CA2065780C - Shock tubing - Google Patents

Shock tubing Download PDF

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Publication number
CA2065780C
CA2065780C CA 2065780 CA2065780A CA2065780C CA 2065780 C CA2065780 C CA 2065780C CA 2065780 CA2065780 CA 2065780 CA 2065780 A CA2065780 A CA 2065780A CA 2065780 C CA2065780 C CA 2065780C
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CA
Canada
Prior art keywords
coloured
hollow tube
tube
shock
radiation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA 2065780
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French (fr)
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CA2065780A1 (en
Inventor
Robert C. Greenhorn
Jacques Lafond
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Orica Explosives Technology Pty Ltd
Original Assignee
Orica Explosives Technology Pty Ltd
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Publication of CA2065780A1 publication Critical patent/CA2065780A1/en
Application granted granted Critical
Publication of CA2065780C publication Critical patent/CA2065780C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A method of producing a coloured shock tubing comprising a visibly coloured hollow tube having an inner coating of a reactive material wherein the core loading of the reactive material in the tube may be measured by radiation absorption. The visible colouration of the hollow tube is effected by the addition of a coloured compound, which compound is essentially transparent to the radiation used to measure core loading. A one stage extrusion process may be utilized to prepare a shock tube wherein core loading is easily measured during production, and verified after production.

Description

_1~
FTELI~ OI~' THE INVENTION
This invention relates to shock tubing and, more particularly, to a method of producing coloured shock tubing that facilitates measurement of core loading.
DESCRTPTIOPT Oh' THE RELATED A~2T
Persson, in U.S. Fatent No: 3,590,739, first described hollow tubes containing an inner coating of a reactive material, such as a pyrotechnic or. explosive composition, which could be used td support the propagation of a gaseous percussion wave throughout the length of the tube. These hollow tubes, commonly known as shocDc tulbes, are widely used by the explosives industry as a non-electric means to cause the initiation of non-electric detonating caps, and thus to cause the ignition of a main explosive charge.
I5 Shock tubes are typically produced by the continuous extrusion of a polymeric resin int~ a flexibly, hollow tube.
The inside surface of the tube is coated with a suitable reactive material, which reactive material adheres to the surface of the tube. The tube may be subsequently stretched 2P in order to increase its length.
The production of shock tubes was initially restricted to the use of a limited number of polymers in order to obtain the physical properties which were sought for the product. These properties included the ability to withstand the conditions typically found in blasting environments, while maintaining a sufficient degree of reactive material adherence to the polymer material to ensure the propagation of the gaseous percussion wave throughout the length of the shock tube.
In order to ensure propagation of the gaseous percussion wave, it is essential that a minimum core loading of reactive material is maintained throughout the length of the tube. This minimum core loading varies depending on the type of reactive material used, and on the inner tube 5.5 diameter, but is generally in the order of 20 mg of reactive material per running meter of 1.3 mm inside diameter shock tube, or about 4.4 g/mz of internal tube area.
Measurement of the core loading of shock tubing is conveniently performed during production by exposing the shock tube produced to a radiation source, generally an infrared (IR) light source, which radiation is absorbed by the reactive material on the inner surface of the shock tube.
The radiation used for measuring the core loading is 2~ essentially not absorbed by the polymer of the hollow tube since absorbance by the polymer would either prevent or interfere with the determination of the core loading. Thus, the core loading of the reactive material in the shock tubing can be determined by measuring the level of absorption of the radiation which passes through the shock tube since the absorbance of the radiation is related to the core loading of the shack tubing.
~ne method to improve the physical characteristics of shock tubing has been to provide a laminated product made of at least two layers of different polymeric resins. The -S-inner layer is a polymer having sufficient adherence properties to maintain the minimum core loading of the reactive material, and allows core loading to be measured since the polymer is sufficiently transparent to the radiation used for measuring core loading. An outer layer of polymeric material is extruded over the inner tube layer and has the necessary physical properties to withstand the conditions encountered during use.
The properties of the laminated, or two layer, shock tubes can be further enhanced by the addition of strands or cords of reinforcing materials between the inner and the outer layers of polymeric materials in order to reduce stretching of the tube on site.
A further improved feature of commercial shock tubing has been to colour the outer layer of polymeric material in order to make the shock tubing more visible on-site, and to colour code the shock tube according to use, length, or shock tube propagation velocity. This outer layer of coloured polymeric material is generally visually opaque and blocks common sources of radiation from passing through the shock tube.
While blocking of radiation is desirable in order to reduce ultra-violet (UV) light from passing thraugh the tube and causing the potential degradation of the polymeric material and the potential W induced desensitization of the reactive material, the outer layer of coloured polymeric material also blocks the radiation frequencies used to measure the core loading of the shock tube.
In commercial practice, it is, therefore, necessary to measure the core loading of the shock tube prior to extruding the outer layer of coloured polymeric material over the inner layer of polymeric material, since it has not been possible to measure core loading through the outer layer of coloured polymeric material.
While the two layer shock tubes of the prior art are P:\OPER\PHH121)%%2% Lclaims docW 1/n2/n2 commercially viable, it would be desirable to reduce the cost of the two layer shock tube of the prior art.
In GB Patent No. 2,215,441A, a single layer shock tube is described which is produced from an extruded blend of polymeric materials, which material blend provides a shock tube with suitable physical characteristics. Unfortunately, the presence of typical colouring materials in the material blend used to extrude the single layer shock tube would result in the inability to measure the core loading of the shock tube using conventional radiation absorption equipment.
SIJN~1ARY OF THE INVENTION
It has now been found that coloured shock tubing can be produced by using a coloured compound to effect colouration of the shock tube, which coloured compound is sufficiently transparent to radiation to allow the core loading of the coloured shock tube to be measured.
It is an object of the present invention to provide a coloured shock tube which permits core loading of the reactive material to be measured, after the shock tubing has been coloured, using radiation absorption equipment.
Accordingly, the present invention provides a method of producing shock tubing, which shock tubing has a hollow tube with an inner core loading of a reactive material for the propagation of a shock wave within said tube, and which reactive material absorbs radiation of a selected frequency, which process comprises:
forming a visually coloured hollow tube comprising a coloured compound and having an inner surface and an outer surface; and coating the inner surface of said tube with a core loading of said reactive material, characterized in that said visually coloured hollow tube is essentially transparent to infrared or near infrared radiation.
The coloured compound can be selected from the group consisting of fillers, pigments, or dyes, and may be blended ~o~~~~~ z~~~~ ~~~
-5-°
into, and form part of the tube or may be a coating on the surface of the tube.
The coloured shock tubing is, preferably, produced by the addition of suitable coloured fillers, pigments, or, preferably, dyes to the polymeric resin mixture used in the manufacture of the hollow tube. Suitable colouring materials can be discrete organic dyes, or may be, for example, pigments prepared by a "Lake" process. For example, materials, such as diazo, disazo, or Lake based l0 pigments may be used. In this manner, shock tubing can be produced which can be, for example, yellow, red, orange, blue, green, or violet.
The resultant visually coloured, hollow tube, when viewed in the absence of reactive material, may be partially transparent, translucent or opaque to visible light.
The polymeric resin of the shock tube of the present invention must be sufficiently transparent to the radiation frequency used so that a sufficient amount of radiation passes through the polymeric resin to allow the core loading to be measured. The polymeric resin is, preferably, a polyethylene based material such as, for exaanple, linear low density polyethylene, ultra low density polyethylene, or low density polyethylene and can include blends or copolymers of the above resins with other resins or monomers such as ~5 ethylene/vinyl acetate, vinyl acetate, or ethylene/acrylic acid.
The reactive material can be any suitable material for the propagation of the gaseous percussion wave, but must absorb the radiation at the frequency used for measuring core loading. If necessary, suitable fillers which absorb at a desired radiation frequency, can be added to the reactive material which fillers will absorb radiation at the selected frequency used.
Preferably, the radiation frequency used is a near infrared radiation frequency, and, more preferably, is a 3,~ ~ ~ ~! ICICAN 777 broad band peaking at 900 nm.
In a further preferred feature, it is desirable to provide a method to produce a coloured shock tube according to the present invention, as hereinabove described, wherein the coloured shock tube absorbs W radiation so that UV
degradation of the polymer or the reactive material is avoided. This can be accomplished by the addition of a UV
absarbing material to the polymeric resin used to produce the hollow tube.
The present invention, thus, provides a method of producing a shock tubing which comprises:
mixing a coloured compound with a polymeric resin to produce a coloured polymeric resina extruding said coloured polymeric resin to form a visually coloured hollow tube having an inner surface and an outer surface; and coating the inner surface of said tube with a core loading of a reactive material, which reactive material absorbs radiation of a selected frequency.
While it is preferable, in the present invention, to have a single extrusion process to provide a single walled shock tube, as described hereinabove, it is also possible to use the present invention to provide a coloured over-extruded shock tube, wherein a suitable colouring ~5 compound is included in any one of the polymeric resin layers of a mufti-layer shock tube.
Further, it is also possible to coat the inner, or, more preferably, the outer surface of the hollow tube of the shock tubing with a coloured coating material, which coating material comprises the coloured compound and will adhere to the hollow tube to provide a thin coating on the surface of the tube, and which coating material is essentially transparent to the radiation frequency used.
Thus, the present invention also provides a method of producing a shock tubing which comprises:

P \OPER\PHH12t1%%2% Ldaims.docali/R2/c12 extruding a hollow tube having an inner surface and an outer surface;
coating the inner surface of said tube with a core loading of a reactive material, which reactive material absorbs radiation of a selected frequency; and coating the outer surface of said tube with a coating material, which coating material comprises a coloured compound, wherein said coating material and said hollow tube are essentially transparent to said radiation.
In a further aspect, the present invention also provides a shock tubing produced according to a process as hereinbefore defined.
In a still further aspect, the present invention also provides a method of determining the core loading of shock tubing comprising:
preparing shock tube according to the methods defined hereinabove;
exposing said shock tube to a radiation source having a frequency range which is absorbed by said reactive material, and which is essentially not absorbed by said hollow tube or said coloured compound; and measuring the absorption of said radiation.
In a yet still further aspect, the invention also provides shock tubing comprising a hollow tube having an inner surface and an outer surface, said inner surface being coated with a core loading of reactive material, and wherein the shock tubing is characterized by the hollow tube being visually coloured and being essentially transparent to infrared or near infrared radiation BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described, by way of example only, with reference to the following figures, wherein:
Figure 1 is a cross-sectional drawing of a single layer shock tubing according to the present invention;
Figure 2 is a schematic drawing of a production facility to produce the shock tubing described in Figure 1; and Figure 3 is a cross-sectional drawing of a two layer shock tubing according to the present invention.
In Figure 1, a shock tube 10 is shown having a single wall hollow tube 11 having an inner coating of a reactive -g-material 12.
Tube 11 is coloured and comprises a mixture of 80%
linear low density polyethylene (LLDPE), 10% of a low functionality ethylene-vinyl acetate resin (EVA) having 2%
vinyl acetate, and 10% ethylene-acrylic acid. The tube is coloured by the addition of a yellow disazo dye, as a coloured compound, to produce a yellow hollow tube.
The reactive material 12 comprises a mixture of HMX
(cyclotetramethylene tetranitramine) and aluminum. Reactive material 12 absorbs IR radiation from an IR radiation absorption means having a frequency peaking at 900 nm while coloured tube 11 does not absorb sufficient IR radiation at the stated frequency to substantially interfere with the measurement of the IR absorption of the reactive mat~:rial.
Other resin blends, such as for example, those resin blends described in GB Patent Ido. 2,215,441A, may be utilized provided that acceptable shock tubing properties are obtained.
The coloured shock tube of Figure 1 is produced by the following process described with reference to Figure 2.
In Figure 2, an extruder 20 is shown having supply hoppers 25 and 26. The product exiting extruder 20 is fed in series through a stretching means 21, an IR absorption means 22, and a packaging means 23:
In extruder 20, a mixture of polymeric resin pellets and coloured compound are fed from hopper 25 to extruder 20 and is extruded at a temperature of about 205°C into a continuous hollow yellow tube 11. Reactive material 12 is fed from hopper 26 into a mandrel located within the centre of the extrusion die.
The coloured compound may be added separately to hopper 25, but is, preferably, added as pellets of a pre-blended concentrated "masterbatch'° mixture of coloured compound and polymeric resin. Masterbatches of suitable materials of use in the present invention are commercially available from ICICAN 77?
_9-Korlin Concentrates as Korlin Colour Numbers YE 9571 or RD
9575 which are, respectively a disazo and a Lake red pigment. The pigments have been blended into a linear low density polyethylene resin. Additional property enhancing materials, such as for example, benzotriazole U.V. absorbers may also be added to the masterbatch.
Material 12 is allowed to fall into tube 11 at a controlled rate, as tube 11 is forming, and adheres to the inner walls of the tube 11 produced. The resultant shock tube 10 thus produced, is allowed to cool and is passed through stretching means 21 which stretches shock tube l0 to provide a six-fold increase in the length of the tube.
After stretching, shock tube 10 has a 3 mm outside diameter, a 1:3 mm inside diameter, and a core loading of 18 mg/m.
Stretched shock tube 10 is fed to IR absorption means 22 wherein TR radiation having a frequency peaking at 900 nm is directed through shock tube 10. The absorption of the radiation which passes through shock tube 10 is measured and compared to a calibrated standard level of absorption.
Thus, the core loading level of shock tube 10 is determined b~ comparison of the IR absorption of the shock tube produced to the IR absorption of known standards. Shock tube 10 is finally fed to packaging means 23 wherein the shock tube 10 is wound onto cylindrical drums.
Additional shock tubing production details are more fully described in GB Patent No. 2,215,441A.
The resultant shock tube is coloured and has acceptable properties far explosive industry use. Verification of the core loading of the tube produced can be accamplished at any time by passing the tube through. an IR absorption means similar to the means used during production.
A second embodiment of the present invention is shown in Figure 3 wherein a cross-sectional view of a multiple layer shock tube 15 is shown. Shock tube 15 has an inner hollow tube 16 over which an outer layer 17 of polymeric _10_ material has been over extruded. The inner hollow tube 16 has an inner coating of a reactive material 12.
Inner tube 16 is a colourless tube which has been prepared by extrusion of Surlyn~, or in general, a polymeric material which suitable adhesive properties for the reactive material 12 to remain on tube 15. Reactive xaaterial 12 is the same HMX/aluminum mixture described in Figure 1.
After inner tube 16 has been formed, outer layer 17 which comprises a linear low density polyethylene (LLDPE) and a coloured compound as described with respect to Figure 1, is over extruded.
Measurement of the core loading of shock tubs 15 can still be determined by measuring the absorption of IR
radiation projected through shock tube 15.
* Trade Mark

Claims (20)

1. A method of producing shock tubing, which shock tubing has a hollow tube with an inner core loading of a reactive material for the propagation of a shock wave within said tube, and which reactive material absorbs radiation of a selected frequency, which process comprises:

forming a visually coloured hollow tube comprising a coloured compound and having an inner surface and an outer surface; and coating the inner surface of said tube with a core loading of said reactive material, characterized in that said visually coloured hollow tube is essentially transparent to infrared or near infrared radiation.
2. A method as claimed in Claim 1 wherein said coloured compound is selected from the group consisting of fillers, pigments, and dyes.
3. A method as claimed in claim 2 wherein said coloured compound is selected from one or more of diazo materials, disazo materials and Lake based pigments.
4. A method as claimed in claim 1 wherein said infrared radiation is a broad band peaking at 900 nm.
5. A method as claimed in claim 1 wherein said hollow tube is essentially opaque to ultra-violet radiation.
6. A method as claimed in claim 5 wherein a UV absorbing material is blended into and forms part of the hollow tube.
7. A method as claimed in claim 1 wherein said hollow tube is prepared from a polyethylene based resin.
8. A method as claimed in claim 1 wherein the polyethylene based resin is selected from linear low density polyethylene, ultra low density polyethylene, low density polyethylene, and blends and copolymers of assay of said resins with other resins or monomers.
9. A method as claimed in claim 1 wherein said coloured compound is blended into and forms part of the hollow tube.
10. A method as claimed in claim 3 which comprises mixing said coloured compound with a polymeric resin to produce a coloured polymeric resin and extruding said coloured polymeric resin to form the visually coloured hollow tube.
11. A method as claimed in claim 1 wherein said visually coloured hollow tube is formed with an outer coating comprising said coloured compound.
12. A method as claimed in claim 11 wherein said outer coating is an over extruded layer of a polymeric resin.
13. A method as claimed in claim 11 which comprises extruding a hollow tube and coating an outer surface of said tube with a coating material which comprises said coloured compound.
14. A method as claimed in claim 1 comprising exposing said shock tubing to infrared or near infrared radiation and measuring the absorption of said radiation.
15. Shock tubing comprising a hollow tube having an inner surface and an outer surface, said inner surface being coated with a core loading of reactive material, and wherein the shock tubing is characterized by the hollow tube being visually coloured and being essentially transparent to infrared or near infrared radiation.
16. Shock tubing as claimed in claim 15 wherein radiation is a broad band peaking at 900nm.
17. Shock tubing as claimed in claim 15 wherein the hollow tube is visually coloured by a coloured compound selected from fillers, pigments and dyes.
18. Shock tubing as claimed in claim 17 wherein the coloured compound is selected from one or more of diazo materials, disazo materials and Lake based pigments.
19. Shock tubing as claimed in claim 17 wherein the coloured compound is blended into and forms part of the hollow tube.
20. Shock tubing as claimed in claim 17 wherein the hollow tube has an outer coating comprising said coloured compounds.
CA 2065780 1991-05-01 1992-04-10 Shock tubing Expired - Lifetime CA2065780C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US69388691A 1991-05-01 1991-05-01
US07/693,886 1991-05-01

Publications (2)

Publication Number Publication Date
CA2065780A1 CA2065780A1 (en) 1992-11-02
CA2065780C true CA2065780C (en) 2002-11-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2065780 Expired - Lifetime CA2065780C (en) 1991-05-01 1992-04-10 Shock tubing

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AU (1) AU655013B2 (en)
CA (1) CA2065780C (en)
MX (1) MX9202038A (en)
TW (1) TW241334B (en)
ZA (1) ZA922701B (en)
ZM (1) ZM2092A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9119220D0 (en) * 1991-09-09 1991-10-23 Ici Plc Blasting accessory

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9017717D0 (en) * 1990-08-13 1990-09-26 Ici Plc Low energy fuse
GB9017715D0 (en) * 1990-08-13 1990-09-26 Ici Plc Low energy fuse
GB9119220D0 (en) * 1991-09-09 1991-10-23 Ici Plc Blasting accessory

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ZM2092A1 (en) 1994-04-25
ZA922701B (en) 1992-12-30
CA2065780A1 (en) 1992-11-02
MX9202038A (en) 1992-11-01
AU655013B2 (en) 1994-12-01
TW241334B (en) 1995-02-21
AU1510592A (en) 1992-11-05

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