CA2090280A1 - Process for the selective dehalogenation of ortho-halogenonitrobenzenes - Google Patents

Process for the selective dehalogenation of ortho-halogenonitrobenzenes

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Publication number
CA2090280A1
CA2090280A1 CA002090280A CA2090280A CA2090280A1 CA 2090280 A1 CA2090280 A1 CA 2090280A1 CA 002090280 A CA002090280 A CA 002090280A CA 2090280 A CA2090280 A CA 2090280A CA 2090280 A1 CA2090280 A1 CA 2090280A1
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Canada
Prior art keywords
acid
dichloro
reaction
nitrobenzene
copper
Prior art date
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Abandoned
Application number
CA002090280A
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French (fr)
Inventor
Andreas Kanschik-Conradsen
Theodor Papenfuhs
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Hoechst AG
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Individual
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Publication of CA2090280A1 publication Critical patent/CA2090280A1/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C201/00Preparation of esters of nitric or nitrous acid or of compounds containing nitro or nitroso groups bound to a carbon skeleton
    • C07C201/06Preparation of nitro compounds
    • C07C201/12Preparation of nitro compounds by reactions not involving the formation of nitro groups

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

Abstract of the Disclosure:

Process for the selective dehalogenation of ortho-halogenonitrobenzenes The present invention relates to a novel process for the selective dehalogenation of ortho-halogenonitrobenzenes, halogen being chlorine, bromine or a combination thereof, wherein, in nitrobenzenes of general formula (I):

(I) wherein X1 and X3 or X1 and X5 are in each case chlorine, bromine or a combination thereof and the remaining substituents X independently of one another are hydrogen, fluorine or C1-C4-alkyl, the halogen atoms X1 and X5 are each replaced with hydrogen atoms by reaction with copper in the presence of a proton donor.

Access to the industrially relevant 4-chloro-3-fluoro-nitrobenzene from 2,4-dichloro-3-fluoronitrobenzene or 2,4-dichloro-5-fluoronitrobenzene is of particular interest.

Description

2~90280 HOECHST AKTIENGESELLSCHAFT HOE 92/F 050 Dr. HU/PL

Description ..
Proces for the selective dehalogenation of ortho-halogenonitrobenzenes The present invention relates to a novel process for the selective dehalogenation of nitrobenzenes containing one or two chlorine or bromine atoms in the 2- and/or 6-position relative to the nitro group.

Industrial access to 4-chloro-3-fluoronitrobenzene is greatly restricted with the synthetic routes conventionally used hitherto. Thus, for example, the nitration of 2-fluorochlorobenzene leads to a mixture of 79% of 3-chloro-4-fluoronitrobenzene and only 21% of 4-chloro 3-fluoronitrobenzene (Houben-Weyl, Methoden der Organischen Chemie (Methods of Organic Chemistry), 4th edition, vol. X/1, p. 507). A Sandmeyer reaction is also unattractive for the preparation of 4-chloro-3- fluoro-nitrobenzene on the industrial scale because of the expensive 6ynthesis of the starting material 2- fluoro-4-nitroaniline.

Japanese patent disclosure Sho-63 156 757 describQs a process for the selective dehalogenation of fluorinated ortho-chloronitrobenzenes with the aid of sodium boro-hydride, although this is too expensive for industrial u~e.

There was therefore considerable interest in a novel, economically sen~ible route to the preparation of halo-genated nitrobenzenes which are selectively dehalogenated in the 2- and 6-position relative to the nitro group, especially for the preparation of 4-chloro-3- fluoro-nitrobenzene, which is a precursor for 3,4-difluoro-nitrobenzene (US-P5 4,036,977; US-PS 4,12n,099; US-PS 4,130,561 and US-PS 4,200,588).

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209~2~0 It is known that 2-chloronitrobenzene, but not 3-chloro-nitrobenzene or 4-chloronitrobenzene, can be reductively dechlorinated to nitrobenzene with copper in benzoic acid (W.T. Smith Jr., J. Amer. Chem. Soc., 71, 2852 (1949)).
Later, this author also describes the reductive dehalo-genation of 2,5-dichloronitrobenzene and 2,5-dibromo-nitrobenzene to 3-chloronitrobenzene and 3-bromonitro-benzene, respectively, in moderate yields of 37 - 38%
(W.T. Smith Jr. and L. Campanaro, J. Amer. Chem. Soc., 75, 3602 (1953)). He further proves that monofluoronitro-benzenes cannot be reductively defluor.inated with copper/benzoic acid. By contrast, nothing was known about the behavior of nitrobenzenes containing chlorine or bromine atoms in the 2- and 4-position or in the 2- and 6-position relative to the nitro group. Because the electronic conditions in the benzene ring change substantially when additional chlorine or bromine atoms are present or the position of these halogen atoms in the ring alters, it could not be assumed that the method of Smith et al. was suitable for the preparation of 4-chloro-3-fluoronitrobenzene.

It has been found, surprisingly, that both 2,4-di-halogenonitrobenzenes and 2,6-dihalogenonitrobenzenes, halogen being chlorine, bromine or a combination thereof, can be selectively dehalogenated in the ortho-position(s) relative to the nitro group u8ing copper with the addition of a proton donor.

Furthermore, it has been found, surprisingly, that the addition of suitable reducing agents makes it possible to cut down the amounts of metallic copper required. The potential of the reducing agents here must be sufficiently high to be able to reduce the copper salts formed in the dehalogenation to metallic copper.

-.

The present invention relates to a process for the selective dehalogenation of ortho-halogenonitrobenzenes, halogen being chlorine, bromine or a combination thereof, wherein, in nitrobenzenes of general formula (I):

X 5\ /1, /X
Js 3 ~ (I) X4 \ j / X2 wherein X~ and X3 or Xl and X5 are in each case chlorine, bromine or a combination thereof and the remaining substituents X independently of one another are hydrogen, fluorine or Cl-C4-alkyl, the halogen atoms X~ and X5 are each replaced with hydrogen atoms by reaction with copper, preferably in the presence of a reducing agent capable of reducing copper salts to metallic copper, and in the presence of a proton donor.

Compounds of formula (I) which are of special interest here are those in which Xl and X3 or X~ and X5 are in each case chlorine and x2 and X4 independently of one another are hydrogen or fluorine.

of particular intere~t are the compounds 2,4-dichloro- 3-fluoronitrobenzeneand2,4-dichloro-5-fluoronitrobenzene, which can be converted to 4-chloro-3-fluoronitrobenzene, selectively and in good yields, by the process according to the invention~

Also of interest is the compound 2,6-dichloro-3,5-di-fluoronitrobenzene, which is converted to 3,5-difluoro-:

~0280 nitrobenzene by the process according to the invention.In no case does defluorination take place; likewise, dechlorination does not occur in the para- or meta-position relative to the nitro group.

In the process according to the invention, the addition of suitable reducing agents can cut down the amount of metallic copper required by up to 90~, preferably up to 60~. Suitable reducing agents are any substances whose redox potential is sufficient to reduce the copper salts formed in the dehalogenation to metallic copper. Possible reducing agents in terms of the invention are aldehydes, reducing sugars, polyalcohols and hydroquinones.
Particularly suitable reducing agents, however, are aliphatic aldehydes, especially methanal, ethanal, propanal and butanal, compounds which release methanal or ethanal, such as trioxane, paraformaldehyde and polyoxy-methylene, or a mixture of these compounds.

Proton donors which can be used in the process according to the invention are both inorganic acids, preferably hydrochloric acid, and aromatic monocarboxylic acids, preferably benzoic acid, aromatic dicarboxylic acids, preferably phthalic acid, aromatic polycarboxylic acids and aliphatic monocarboxylic acids, preferably methane-carboxylic acid, ethanecarboxylic acid, propanecarboxylic acid and butanecarboxylic acid, aliphatic dicarboxylic acids, preferably malonic acid and succinic acid, and aliphatic polycarboxylic acids, as well as combinations thereof. The amounts of proton- providing compounds used can be either equal to or greater than or less than the stoichiometric amounts. ~he use of amounts less than the stoichiometric amounts is favorable in all cases where the copper ~alts formed dissolve in the excess acid and hence make the working- up more difficult.

The process according to the invention can be carried out either with or without the addition of a solvent.

2 ~

Convenient organic solvents are all those which are inert towards the reaction according to the invention and which have a high boiling point, preferably benæene, toluene, xylene, dichlorobenzene, dichlorotoluene or decalin, but especially nitrobenzene. The addition of a solvent, especially nitrobenzene, can considerably increase the yield when benzoic acid is used.

The upper limit of the reaction temperature is governed only by the stability of the carboxylic acids used in the presence of copper. Said temperature can be within a very wide range from about 80 to about 300C, preferably 140 to 240C. The reaction according to the invention can be carried out at atmospheric pressure or under excess pressure in an autoclave.

In the Examples which follow, percentages are always by weight. The products were identified with the aid of gas chromatographic analyses.

Examples 1) Preparation of 4-chloro-3-fluoronitrobenzene from 2,4-dichloro-3-fluoronitrobenzene 209.7 g (3.3 mol) of copper powder were suspended in portions at 150C in a ~olution of 630 g (2.7 mol) of 2,4-dichloro-3-fluoronitrobenzene (90%; contains 10% of 3,5-dichloro-4-fluoronitrobenzene) and 402.6 g (3.3 mol) of benzoic acid in 600 g of nitrobenzene, with stirring.
When the addition was complete, stirring was continued for 4 hours, the suspension was filtered with suction, the solid was washed twice with in each case 100 g of nitrobenzene and the combined mother liquors were fractionated to give 355.6 g (83% of theory) of 4-chloro-3-fluoronitrobenzene together with 55 g of ' .
.
.

2~28~

unreacted 3,5-dichloro-4-fluoronitrobenzene and 91 ~ of unreacted 2,4-dichloro-3-fluoronitrobenzene.

2) Preparation of 4-chloro-3-fluoronitrobenzene from 2,4-dichloro-5-fluoronitrobenzene à) 241.5 g (3.8 mol) of copper powder were suspended in portions at 150C in a solution of 630 g (3.0 mol) of 2,4-dichloro-5-fluoronitroben~ene and 463.6 g (3.8 mol) of benzoic acid in 600 g of nitrobenzene, with ~tirring.
When the addition was complete, stirring was continued for 4 hours, the resulting suspension was filtered with suction, the solid was rinsed twice with in each case 200 g of nitrobenzene and the combined mother liquor was washed with 200 g of 10~ sodium hydroxide solution and then with 200 g of water, dried over sodium sulfate and 15 fractionated to give 362.3 g (69% of theory) of 4-chloro-3-fluoronitrobenzene and 104 g of unreacted 2,4-dichloro-5-fluoronitrobenzene.

b) 420 g (2.0 mol) of 2,4-dichloro-5-fluoronitrobenzene were placed at lS0C in a 1 1 round-bottomed flask equipped with a stirrer, a reflux condenser, an internal thermometer and a dropping funnel with stirrer, and a suspension of 158.9 g (2.5 mol) of copper powder in 296 g (4 mol) of propionic acid was added dropwise over one hour. The mixture was then heated for 3 hours at 150C
and the excess propionic acid was distilled off. The resulting suspension was filtered with suction, the residue waY rinsed with nitrobenzene and the mother liquor was fractionatQd to give 247.6 g (71% of theory) of 4-chloro-3-fluoronitrobenzene and 70.1 g of unreacted 2,4-dichloro-S-fluoronitrobenzene.

c) 52.5 g (0.25 mol) of 2,4-dichloro-5-fluoronitrobenzene and 14.5 g (0.25 mol) of propionaldehyde were placed in a glass autoclave equipped with a stirrer and an internal thermometer, 4.5 g (0.07 mol) of copper powder were 35 suspended therein, 9.3 g (0.13 mol) of propionic acid and .
.

2~2~0 6.0 g (0.3 mol) of water were added and the mixture was heated for 6 h at approx. 155C, with stirring. ~11 the constituents volatile up to 80C/ 0.06 bar were then distilled off, the resulting suspension was filtered with suction and the mother liquor was fractionated to give 15.3 g (125% based on copper used) of 4-chloro-3-fluoro-nitrobenzene together with 23.1 g of unreacted 2,4-dichloro-5-fluoronitrobenzene.

d) A suspension of 210.1 g (1.0 mol) of 2,~-dichloro-5-fluoronitrobenzene, 63.6 g (1.0 mol) of copper powder, 74 g (1.0 mol) of propionic acid and 1250 g of nitrobenzene was prepared in a 4 1 enamel autoclave equipped with a stirrer, a nitrogen pressure of approx. 2 bar was established and the mixture was heated for 5 hours at 170C. According to gas chromatographic analysis, the conversion to 3-fluoro-4-chloronitrobenzene after this time was 74.3%.

e) A suspension of 210.1 g (1.0 mol) of 2,4-dichloro-5-fluoronitrobenzene, 63.6 g (1.0 mol) of copper powder, 60.1 g (1.0 mol) of acetic acid and 1250 g of nitro-benzene was prepared in a 4 1 enamel autoclave equipped with a stirrer, a nitrogen pressure of approx. 2 bar was established and the mixture was heated for 12 hours at 170C. According to gas chromatographic analysis, the conversion to 3-fluoro-4-chloronitrobenzene after this time was 50.4~.

f) A su~pen~ion of 210.1 g (1.0 mol) of 2,4-dichloro-5-fluoronitrobenzene, 63.6 g (1.0 mol) of copper powder, 100 g (1.0 mol) of 37~ hydrochloric acid and 1250 g of nitrobenzene was prepared in a 4 1 enamel autoclave equipped with a stirrer, a nitrogen pressure of approx.
2 bar was established and the mixture was heated for 12 hours at 170C. According to gas chromatographic analysis, the conversion to 3-fluoro-4-chloronitrobenzene after this time was 22.5%.

. : . ' - , ' ~ ' :

2~28~

3) Preparation of 3,5-difluoronitrobenzene from 2,6-dichloro-3,5-difluoronitrobenzene A total of 2.5 g (40 mmol~ of copper powder was added in portions at 150C to a solution of 4.6 g (20 mmol) of 2,6-dichloro-3,5-difluoronitrobenzene and 3.0 g (40 mmol) of propionic acid in 20 g of nitrobenzene, with stirring, and stirring was continued for 3 hours at 150C. The conversion to 3,5-difluoronitrobenzene after this time was over 60~ (GC).

Claims (11)

1. A process for the selective dehalogenation of ortho-halogenonitrobenzenes, halogen being chlorine, bromine or a combination thereof, wherein, in nitro-benzenes of general formula (I):

(I) wherein X1 and X3 or X1 and X5 are in each case chlorine, bromine or a combination thereof and the remaining substituents X independently of one another are hydrogen, fluorine or C1-C4-alkyl, the halogen atoms X1 and X5 are each replaced with hydrogen atoms by reaction with copper in the presence of a proton donor.
2. The process as claimed in claim 1, wherein, in the compound of formula (I), X1 and X3 or X1 and X5 are in each case chlorine and X2 and X4 independently of one another are hydrogen or fluorine.
3. The process as claimed in claim 1 or 2, wherein the compound of formula (I) is 2,4-dichloro-3-fluoro-nitrobenzene, 2,4-dichloro-5-fluoronitrobenzene or 2,6- dichloro-3,5-difluoronitrobenzene.
4. The process as claimed in at least one of claims 1 to 3, wherein, in nitrobenzenes of general formula (I), the halogen atoms X1 and X5 are each replaced with hydrogen atoms by reaction with copper and a reducing agent whose potential is sufficient to reduce copper salts to metallic copper, preferably aliphatic aldehydes, in the presence of a proton donor.
5. The process as claimed in claim 4, wherein the aliphatic aldehyde is methanal, ethanal, propanal, butanal or a mixture thereof.
6. The process as claimed in at least one of claims 1 to 5, wherein the proton donor used is an inorganic acid, an aromatic monocarboxylic acid, an aromatic dicarboxylic acid, an aromatic polycarboxylic acid, an aliphatic monocarboxylic acid, an aliphatic dicarboxylic acid, an aliphatic polycarboxylic acid or a mixture thereof.
7. The process as claimed in at least one of claims 1 to 6, wherein the proton donor used is hydrochloric acid, benzoic acid, phthalic acid, acetic acid, propionic acid, malonic acid, succinic acid or a mixture thereof.
8. The process as claimed in at least one of claims 1 to 7, wherein the reaction is carried out without the addition of a solvent.
9. The process as claimed in at least one of claims 1 to 7, wherein the reaction is carried out in the presence of an organic solvent which is inert towards the reaction in question, preferably benzene, toluene, xylene, dichlorobenzene, dichloro-toluene, decalin, nitrobenzene or a mixture thereof.
10. The process as claimed in at least one of claims 1 to 7, wherein the reaction is carried out in the presence of nitrobenzene.
11. The process as claimed in at least one of claims 1 to 10, wherein the proton donor is used in amounts less than the stoichiometric amounts, based on the ortho-halogenonitrobenzene used.
CA002090280A 1992-02-25 1993-02-24 Process for the selective dehalogenation of ortho-halogenonitrobenzenes Abandoned CA2090280A1 (en)

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DE4205680 1992-02-25
DEP4205680.2 1992-02-25

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US5886210A (en) * 1996-08-22 1999-03-23 Rohm And Haas Company Method for preparing aromatic compounds
CN101842173B (en) * 2007-11-02 2012-12-26 新日本制铁株式会社 Strip rolling mill and its control method

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FR2259810A1 (en) * 1974-02-06 1975-08-29 Rhone Poulenc Ind Meta and/or para halogen substd. nitrobenzenes prepn. - by reacting the tri- to pentahelogenated cpds. with copper and org. acid
JPS6179482U (en) * 1984-10-31 1986-05-27
JPS61123487U (en) * 1985-01-21 1986-08-04
JPS62145282U (en) * 1986-03-07 1987-09-12
JPH0422080A (en) * 1990-05-17 1992-01-27 Fujitsu Ltd Housing structure for rectangular connector

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EP0557878A1 (en) 1993-09-01

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