CA2029541A1 - Neck labelling machine - Google Patents

Abstract

Abstract Labelling equipment for applying wrap-around labels to cylindrical containers, e.g. bottles 50. The equipment includes a label carrier 36 having a wheel 119 rotatable about its axis, a vacuum system 140,142 coupled to the wheel to retain labels (e.g. 44) on the wheel, a feeder 34 for directing containers individually to the wheel adjacent the periphery of the wheel to receive a label, and a drive system 38 for receiving containers from the container feeder and for rolling the containers upon receiving the label from the label carrier. The drive system includes at least one belt 128 engaged about the wheel 119 in slipping relationship therewith to permit the belt to move faster than the periphery of the wheel and including a portion for moving in contact with the container 50 immediately after the container leaves the feeder to both carry the label 48 off the wheel and to engage it on the container. A cutter arrangement 40 is provided with a lobe 85 which removes tension from the label 129 as it is severed from the strip of labels.

Description

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This invention relates to labelling equipment for applying labels to cylindrical portions of containers such as bottles and more particularly to equipment for applying labels that wrap around the outer surface of the container.

It is well known to utilize mechanical handling equipment to apply labels to a container or the like. Such equipment usually includes a drum upon which the label is secured and which moves the label into engagement with the outer surface of the container. The label adheres to the container and is subsequently wrapped around the container by rolling the container along a fixed surface.

In order to improve the efficiency of such machines, it has been proposed to derive the rolling motion of the container from the rotation of the drum. The container is located between a stationary surface and the drum so that continued rotation of the drum will roll the container along the stationary surface. While this arrangement simplifies the machine, it has been found unsatisfactory in the handling of large labels.

In order to increase the capacity of the machine, it has been proposed to mount the containers on a large wheel which rotates in synchronism with the label carrying drum. As each container passes the drum, it is rotated on its own axis to partially wrap the label onto the container.
While this arrangement offers certain benefits in terms of machine capacity compared with prior art machines, it requires each container to be mounted on the wheel so as to be rotatable about its own axis. This necessari~y complicates the machine and increases its cost. Further, it does not overcome the problems of applying large labels to containers.

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202g~41 In European Patent 18,457, there is provided a labelling machine including a label carrier having a plurality of support portions each operable to receive and retain a label and move the label along a predetermined path at a predetermined speed, a container feeder operable to direct containers to a position adjacent the predetermined path, and a drive system including transfer means to bring a portion of the label into contact with the container and drive means to rotate the container at a peripheral speed greater than the predetermined speed whereby, upon contact of the label with the container, the label is drawn under tension from the support portion and onto the container.

The machine in this patent operates by inducing rotation of the container at a speed greater than the peripheral speed of the drum so that the label is drawn off the drum under tension. This prevents bucking of the label and enables large labels to be applied to containers.
Rotation of the container is induced by means of a belt 20 entrained around the drum, but moving at a greater speed ;
than the drum. The belt leaves the drum at a location to engage a container and carries the label with it. Thus the container, belt and label are moving at a speed greater than the periphery of the drum to pull the label under tension from the drum. This drive arrangement avoids the need for separate rotatable pads for each container and thereby results in reduced cost, simplification and increased versatility for the machine.

The general improvement in labelling machines has resulted in increased use of rolls of labels which are individually severed as they are placed on the drum.
~, However, the use of roll fed machines has been limited to applications in which the label is applied to the maximum diameter of the container. In many containers, however, it is desirable to apply labels to an area of reduced diameter such as a neck of a bottle. The diameter of the neck relative to the body of the container is such that movement of the container under the influence of the drive means is too slow to maintain the label under tension.
Moreover, the problem is compounded using lands at opposite ends of the label support pad which effectively increase the speed of movement of the terminal portions of label. This causes the tail of the label to advance toward the leading edge and buckle the label.

According to the invention there is provided a labelling machine including a label carrier having a plurality of support portions each operable to receive and retain a label and move said label along a predetermined path at a predetermined speed, a container feeder operable to direct containers to a position adjacent said predetérmined path, and a drive system including transfer means to bring a portion of said label into contact with said container and drive means to rotate said container at a peripheral speed greater than said predetermined speed whereby upon contact of said label with said container, said label i8 drawn under tension from said support portion and onto said container.

Preferably the label carrier is a wheel having a stepped peripheral surface with first and second circumferential bands of differing radii. The support portions are located on the radially outer band. Preferably also the drive means is a belt entrained about the wheel and located in a recess on the radially inner band. The belt moves at a speed greater than the peripheral speed of the radially inner band.

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Preferably also an air jet is directed toward the second portion as the label is applied thereto to force the label on to the second portion.

An embodiment of the invention will now be described by way of example only with reference to the accompanying drawings in which:
Figure 1 is a perspective view of a preferred embodiment of labelling equipment looking generally from an end of the equipment from which bottles are fed to receive labels;
Figure 2 is a plan view having portions sectioned to show details of the labelling equipment;
Figure 3 is a sectional view on line 3-3 of Figure 2 showing a portion of the equipment, the upward direction in Figure 2 being the rightward direction in Figure 3;
Figure 4 is a further plan view showing a part of a label feeder assembly to a larger scale than that used in Figure,2:
t,~ Figure 5 is a view on line 5-5 of Figure 4 to illustrate the operation of cutting blades used to sever individual labels from a strip of labels;
Figure 6 is a side view of the label feeder assembly showing some parts in section, being a view from 25 the left of Figure 4, on a smaller scale; and -Fi~ure 7 is a compound view of a label carrier~ ;
which receives labels from the label feeder assembly, the right half being in section and the left half being generally an elevation.
The drawings illustrate labelling equipment capable of handling a strip of labels supplied on a spool, severing these labels individually, handling the labels and then applying them to bottles which are controlled and fed through the labelling equipment. The equipment is . - .
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particularly suited to apply labels to a portion of the container of reduced diameter such as the neck of the bottle.

Reference is now made to Figure 1 which illustrates a preferred embodiment of labelling equipment 20 for use in applying wrap-around labels to a neck portion of bottles. Labels in the form of a strip or web 22 are fed from a spool 24 to meet individually with bottles 26,28 which are initially fed to the equipment by a conveyor 30.
The bottles meet a separator 32 which allows them to be moved individually by a bottle feeder 34 to a point where each bottle receives a label from a label carrier 36. The bottle is then controlled by a bottle drive system 38 which rolls the bottle to receive the label and then dispatches the bottle out of the equipment.
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The strip 22 of labels is drawn by a label feeder assembly 40 which also includes a cutting head as will be described later. As the labels leave the feeder assembly 40 they are attached individually to the label carrier using a pneumatic vacuum system in the carrier 36. The labels then pass a glue applicator assembly 42 before being applied to bottles.
The general arrangement can also be seen in Figure 2 (the positions reached by bottles in Figure 2 being slightly different from the positions shown in Figure 1).
In this view a label 129 at an end of the strip 22 has been captured by label carrier 36, and preceding labels 44,46 are attached to the carrier under the influence of the vacuum system as will be described. A label 48 precedes label 46 and has almost completely separated from the carrier 36 in the course of application onto a bottle 50. Details of Figure 2 will be described more fully in combination with , 202gS41 subsequent views but at this point it is important to note that the peripheral speed of the portion of the label carrier 36 which receives the labels is slightly greater than the linear speed of the strip 22 to maintain some tension in the label as it transfers from the label feeder assembly 40 to the label carrier 36. Similarly, the bottle drive system 38 is arranged to move the periphery of the bottle to which the label is applied slightly faster than the label is moving with the carrier 36. This again ensures tension in the label as it is transferred from the carrier 36 to the bottle 50.
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The labelling equipment 20 is particularly suited to apply labels to bottles having a body 26a and a portion of reduced cross-section, e.g. a neck indicated at 26b.

For the sake of convenience the label feeder assembly 40 will be described in detail before then describing the label carrier 36 and bottle drive system 38.
Other parts of the equipment will be described where they relate to the feeder assembly, label carrier, and drive syste~.

Reference is next made to Figures 2, 4 and 6 with particular reference initially to Figure 4 to describe the main components of the label feeder assembly 40. The strip 22 of labels i8 drawn into the label feeder as~embly by a main or drive roll 52 combining with a rubber pinch roll 54 which is biased towards the main roll 52 by a pneumatic 30 actuator 56 operating on the end of an L-shaped arm 58 which ~-is in fixed relation with a pair of arms 60 and which pivots about an upright spindle 62. The arms 60 support a further spindle 64 about which the roll 54 is free to rotate.
Consequently upon energizing the actuator 56 the pinch roll 54 is biased into engagement with the main roll 52 resulting '" ' ! ,~ . ' . . ' ,; ~ , i . . ~ ' .

20295~1 in a driving force to progress the strip 22 through the assembly. The strip is also guided by idlers 66,68 which both tend to remove any natural curl from the labels and also ensure that the strip is in good contact with the main roll 52 before the strip meets the pinch roll 54. The strip passes from the main roll 52 through a cutter assembly 70 and into engagement with the peripherv of the carrier 36 where it is held by vacuum pads as will be described below.
Because of the greater peripheral speed of the carrier 36, the strip slips relative to the carrier so that it is under tension. As seen in Figure 4, the strip is moved from the main roll 52 into a position for severing into individual labels by a cutter assembly 70. This assembly consists of a stationary portion 72 and a rotating cutter head 74. The stationary portion 72 includes a blade 76 attached by screws 78 to a fixed bracket 80. The blade 76 can be aligned with a further blade 82 in a notched roll 84 using adjusting screws 86 before tightening screws 78 completely. The blade 82 is held in the notched roll 84 by screws 86a.
The arrangement of the blades 76 and 82 iB such that the strip i8 cut progressively across the width of the strip as indicated in Figure 5. Here it will be seen that the blade 76 is inclined to a vertical axis (i.e. an axis from bottom to top of Figure 5) whereas the blade 82 is vertical. As shown, the strip is being cut at a point 88 and has already been cut up to that point running from the top to the bottom of the strip 22.

It has been found that the arrangement of blade 76 relative to blade 82 results in an improved cut because of the scissor action as the blades come together while the strip is moving past the blades.

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The inclination of the blade 76 to the vertical axis ensures a square edge is cut as the label passes through the cutter assembly 70 so that it is not necessary to interrupt movement of the label whilst it is being cut.
A cam lobe 85 is attached to the notched roll 84 downstream of the blade 82. The cam lobe 85 is positioned so that its peripheral surface 87 engages the strip 22 as it moves past the stationary blade 76. That is to say, the peripheral surface 87 and the blade 82 are located substantially equidistant from the axis of the roll 84. As may best be seen in Figure 4, the strip 22 is deflected in its path so that the effective distance between the stationary blade 76 and the point of engagement of the strip with the carrier 36 is increased. Since the strip is firmly held by pinch wheel 54 and main roll 52, the strip will slide relative to the periphery of the carrier 36.

As the notched roll 84 continues to rotate, as indicated in chain dot linesi in Figure 4, the cam lobe 85 moves out of the path of the strip 22 80 that there is a temporary slack in the strip 22. The cam lobe 85 i8 positioned so as to disengage the strip 22 as the blades 76, 82 complete the cut. Since the tension is momentarily released from the strip, the tendency to tear the label from the strip is reduced.

It will be apparent that the path of the strip may be modified so that the cam engages the strip over a reduced arc, provided that sufficient slack is created in the label to permit the cut to be completed before the difference in speed between the carrier 36 and the main roll 52 again introduces tension in the label.

g Turning now to Figure 6, it will be seen that the parts described with reference to Figure 4 are driven from a single input spur gear 90 (part of which is shown). The gear meshes with a second gear 92 which is in turn in mesh with a further gear 94. The gear 92 is attached to the lower end of a shaft 95 to drive the notched roll 84.
Similarly, the gear 94 is attached to the planetary portion of an epicyclic gear box 96 to drive a sun gear therein which is attached to the lower end of a shaft 98 associated with the main roll 52 (Figure 4). (For simplicity, the planetary gears and sun gear have been omitted from the drawing.) The epicyclic gear box 96 includes a housing 100 which for the moment can be considered to be stationary. As a result, drive from the intermediate gear 92 results in rotation of the shaft 98 which i8 attached to the main roll 52 (Figure 4) to drive the strip 22.

The epicyclic gear box 96 permits differential movement between the shafts 95 and 98. If the housing 100 is stationary, then the shaft o~8 will rotate at a speed dictated by the relationship between the planet and sun gears in the epicyclic gear box. However, it i8 possible to either advance or retard the shaft 98 relative to the shaft 95 by turning the housing 100 about the axis of shaft 98.
This is necessary because of the allowance in length of each label. If it is found that the labels are being cut either in advance or behind the desired cutting line, then ad~ustment can be made through a motor and gear box 102 which drives a pinion 104 in mesh with a ring gear 106 associated with housing 100. The motor and gear box is reversible and is driven via a control circuit 108 which receives a signal from a device which senses the location of a label to determine whether or not the cutter should be advanced or retarded in relation to the labels. The device senses a predetermined marking on the labels and produces a 202g5~1 signal to move the motor and gear box in an appropriate direction to ensure the cutter engages the label at the required position. The structure shown in Figure 6 has a particular advantage from the standpoint of adjustment and maintenance. It will be seen that the structure includes a plate 110 resting on a part 112 of the frame of the equipment. The structure is located relative to the part 112 by a bearing housing 114 attached to the part 112 and containing a cylindrical portion 116 of the structure. The plate 110 can slide on the part 112 and rotate about the axis of shaft 95 so that the assembly shown in Figure 6 can be swung about this axis and into a position for more convenient adjustment and maintenance. This is also made possible by the fact that such movement takes place about the axis of the shaft 95 so that the engagement of the gears 92,94 is not affected.

The assembly shown in Figure 6 can be locked in position using a simple engagement fitting controlled by a handle 118 and with the structure locked in position by this handle it assumes the position shown in Figures 1 and 2.
Such movement is particularly useful for ad~usting the blade 76 (Figure 4) of the stationary portion 72 of the cutter assembly @0. It will be appreciated that the spur gear 90 shown in Figure 6 is driven through a suitable drive chain from a bull gear 121 shown at the bottom of Figure 7. It will become apparent that this ensures that the label carrier 36 shown in Figure 1 is driven synchronously with the notched roll 84. The reason for this will become evident from subsequent description.

Returning to Figure 2, the label carrier 36 consists essentially of a large wheel 119 having a discontinuous periphery. As can be seen in Figure 7, the circumferential surface of the wheel 119 is stepped to ~ .

provide first and second bands 250,252 of differing radius.
Four raised peripheral pads 120, 122,124 and 126 are provided spaced equally about the periphery of the wheel on the radially outer band 250. As will be described with reference to Figure 7, these pads are provided with openings connected to a vacuum system to hold labels such as labels 44 and 46 on the pads.

Figure 2 shows a label 129 which is projecting outside the label feeder assembly 40, but has yet to be severed from the strip 22. It will be seen that the leading edge of the label projects beyond the leading end of the pad 126 whereas the label 44 which has been severed from the strip sits on the pad and does not overhang the pad. This is because the wheel is made to move with sufficient peripheral speed that it creates slippage between the pad 126 and the label 129. Because the vacuum system maintains the label in contact with the pad, a tension exists in the label and this ensures that the label is drawn into firm engagement with the pad. When the label is severed from the strip, it will have slipped on the wheel to a point where the leading end of the label lies immediately ad~acent the leading end of the pad 126. As soon as the label is severed it wil} be drawn onto the pad and take up a position such as that shown on label 44. This process continues as the severed label progresses with the wheel past the glue applicator assembly 42. Here glue i8 applied in a conventional manner, the applicator assembly being controlled to move out of engagement with the wheel should there be no label on the pad. This control will be described subsequently.

As can be seen in Figure 2, the terminal portion of each of the pads 120,122,124,126 is raised slightly to provide lands 254,256 that support the terminal portions of ':
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:: 2029S41 the label. This ensures that glue is only applied to the ends of the label as the body of the label is held in the recess between the pad by the vacuum.

After a label such as label 46 has pacsed the applicator assembly 42, a leadinq end is engaged by the neck 26b of the bottle. Conventional bottle feeder 34 is driven -also from the bull gear 121 (Figure 7) to cause bottles to be in position to receive labels from the wheel 119. As the label 46 engages the neck 26b, the bottle 26 has reached a reaction pad 132 supported by a wall 134 and is biased by the pad 132 into contact with the label support pad 120,122,124,126 so that the bottle is rotated and driven linearly along the conveyor 30 to roll the label 46 onto the neck 26b. However, due to the slightly reduced diameter of the pads between lands 254,256, the tail of the label is moving faster than the neck 26b and tends to buckle the label 46. This is avoided by utilizing a belt 128 entrained about the radially inner band 252. Belt 128 is driven by a roll 130 at a linear velocity greater than the velocity of the terminal portion 256 of the pad. Belt 128 i8 located to engage body 26b of the bottle just after the leading edge of the label 46 is applied so that as soon as the adhesive on the label comes into contact with the neck 26b of the bottle, the label is pulled faster than the wheel 119 while maintaining sliding engagement with the associated one of the raised pads on the wheel. This tension ensures an even and controlled application of the label as the bottle rolls in contact with the pad 132. However, because the neck labels are inherently short, an air jet 136 is provided to maintain the label after it has slid off the raised pad on the wheel 119, and before it is applied completely to the bottle 26. This will be better understood with reference to Figure 3 which shows a sectional view through the jet 136 with the air being directed toward the neck 26b and along ., the label 46 to control the movement of the label 46 as it is applied to the neck 26b. Once the label has been applied, the bottle is driven along at about the speed of the conveyor 30 by a further single belt 138 which is also driven by the roll 130.

Returning now to the details of construction of the label carrier 36, it is evident from Figure 2 that the wheel 119 includes two qroups of vacuum pipes, an outer group 140 and an inner group 142. It will be seen that the outer pipes 140 serve the leading ends of the labels and the inner group serve the trailing end of the labels. With this arrangement it is possible to release or more positively secure the centre of the label independently of the ends and vice versa.

Reference is next made to Figure 7 to describe the structure of the label carrier 36. The carrier rotates about an axis defined by a vertical shaft 144 driven from a main drive and gear box 146. The bull gear 121 is attached to the shaft 144 and drives all of the other parts of the equipment through a conventional drive chain.

The shaft 144 passes through a bearing housing 148 and is supported at ends of the housing by suitable bearings 150,152 which include a thrust bearing. The bearing housing 148 includes a flange 154 sitting on a part 156 of the frame of the equipment and attached by suitable bolts 158.

The bearing housing 148 also supports a vacuum distributor 160 having a lower part 162 fixed to the bearing housing by a further flange 164 and an upper or movable portion 166 which rotates with the wheel 119 driven by a pin 168 as will be described. The portions 162 and 166 are machined to define smooth faces in engagement with one another to facilitate the upper portion riding on the lower portion as the upper portion rotates. The lower portion 162 defines an annular recess 170 covered by a plate 172 and seal 174. These parts combine to define an annular manifold served by a vacuum connection 176. This manifold then serves the pipes 140,142 by way of concentric rows of openings 178,180 in the fixed part 162 and corresponding openings 182,184 associated with the pipes 140,142. The openings 178,180 extend partially about the part 162 as illustrated in broken outline in Figure 2. Consequently, as the wheel 119 rotates, the openings 182,184 are affected by vacuum when they coincide with openings 178,180. It will be evident that the size of openings 178,180 can be varied to provide different degrees of vacuum in the pipes 140,142 as the wheel 119 rotates.

Each of the pipes 140,142 terminates at its upper extremity in a fitting which connects the pipe to one of a series of upright bores 186 (Figure 7). Each of these bores acts as a manifold to a series of radial openings 188 for drawing air from the front of one of the raised pads such as pad 120. A label is shown in ghost outline fixed to such a pad. In fact, these pads are preferably of an elastomeric material bonded to an outer ring 190 which is made up of two halves and attached to the main body of the wheel.

Each of the bores 186 associated with the pipes 140 at the leading end of a label has a vacuum sensor 192 at its lower end. This sensor normally rides on a track 194 until it passes a point at which a label should be picked up. In the event that a label is picked up, there will be a build-up of negative pressure in the bore 186 which will retain a loose plunger 196 against a seat 198 to thereby seal the bore 186. The plunger 196 will then be in a raised position and as the wheel 119 rotates the plunger will pass 202g~41 above an electrical switch 200. However, in the event that a label is not supplied to the wheel for some reason there will be insufficient vacuum built up in the bore 186 to maintain the plunger in its upper position and it will then drop off the end of the track into the position shown in Figure 7. As the wheel rotates, the plunger will contact the switch 200, and this switch will be used to energize an actuator 202 (Figure 2) associated with the glue applicator assembly 42. Energizing this actuator results in moving the applicator assembly away from the wheel to avoid applying glue to the wheel in the absence of a label.

After the plunger 196 has met the switch 200, it will continue in the dropped or lower position until it reaches an incline 204 at a leading end of the track 194 which raises the plunger back to a position in which it engages seat 198.

The wheel 119 includes a central boss 206 which locates on an upper extremity of the shaft 144 and is engaged on the shaft by a key 208. An extension 209 on the upper extremity of the shaft is threaded to receive a knob 212 which retains the wheel on the shaft. It will be evident that once the knob is removed it i8 possible to disconnect the pipes 140,142 and to lift the wheel off the equipment. Once this is done the distributor can be removed so that it is quite simple to service the equipment and to change parts if this is necessary for different labels.

Returning to the operation of the equipment, in the position shown in Figure 2, pipe 140 adjacent label 129 is applying vacuum and has picked up the forward end of the label. As the wheel 119 rotates, this label remains in contact although it will slide on the wheel until the label is separated from the strip 22. At this point it will have ;:~.: .. , . . .. , .. . ,;,., . , , ... .: .... , .;, .. : , ,;, . . . .. . . .

202g54~
-dropped back from label 44 by the amount of the space between pads 126 and 120 and will then effectively take up a position similar to that shown for label 44. Because a label has been attached to the wheel, the sensor 192 (Figure 7) will fail to touch the switch 200 so that glue will be applied to the label as it continues to move into position for application to a bottle. It should be noted that it is possible with the arrangement of pipes 140,142 to apply more vacuum at the centre of the label during gluing if required and in fact to vary the vacuum effect on the label by changing the sizes of the holes in the parts of the distributor serving the pipes. As mentioned earlier, the leading end of the label is stripped from the wheel by engagement with neck 26b and at this point vacuum is no longer applied to the leading end of the label. Also, at this point the label becomes attached to a bottle and in order to simplify slippage of the label on the wheel it is preferable to discontinue vacuum through the pipe 142 to the centre of the label and to rely on vacuum on the trailing edge of the label through one of the pipes 140. Thus the holes 180 terminate at a position corresponding to the circumferential position of the conduit 140 ~ust after the leading edge of the label is detached from the suction pad.
The initial contact between the label and the bottle takes place ~ust prior to position at which the belt leaves the wheel and the differential speed between the belt and the wheel ensures tension in the label. This differential speed i6 achieved using a particular arrangement of belt engagement on the wheel 119 as will be described.
Reference is again made to Figure 7 to describe the parts of the wheel 119 associated with containing the belts 128. These belts sit in respective recesses 210,212 in the radially inner band 252 and in radial engagement with slip rings 214,216. Rings 214,216 are made up in segments 2029~41 , and of a low friction plastic material such as polytetrafluoroethylene. In turn, these slip rings are in radial engagement with brass wear strips 218,220 which are also positioned in the ring 190 at the bottom of the respective recesses 210,212. As a result of this arrangement the belts 128 can be driven at a linear speed greater than the peripheral speed of the wheel without interfering with the labels before they are ready to be stripped from the wheel. However, as soon as a label is stripped off the wheel and in engagement with a bottle, the belt 128 engages the body 26a which drives the bottle along the reaction pad 132 at one half the speed of the belt.
This engagement of the bottle by belt 128 causes an acceleration in the linear speed of the neck portion 26b which "snaps" the label and maintains it under tension until the trailing edge leaves the pad 120,122,124,126. The belt i8 moved at sufficient speed that the neck 26b is moved faster than the linear velocity of the land 256 to avoid the buckling of the label.
The belts 128 are driven continuously by roll 130 (Figure 2) which in turn is driven from the bull gear 121 (Figure 7) through suitable drive members. Tension is maintained in the belts 128 by an idler 222 and, as mentioned earlier, the single belt 138 is also driven by the roll 180. This belt 138 passes around an idler 224 and tensioning idler 226 so that the belts 128 and 138 combine to roll the bottles along the reaction pad 132 and a subsefquent pad 228 with a linear velocity subfstantially efqual to that of the conveyor 30. Guides 230 are shown in ghost outline to support the bottleff~ at the neck and to limit the possibility of the bottles being toppled by engagement with the labelling efquipment.

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It is necessary to allow the neck 26b to engage the label prior to the belt engaging the body 26a to avoid a speed differential between the label and the neck 26b. Such a differential would tend to tilt the bottle as the label is engaged and cause the label to be rolled on a skew.

Claims (29)

1. A labelling machine for applying a label to a container having first and second portions with the surface of the first portion located outwardly beyond the surface of the second portion, including a label carrier having a plurality of support portions each operable to receive and retain a label and move said label along a predetermined path at a predetermined speed, a container feeder operable to direct containers to a position adjacent said predetermined path, and a drive system including transfer means to bring a portion of said label into contact with said second portion of said container and drive means to move said surface of said second portion container at a peripheral speed greater than said predetermined speed whereby after contact of said label with said container, said label is drawn under tension from said support portion and onto said container.

2. A labelling machine according to claim 1, wherein said label carrier is a wheel rotatable about an axis, said support portions being located on a peripheral surface of said wheel.

3. A labelling machine according to claim 2, wherein said support portions each include a pad with a plurality of ducts provided therein, said ducts being connectable to a vacuum system whereby a pressure differential is generated to retain said label on said pad.

4. A labelling machine according to claim 3, wherein said ducts are connected to said vacuum system by a manifold extending partially around said axis whereby rotation of said wheel selectively connects and disconnects said ducts and said vacuum system.

5. A labelling machine according to claim 4, wherein a sensing and signalling device is connected in said duct to sense said pressure differential and produce a signal in the absence of a pressure differential, said signal being indicative of the absence of a label from said support portion.

6. A labelling machine according to claim 5, wherein said sensing and signalling means includes a piston movable into sealing engagement with said duct and held in sealing engagement by said pressure differential.

7. A labelling machine according to claim 1, wherein said drive system includes a belt having a speed greater than said predetermined speed, said belt moving along a portion of said predetermined path and engaging said first portion of said containers to induce movement thereof.

8. A labelling machine according to claim 7, wherein said belt induces rolling of said container along a guide to move said container from said position adjacent said predetermined path.

9. A labelling machine according to claim 2, wherein said drive system includes a belt entrained about a portion of said wheel at a location radially inward of and to one side of said support portions.

10. A labelling machine according to any one of claims 1, 2 or 7 wherein an air jet is directed toward said label as it is applied to said second portion to force air toward said second portion.

11. A labelling machine according to claim 7 or 9 wherein said belt engages said first portion of said container subsequent to engagement of said label with said first portion.

12. A labelling machine according to claim 11, wherein said belt engages said container after leaving said recess to rotate said container at a speed greater than said predetermined speed.

13. A labelling machine according to claim 10, wherein a slip ring is located in said recess between said belt and said wheel to facilitate slippage between said belt and said wheel.

14. Labelling equipment for applying wrap-around labels to cylindrical containers, the equipment comprising:
a label carrier having a wheel rotatable about its axis;
a vacuum system coupled to the wheel to retain labels on the wheel;
a feeder for directing containers individually to the wheel adjacent the periphery of the wheel to receive a label;
a drive system for receiving containers from the bottle feeder and for rolling the containers upon receiving the label from the label carrier, the drive system including at least one belt engaged about the wheel in slipping relationship therewith to permit the belt to move faster than the periphery of the wheel and including a portion for moving in contact with the container immediately after the container leaves the feeder to both carry the label off the wheel and to engage it on the container; and drive means coupled to the label carrier, the feeder and the drive system to cause the containers and labels to move together immediately after the containers leave the feeder, to then apply the labels to the containers and to cause the belt to move slightly faster than the peripheral speed of the wheel so that the labels are in tension as they move individually from the wheel to containers.

15. Labelling equipment as claimed in claim 14, and further comprising a label feeder assembly coupled to the drive means and positioned to supply labels to the label carrier, the label feeder assembly being mounted about a second axis parallel to said wheel axis in such a way that this assembly can be moved about this second axis to facilitate service and maintenance.

16. Labelling equipment as claimed in claim 15, in which the label feeder assembly includes a cutter head driven to sever labels from a strip of labels.

17. Labelling equipment as claimed in claim 16, in which the cutter head includes a stationary blade inclined with respect to said second axis and a driven blade coupled to the drive means for rotation to combine with the stationary blade once in every revolution to sever the labels from the strip, the driven blade being parallel to said second axis so that the blades combine to cut the strip from one edge to the other progressively.

18. Labelling equipment as claimed in claim 17, in which the label feeder assembly includes a main roll driven to move the strip and a pinch roll for maintaining frictional engagement with the strip, the main roll and driven blade being coupled for differential movement to adjust the positions of cuts relative to labels on the strip.

19. Labelling equipment as claimed in claim 17, in which the drive means causes the strip of labels to move slightly slower than said peripheral speed of the wheel whereby the labels are in tension as they move from the label feeder assembly to the wheel of the label carrier.

20. Labelling equipment according to claim 17, including cam means mounted on said cutter head downstream of said driven blade to engage and disengage the label during progressive cutting of said strip, whereby tension in said strip is removed during the latter part of said progressive cutting.

21. A label carrier for use in labelling equipment of the type in which individual labels are transported from a first location where labels are received from a label feeder to a second location where the labels are applied individually to containers, the label carrier comprising:
a wheel having a periphery adapted to receive labels in face-to-face relationship and defining at least one radial recess;
a vacuum system coupled to the wheel and having openings at the periphery of the wheel to retain labels on the wheel between said first and second locations; said radial recess being proportioned to accomodate a belt of a container drive system such that the belt passes around a part of the wheel at least to the extent of the distance between said first and second locations and extends tangentially to the wheel at the second location for stripping the labels from the wheel; and a slip ring contained in the recess for engagement by the belt so that the belt and wheel can move independently of one another, the recesses being greater in radial extent that the thickness of the belt and slip ring combined so that the belt lies below the periphery of the wheel and under the labels between said first and second locations.

22. The combination of a label carrier and a container drive system for use in applying individual labels to containers, the label carrier comprising: a wheel having a periphery adapted to receive labels in face-to-face relationship and defining at least one radial recess; and a vacuum system coupled to the wheel and having openings at the periphery of the wheel to retain labels on the wheel between a first location where labels are received from a label feeder and a second location where the labels are applied individually to containers, and the container drive system comprising at least one belt located in said recess at least between said first and second locations and extending tangentially from the wheel at the second location; and a slip ring contained in the recess under the belt so that the belt and slip ring can move independently of one another, and the recess having a radial extent greater than the combined thickness of the belt and slip ring so that the belt lies below the periphery of the wheel whereby upon driving the belt faster than the periphery of the wheel the belt can be used to strip labels off the label carrier at said second location and to drive a container so that the label is applied to the container and maintained in tension while it is removed from the label carrier.

23. A label feeder assembly for use in drawing a strip of labels off a spool and severing the strip into individual labels, the label feeder including: a main roll; a first shaft attached to the main roll; and a pinch roll biased into engagement with the main roll; a fixed first blade and a second blade rotatable to combine with the first blade to cut the strip into individual labels once every revolution of the second blade: a second shaft coupled to the second blade to drive this blade; gear means coupling the shafts to one another to synchronise the main roll and the second blade and including an epicyclic connection to permit continuous adjustment of the second blade relative the main roll, the gear means permitting rotating the label feeder about one of the first and second shafts to facilitate maintenance.

24. A labelling machine having a feed mechanism to feed a strip of labels along a predetermined label path and into engagement with a label carrier, and a cutter assembly located in said path for severing labels from said strip, said cutter assembly comprising a fixed support, a first cutting element attached to said fixed support to extend transverse to said strip, a rotatable knife carrier mounted for rotation about a first axis, a second knife element attached to said rotatable knife carrier for movement therewith, drive means to rotate said rotatable knife carrier about said first axis and move said second knife element past said first knife element to produce a cutting action, said knife elements being inclined to one another in a plane containing the direction of travel of said second knife element to provide progressive severing of said strip in a direction transverse to the strip, and cam means associated with said rotatable knife carrier and movable into said path to engage said strip and during a latter part of said cutting action out of said path to disengage said strip whereby tension is removed from strip between said cutter assembly and said label carrier during said latter part of said cutting action.

25. A machine according to claim 24, wherein said cam means is mounted on said rotatable knife carrier for movement therewith.

26. A machine according to claim 25, wherein said cam means moves into said path to engage said strip after commencement of said cutting action.

27. A machine according to claim 25, wherein said cam means is a lobe mounted on said carrier downstream of said second knife element, said lobe including a peripheral portion to engage said strip, said peripheral surface and said knife element being located substantially equidistant from said first axis.

28. A machine according to claim 25 wherein said knife carrier is relieved intermediate said lobe and said second knife element to prevent engagement with said strip.

29. A machine according to claim 25, wherein said first knife element is inclined to said first axis.