CA2049824A1 - Process for producing binders for cathodic deposition coatings, and the use thereof - Google Patents
Process for producing binders for cathodic deposition coatings, and the use thereofInfo
- Publication number
- CA2049824A1 CA2049824A1 CA002049824A CA2049824A CA2049824A1 CA 2049824 A1 CA2049824 A1 CA 2049824A1 CA 002049824 A CA002049824 A CA 002049824A CA 2049824 A CA2049824 A CA 2049824A CA 2049824 A1 CA2049824 A1 CA 2049824A1
- Authority
- CA
- Canada
- Prior art keywords
- cathodic deposition
- binder
- electro
- dip
- epoxide groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 33
- 230000008021 deposition Effects 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 13
- 238000000576 coating method Methods 0.000 title description 6
- 238000003618 dip coating Methods 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 claims abstract description 8
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 150000001412 amines Chemical class 0.000 claims description 12
- 239000007795 chemical reaction product Substances 0.000 claims description 10
- 229920000647 polyepoxide Polymers 0.000 claims description 10
- 150000001735 carboxylic acids Chemical class 0.000 claims description 4
- 150000002989 phenols Chemical class 0.000 claims description 4
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 150000002118 epoxides Chemical group 0.000 claims 6
- 150000007522 mineralic acids Chemical class 0.000 claims 2
- 150000007524 organic acids Chemical class 0.000 claims 2
- 238000009472 formulation Methods 0.000 abstract description 4
- 125000003700 epoxy group Chemical group 0.000 abstract 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 12
- 238000000151 deposition Methods 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 8
- 150000002924 oxiranes Chemical group 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 150000003335 secondary amines Chemical group 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000011541 reaction mixture Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 4
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- -1 poly-epoxide compounds Chemical class 0.000 description 4
- 239000004971 Cross linker Substances 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- QOHMWDJIBGVPIF-UHFFFAOYSA-N n',n'-diethylpropane-1,3-diamine Chemical compound CCN(CC)CCCN QOHMWDJIBGVPIF-UHFFFAOYSA-N 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229940113165 trimethylolpropane Drugs 0.000 description 3
- OAAZUWWNSYWWHG-UHFFFAOYSA-N 1-phenoxypropan-1-ol Chemical compound CCC(O)OC1=CC=CC=C1 OAAZUWWNSYWWHG-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 229940093475 2-ethoxyethanol Drugs 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- OPKOKAMJFNKNAS-UHFFFAOYSA-N N-methylethanolamine Chemical compound CNCCO OPKOKAMJFNKNAS-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 229960000583 acetic acid Drugs 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- JLBXCKSMESLGTJ-UHFFFAOYSA-N 1-ethoxypropan-1-ol Chemical compound CCOC(O)CC JLBXCKSMESLGTJ-UHFFFAOYSA-N 0.000 description 1
- LHENQXAPVKABON-UHFFFAOYSA-N 1-methoxypropan-1-ol Chemical compound CCC(O)OC LHENQXAPVKABON-UHFFFAOYSA-N 0.000 description 1
- LXOFYPKXCSULTL-UHFFFAOYSA-N 2,4,7,9-tetramethyldec-5-yne-4,7-diol Chemical compound CC(C)CC(C)(O)C#CC(C)(O)CC(C)C LXOFYPKXCSULTL-UHFFFAOYSA-N 0.000 description 1
- MOBNLCPBAMKACS-UHFFFAOYSA-N 2-(1-chloroethyl)oxirane Chemical compound CC(Cl)C1CO1 MOBNLCPBAMKACS-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- UPGSWASWQBLSKZ-UHFFFAOYSA-N 2-hexoxyethanol Chemical compound CCCCCCOCCO UPGSWASWQBLSKZ-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 1
- 208000036366 Sensation of pressure Diseases 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- JXCHMDATRWUOAP-UHFFFAOYSA-N diisocyanatomethylbenzene Chemical compound O=C=NC(N=C=O)C1=CC=CC=C1 JXCHMDATRWUOAP-UHFFFAOYSA-N 0.000 description 1
- BEPAFCGSDWSTEL-UHFFFAOYSA-N dimethyl malonate Chemical compound COC(=O)CC(=O)OC BEPAFCGSDWSTEL-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- VQPKAMAVKYTPLB-UHFFFAOYSA-N lead;octanoic acid Chemical compound [Pb].CCCCCCCC(O)=O VQPKAMAVKYTPLB-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
- C09D5/4419—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
- C09D5/443—Polyepoxides
- C09D5/4434—Polyepoxides characterised by the nature of the epoxy binder
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paints Or Removers (AREA)
- Epoxy Resins (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
ABSTRACT OF DISCLOSURE
Water-dilutable binders for cathodic deposition electro-dip coatings are disclosed wherein 5 to 60 mol percent of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalkylenepolyamine having secondary amino groups. The binders produced are especially suitable for the formulation of electro-dip coatings, whereby films of higher layer thickness can be obtained even under normal deposition conditions.
Water-dilutable binders for cathodic deposition electro-dip coatings are disclosed wherein 5 to 60 mol percent of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalkylenepolyamine having secondary amino groups. The binders produced are especially suitable for the formulation of electro-dip coatings, whereby films of higher layer thickness can be obtained even under normal deposition conditions.
Description
-~` 2s95/ui3s70 ~ l324 FIELD OF INVENTION_ This invention relates tc binders for cathodic deposition electro-dip coatings. More particularly, the invention relates to binders for cathodic deposition electro-dip coatings which contain reaction products of polyoxyalkylenepolyamines having secondary amino groups with epoxide resins. The binders produced according to the invention are especially suitable for the formulation of electro-dip coatings, whereby films of higher layer thickness can be obtained under normal deposition condi-tions.
BACKGROUND OF INVENTION
In EP 0,070,550 Al, reaction products of poly-epoxide compounds with primary polyoxyalkylenepolyamines are described. Coatings formulated with such binders are reported to give cathodically applicable films havinq en-hanced cratering resistance. However, because of the poly-functionality o~ the reactant raw materials employed, the binders cannot be reproducibly prepared and tend to gelling during synthesis.
EP 0,193,635 81 relates to components for cationic electro-dip coatings based on reaction products of polyoxy-alkylenepolyamines with monoepoxides. These products have , . . ..
. .
. . : . :
- Z595/Us3570 2~ 824 pronounced hydrophilic properties and, in the hot damp test and/or salt spray tast, demonstrate a deterioration in the adhesion of the baked films on non-pretreated steel sheet.
It has now been found that cathodic deposition coatings which contain, as binders, polyepoxide resins which are modified partially with polyoxyalkylenepolyamines having secondary amino groups will provide films of higher layer thickness under normal deposition conditions. Moreover, the coating bath containing the binders have good stability and good deposition characteristics.
SUMMARY OF INVENTION
Accordingly, the present invention relates to a process for producing binders, which are based on amine-modified epoxide resins and are water-dilutable after com-plete or partial neutralization with inorganic and/or or-ganic acids. The process is characterized in that 5 to 60 mol percent, preferably 10 to 35 mol percent, of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalky-lenepolyamine having secondary amino groups and the remain-der of the epoxide groups is fully reacted at 60 to 120C
with amines and/or carboxylic acids and/or substituted phenols, the quantity of the basic components being selected in order that the end product has a theoretical amine number , ~
, . : :
:~
-. Z595/Us3570 Z04~324 of at least 30 mg KOH/g, and preferably from 50 to 110 mg KOH/g.
The invention also embraces the binders produced and their use in the formulation of electro-dip coatings, with which films of higher layer thickness can be obtained even under normal deposition conditions.
The process of the invention provides products which can be used as a binder in combination with curing components or as the sole binder in the case of appropriate modification with curable groups, such as half-blocked diisocyanates, and also, due to their good pigment wetting, for the production of pigment pastes for later blending with other cathodic deposition electro-dip coating binders. The process is straight forward and economical.
The resin-type compounds used, having at least two 1,2-epoxide groups, which are reacted according to the invention with polyoxyalXylenepolyamines having secondary amino groups, are the commercially available epoxide resins which are obtained by reacting bisphenols, novolaks, glycols and the like with epichlorohydrin or methylepichlorohydrin.
A wide range of these products is commercially available.
The products based on bisphenol A or novolaks, which have an epoxide e~livalent weight between 170 and 1000, are par-ticularly preferred.
.
, . .
- - z59s/us3s70 ;~4~32~
The modifiers having curable groups which can be used according to the invention are obtained by reacting polyoxyalkylenepolyols with primary amines, for example, as disclosed in EP 0,369,752 A2. A large number of the other amines, carboxylic acids or substituted phenols, referred to as "residual modifiers'l in the examples, which are reacted with the epoxide groups remaining free in the epoxide resins after reaction with the polyoxalkylenepolyamines having secondary amine groups, are known to those skilled in the art.
The binders are produced by reacting the reactant components at 60 - 120C until free epoxide groups are no longer detectable.
PRESENTLY PREFERRED EMBODIMENTS
The examples which follow are to illustrate the invention, without re~triction of its scope. All the data in parts or percent relate to weight units, unless otherwise stated. All the data in the tables relate to 100 percent solids.
The following abbreviations are used in the exam-ples:
AM 1 secondary amine, prepared as follows: To a 200 ml high pressure autoclave, 5 g of Ni-Zn catalyst containing 50% by weight of Ni and 50~ by weight of ZnO, 100 g of polyoxypropylene triol obtained by addition polymeriæation of propylane oxide to 2595/Us357û
~ 4~24 glycerol and has a hydroxyl value of 33.4 mg KOH/g and an average molecular weight of 5040 (herein-after abbreviated as Polyol-P) and 15.2 g o~ iso-propylamine were successively charged. Nitrogen substitution was carried out 5 times at the pres-sure o~ 10 kg/cm2G and then hydrogen was charged at the initial pressure o~ 50 kg/cm2G. The mix-ture was heated to 220C with stirring and reacted `
for 8 hours. The pressure rose to 73 kg/cm2G.
After completing the reaction, the catalyst was removed by filtration. The filtrate was dried under reduced pressure to give polyoxyalkylene polyamine having secondary amino groups at the end of the polymer chain.
The product had a total amine value of 27.5mg KOH/g, primary amine value of 1.20 mg KOH/g, secondary amine value of 26.1 mg KOH/g, tertiary amine value of 0.09 mg KOH/g, and a residual hy-droxyl value oE 4.30 mg KOH/g. Thi~ preparation corresponds to Example 1 of EP 0,369,752 A2.
AM 2 secondary amine, prepared according to the pro-cedure of AM 1, except that polytetramethylene-ether glycol obtained by ring-opening polymeri-zation of tetrahydrofuran (hereinafter abbreviated as Polyol-R) was used in place of Polyal-P in AM
1. Polyol-R had a hydroxyl value of 112 mg KOH/g and an average molecular weight of 1000. The reaction pressure rose to 70 kg/cm2G. This prep aration corresponds to Example 6 of EP 0,369,752 ~2.
AM 3 secondary amine, prepared accordinq to the pro-cedure of AM 1, except that benzylamine was used in place of isopropylamine in ~M 1. The reaction ..
-` ZS'~S~US3570 pressure rose to 64 kg/cm2G, equivalent weight:
about 2240. This preparation corresponds to Example 9 of EP 0,369,752 A2.
AM 4 secondary amine Novamin~ N 10, which is an alky-lated polyetherdiamine, amine number: about 280 mg KOH/g; equivalent weight: about 200.
AM 5 secondary amine Novamin~ N 20, which is a polyoxy-propylenediamine: amine number: about 183 mg KOH/g: equivalent weight: about 300.
DEA diethylamine DEAPA 3-diethylamino-1-propylamine EPH I epoxide resin based on bisphenol A and epichloro-hydrin having an epoxide equivalent of About 200 EPH II epoxide resin based on bisphenol A and epichloro-hydrin having an epoxide equivalent of about 500 MP methoxypropanol EP ethoxypropanol NPH nonylphenol TDI toluylene diisocyanate (commercial isomer mixture with 80% of 2,4-TDI) SPH reaction product of one mol of phenol with 2 mol of DEAPA and 2 mol of formaldehyde and also w.ith 2 mol of a TDI half-blocked with 2-ethylhexanol (MW = 986) H 1 reaction product of one mol of trimethylolpropane with 3 mol of a TDI half-blocked with MP (urethane crosslinking agent~
:~, :' .:
: :
`2595/Us3570 2()g9~2~ ' H 2 transesterification curing agent which is the reaction product of 3 mol of dimethyl malonate and .
1 mol of trimethylolpropane (H 1 and H 2 are used if the initial binders do not have self-crosslinking properties) Sn tin catalyst (dibutyltin dilaurate), calculated as metal Pb lead catalyst (lead octoate), calculated as metal :
The starting materials for the binders produced according to the invention are summarized in Table 1.
In a suitable reaction vessel, all the components are mixed at 60C. The temperature is slowly raised to 80C
and, if necessary, up to 120C and held until free epoxide groups are no longer detectable.
Table 1 is as follows:
.., , ~ .-~ .
4g8 Z ~~ a~ ~1 ~ ~D ~O O
N ~t) CO 10 t` ~ N ~o 3~
~ P. a z~ 5: ~ $ u~ ~ ei E~ r~ ~
.,1 _ _ __ ~ _ ~ _ ~ _ ~ ~ ~
~ ~ o c~ o In u~ ~ o o o ~ o o O N O~ N ~ ~ f~l ~ q~ ~ r~l ~ -- -- -- -- -- -- -- -- -- -- ~ -- --~,~ ~: O ~Or~ o ~ a~ u~ ~o o ~ o ~o u~ ~ ~ r~t~ ~ ~o ~o o~ ~r ~ ~ ~ ~
K :1 ~ ,1~ ,~ N a~ ~1 N N -~ ~1 ~1 N ~ rl N ~r m ~1 ~ E~~ ~ ~ ~ ~ ~ ~ ~
m ~ ~ ,~ ~ _ ,_ ~ _ ,~
tJ~ N O O co O O oo O
_ O N _ O _ _ _ N
~.) .
~ O N N O O O . O
U~ ~ oO ~ ~ ~ ~O O ~ O
::~ O ~1 N U~ If ~ 'r U~ U~
O~
H H H H H H
H H H H H H H H H H
X ~ ~ :1: ~ 5 W ~ ~ ~ ~ W
_ a~ ~ o o u~ In o o o o o o ~ ~ ~1 ~ ~P 1 ~i ~ ~r ~r ~r ~o X _ _ _ ~, ~_ _ _ _ _ ~_ `._ O ~
O O Cl O O O O O O O
~J O O O. U~ O O O O O O
:~ N O G~ `t O ON
~3 ~1 N ~ ~ U~ to r~ cl~
X
. ~
.:
.
' ~
2545/Us3570 ;~0~8;~
The binders produced according to Table 1 are mixed in the weight ratios indicated in Table 2 with the crosslinking agent and the catalyst. The quantity of the neutralizing agent Eor producing a stable aqueous cle~rcoat (in millimol of formic acid/100 g of solid resin) is indi-cated in the last column of the table.
Table 2 is as follows:
Table 2 Binder Parts of Solid Matter Catalyst NeutralizationCombination (BK) Binder Cross-(from linking Example)* agent 1 100(4)/ -- 1.0 Sn 40 . .
2 70(2)/30 H 1 1~0 Sn 35 __ . . ... ,, _ :
3 75(3)/25 H 2 1.2 Pb 40 4 70 (1)/ 30 H 1 0.8 Sn 35 100(5)/ 20 H 1 1.0 Sn 30 -6 75(6)/25 H 1 0.8 Sn 35 7 80(7)/~0 H 1 1.0 Sn 40 _ _ _ .
8 70(~)/30 H 1 0.8 Sn 35 .
* The data relate to the percentage content and to the solvent containing the binder.
' 2595/115357~
9~324 For producing pigmented coatings, the binder combinations 1 - 5 are processed in accordance with the following formulation:
100.0 parts of solid resin 0.5 part of carbon black pigment 3.3 parts of basic lead silicate pigment 35.5 parts of titanium dioxide 5.0 parts of monoethylene glycol monohexyl ether The pigmented coatings are tested by electro-deposition on non-phosphated, degreased steel sheet which is connected as the cathode. The films are then baked for 25 minutes at 180C, and they are tested for 360 hours for their resistance in the salt spray test according to ASTM.
Table 3 summarizes the respective data. A cath-odic deposition electro-dip coating according to Example 1 of EP 0,193,685 Bl was used as a comparison example (V).
Comparison example (V) is a resin mixture prepared by blending the following ingredients:
Inaredients Parts by Weight Pigment Paste L 210 Deionized water 1474 Cationic Resin A 1316 The cationic electrodeposition bath using thi~ mixture had a pH of 6.6 and a resistivity at 20C of 660 ohm cm 1.
Cationic Resin A was prepared from the following mixture of ingradients:
~ : .
: :
, ' :-: :
2sss/us3s70 zq~382~
In~redientsParts by WeiqhtSolids EPON 8291 702.2 702.2 PCP-02002 263.4 263.4 Xylene 61.6 Bisphenol A 197.8 197.8 Benzyldimethylamine 3.8 Capped isocyanate crosslinker3 891 629.1 Diketimine derived from diethylenetriamine and methyl isobutyl ketone (73% solids in methyl isobutyl ketone)75.3 54.7 N-methylethanolamine 59.1 59.1 Phenoxypropanol 126.9 Acetic acid 29.5 Cationic surfactant429.3 Deionized water 2553.1 1 Epoxy resin made from reacting epichlorohydrin and bisphenol A having an epoxy equivalent of 188 commercially available from Shell Chemical Company.
2 Polycaprolactone diol available from Union Carbide Corporation.
3 Polyurethane crosslinker formed from half-capping toluene diisocyanate (80/20 2,4-/2,6-isomer mixture) with 2-ethylhexanol and reacting this product with trimethylol-propane in a 3:1 molar ratio. The crosslinker is present as a solution in 2-ethoxyethanol.
4Cationic surfactant prepared by blending 120 parts of an alkyl imidazoline commercially available from Geigy Industrial Chemicals as GEIGY AMINE C) 120 parts by weight of an acetylenic alcohol commercially available from Air Products and Chemicals as SURFYNOL 104, 120 parts of 2-butoxyethanol and 221 parts by weight of deioni~ed water and 19 parts of glacial acetic acid.
2595/Us357~
2al~9~ 4 The EPON 829, PCP-0200 and xylene were charged to a reaction vessel and heated under a nitrogen atmosphere to 210C. The reaction was held at reflux for about ~ hour to remove water. The reaction mixture was cooled to 150C and the bisphenol A and 1.6 parts of the benzyldimethylamine (catalyst) added. The reaction mixture was heated to 150-190C and held at this temperature for about 1~ hours and then cooled to 130C. The remaining portion of the benzyl-dimethylamine catalyst was added and the reaction mixture held at 130C for 2~ hours until a reduced Gardner-Holdt viscosity (50 percent resin solids solution in 2-ethoxy-ethanol) of P was obtained.
The polyurethane crosslinker, the diketimine derivative and the N-methylethanolamine were then added and the temperature of the reaction mixture brought to 110C and held at this temperature for 1 hour.
The phenoxypropanol was added and the reaction mixture was dispersed in water by adding the reaction mix-ture to a mixture of the acetic acld, deionized water and the cationic surfactant.
Pigment Paste L was prepared from the following mixture of ingredients:
~ ;.
. ,: . :
.' -.
- 2595/Us3570 ZCl~l~3824 Ingredients Parts by Weiqht Titanium dioxide 44.42 Lead silicate 2.9 Carbon black 0.37 Pigment Grinding Vehicle of Example J 18.5 Deionized water 27.51 Catalyst Paste as described above 6.3 The above ingredients were ground in a mill to a Hegman No. 7 grind.
Table 3 is as follows:
Table 3 Coatinq Layer Thickness ~ml) Salt Spray Test mm 1 38 1.5 3 43 2.5 4 33 1.5 6 34 2.5 8 32 1.5 V 24 6.5 1) Maximum obtainable layer thickness at 32C bath temperature and 135 seconds.
2) Disbonding after a test period of 360 hours.
As will be apparent to one skilled in the art, various modi~ications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the appended claims.
, . , .
BACKGROUND OF INVENTION
In EP 0,070,550 Al, reaction products of poly-epoxide compounds with primary polyoxyalkylenepolyamines are described. Coatings formulated with such binders are reported to give cathodically applicable films havinq en-hanced cratering resistance. However, because of the poly-functionality o~ the reactant raw materials employed, the binders cannot be reproducibly prepared and tend to gelling during synthesis.
EP 0,193,635 81 relates to components for cationic electro-dip coatings based on reaction products of polyoxy-alkylenepolyamines with monoepoxides. These products have , . . ..
. .
. . : . :
- Z595/Us3570 2~ 824 pronounced hydrophilic properties and, in the hot damp test and/or salt spray tast, demonstrate a deterioration in the adhesion of the baked films on non-pretreated steel sheet.
It has now been found that cathodic deposition coatings which contain, as binders, polyepoxide resins which are modified partially with polyoxyalkylenepolyamines having secondary amino groups will provide films of higher layer thickness under normal deposition conditions. Moreover, the coating bath containing the binders have good stability and good deposition characteristics.
SUMMARY OF INVENTION
Accordingly, the present invention relates to a process for producing binders, which are based on amine-modified epoxide resins and are water-dilutable after com-plete or partial neutralization with inorganic and/or or-ganic acids. The process is characterized in that 5 to 60 mol percent, preferably 10 to 35 mol percent, of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalky-lenepolyamine having secondary amino groups and the remain-der of the epoxide groups is fully reacted at 60 to 120C
with amines and/or carboxylic acids and/or substituted phenols, the quantity of the basic components being selected in order that the end product has a theoretical amine number , ~
, . : :
:~
-. Z595/Us3570 Z04~324 of at least 30 mg KOH/g, and preferably from 50 to 110 mg KOH/g.
The invention also embraces the binders produced and their use in the formulation of electro-dip coatings, with which films of higher layer thickness can be obtained even under normal deposition conditions.
The process of the invention provides products which can be used as a binder in combination with curing components or as the sole binder in the case of appropriate modification with curable groups, such as half-blocked diisocyanates, and also, due to their good pigment wetting, for the production of pigment pastes for later blending with other cathodic deposition electro-dip coating binders. The process is straight forward and economical.
The resin-type compounds used, having at least two 1,2-epoxide groups, which are reacted according to the invention with polyoxyalXylenepolyamines having secondary amino groups, are the commercially available epoxide resins which are obtained by reacting bisphenols, novolaks, glycols and the like with epichlorohydrin or methylepichlorohydrin.
A wide range of these products is commercially available.
The products based on bisphenol A or novolaks, which have an epoxide e~livalent weight between 170 and 1000, are par-ticularly preferred.
.
, . .
- - z59s/us3s70 ;~4~32~
The modifiers having curable groups which can be used according to the invention are obtained by reacting polyoxyalkylenepolyols with primary amines, for example, as disclosed in EP 0,369,752 A2. A large number of the other amines, carboxylic acids or substituted phenols, referred to as "residual modifiers'l in the examples, which are reacted with the epoxide groups remaining free in the epoxide resins after reaction with the polyoxalkylenepolyamines having secondary amine groups, are known to those skilled in the art.
The binders are produced by reacting the reactant components at 60 - 120C until free epoxide groups are no longer detectable.
PRESENTLY PREFERRED EMBODIMENTS
The examples which follow are to illustrate the invention, without re~triction of its scope. All the data in parts or percent relate to weight units, unless otherwise stated. All the data in the tables relate to 100 percent solids.
The following abbreviations are used in the exam-ples:
AM 1 secondary amine, prepared as follows: To a 200 ml high pressure autoclave, 5 g of Ni-Zn catalyst containing 50% by weight of Ni and 50~ by weight of ZnO, 100 g of polyoxypropylene triol obtained by addition polymeriæation of propylane oxide to 2595/Us357û
~ 4~24 glycerol and has a hydroxyl value of 33.4 mg KOH/g and an average molecular weight of 5040 (herein-after abbreviated as Polyol-P) and 15.2 g o~ iso-propylamine were successively charged. Nitrogen substitution was carried out 5 times at the pres-sure o~ 10 kg/cm2G and then hydrogen was charged at the initial pressure o~ 50 kg/cm2G. The mix-ture was heated to 220C with stirring and reacted `
for 8 hours. The pressure rose to 73 kg/cm2G.
After completing the reaction, the catalyst was removed by filtration. The filtrate was dried under reduced pressure to give polyoxyalkylene polyamine having secondary amino groups at the end of the polymer chain.
The product had a total amine value of 27.5mg KOH/g, primary amine value of 1.20 mg KOH/g, secondary amine value of 26.1 mg KOH/g, tertiary amine value of 0.09 mg KOH/g, and a residual hy-droxyl value oE 4.30 mg KOH/g. Thi~ preparation corresponds to Example 1 of EP 0,369,752 A2.
AM 2 secondary amine, prepared according to the pro-cedure of AM 1, except that polytetramethylene-ether glycol obtained by ring-opening polymeri-zation of tetrahydrofuran (hereinafter abbreviated as Polyol-R) was used in place of Polyal-P in AM
1. Polyol-R had a hydroxyl value of 112 mg KOH/g and an average molecular weight of 1000. The reaction pressure rose to 70 kg/cm2G. This prep aration corresponds to Example 6 of EP 0,369,752 ~2.
AM 3 secondary amine, prepared accordinq to the pro-cedure of AM 1, except that benzylamine was used in place of isopropylamine in ~M 1. The reaction ..
-` ZS'~S~US3570 pressure rose to 64 kg/cm2G, equivalent weight:
about 2240. This preparation corresponds to Example 9 of EP 0,369,752 A2.
AM 4 secondary amine Novamin~ N 10, which is an alky-lated polyetherdiamine, amine number: about 280 mg KOH/g; equivalent weight: about 200.
AM 5 secondary amine Novamin~ N 20, which is a polyoxy-propylenediamine: amine number: about 183 mg KOH/g: equivalent weight: about 300.
DEA diethylamine DEAPA 3-diethylamino-1-propylamine EPH I epoxide resin based on bisphenol A and epichloro-hydrin having an epoxide equivalent of About 200 EPH II epoxide resin based on bisphenol A and epichloro-hydrin having an epoxide equivalent of about 500 MP methoxypropanol EP ethoxypropanol NPH nonylphenol TDI toluylene diisocyanate (commercial isomer mixture with 80% of 2,4-TDI) SPH reaction product of one mol of phenol with 2 mol of DEAPA and 2 mol of formaldehyde and also w.ith 2 mol of a TDI half-blocked with 2-ethylhexanol (MW = 986) H 1 reaction product of one mol of trimethylolpropane with 3 mol of a TDI half-blocked with MP (urethane crosslinking agent~
:~, :' .:
: :
`2595/Us3570 2()g9~2~ ' H 2 transesterification curing agent which is the reaction product of 3 mol of dimethyl malonate and .
1 mol of trimethylolpropane (H 1 and H 2 are used if the initial binders do not have self-crosslinking properties) Sn tin catalyst (dibutyltin dilaurate), calculated as metal Pb lead catalyst (lead octoate), calculated as metal :
The starting materials for the binders produced according to the invention are summarized in Table 1.
In a suitable reaction vessel, all the components are mixed at 60C. The temperature is slowly raised to 80C
and, if necessary, up to 120C and held until free epoxide groups are no longer detectable.
Table 1 is as follows:
.., , ~ .-~ .
4g8 Z ~~ a~ ~1 ~ ~D ~O O
N ~t) CO 10 t` ~ N ~o 3~
~ P. a z~ 5: ~ $ u~ ~ ei E~ r~ ~
.,1 _ _ __ ~ _ ~ _ ~ _ ~ ~ ~
~ ~ o c~ o In u~ ~ o o o ~ o o O N O~ N ~ ~ f~l ~ q~ ~ r~l ~ -- -- -- -- -- -- -- -- -- -- ~ -- --~,~ ~: O ~Or~ o ~ a~ u~ ~o o ~ o ~o u~ ~ ~ r~t~ ~ ~o ~o o~ ~r ~ ~ ~ ~
K :1 ~ ,1~ ,~ N a~ ~1 N N -~ ~1 ~1 N ~ rl N ~r m ~1 ~ E~~ ~ ~ ~ ~ ~ ~ ~
m ~ ~ ,~ ~ _ ,_ ~ _ ,~
tJ~ N O O co O O oo O
_ O N _ O _ _ _ N
~.) .
~ O N N O O O . O
U~ ~ oO ~ ~ ~ ~O O ~ O
::~ O ~1 N U~ If ~ 'r U~ U~
O~
H H H H H H
H H H H H H H H H H
X ~ ~ :1: ~ 5 W ~ ~ ~ ~ W
_ a~ ~ o o u~ In o o o o o o ~ ~ ~1 ~ ~P 1 ~i ~ ~r ~r ~r ~o X _ _ _ ~, ~_ _ _ _ _ ~_ `._ O ~
O O Cl O O O O O O O
~J O O O. U~ O O O O O O
:~ N O G~ `t O ON
~3 ~1 N ~ ~ U~ to r~ cl~
X
. ~
.:
.
' ~
2545/Us3570 ;~0~8;~
The binders produced according to Table 1 are mixed in the weight ratios indicated in Table 2 with the crosslinking agent and the catalyst. The quantity of the neutralizing agent Eor producing a stable aqueous cle~rcoat (in millimol of formic acid/100 g of solid resin) is indi-cated in the last column of the table.
Table 2 is as follows:
Table 2 Binder Parts of Solid Matter Catalyst NeutralizationCombination (BK) Binder Cross-(from linking Example)* agent 1 100(4)/ -- 1.0 Sn 40 . .
2 70(2)/30 H 1 1~0 Sn 35 __ . . ... ,, _ :
3 75(3)/25 H 2 1.2 Pb 40 4 70 (1)/ 30 H 1 0.8 Sn 35 100(5)/ 20 H 1 1.0 Sn 30 -6 75(6)/25 H 1 0.8 Sn 35 7 80(7)/~0 H 1 1.0 Sn 40 _ _ _ .
8 70(~)/30 H 1 0.8 Sn 35 .
* The data relate to the percentage content and to the solvent containing the binder.
' 2595/115357~
9~324 For producing pigmented coatings, the binder combinations 1 - 5 are processed in accordance with the following formulation:
100.0 parts of solid resin 0.5 part of carbon black pigment 3.3 parts of basic lead silicate pigment 35.5 parts of titanium dioxide 5.0 parts of monoethylene glycol monohexyl ether The pigmented coatings are tested by electro-deposition on non-phosphated, degreased steel sheet which is connected as the cathode. The films are then baked for 25 minutes at 180C, and they are tested for 360 hours for their resistance in the salt spray test according to ASTM.
Table 3 summarizes the respective data. A cath-odic deposition electro-dip coating according to Example 1 of EP 0,193,685 Bl was used as a comparison example (V).
Comparison example (V) is a resin mixture prepared by blending the following ingredients:
Inaredients Parts by Weight Pigment Paste L 210 Deionized water 1474 Cationic Resin A 1316 The cationic electrodeposition bath using thi~ mixture had a pH of 6.6 and a resistivity at 20C of 660 ohm cm 1.
Cationic Resin A was prepared from the following mixture of ingradients:
~ : .
: :
, ' :-: :
2sss/us3s70 zq~382~
In~redientsParts by WeiqhtSolids EPON 8291 702.2 702.2 PCP-02002 263.4 263.4 Xylene 61.6 Bisphenol A 197.8 197.8 Benzyldimethylamine 3.8 Capped isocyanate crosslinker3 891 629.1 Diketimine derived from diethylenetriamine and methyl isobutyl ketone (73% solids in methyl isobutyl ketone)75.3 54.7 N-methylethanolamine 59.1 59.1 Phenoxypropanol 126.9 Acetic acid 29.5 Cationic surfactant429.3 Deionized water 2553.1 1 Epoxy resin made from reacting epichlorohydrin and bisphenol A having an epoxy equivalent of 188 commercially available from Shell Chemical Company.
2 Polycaprolactone diol available from Union Carbide Corporation.
3 Polyurethane crosslinker formed from half-capping toluene diisocyanate (80/20 2,4-/2,6-isomer mixture) with 2-ethylhexanol and reacting this product with trimethylol-propane in a 3:1 molar ratio. The crosslinker is present as a solution in 2-ethoxyethanol.
4Cationic surfactant prepared by blending 120 parts of an alkyl imidazoline commercially available from Geigy Industrial Chemicals as GEIGY AMINE C) 120 parts by weight of an acetylenic alcohol commercially available from Air Products and Chemicals as SURFYNOL 104, 120 parts of 2-butoxyethanol and 221 parts by weight of deioni~ed water and 19 parts of glacial acetic acid.
2595/Us357~
2al~9~ 4 The EPON 829, PCP-0200 and xylene were charged to a reaction vessel and heated under a nitrogen atmosphere to 210C. The reaction was held at reflux for about ~ hour to remove water. The reaction mixture was cooled to 150C and the bisphenol A and 1.6 parts of the benzyldimethylamine (catalyst) added. The reaction mixture was heated to 150-190C and held at this temperature for about 1~ hours and then cooled to 130C. The remaining portion of the benzyl-dimethylamine catalyst was added and the reaction mixture held at 130C for 2~ hours until a reduced Gardner-Holdt viscosity (50 percent resin solids solution in 2-ethoxy-ethanol) of P was obtained.
The polyurethane crosslinker, the diketimine derivative and the N-methylethanolamine were then added and the temperature of the reaction mixture brought to 110C and held at this temperature for 1 hour.
The phenoxypropanol was added and the reaction mixture was dispersed in water by adding the reaction mix-ture to a mixture of the acetic acld, deionized water and the cationic surfactant.
Pigment Paste L was prepared from the following mixture of ingredients:
~ ;.
. ,: . :
.' -.
- 2595/Us3570 ZCl~l~3824 Ingredients Parts by Weiqht Titanium dioxide 44.42 Lead silicate 2.9 Carbon black 0.37 Pigment Grinding Vehicle of Example J 18.5 Deionized water 27.51 Catalyst Paste as described above 6.3 The above ingredients were ground in a mill to a Hegman No. 7 grind.
Table 3 is as follows:
Table 3 Coatinq Layer Thickness ~ml) Salt Spray Test mm 1 38 1.5 3 43 2.5 4 33 1.5 6 34 2.5 8 32 1.5 V 24 6.5 1) Maximum obtainable layer thickness at 32C bath temperature and 135 seconds.
2) Disbonding after a test period of 360 hours.
As will be apparent to one skilled in the art, various modi~ications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the appended claims.
, . , .
Claims (12)
1. Process for producing binders, which are based on amine-modified epoxide resins and are water-dilutable after complete or partial neutralization with an inorganic or organic acid, characterized in that from 5 to 60 mol percent of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalkylenepolyamine having secondary amino groups and the remainder of the epoxide groups is fully reacted at 60 to 120°C with an amine, a carboxylic acid, a substituted phenol, or mixtures thereof, the quan-tity of the basic components being selected such that the end product has a theoretical amine number of at least 30 mg KOH/g.
2. The process of claim 1, wherein from about 10 to 35 mol percent of the epoxide groups of the resin-type compound are reacted with said polyoxyalkylenepolyamine.
3. The process of claim 1, wherein said end product has a theoretical amine number of 50 to 110 mg KOH/g.
4. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder made by the process of claim 1.
5. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder made by the process of claim 2.
6. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder made by the process of claim 3.
7. Binders, which are based on amine-modified epoxide resins and are water-dilutable after complete or partial neutralization with an inorganic or organic acid, wherein from 5 to 60 mol percent of the epoxide groups of a resin-type compound having at least two 1,2-epoxide groups per molecule are reacted with a polyoxyalkylenepolyamine having secondary amino groups and the remainder of the epoxide groups is fully reacted with an amine, a carboxylic acid, a substituted phenol, or mixtures thereof, the quan-tity of the basic components being selected such that said binder has a theoretical amine number of at least 30 mg KOH/g.
8. The binder of claim 7, wherein from about 10 to 35 mol percent of the epoxide groups of the resin-type compound are reacted with said polyoxyalkylenepolyamine.
9. The binder of claim 7, wherein said end prod-uct has a theoretical amine number of 50 to 110 mg KOH/g.
10. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder of claim 7.
11. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder of claim 8.
12. A cathodic deposition electro-dip bath for producing cathodic deposition electro-dip coatings contain-ing the binder of claim 9.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4026859A DE4026859A1 (en) | 1990-08-24 | 1990-08-24 | PROCESS FOR PREPARING BINDERS FOR CATHODICALLY SEPARABLE PAINTS AND THEIR USE |
DEP4026859.4 | 1990-08-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2049824A1 true CA2049824A1 (en) | 1992-02-25 |
Family
ID=6412875
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002049824A Abandoned CA2049824A1 (en) | 1990-08-24 | 1991-08-26 | Process for producing binders for cathodic deposition coatings, and the use thereof |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0473031B1 (en) |
JP (1) | JPH04279680A (en) |
KR (1) | KR930004414A (en) |
AT (1) | ATE117347T1 (en) |
CA (1) | CA2049824A1 (en) |
DE (2) | DE4026859A1 (en) |
ES (1) | ES2067814T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5847027A (en) * | 1995-04-01 | 1998-12-08 | Vianova Resins Gmbh | Hardeners for elastic epoxy resin systems |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT381115B (en) * | 1985-02-26 | 1986-08-25 | Vianova Kunstharz Ag | METHOD FOR THE PRODUCTION OF CATHODICALLY DEPOSITABLE LACQUER |
GB2173802B (en) * | 1985-04-18 | 1989-12-28 | Ici Plc | Non-gelled amine-epoxide reaction products and coating compositions comprising acid salts thereof |
DE3736995A1 (en) * | 1987-10-31 | 1989-05-11 | Basf Lacke & Farben | NITROGEN-BASED GROUPS CARRYING RESIN AND THEIR USE |
-
1990
- 1990-08-24 DE DE4026859A patent/DE4026859A1/en not_active Withdrawn
-
1991
- 1991-08-16 EP EP91113764A patent/EP0473031B1/en not_active Expired - Lifetime
- 1991-08-16 AT AT91113764T patent/ATE117347T1/en not_active IP Right Cessation
- 1991-08-16 DE DE59104307T patent/DE59104307D1/en not_active Expired - Fee Related
- 1991-08-16 ES ES91113764T patent/ES2067814T3/en not_active Expired - Lifetime
- 1991-08-20 JP JP3207642A patent/JPH04279680A/en not_active Withdrawn
- 1991-08-24 KR KR1019910014730A patent/KR930004414A/en not_active Abandoned
- 1991-08-26 CA CA002049824A patent/CA2049824A1/en not_active Abandoned
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5847027A (en) * | 1995-04-01 | 1998-12-08 | Vianova Resins Gmbh | Hardeners for elastic epoxy resin systems |
Also Published As
Publication number | Publication date |
---|---|
KR930004414A (en) | 1993-03-22 |
JPH04279680A (en) | 1992-10-05 |
EP0473031A3 (en) | 1992-09-02 |
ATE117347T1 (en) | 1995-02-15 |
DE59104307D1 (en) | 1995-03-02 |
EP0473031A2 (en) | 1992-03-04 |
EP0473031B1 (en) | 1995-01-18 |
ES2067814T3 (en) | 1995-04-01 |
DE4026859A1 (en) | 1992-02-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0996656B1 (en) | Electrodepositable coating compositions and their use in a method of cationic electrodeposition | |
CA1332091C (en) | Epoxy resin advancement using urethane polyols | |
US5272189A (en) | Reduced yellowing electrodepositable coating composition | |
KR0163958B1 (en) | Process for the preparation of cross-linking agents for cathodically depositable lacquer binders | |
DE3644370A1 (en) | AMINOURETHANE, METHOD FOR THE PRODUCTION THEREOF FROM POLYAMINE AND THEIR USE | |
US4711934A (en) | Self-crosslinking cationic paint binders containing urea groups and process of manufacture | |
JPH0770431A (en) | Synthetic resin aqueous dispersion | |
KR0163613B1 (en) | Modified epoxy resin containing oxazolidone ring and cationic electrodeposition paint containing the same | |
AU657654B2 (en) | High throw power electrodeposition system | |
US4711935A (en) | Self-crosslinking cationic paint binders containing urea and urethane groups and process of manufacture | |
US4837291A (en) | Self-crosslinking cationic paint binders from amine modified epoxy resins reacted with (1) partially blocked isocyanate and (2) formaldehyde | |
CA1332993C (en) | Process for the preparation of pigment paste resins for cathodically depositable coating compositions | |
US5055542A (en) | Carrier resin for pigment pastes, preparation and use thereof | |
KR970002662B1 (en) | Synthetic resins having basic nitrogen groups, and methods of making and using them | |
CA1242745A (en) | Pigment grinding vehicle | |
CA1210020A (en) | Pigment grinding vehicle | |
US5057559A (en) | Cationic paint binders containing the reaction product of epoxides and substituted carbamic acid derivatives | |
US5461091A (en) | Heat curable cathodic electrocoating composition | |
US4540725A (en) | Pigment grinding vehicle | |
US5451305A (en) | Process for coating electrically conductive substrates, a water-based coating and a crosslinking agent containing masked NCO groups | |
US4530945A (en) | Pigment grinding vehicle | |
CA2049824A1 (en) | Process for producing binders for cathodic deposition coatings, and the use thereof | |
US4939226A (en) | Cationic paint binders based on polyether urethanes and process for preparation thereof | |
KR100240904B1 (en) | Thermosetting Cathode Electrodeposition Composition | |
KR100193313B1 (en) | Plastic resin, aqueous dispersion and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FZDE | Discontinued |