CA2053828C - Continuous process for the simultaneous preparation of acetic acid and acetic anhydride - Google Patents

Continuous process for the simultaneous preparation of acetic acid and acetic anhydride Download PDF

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Publication number
CA2053828C
CA2053828C CA002053828A CA2053828A CA2053828C CA 2053828 C CA2053828 C CA 2053828C CA 002053828 A CA002053828 A CA 002053828A CA 2053828 A CA2053828 A CA 2053828A CA 2053828 C CA2053828 C CA 2053828C
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Prior art keywords
iodide
catalyst
nickel
promoter
acetic acid
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Expired - Lifetime
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CA002053828A
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French (fr)
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CA2053828A1 (en
Inventor
Heinz Erpenbach
Reinhard Gradl
Erhard Jagers
Andreas Seidel
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Celanese GmbH
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Celanese GmbH
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/10Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
    • C07C51/12Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide on an oxygen-containing group in organic compounds, e.g. alcohols
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C53/00Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
    • C07C53/08Acetic acid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/54Preparation of carboxylic acid anhydrides
    • C07C51/56Preparation of carboxylic acid anhydrides from organic acids, their salts, their esters or their halides, e.g. by carboxylation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A continuous process is indicated for the simultaneous preparation of acetic acid and acetic anhydride from a starting mixture of methanol and methyl acetate and also, optionally, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures of 150 to 250°C and under elevated pressure in a reaction zone on a dissolved catalyst system containing a nickel compound, methyl iodide as promoter, at least one co-promoter, such as an alkali metal iodide, quaternary phosphonium iodide or quaternary ammonium iodide, and a co-catalyst, which process comprises using, as co-catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of la (0.005 to 0.1), adjusting the nickel concentration in the reaction zone to 0.01 to 0.1, preferably to 0.015 to 0.06 mol/l, and operating under an elevated pressure of 30 to 100 bar.

Description

2p~3~~~

The invention relates to a continuous process for the simultaneous preparation of acetic acid and acetic anhydride by reaction of mixtures of methanol and methyl acetate and also, optionally, dimethyl ether with carbon monoxide.
Acetic acid and acetic anhydride are intermediates for the vinyl acetate and cellulose acetate products Which to an increasing extent are being prepared industrially.
DE-3 823 645 C1 discloses a process for the simultaneous preparation of acetic acid and acetic anhydride by a carbonylation of methanol and methyl acetate in 'the presence of a catalyst system which contains carbonyl complexes of noble metals of group VIII of the periodic system of the elements. Rhodium in particular is a catalyst constituent of outstanding activity. The rhodium concentration in the reaction solution is adjusted to 0.005 to 0.05 mol/1, in particular 0.015 to 0.027 mo1/1.
However, the fact that rhodium is not readily available gives rise to an unsatisfactory high cost level for this process.
There has therefore been no lack of attempts to exchange the expensive rhodium for a less expensive replacement catalyst.
Nickel is proposed as replacement catalyst for carbonylations of methyl acetate or dianethyl ether for the preparation of acetic anhydride, for example in _, 2p~~~2~
DE-31 51 371 C2. Disadvantages of working with this replacement catalyst are the low space-time yield and the high nickel salt concentrations which have to be used in order to achieve industrially usable conversions. This leads to difficulties in particular if the carbonylation is to be operated as a continuous process.
A nickel catalyst for carbonylations of methanol for the preparation of acetic acid is also proposed in DE-27 49 955 C2. In order to preserve the catalyst activity during continuous operation, the carbon monoxide is employed together with hydrogen. A disadvantage of this is that, as a result of the addition of hydrogen, the selectivity, as a result of the formation of ethylidene diacetate, and the space-time yield for 'the same CO total pressure are impaired. In this case also a high catalyst concentration must be maintained, which leads to difficulties in the case of continuous opera-tion.
The object was, therefore, to prepare both acetic acid and acetic anhydride in the same reaction system in a continuous process, a high. space-tune yield being achieved with high selectivity in moderate pressure ranges, low corrosion occurring on the reactor and it being possible to adapt the process in accordance with the particular economic requirements in a simple manner to the ratio of acetic acid to acetic anhydride.

_ 3 The present invention thus relates to a continuous process for the simultaneous preparation of acetic acid and acetic anhydride from a starting mixture of methanol and methyl acetate and also, optionally, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures of 150 to 250°C and under elevated pressure in a reaction zone on a dissolved catalyst system containing a nickel compound, methyl iodide as promoter, at least one co-promoter, such as an alkali metal iodide, quaternary phosphonium iodide or quaternary ammonium iodide, and a co-catalyst, which process comprises using, a co-catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of to (0.005 to 0.1), adjusting the nickel concentration in the reaction zone to 0.01 to 0.1., preferably to 0.015 to 0.06 moll, and operating under an elevated pressure of 30 to 100 bar, in particular of 50 to 80 bar.
The process of the invention can, furthermore, preferably comprise adjusting the residence time in 'the reaction zone to 1 to ZO minutes.
Co-promoters which have given good results in the process according to the invention are, in particular, hil, NaI, methyltributylphosphanium iodide, methyltri-phenylphosphonium iodide, tetrabutylphosphonium iodide or dimethyldibutylphosphonium iodide and also N,N-dimethyl-imidazolium iodide, N-methylpyridinium iodide, N-methyl-3-picolinium iodide or N-methylquinolinium ~~~3~2~
iodide in amounts of 0.05 to 4.5 molll of reaction solution.
The ratio of methanol to methyl acetate or dimethyl ether can be selected within wide limits. A molar ratio of methanol: methyl acetate and/or da.methyl ether of 10 : 1 to 1 : 10 has proved suitable for good space-time yields .
Minor contamination of the carbon monoxide by hydrogen, water vapor and CO2, CHI, or other inert gases is of no significance.
Temperatures above 250°C promote the formation of tar-like constituents, which interfere when separating the catalyst system from the products.
The reaction solution preferably contains 0.1 to 7.5 mol/1 of methyl iodide as promoter.
The nickel compound can be added in the form of nickel chloride, nickel iodide, nickel acetate or nickel acetylacetonate and also in the form of nickel tetra-carbonyl.
Suitable rhodium and iridium compounds are the corresr ponding chlorides and iodides or complex compounds such as, for example, ~CHsp~C<<Hs)sl ~~CC)Ia or C CH3p ~ C4H~J ) 3 _5_ A batchwise preparation of acetic acid and acetic anhydride is also possible using the catalyst system according to the invention; however, the catalyst system according to the invention displays its good characteristics in the continuous procedure. In the case of the continuous procedure, the catalyst system maintains its full catalyst activity in respect of the suppression of secondary reactions and high space-time yields over prolonged operating periods. No salt deposits are formed during the continuous procedure. As a result of the small amount of rhodium or iridium used, the catalyst costs are substantially reduced. The anhydrous procedure gives rise to only an insignificant introduction of corrosion products into the reaction solution.
Although the catalyst system can also be used for the preparation of higher alkanoic acids and alkanoic anhydrides, it exhibits its best results in the preparation of acetic acid and acetic anhydride. The use of ethanol/methyl acetate or methanol/ethyl acetate mixtures also permits the preparation of mixtures of acetic acid/propionic acid/acetic anhydride/propionic anhydride and the mixed anhydride of acetic acid and propionic acid.
Figure 1 represents, by way of example, one embodiment of a process for the simultaneous production of acetic acid and acetic anhydride in accordance with the invention.
Example 1 The carbonylation is carried out at a temperature of 190° under a pressure of 70 bar in a reactor having a useful volume of 4.5 1. The reaction solution in the reactor contains, on average, 0.060 rnol/1 of nickel iodide, 0.002 mol/1 of rhodium trichloride, 0.676 mo1/1 of rnethyltributylphosphonium iodide and 2.3 mol/1 of methyl iodide.
Per hour, 0.79 kg (10.7 mol) of methyl. acetate, 1.67 kg (52.1 mol) of methanol and 11.7 kg of low-boiling compounds (methyl acetate, methyl iodide) are fed to the reactor 2 via the feedline 7. 1.76 kg/h (62.8 mol/h) of carbon monoxide are injected into the reactor 2 via line 3. At the same time, 9.8 kg/h of distillation bottom, in which the catalyst system is dissolved, are metered in via the return line 4 from the evaporation stage 12 into the reactor 2. An average residence time in reactor 2 of 10 minutes is calculated from these figures .
Via the product line 5, 22.9 kg/h of reaction solution are fed through the extraction valve 6 in the liquid phase to the separator 8. From the separator 8, which is operated at a pressure of 1 bar and at 95°C, the liquid product flows through line 11 into the evaporation stage 12; the gaseous fractions from the separator 8 and the evaporation stage 12 flow through the lines 9 and 13 into the column 10 for low-boiling compounds. 0.07 kg/h of inert gases are discharged from the condenser 14 via the off-gas line 22. The low~boiling compounds (methyl iodide, methyl acetate) are separated off in the column 10 for low-boiling compounds, under a pressure of 1 bar at a bottom temperature of 126°C and a top temperature of 70°C, and are recycled from the condenser 14 via line 1 into the reactor 2. 4.22 kg/h of bottom product are fed via the drain line 15 into the column 16, which is operated under a pressure of 0.15 bar at a top temperature of 70°C and a bottom temperature of 99°C. 3.07 kglh of pure acetic acid are drawn off as top product from the column 16 via the product line 20. A
yield of 98'x, based on methanol employed, is calculated from these figures.
The bottom product is transferred via the drain line 17 into the column 18, which is operated under a pressure of 0.15 bar at a top temperature of 90°C and a bottom temperature of 104°C. 1.08 kg/h of pure acetic anhydride are withdrawn as top product from the column 18 via the product line 21. A yield of 99~, haled on methyl acetate employed, as calculated from 'these figures.
0.07 kg/h of high-boiling compounds are removed as bottom product from the column 18 via the bottom line 19.
The yield of acetic acid and acetic anhydride corresponds to 98.1, based on the CO conversion.
The space-time yield is 922 g of acetic acid and acetic anhydride/1 . h.

Example 2 Example 1 was modified in that, per hour, 0.79 kg (10.7 mol) of methyl acetate, 2.43 kg (75.9 mol) of methanol, via feedline 7, and 2.42 kg/h of C0, via line 3, were metered in.
A residence time of 9 minutes in the reactor 2 is calculated from these figuxes.
The yield of acetic acid and acetic anhydride corresponds to 98~, based on the CO conversion.
4.49 kg/h of pure acetic acid and 1.07 kg/h of pure acetic anhydride were obtained.
The space-.time yield is 1236 g'of acetic acid arid acetic anhydride/1 . h.

Claims (8)

1. A continuous process for the simultaneous prepara-tion of acetic acid and acetic anhydride, which comprises reacting a starting mixture of methanol and methyl acetate with carbon monoxide under anhydrous conditions at temperatures of 150 to 250°C
and under pressures of 30 to 100 bar in a reaction zone on a dissolved catalyst system, the catalyst system containing a nickel compound in a concen-tration of 0.01 to 0.1 mol/l, methyl iodide as promoter, at least one co-promoter and, as co-catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of to (0.005 to 0.1).
2. The process as claimed in claim 1, wherein the residence time in the reaction zone is adjusted to 1 to 10 minutes.
3. The process as claimed in claim 1, wherein the starting mixture additionally contains dimethyl ether.
4. The process as claimed in claim 1, wherein the co-promoter used is an alkali metal iodide.
5. The process as claimed in claim 1, wherein the co promoter used is quaternary phosphonium iodide.
6. The process as claimed in claim 1, wherein the co-promoter used is quaternary ammonium iodide.
7. The process as claimed in claim 1, wherein the nickel compound is present in a concentration of 0.015 to 0.06 moll.
8. The process as claimed in claim 1, wherein the reaction is carried out under pressures of 50 to 80 bar.
CA002053828A 1990-11-02 1991-10-21 Continuous process for the simultaneous preparation of acetic acid and acetic anhydride Expired - Lifetime CA2053828C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP4034867.9 1990-11-02
DE4034867A DE4034867A1 (en) 1990-11-02 1990-11-02 CONTINUOUS PROCESS FOR THE SIMULTANEOUS PRODUCTION OF ACETIC ACID AND ACETIC ACID ANHYDRIDE

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CA2053828A1 CA2053828A1 (en) 1992-05-03
CA2053828C true CA2053828C (en) 2002-04-23

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EP (1) EP0483536B1 (en)
JP (1) JP3084107B2 (en)
KR (1) KR920009766A (en)
CN (1) CN1032133C (en)
AT (1) ATE116960T1 (en)
AU (1) AU641056B2 (en)
CA (1) CA2053828C (en)
DE (2) DE4034867A1 (en)
ZA (1) ZA918701B (en)

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Publication number Priority date Publication date Assignee Title
DE4029917A1 (en) * 1990-09-21 1992-03-26 Hoechst Ag METHOD FOR THE SIMULTANEOUS PRODUCTION OF ACETIC ACID AND ACETIC ACID ANHYDRIDE
GB9120902D0 (en) * 1991-10-02 1991-11-13 Bp Chem Int Ltd Purification process
FR2735399B1 (en) * 1995-06-16 1997-07-25 Inst Francais Du Petrole NOVEL CATALYTIC COMPOSITION BASED ON TRANSITIONAL METAL COMPLEXES AND METHOD FOR THE HYDROGENATION OF UNSATURATED COMPOUNDS
GB0213485D0 (en) 2002-06-12 2002-07-24 Bp Chem Int Ltd Process
EA016551B1 (en) * 2007-11-14 2012-05-30 Бп П.Л.К. An improved process for the production of alcohol from a carbonaceous feedstock
EP2186787A1 (en) * 2008-11-13 2010-05-19 BP p.l.c. Hydrogenation of ethanoic acid to produce ethanol
US9012683B2 (en) * 2010-11-12 2015-04-21 Eastman Chemical Company Coproduction of acetic acid and acetic anhydride
US9981896B2 (en) 2016-07-01 2018-05-29 Res Usa, Llc Conversion of methane to dimethyl ether
US9938217B2 (en) 2016-07-01 2018-04-10 Res Usa, Llc Fluidized bed membrane reactor
WO2018004993A1 (en) 2016-07-01 2018-01-04 Res Usa, Llc Reduction of greenhouse gas emission

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US3717670A (en) * 1968-08-02 1973-02-20 Monsanto Co Production of carboxylic acids and esters
DE3429179A1 (en) * 1984-08-08 1986-02-20 Hoechst Ag, 6230 Frankfurt METHOD FOR THE SIMULTANEOUS PRODUCTION OF CARBONIC ACIDS AND CARBONIC ACID ANHYDRIDES AND IF ANY. CARBONIC ACID ESTERS
DE3429180A1 (en) * 1984-08-08 1986-02-20 Hoechst Ag, 6230 Frankfurt METHOD FOR PRODUCING ACETIC ACID ANHYDRIDE AND GGF. ACETIC ACID

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JPH04264049A (en) 1992-09-18
AU8700391A (en) 1992-05-07
DE59104235D1 (en) 1995-02-23
JP3084107B2 (en) 2000-09-04
CN1032133C (en) 1996-06-26
CA2053828A1 (en) 1992-05-03
EP0483536B1 (en) 1995-01-11
EP0483536A2 (en) 1992-05-06
ATE116960T1 (en) 1995-01-15
DE4034867A1 (en) 1992-05-07
AU641056B2 (en) 1993-09-09
EP0483536A3 (en) 1992-11-25
ZA918701B (en) 1992-08-26
KR920009766A (en) 1992-06-25
CN1061022A (en) 1992-05-13

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