CA2074033A1 - Aqueous polymer dispersions - Google Patents
Aqueous polymer dispersionsInfo
- Publication number
- CA2074033A1 CA2074033A1 CA002074033A CA2074033A CA2074033A1 CA 2074033 A1 CA2074033 A1 CA 2074033A1 CA 002074033 A CA002074033 A CA 002074033A CA 2074033 A CA2074033 A CA 2074033A CA 2074033 A1 CA2074033 A1 CA 2074033A1
- Authority
- CA
- Canada
- Prior art keywords
- aqueous polymer
- acid
- emulsion polymerization
- addition
- monomers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000006185 dispersion Substances 0.000 title abstract description 24
- 229920000642 polymer Polymers 0.000 title abstract description 12
- 239000000178 monomer Substances 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 17
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 11
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 9
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 9
- 239000008346 aqueous phase Substances 0.000 claims abstract description 7
- 150000002367 halogens Chemical class 0.000 claims abstract description 7
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 claims abstract description 6
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000012736 aqueous medium Substances 0.000 claims abstract description 5
- 238000010556 emulsion polymerization method Methods 0.000 claims abstract description 5
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 5
- 150000003254 radicals Chemical class 0.000 claims abstract description 5
- -1 C1-C4 alkyl radicals Chemical class 0.000 claims description 23
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 21
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 10
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 239000013543 active substance Substances 0.000 claims description 9
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 claims description 8
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 8
- 239000012965 benzophenone Substances 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 5
- DSSYKIVIOFKYAU-XCBNKYQSSA-N (R)-camphor Chemical compound C1C[C@@]2(C)C(=O)C[C@@H]1C2(C)C DSSYKIVIOFKYAU-XCBNKYQSSA-N 0.000 claims description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 4
- 241000723346 Cinnamomum camphora Species 0.000 claims description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 4
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 4
- 229930008380 camphor Natural products 0.000 claims description 4
- 229960000846 camphor Drugs 0.000 claims description 4
- 235000019253 formic acid Nutrition 0.000 claims description 4
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 claims description 4
- SQYNKIJPMDEDEG-UHFFFAOYSA-N paraldehyde Chemical compound CC1OC(C)OC(C)O1 SQYNKIJPMDEDEG-UHFFFAOYSA-N 0.000 claims description 4
- 229960003868 paraldehyde Drugs 0.000 claims description 4
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims description 4
- IUGYQRQAERSCNH-UHFFFAOYSA-N pivalic acid Chemical compound CC(C)(C)C(O)=O IUGYQRQAERSCNH-UHFFFAOYSA-N 0.000 claims description 4
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical class OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 claims description 4
- 150000008366 benzophenones Chemical class 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 150000003935 benzaldehydes Chemical class 0.000 claims description 2
- 229910052605 nesosilicate Inorganic materials 0.000 claims description 2
- 150000004762 orthosilicates Chemical class 0.000 claims description 2
- 238000002845 discoloration Methods 0.000 description 11
- 239000003995 emulsifying agent Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000007046 ethoxylation reaction Methods 0.000 description 10
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 10
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 6
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 6
- 239000004480 active ingredient Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- SBGKURINHGJRFN-UHFFFAOYSA-N hydroxymethanesulfinic acid Chemical compound OCS(O)=O SBGKURINHGJRFN-UHFFFAOYSA-N 0.000 description 5
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical group ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 150000003863 ammonium salts Chemical class 0.000 description 4
- 125000000129 anionic group Chemical group 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical group O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 238000004383 yellowing Methods 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- NFAOATPOYUWEHM-UHFFFAOYSA-N 2-(6-methylheptyl)phenol Chemical class CC(C)CCCCCC1=CC=CC=C1O NFAOATPOYUWEHM-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 229960005070 ascorbic acid Drugs 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 229940116315 oxalic acid Drugs 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 150000003335 secondary amines Chemical class 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical class [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 235000019395 ammonium persulphate Nutrition 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 229940095076 benzaldehyde Drugs 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- INLLPKCGLOXCIV-UHFFFAOYSA-N bromoethene Chemical compound BrC=C INLLPKCGLOXCIV-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002432 hydroperoxides Chemical class 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 125000005395 methacrylic acid group Chemical class 0.000 description 1
- TWXDDNPPQUTEOV-FVGYRXGTSA-N methamphetamine hydrochloride Chemical compound Cl.CN[C@@H](C)CC1=CC=CC=C1 TWXDDNPPQUTEOV-FVGYRXGTSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000019394 potassium persulphate Nutrition 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229940001584 sodium metabisulfite Drugs 0.000 description 1
- 235000010262 sodium metabisulphite Nutrition 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 229940001474 sodium thiosulfate Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- RVUXIPACAZKWHU-UHFFFAOYSA-N sulfuric acid;heptahydrate Chemical compound O.O.O.O.O.O.O.OS(O)(=O)=O RVUXIPACAZKWHU-UHFFFAOYSA-N 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F14/02—Monomers containing chlorine
- C08F14/04—Monomers containing two carbon atoms
- C08F14/06—Vinyl chloride
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
BASF AKTIENGESELLSCHAFT O.Z.0050/42571 Aqueous Polymer Dispersions Abstract of the disclosure:
Aqueous polymer dispersions, obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 %w/w of halogen-containing monomers, and adjusting the pH of the aqueous phase of the resulting aqueous polymer dispersion to a value of from 5 to 10 by the addition of guanidine prior to, during, and/or subsequently to the emulsion polymerization.
Aqueous polymer dispersions, obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 %w/w of halogen-containing monomers, and adjusting the pH of the aqueous phase of the resulting aqueous polymer dispersion to a value of from 5 to 10 by the addition of guanidine prior to, during, and/or subsequently to the emulsion polymerization.
Description
BAsF~ut`r~ sE~sc~l~n o.z.oosol42571 _ 2074~33 Aqueous Polymer Dispersions The present invention relates to aqueous polymer dispersions obtainabie by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 ~OW~ of halogen-containing monomers, and adjusting the pH of the aqueous phase of the resulting 5 aqueous polymer dispersion to a value of from 5 to 10 by the addition of guanidine prior to, during, and/or subsequently to the emulsion polymerization.
Aqueous polymer dispersions of which the polymeric portion contains polymerized units of halogen-containing monomers are variously suitable for use as binding agents, particularly when importance is attached to increased fire security, since films produced therefrom have reduced flammability.
It is known that the aqueous phase of aqueous polymer dispersions produced without the use of basic auxiliaries usually has a pH below 5, which has a negative 15 effect in numerous applications. For this reason, the pH is generally raised by the addition of basic agents.
DE-A 2,246,499 discloses that originally white dispersions containing polymerized units of vinyl chloride and/or vinylidene chloride in the polymeric phase show a2~ brown discoloration on the addition of basic substances, and that this discoloration can be substantially reduced by the addition of small quantities of at least oneepoxide compound. A disadvantage arising from the addition of epoxides is, however, that these have, as side-effect, a cross-linking action on the polymeric portion of the aqueous dispersion.
The prior German PatentApplicatfon P 4~ 24 154.8 relates to essentially non-yellowing aqueous polymer dispersions obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 æw~ of halogen-containing monomers, 30 in the presence of from 0.5 to 6%w~h, based on the mixture of monomers, of exclusively anionic and/or non-ionic surface-active substances, and adjusting the pH of the aqueous phase of the resulting aqueous polymer dispersion to a value of from 5 to 10 by the addition of ammonia and primary and secondary amines of different basic agents. A disadvantage of these dispersions and films produced 35 therefrorn is that their discoloration characteristics with reference to time are not entirely sa~isfactory.
BASF~ 5~5~5Ct1A~T O Z oo50142571 __ 207~033 The prior German Patent App/ication P 40 24 150.5 relates to non-yellowing aqueous polymer dispersions obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 ~0 w,~ of halogen-containing monomers, adjus~ing the pH
5 of the aqueous phase of the resulting aqueous polymer dispersion to a value offrom 5 to 10 by the addition of ammonia and primary and secondary amines of dif.~erent basic agents and adding, based on the mixture of monomers, from 0.005to 1 ~0w~v of at least one active ingredient selected from the group consisting of glycerol, pivalic acid, paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, alkyl-substituted benzophenones, thiosulfuric acid and salts thereof as well as oxalicacid and salts thereof, thiosulfuric acid and salts thereof being highly recommend-ed for use as active ingredients.
It is thus an object of the present invention to provide an aqueous polymer t5 dispersion containing polymerized units of halogen-containing monomers in thepolymeric phase, whose pH is adjusted to a value of from 5 to 10 by the addition of a basic agent and which, as also film formed therefrom, shows a very satisfactory low level of discoloration even after prolonged storage, without further additives.
20 Accordingly, we have found the aqueous polymer dispersion defined above. We have also found that the tendency of aqueous polymer dispersions of the invention to discoloration can be further reduced by adding from 0.005 to 1 %w,~ and preferably from 0.05 to 0.5 %w~, based on the monomer mixture, of at least one active substance selected from the group consisting of glycerol, pivalic acid, 25 paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, alkyl-substituted benzo-phenones, thiosulfuric acid and salts thereof, oxalic acid and salts thereof, benzaldehyde, derivatives of benzaldehyde having one or two C1-C4 alkyl radicalson the aromatic nucleus, benzyl alcohol, camphor, esters derived ~rom formic acid and c3-C6 alkanols, C~0-C22-unsaturated fatty acids, tetraalkyl orthosilicates 3t) containing alkyl radicals of from 1 to 4 carbon atoms, bis(4-hydroxyphenyl)-sulfone, citric acid and the salts thereof as well as salts of guanidine with organic or inorganic acids, the addition of said active substance(s) being effected prior to, during, and/or subsequently to the emulsion polyrnerization. Particularly good whites are exhibited by dispersions to which sodium thiosulfate, benzaldehyde, 35 camphor, benzyl alcohol, the ester derived from formic acid and n-butanol, oleic acid, tetraethyl orthosilicata, bis(4-hydroxyphenyl)-sulfone, citric acid or a mixture of these active ingredients has been added. It is particularly advanta~eous to add citric acid as one of said active substances.
Preferred halogen-containing monomers are vinyl bromide, vinyl chloride and 2~74033 BASFA~T~E~ GESE-~SC~ O ~ ooso/42571 vinylidene chloride, of which vinyl chloride and vinylidene chloride are particularly preferred. Suitable comonomers are, for example, esters of acrylic or methacrylic acid with aliphatic alcohols containing from 1 to 1n carbon atoms, the rnethyl, ethyl, isopropyl, n-butyl, isobutyl, ter~-butyl, n-hexyl, and 2-ethylhexyl esters being 5 preferred. Other suitable comonomers are "~-monoethylenically unsaturated carboxylic acids such as acrylic and methacrylic acids, vinyl esters of lower alkanecarboxylic acids such as vinyl acetate and vinyl propionate, nitriles of lower a,~-monoethylenically unsaturated carboxylic acids such as acrylonitrile and methacrylonitrile as well as the amides of these carboxylic acids, acrylates and,0 methacrylates with lower polyhydric alcohols, and unsaturated sulfonic and phosphonic acids, further examples being lower mono-unsaturated or polyunsatur-ated hydrocarbons such as ethylene, propene, and butadiene. Preferably, the monomer mixture to be polymerized contains, based on the total weight of monomers, from 20 to 90 ~Ow/w of halogen-containing monomers.
Suitable polymerization initiators are primarily inorganic peroxides such as sodium, potassium, and ammonium peroxydisulfates, and hydrogen peroxide. Other suitable compounds comprise azo compounds such as 2,2'-azobisisobutyronitrile as well as organic peroxides such as dibenzoyl peroxide, tert-butyl perpivalate or 20 hydroperoxides such as tert-butyl hydroperoxide and, if desired, combined systems composed of at least one organic reducing agent and at least one peroxide and/orhydroperoxide, eg, tert-butyl hydroperoxide and the Na salt of hydroxymethane-sulfinic acid, as well as combined systems which additionally contain a small amount of a metal compound which is soluble in the polymerisation medium and 25 whose metallic component can occur in more than one valence stage, eg, ascorbic acid/iron(l/) sulfate/sodium peroxydisulfate, whilst instead of ascorbic acid the Na salt of hydroxymethanesulfinic acid, sodium sulfite, sodium bisulfite or sodium metabisulfite are also frequently used.
30 The amount of polymerization initiators used in the emulsion polymerization is preferably kept at a low level and is usually from 0.05 to 1 æwhv, based on the monomers. The content thereof is preferably from 0.1 to 0.3 % w~. Amounts of up to 10 %w~ are less preferred.
35 Emulsifiers used may be anionic, cationic, and non-ionic emulsifiers as well as compatible mixtures thereof. The content thereof, by weight, is usually from 0.05 to 10%w/w based on the total weight of the monomers to be polymerized. It is particularly advantageous to use exclusively non-ionic and anionic emulsifiers and mixtures thereof.
Preferably used non-ionic emulsifiers are ethoxylated alkanols (degree of 207~033 T'E' ~i~SE~S~ 0 Z oosc~42571 _ . _ _ _ . .. _ _ _ ... . . _ . . _ _ . . _ .. . . _ . _ . . .. _ . . _ ~
ethoxylation: from 2 to 100, alkyl radical: Cg-C36)~ ethoxylated alcohols containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 2 to 10~, chain length: c8-c36). ethoxylated mono-, di- oder tri-alkylphenols and mono-, di- oder tri-alkylnaphthols (degree of ethoxylation: from 2 to 100, alkyl radical: c4-c36), s ethoxylated aliphatic monocarboxylic acids (degree of ethoxylation: from 6 to 5~, alkyl radical: c8-c24) and ethoxylated monocarboxylic acids containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 6 to S0, alkyl radical: c8-c24).
Anionic emulsifiers which may be used to advantage are the alkali metal and ammonium salts of the sulfated derivatives of alkanols containing from 6 to 18 carbon atoms, alcohols containing from 6 to 18 carbon atoms and from 1 to 4 olefinic double bonds, ethoxylated alkanols (degree of ethoxylation: from 4 to 30, alkyl radical: C12-C~8), ethoxylated alcohols containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 4 to 30, alkyl radical: c12-c18) and of 75 ethoxylated alkyl phenols (degree of ethoxylation: from 4 to 30, alkyl radical:
C8-C14), the alkali metal and ammonium salts of saturated and unsaturated carboxylic acids (chain length: C8-C24), the alkali metal and ammonium salts of alkylsulfonic acids containing from 12 to 18 carbon atoms as well as the corresponding salts of alkylarylsulfonic acids (alkyl radical: C~o-C18) and of esters 20 of sulfosuccinic acid with alcohols containing from 4 to 18 carbon atoms.
Protective colloids may also be used along with emulsifiers as surface-active substances for the emulsion polymerization. Examples of suitable protective colloids are high molecular weight compounds such as poly(vinyl alcohol)s, 25 poly(vinyl pyrrolidone)s, cellulose derivatives, polyacrylamides, polymethacryl-amides, poly(carboxylic acid)s or the alkali metal or ammonium salts thereof.
Furthermore, chain-stoppage regulators may be used in the emulsion polymeriza-tion process.
30 It is preferred to use initiators and surface-active substances such as do not contain any ammonium ions.
The emulsion polymerization temperature is usually from 30 to 90C. However, dispersions of the invention which are particularly free from discoloration are 35 obtained when the emulsion polymerization temperature is from 30 to 70 C. The polymerization medium may consist either of water only or of a mixture of water and one or more liquids miscible therewith, such as meth~nol. We prefer to use water only. The emulsion polymerization can be carried out as a batch process orin the form of a continuous-feed process using both cascade and gradient 40 methods. We prefer to use a continuous-feed process in which there is initially placed in the reaction vessel a portion of the polymerization ingredients, which are BASFArllY~sE~sc~lAF7 o.2.ooso/42571 heated to the polymerization temperature, after which the remainder is fed in via separate feeds, one or more of which contains the monomers as pure substance or in the form of an emulsion, this being effected continuously, in stages or in such a manner that there is an overall concentration gradient. The solids content of the s resulting aqueous polymer dispersion is generally from 5 to 60 % w/w.
Surprisingly, bo~h the aqueous polymer dispersions of the invention and films produced therefrom show no discoloration even after prolonged storage.
Examples a) Manufacture of starting dispersions D 1 to D 8 D 1: A mixture of 25 kg of water, 0.02 kg of emulsifier 1, 0.03 kg of sodiumperoxydisulfate (Na2S208) and 0.0005 kg Of iron(lI~ sulfate hepta-hydrate (FeS04 7H20) was heated to the polymerization temperature, ie, 50 C and intermixed with 5 % of a feed 1 as well as 5 % of a feed 2 and kept at 50 C for 15 minutes. The remaining amount of feed 1 as well as the remaining amount of feed 2 and a feed 3 were then added continuously and concurrently over a period of 3.5 hours while keeping the mixture at the polymerization temperature. A feed 4 was then added continuously ovsr a period of 30 minutes at 50C and likewise a feed 5 over a period of 1 hour. Polymerization was then continued at room temperature with the addition of a mixture of 0.12kg of a 70%w/w strength aqueous-alcoholic solution of tert-butyl hydroperoxide and O.OSkg of emulsifier I in 0.35kg of water followed by the addition of 0.17kg of the Na salt of hydroxymethane-sulfinic acid in 0.35kg of water.
30 Feed 1: 55 kg of vinyl chloride 10 kg of vinyl propionate 35 kg of n-butyl acrylate 1.7 kg of emulsifier II
0.78 kg of emulsifier I and 41 kg Of water Feed 2: 0.003 kg of the Na salt of hydroxymethanesulfinic acid 0.125 kg of sodium acetate and 14 kg of water s 2~7~033 BASF~TIE!~O~S~-~SC~FT O Z ooso~42571 Feed ~: 0.162 kg of sodium peroxydisulfate and 12 ~g of water Feed 4: 0.048 ~g of sodium peroxydisulfate and s 4 kgof water Feed 5: 0.0018kg of the Na salt of hydroxymethanesulfinic acid 0.0273kg of sodium acetate and 4 kg of water Emulsifier I: Na salt of the sulfated derivative of ethoxylated isooctyl phenol (degree of ethoxylation: 25) EmulsifierII: ethoxylated isooctyl phenol (degree of ethoxylation: 25) D 2 to D 4: as D 1, except that the emulsion polymerization was carried out in the sequence of operations stated above but at 60, 70 and 80C
respectively, instead of 50 C.
O D 5 to D 8: as D 1 to D 4 in the sequence of operations stated above except that the amount of sodium peroxydisulfate used was increased by 50 ~0 in each case.
b) Addition of guanidine and active ingredients to the dispersions D 1 to D 825 assessment of discoloration The pH of the aqueous phase of the dispersions D 1 to D ~ was raised, in each case, to a value of 8 by the addition of guanidine, after which some of the dispersions were left unchanged whilst to others there were added in each case, 30 based on the solids content thereof, 0.1 %w~ of the active substances stated below, and the dispersions were then allo~ed to stand for 10 days, after which the discoloration was assessed visually:
glycerol, pivalic acid, paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, 35 sodium oxalate, sodium thiosulfate, benzaldehyde, camphor, benzyl alcohol, esters derived from formic acid and n-butanol, oleic acid, tetraethyl orthosilicate, bis(4-hydroxyphenyl)-sulfone, and citric acid.
In no case was there any discoloration. The best degree of whiteness was 40 exhibited by the dispersion which contained citric acid as supplementary active BASFA~T~E~aESELLSC~FT o.Qooso/42s71 ingredient. The use of ammonia as basic agent in a comparative experiment produced distinct yellowing.
The dispersions were then made up anew and processed to form film material, stored in a desiccator cabinet at 50 C for 14 days and again checked visually for discoloration. The results were the same as those obtained for the liquid condition, ie, the degree of whiteness was improved somewhat by the addition of the active ingredients, the strongest effect being obtained with citric acid.
Aqueous polymer dispersions of which the polymeric portion contains polymerized units of halogen-containing monomers are variously suitable for use as binding agents, particularly when importance is attached to increased fire security, since films produced therefrom have reduced flammability.
It is known that the aqueous phase of aqueous polymer dispersions produced without the use of basic auxiliaries usually has a pH below 5, which has a negative 15 effect in numerous applications. For this reason, the pH is generally raised by the addition of basic agents.
DE-A 2,246,499 discloses that originally white dispersions containing polymerized units of vinyl chloride and/or vinylidene chloride in the polymeric phase show a2~ brown discoloration on the addition of basic substances, and that this discoloration can be substantially reduced by the addition of small quantities of at least oneepoxide compound. A disadvantage arising from the addition of epoxides is, however, that these have, as side-effect, a cross-linking action on the polymeric portion of the aqueous dispersion.
The prior German PatentApplicatfon P 4~ 24 154.8 relates to essentially non-yellowing aqueous polymer dispersions obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 æw~ of halogen-containing monomers, 30 in the presence of from 0.5 to 6%w~h, based on the mixture of monomers, of exclusively anionic and/or non-ionic surface-active substances, and adjusting the pH of the aqueous phase of the resulting aqueous polymer dispersion to a value of from 5 to 10 by the addition of ammonia and primary and secondary amines of different basic agents. A disadvantage of these dispersions and films produced 35 therefrorn is that their discoloration characteristics with reference to time are not entirely sa~isfactory.
BASF~ 5~5~5Ct1A~T O Z oo50142571 __ 207~033 The prior German Patent App/ication P 40 24 150.5 relates to non-yellowing aqueous polymer dispersions obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 ~0 w,~ of halogen-containing monomers, adjus~ing the pH
5 of the aqueous phase of the resulting aqueous polymer dispersion to a value offrom 5 to 10 by the addition of ammonia and primary and secondary amines of dif.~erent basic agents and adding, based on the mixture of monomers, from 0.005to 1 ~0w~v of at least one active ingredient selected from the group consisting of glycerol, pivalic acid, paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, alkyl-substituted benzophenones, thiosulfuric acid and salts thereof as well as oxalicacid and salts thereof, thiosulfuric acid and salts thereof being highly recommend-ed for use as active ingredients.
It is thus an object of the present invention to provide an aqueous polymer t5 dispersion containing polymerized units of halogen-containing monomers in thepolymeric phase, whose pH is adjusted to a value of from 5 to 10 by the addition of a basic agent and which, as also film formed therefrom, shows a very satisfactory low level of discoloration even after prolonged storage, without further additives.
20 Accordingly, we have found the aqueous polymer dispersion defined above. We have also found that the tendency of aqueous polymer dispersions of the invention to discoloration can be further reduced by adding from 0.005 to 1 %w,~ and preferably from 0.05 to 0.5 %w~, based on the monomer mixture, of at least one active substance selected from the group consisting of glycerol, pivalic acid, 25 paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, alkyl-substituted benzo-phenones, thiosulfuric acid and salts thereof, oxalic acid and salts thereof, benzaldehyde, derivatives of benzaldehyde having one or two C1-C4 alkyl radicalson the aromatic nucleus, benzyl alcohol, camphor, esters derived ~rom formic acid and c3-C6 alkanols, C~0-C22-unsaturated fatty acids, tetraalkyl orthosilicates 3t) containing alkyl radicals of from 1 to 4 carbon atoms, bis(4-hydroxyphenyl)-sulfone, citric acid and the salts thereof as well as salts of guanidine with organic or inorganic acids, the addition of said active substance(s) being effected prior to, during, and/or subsequently to the emulsion polyrnerization. Particularly good whites are exhibited by dispersions to which sodium thiosulfate, benzaldehyde, 35 camphor, benzyl alcohol, the ester derived from formic acid and n-butanol, oleic acid, tetraethyl orthosilicata, bis(4-hydroxyphenyl)-sulfone, citric acid or a mixture of these active ingredients has been added. It is particularly advanta~eous to add citric acid as one of said active substances.
Preferred halogen-containing monomers are vinyl bromide, vinyl chloride and 2~74033 BASFA~T~E~ GESE-~SC~ O ~ ooso/42571 vinylidene chloride, of which vinyl chloride and vinylidene chloride are particularly preferred. Suitable comonomers are, for example, esters of acrylic or methacrylic acid with aliphatic alcohols containing from 1 to 1n carbon atoms, the rnethyl, ethyl, isopropyl, n-butyl, isobutyl, ter~-butyl, n-hexyl, and 2-ethylhexyl esters being 5 preferred. Other suitable comonomers are "~-monoethylenically unsaturated carboxylic acids such as acrylic and methacrylic acids, vinyl esters of lower alkanecarboxylic acids such as vinyl acetate and vinyl propionate, nitriles of lower a,~-monoethylenically unsaturated carboxylic acids such as acrylonitrile and methacrylonitrile as well as the amides of these carboxylic acids, acrylates and,0 methacrylates with lower polyhydric alcohols, and unsaturated sulfonic and phosphonic acids, further examples being lower mono-unsaturated or polyunsatur-ated hydrocarbons such as ethylene, propene, and butadiene. Preferably, the monomer mixture to be polymerized contains, based on the total weight of monomers, from 20 to 90 ~Ow/w of halogen-containing monomers.
Suitable polymerization initiators are primarily inorganic peroxides such as sodium, potassium, and ammonium peroxydisulfates, and hydrogen peroxide. Other suitable compounds comprise azo compounds such as 2,2'-azobisisobutyronitrile as well as organic peroxides such as dibenzoyl peroxide, tert-butyl perpivalate or 20 hydroperoxides such as tert-butyl hydroperoxide and, if desired, combined systems composed of at least one organic reducing agent and at least one peroxide and/orhydroperoxide, eg, tert-butyl hydroperoxide and the Na salt of hydroxymethane-sulfinic acid, as well as combined systems which additionally contain a small amount of a metal compound which is soluble in the polymerisation medium and 25 whose metallic component can occur in more than one valence stage, eg, ascorbic acid/iron(l/) sulfate/sodium peroxydisulfate, whilst instead of ascorbic acid the Na salt of hydroxymethanesulfinic acid, sodium sulfite, sodium bisulfite or sodium metabisulfite are also frequently used.
30 The amount of polymerization initiators used in the emulsion polymerization is preferably kept at a low level and is usually from 0.05 to 1 æwhv, based on the monomers. The content thereof is preferably from 0.1 to 0.3 % w~. Amounts of up to 10 %w~ are less preferred.
35 Emulsifiers used may be anionic, cationic, and non-ionic emulsifiers as well as compatible mixtures thereof. The content thereof, by weight, is usually from 0.05 to 10%w/w based on the total weight of the monomers to be polymerized. It is particularly advantageous to use exclusively non-ionic and anionic emulsifiers and mixtures thereof.
Preferably used non-ionic emulsifiers are ethoxylated alkanols (degree of 207~033 T'E' ~i~SE~S~ 0 Z oosc~42571 _ . _ _ _ . .. _ _ _ ... . . _ . . _ _ . . _ .. . . _ . _ . . .. _ . . _ ~
ethoxylation: from 2 to 100, alkyl radical: Cg-C36)~ ethoxylated alcohols containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 2 to 10~, chain length: c8-c36). ethoxylated mono-, di- oder tri-alkylphenols and mono-, di- oder tri-alkylnaphthols (degree of ethoxylation: from 2 to 100, alkyl radical: c4-c36), s ethoxylated aliphatic monocarboxylic acids (degree of ethoxylation: from 6 to 5~, alkyl radical: c8-c24) and ethoxylated monocarboxylic acids containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 6 to S0, alkyl radical: c8-c24).
Anionic emulsifiers which may be used to advantage are the alkali metal and ammonium salts of the sulfated derivatives of alkanols containing from 6 to 18 carbon atoms, alcohols containing from 6 to 18 carbon atoms and from 1 to 4 olefinic double bonds, ethoxylated alkanols (degree of ethoxylation: from 4 to 30, alkyl radical: C12-C~8), ethoxylated alcohols containing from 1 to 4 olefinic double bonds (degree of ethoxylation: from 4 to 30, alkyl radical: c12-c18) and of 75 ethoxylated alkyl phenols (degree of ethoxylation: from 4 to 30, alkyl radical:
C8-C14), the alkali metal and ammonium salts of saturated and unsaturated carboxylic acids (chain length: C8-C24), the alkali metal and ammonium salts of alkylsulfonic acids containing from 12 to 18 carbon atoms as well as the corresponding salts of alkylarylsulfonic acids (alkyl radical: C~o-C18) and of esters 20 of sulfosuccinic acid with alcohols containing from 4 to 18 carbon atoms.
Protective colloids may also be used along with emulsifiers as surface-active substances for the emulsion polymerization. Examples of suitable protective colloids are high molecular weight compounds such as poly(vinyl alcohol)s, 25 poly(vinyl pyrrolidone)s, cellulose derivatives, polyacrylamides, polymethacryl-amides, poly(carboxylic acid)s or the alkali metal or ammonium salts thereof.
Furthermore, chain-stoppage regulators may be used in the emulsion polymeriza-tion process.
30 It is preferred to use initiators and surface-active substances such as do not contain any ammonium ions.
The emulsion polymerization temperature is usually from 30 to 90C. However, dispersions of the invention which are particularly free from discoloration are 35 obtained when the emulsion polymerization temperature is from 30 to 70 C. The polymerization medium may consist either of water only or of a mixture of water and one or more liquids miscible therewith, such as meth~nol. We prefer to use water only. The emulsion polymerization can be carried out as a batch process orin the form of a continuous-feed process using both cascade and gradient 40 methods. We prefer to use a continuous-feed process in which there is initially placed in the reaction vessel a portion of the polymerization ingredients, which are BASFArllY~sE~sc~lAF7 o.2.ooso/42571 heated to the polymerization temperature, after which the remainder is fed in via separate feeds, one or more of which contains the monomers as pure substance or in the form of an emulsion, this being effected continuously, in stages or in such a manner that there is an overall concentration gradient. The solids content of the s resulting aqueous polymer dispersion is generally from 5 to 60 % w/w.
Surprisingly, bo~h the aqueous polymer dispersions of the invention and films produced therefrom show no discoloration even after prolonged storage.
Examples a) Manufacture of starting dispersions D 1 to D 8 D 1: A mixture of 25 kg of water, 0.02 kg of emulsifier 1, 0.03 kg of sodiumperoxydisulfate (Na2S208) and 0.0005 kg Of iron(lI~ sulfate hepta-hydrate (FeS04 7H20) was heated to the polymerization temperature, ie, 50 C and intermixed with 5 % of a feed 1 as well as 5 % of a feed 2 and kept at 50 C for 15 minutes. The remaining amount of feed 1 as well as the remaining amount of feed 2 and a feed 3 were then added continuously and concurrently over a period of 3.5 hours while keeping the mixture at the polymerization temperature. A feed 4 was then added continuously ovsr a period of 30 minutes at 50C and likewise a feed 5 over a period of 1 hour. Polymerization was then continued at room temperature with the addition of a mixture of 0.12kg of a 70%w/w strength aqueous-alcoholic solution of tert-butyl hydroperoxide and O.OSkg of emulsifier I in 0.35kg of water followed by the addition of 0.17kg of the Na salt of hydroxymethane-sulfinic acid in 0.35kg of water.
30 Feed 1: 55 kg of vinyl chloride 10 kg of vinyl propionate 35 kg of n-butyl acrylate 1.7 kg of emulsifier II
0.78 kg of emulsifier I and 41 kg Of water Feed 2: 0.003 kg of the Na salt of hydroxymethanesulfinic acid 0.125 kg of sodium acetate and 14 kg of water s 2~7~033 BASF~TIE!~O~S~-~SC~FT O Z ooso~42571 Feed ~: 0.162 kg of sodium peroxydisulfate and 12 ~g of water Feed 4: 0.048 ~g of sodium peroxydisulfate and s 4 kgof water Feed 5: 0.0018kg of the Na salt of hydroxymethanesulfinic acid 0.0273kg of sodium acetate and 4 kg of water Emulsifier I: Na salt of the sulfated derivative of ethoxylated isooctyl phenol (degree of ethoxylation: 25) EmulsifierII: ethoxylated isooctyl phenol (degree of ethoxylation: 25) D 2 to D 4: as D 1, except that the emulsion polymerization was carried out in the sequence of operations stated above but at 60, 70 and 80C
respectively, instead of 50 C.
O D 5 to D 8: as D 1 to D 4 in the sequence of operations stated above except that the amount of sodium peroxydisulfate used was increased by 50 ~0 in each case.
b) Addition of guanidine and active ingredients to the dispersions D 1 to D 825 assessment of discoloration The pH of the aqueous phase of the dispersions D 1 to D ~ was raised, in each case, to a value of 8 by the addition of guanidine, after which some of the dispersions were left unchanged whilst to others there were added in each case, 30 based on the solids content thereof, 0.1 %w~ of the active substances stated below, and the dispersions were then allo~ed to stand for 10 days, after which the discoloration was assessed visually:
glycerol, pivalic acid, paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, 35 sodium oxalate, sodium thiosulfate, benzaldehyde, camphor, benzyl alcohol, esters derived from formic acid and n-butanol, oleic acid, tetraethyl orthosilicate, bis(4-hydroxyphenyl)-sulfone, and citric acid.
In no case was there any discoloration. The best degree of whiteness was 40 exhibited by the dispersion which contained citric acid as supplementary active BASFA~T~E~aESELLSC~FT o.Qooso/42s71 ingredient. The use of ammonia as basic agent in a comparative experiment produced distinct yellowing.
The dispersions were then made up anew and processed to form film material, stored in a desiccator cabinet at 50 C for 14 days and again checked visually for discoloration. The results were the same as those obtained for the liquid condition, ie, the degree of whiteness was improved somewhat by the addition of the active ingredients, the strongest effect being obtained with citric acid.
Claims (2)
1. Aqueous polymer dispersion, obtainable by polymerizing, in aqueous medium by the free radical emulsion polymerization method, a mixture of monomers which contains from 10 to 100 % w/w of halogen-containing monomers, and adjusting the pH of the aqueous phase of the resulting aqueous polymer dispersion to a value of from 5 to 10 by the addition of guanidine prior to, during, and/or subsequently to the emulsion polymerization.
.
.
2. Aqueous polymer dispersion as claimed in claim 1, obtainable by the addition of from 0.005 to 1 %w/w, based on the weight of the monomer mixture, of at least one active substance selected from the group consisting of glycerol, pivalic acid, paraldehyde, 2,6-di-tert-butyl-p-cresol, benzophenone, alkyl-substituted benzophenones, thiosulfuric acid and salts thereof, oxalic acid and salts thereof, benzaldehyde, derivatives of benzaldehyde having one or two C1-C4 alkyl radicals on the aromatic nucleus, benzyl alcohol, camphor, esters derived frorn formic acid and C3-C6 alkanols, C10-C22-unsaturated fatty acids, tetraalkyl orthosilicates containing alkyl radicals of from 1 to 4 carbon atoms,bis(4-hydroxyphenyl)-sulfone, and citric acid, the addition of said active substance(s) being effected prior to, during, and/or subsequently to the emulsion polymerization.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4124819A DE4124819A1 (en) | 1991-07-26 | 1991-07-26 | AQUEOUS POLYMER DISPERSIONS |
DEP4124819.8 | 1991-07-26 |
Publications (1)
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CA2074033A1 true CA2074033A1 (en) | 1993-01-27 |
Family
ID=6437084
Family Applications (1)
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---|---|---|---|
CA002074033A Abandoned CA2074033A1 (en) | 1991-07-26 | 1992-07-16 | Aqueous polymer dispersions |
Country Status (6)
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---|---|
EP (1) | EP0524513B1 (en) |
JP (1) | JPH05202255A (en) |
AU (1) | AU645212B2 (en) |
CA (1) | CA2074033A1 (en) |
DE (2) | DE4124819A1 (en) |
ES (1) | ES2068652T3 (en) |
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DE4124817A1 (en) * | 1991-07-26 | 1993-01-28 | Basf Ag | AQUEOUS POLYMER DISPERSIONS |
DE10061483A1 (en) | 2000-12-08 | 2002-06-13 | Stockhausen Chem Fab Gmbh | Process for the preparation of water-in-water polymer dispersions |
DE10309857A1 (en) * | 2003-03-06 | 2004-09-23 | Wacker Polymer Systems Gmbh & Co. Kg | Epoxy-modified vinyl chloride-vinyl ester copolymer solid resins |
DE10309858A1 (en) * | 2003-03-06 | 2004-09-23 | Wacker Polymer Systems Gmbh & Co. Kg | Thermostable vinyl chloride copolymers |
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CA1065540A (en) * | 1975-07-01 | 1979-10-30 | Bela K. Mikofalvy | Process for producing dispersion resins by homo or copolymerization of vinyl or vinylidene halides |
GB1570178A (en) * | 1976-10-15 | 1980-06-25 | Durham Chem | Compositions for stabilisation of vinyl chloride polymers |
DE4024150A1 (en) * | 1990-07-30 | 1992-02-06 | Basf Ag | AQUEOUS POLYMER DISPERSIONS |
-
1991
- 1991-07-26 DE DE4124819A patent/DE4124819A1/en not_active Withdrawn
-
1992
- 1992-07-11 EP EP92111862A patent/EP0524513B1/en not_active Expired - Lifetime
- 1992-07-11 ES ES92111862T patent/ES2068652T3/en not_active Expired - Lifetime
- 1992-07-11 DE DE59201397T patent/DE59201397D1/en not_active Expired - Fee Related
- 1992-07-16 CA CA002074033A patent/CA2074033A1/en not_active Abandoned
- 1992-07-23 AU AU20532/92A patent/AU645212B2/en not_active Ceased
- 1992-07-23 JP JP4196804A patent/JPH05202255A/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
JPH05202255A (en) | 1993-08-10 |
DE4124819A1 (en) | 1993-01-28 |
EP0524513A3 (en) | 1993-08-04 |
AU645212B2 (en) | 1994-01-06 |
AU2053292A (en) | 1993-01-28 |
ES2068652T3 (en) | 1995-04-16 |
DE59201397D1 (en) | 1995-03-23 |
EP0524513B1 (en) | 1995-02-15 |
EP0524513A2 (en) | 1993-01-27 |
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