092121A1 - Bitumen recovery from oil sands - Google Patents

Bitumen recovery from oil sands

Info

Publication number
CA2092121A1
CA2092121A1 CA 2092121 CA2092121A CA2092121A1 CA 2092121 A1 CA2092121 A1 CA 2092121A1 CA 2092121 CA2092121 CA 2092121 CA 2092121 A CA2092121 A CA 2092121A CA 2092121 A1 CA2092121 A1 CA 2092121A1
Authority
CA
Canada
Prior art keywords
sands
tar
bitumen
water
fines
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2092121
Other languages
French (fr)
Inventor
Mansel Jones
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA 2092121 priority Critical patent/CA2092121A1/en
Publication of CA2092121A1 publication Critical patent/CA2092121A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C47/00Machines for obtaining or the removal of materials in open-pit mines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/02General arrangement of separating plant, e.g. flow sheets specially adapted for oil-sand, oil-chalk, oil-shales, ozokerite, bitumen, or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/26Methods of surface mining; Layouts therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/26Methods of surface mining; Layouts therefor
    • E21C41/31Methods of surface mining; Layouts therefor for oil-bearing deposits

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Remote Sensing (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

A method for recovering bitumen from tar-sands consisting of:
a method for removing and disposing of the over-burden, a method to mine the tar-sands, a method to separate the bitumen from the tar-sands at the mine sight; A method for separating and disposing of the sand and fines tailings in a damp form by conveyer rather by slurry pipe line; a method to clarify the circulation water for continuous circulation in the extraction system: and discharge of the recovered bitumen to an up-grader for up-grading into an acceptable refinery feed stock.

Description

MAN~EL JONES ~ C~;~4~ r~~~
4601 16TH ST. S~O~ ~ CANADA
CALGARY ALBERr~
- T2T-4J2 287-2~22 Date- MARCH 1 ~93 ~1~? ~2 ~S93
2 0 9 212 ~ 1~
CANADIAN PATENT OFFICE ; ~ 0~
COMMISSIONER OF PATENTS ~ J
OTTAWA ONTARIO
Dear Sirs....The enclosed patent application, relates to the extraction of bitumen from tar-sands. Alberta tar-sands are a vast energy source in the early stages of development! billions of dollars have already been spent in development capitol.
Suncor, AND Syncrude have pioneered the early development of our tar-sands and now supply 15-20 % of Candies oil requirements.
However $ 125,000,000.00 spent by 6 major oil companies and the Albert, Sakatchewan and Federal governments, have ( with the most up to date technology) failed to put together an new development that is economically viable at present world prices;
the consortium have delayed or abandoned their project. The failure of this major effort is indicative of the need for new technology if our vast tar-sands are to contribute further to Canada,s oil requirements. As conventional oil reserves diminish the need for tar-sands development becomes more pressing.
Hundreds of acres of land have been diked to contain the sludge inherent with the Suncor and Syncrude processing systems, the ponds are environmental tolerated waiting new technology that so far has not been forth coming.
It is therefor an object of this invention to present very simplified equipment, arranged in a different setting, which will greatly reduce equipment costs and operating efficiency.
The equipment and its arrangement has inherent within itself a continuous recycling of all water required in the bitumen extraction process, thus eliminating the environmentally undesirable slud~e ponds associated with the Suncor and Syncrude Systems.
After removal of the over-burden Suncor has used Krupp manufactured bucket wheels for tar-sands mining, while Syncrude has used mainly drag-lines in their mining operation; these machines are very large, cumbersome expensive to buy, and because of their complex nature require extensive and expensive repair.
The severe winters in the north compounds the problems with these massive machines, whose components can at best be only partially shielded from the cold.

In contrast to the present systems of mining, then stock piling and processing at a remote extraction plant,(where bitumen is recovered, and the tailings are sent to a tailings pond): the 6 drawings herein contained, identify a method whereby, mining, bitumen recovery and tailings disposal are combined into a single mobile operation, where each operation compliments the other.
Older ones recall when grain harvesting consisted of cutting, binding grain into sheaves, stooking the sheaves, then hauling the sheaves with wagon racks to a central threshing machine.
The modern combine is the outcome of joining these operations into one, which cuts and threshes in a single mobile operation.
The object of this patent is an effort to combine tar-sands mining and bitumen extraction into a single operation mirrorrng that of the combine for grain harvesting. We believe similar reductions in cost waits to be achieved in mobile oil-sands harvesting as was achieved by changing to t~1e mobile combinë
for grain harvesting.

20~2121 I will first identify the 6 drawings, then describe in detail the drawing and its function witllin the system!
FIG 1....(~) is a schematic elevation end view of the forward moving components. (B) is a schematic plan vlew (floor plan~
of the components which form the system.
FIG 2.......... are elevation, side and end views of the bitumen extraction plant mounted within the mobile enclosure.
FIG 3....... is a proposal for separating the circulatior~ water form the already depleted sands.
FIG 4.... is a schematic elevation view of a proposed system for separating clay fines from the circulation water.
FIG 5.... shows the bucket excavator conveyor ( B.E.C.) and the carriage to which it is anchored and motivated.
FIG 6 .... shows a bucket wheel, which might be preferred to the use of the Bucket excavator conveyor (B.E.C.).

FIG 1 (A) This drawing shows the Bucket Excavator Conveyor (B.E.C.) suspended and motivated by a suspension beam with wheels on rails (front) and rails on top of wheels at the rear of the suspension beam. A cable'land winch~ anchored to the suspension beam will raise and lower the front~of the B.E.C. as required for most effective excavation of the tar-sands: The processing enclosure is carried on carrier tracks at the rear and by powered carrier tracks at the front which motivate the oil harvester forward, and if required backwards. Extraction plant FIG 2 will be placed directly over the un-powered carrier tracks near the rear of the processing enclosure. Fines and circulation water separator FIG 4 may be placed in the processing enclosure, or it may be mounted on wheels and be towed at the rear of the process enclosure (P.E.). Sand and water separator FIG 3 will be towed behind the P.E. Steam generators as required will be mounted on wheels and be towed behind the P.E.

FIG 1 (B) is a schematic floor plan showing the various components and extrapolates there locations.

FIG 2....is a method for extracting bitumen from tar-sands designed to operate within a mobile tar-sands mining and bitumen extraction enclosure (FIG 1).
The bucket excaVatorS mine tar-sands directing them by conveyer into a rotary screen A (4" mesh?) here rejects are screened out and high pressure water jets reduce the tar-sands which drop downward unto screen B (-" mesh?), here rejects are screened and tar-sands reduced to less than ~" by water jets. The reduced tar-sands drop downwards unto rubber faced rollers (RR) which squeeze the bitumen upward and the sands downward, the rollers may be placed above or below the vat water level: as the sands fall downward for extrusion by augur (SE) water jets 8 create an up-flow in the vat carrying the released bitumen upward for recovery at the vat surface; impeller B1 assists in bitumen flow out of the vat for processing at an up-grader ~he fines with the circulation water drop through airation 5; airation is designed to float tlle bitumen contaitled in the fines at~
return water upward for recovery and discharge from the vat:
the circulation water with fines pass through metering valve 6 and are directed to FIG 4 for separation and extrusion of fines and recovery of clarified water: the depleted sands drop downward and are directed to sands and circulation water separator FIG 3 by extrusion augur (SE). Should the rubber faced roller prove unsai-isfactory for fin~l redllc~iol~ or t~ r-.s.~
the extrusion augur would be made longer to do tl1e job proposed by the rollers, the bitumen would then be recovered with the circulation water of FIG 3. Metering valve 6 maintains a const~nt water level in the vat.
FIG 3.... fig 3 is a method for recovering the circulation water from the sand tailings: rotating sand buckets with screen bottoms will lift the sand out of the water and deposit it on a conveyer belt for discharge to an adjacent tailings disposal field.

FIG 4.... is a suggested method to clarify and separate the circulation water from midlings (fines, mud) contained therein.
An appropriate polymer is added to the effluent, which is injected with air into a mixing chamber 1, air assists in the flotation of bitumen residue to the surface of chamber 2 for recovery with the circulation water: the polymer floculates the Midlings (fines, clays ) which migrate downward in vat 2, compaction blades 3 turning slowly press the fines downward into extrusion augur 4 for discharge unto tailings disposal belt SJ The circulation water is recovered for re-injection over the reject screens of fig 2.

FIG 5....is a schematic drawing of the bucket excavator conveyer (B.E.C.); this drawing is shown separated from the carriage for clearer identification: suckets 3 are hinged together and revolve around upper wheel 1 and excavator wheel 2, an appropriate frame works align and hold in place idler wheel 2 and drive wheel 1; the B.E.C. is anchored to the carriage at 1: Carriage 5 mounted on rails and wheels is designed to motivate the B.E.C across the width of the designed excavation providing T-S feed. Carriage 5 rolls on wheels and rails 6 and 13, 13 has the rails above the wheels: winch 9 and cable 12 operating over cable wheel 11 motivate the up and down front movement of the B.E.C. (2), No 7 is the main beam that carries the weight of the B.E.C, the carriage~and the front end of the processing enclosure, it transfers that weight unto the powered tracks 8; the ~owered tracks motivate the entire operation forward~ and backward if required. Conveyors C anchored to the frame of the process enclosure transfer the tar-sands feed from the B.E.C to the bitumen extraction plant 2. A third wheel 10 may be incorporated in the excavation system to improve clean up .
FIG 6... would have the same carriage as FIG 5, but instead of the B.E.C, it would use buckets anchored to a wheel; in this case hydraulic cylinders would move the excavation wheel slightly up and down to accommodate excavation.

Claims (6)

1 A method for mining and extracting bitumen from tar sands;
consisting of a extraction plant mounted within a tracked mobile processing enclosure designed to operate at the base and face of a tar - sands mining operation; forward tracks being electrically or hydraulically powered for forward movement (when required backward movement); rear tracks (un-powered) bearing the weight of the rear components: said processing enclosure having upper and lower rail tracks across its front, the rails bearing and transferring a wheeled carriage across their length: a bucket excavation conveyer designed to mine tar-sands feed hinged to the carriage for transfer across the mining face; cables extended from winches anchored on the carriage and rising over towers with cable wheels, said cables extended to the front of the excavator and designed to raise and lower the front end of the excavator for most effective tar-sands mining: conveyers anchored to the Process enclosure frame designed to transfer tar-sands feed from the bucket excavator conveyers to the tar-sands extraction plant.
2 A bitumen extraction plant mounted within a process enclosure, having screens to remove rejects and water jets to reduce tar-sands; said reduced tar-sands falling into a vat having rollers above or below the vat water level and designed to free the bitumen from each particle of sand; said bitumen floating on the vat water surface for recovery, the depleted sands falling downward for extrusion, water separation, and recovery: water jets penetrating the sands as they fall downward in the vat and thus floating the bitumen to the surface: an impeller which assists in discharge of the bitumen from the vat: A midlings (fines) gate which maintains a constant water level in the vat and provides out flow of midlings to an adjacent water fines separator: an airation arrangements placed above the midlings outlet gate to float contained bitumen to the vat surface for recovery; A circulation water outlet and pump re-circulating water from below the airation and injecting it through the falling sand in the vat.
3 A sand water separator; consisting of a rotating drum mounted on wheels designed to be towed behind a process enclosure; sand buckets with screened bottoms fabricated into the outer circumference of the drum, designed to lift the sands out of the circulation water, depositing them on a conveyer for discharge to an adjacent tailings field; a system for recovering the circulation water being discharged from the sand separator.
4 A midlings (fines) separator, mounted in the process enclosure or on wheels and towed behind the enclosure: said separator designed to clarify the circulation water, and consolidate contained fines for disposal by conveyer: a mixing chamber into which the circulation water and fines are pumped and mixed with an appropriate polymer and then airated; said effluent passing into a floculation vessel where the fines merge and drop downward for compaction by rotating blades, which press the fines unto an extrusion augur which discharges the fines unto a conveyer for disposal clarified water returned for re-injection over the screens.
A rotating wheel having buckets fabricated into its outer circumference for tar sands excavation, replacing the bucket excavation conveyer for tar-sands mining.
6 A method for bitumen recovery from tar-sands consisting of the components of claims 1,2,3,and 4, said components co-operating to have fines tailings and sand tailings disposed by conveyer rather than by slurry pipe-line; recovering and recycling all the water associated with bitumen extraction, and eliminating the tailings ponds now associated with bitumen extraction from tar-sands.
CA 2092121 1993-06-23 1993-06-23 Bitumen recovery from oil sands Abandoned CA2092121A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2092121 CA2092121A1 (en) 1993-06-23 1993-06-23 Bitumen recovery from oil sands

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA 2092121 CA2092121A1 (en) 1993-06-23 1993-06-23 Bitumen recovery from oil sands

Publications (1)

Publication Number Publication Date
CA2092121A1 true CA2092121A1 (en) 1994-12-24

Family

ID=4151336

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2092121 Abandoned CA2092121A1 (en) 1993-06-23 1993-06-23 Bitumen recovery from oil sands

Country Status (1)

Country Link
CA (1) CA2092121A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7651042B2 (en) 2005-11-09 2010-01-26 Suncor Energy Inc. Method and apparatus for creating a slurry
US7984866B2 (en) 2005-09-23 2011-07-26 Canadian Oil Sands Limited Partnership Relocatable oil sand slurry preparation system
US8016216B2 (en) 2005-11-09 2011-09-13 Suncor Energy Inc. Mobile oil sands mining system
US8393561B2 (en) 2005-11-09 2013-03-12 Suncor Energy Inc. Method and apparatus for creating a slurry

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7984866B2 (en) 2005-09-23 2011-07-26 Canadian Oil Sands Limited Partnership Relocatable oil sand slurry preparation system
US7651042B2 (en) 2005-11-09 2010-01-26 Suncor Energy Inc. Method and apparatus for creating a slurry
US8016216B2 (en) 2005-11-09 2011-09-13 Suncor Energy Inc. Mobile oil sands mining system
US8025341B2 (en) 2005-11-09 2011-09-27 Suncor Energy Inc. Mobile oil sands mining system
US8317116B2 (en) 2005-11-09 2012-11-27 Suncor Energy Inc. Method and apparatus for processing a sized ore feed
US8393561B2 (en) 2005-11-09 2013-03-12 Suncor Energy Inc. Method and apparatus for creating a slurry
US9016799B2 (en) 2005-11-09 2015-04-28 Suncor Energy, Inc. Mobile oil sands mining system

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