CA2029336A1 - Amine oxide process - Google Patents
Amine oxide processInfo
- Publication number
- CA2029336A1 CA2029336A1 CA 2029336 CA2029336A CA2029336A1 CA 2029336 A1 CA2029336 A1 CA 2029336A1 CA 2029336 CA2029336 CA 2029336 CA 2029336 A CA2029336 A CA 2029336A CA 2029336 A1 CA2029336 A1 CA 2029336A1
- Authority
- CA
- Canada
- Prior art keywords
- amine
- carbon dioxide
- amine oxide
- tert
- reaction mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 150000001412 amines Chemical class 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 35
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 28
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 28
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 239000011261 inert gas Substances 0.000 claims abstract description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 6
- 238000002845 discoloration Methods 0.000 claims abstract description 4
- 239000011541 reaction mixture Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000003960 organic solvent Substances 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 13
- 239000000047 product Substances 0.000 description 12
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 239000007789 gas Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000004683 dihydrates Chemical class 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000005270 trialkylamine group Chemical group 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- -1 cycloaliphatic Chemical group 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- QPJVMBTYPHYUOC-UHFFFAOYSA-N methyl benzoate Chemical compound COC(=O)C1=CC=CC=C1 QPJVMBTYPHYUOC-UHFFFAOYSA-N 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229960003330 pentetic acid Drugs 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- OQADVBLQZQTGLL-UHFFFAOYSA-N 2-ethyl-n,n-dimethylhexan-1-amine Chemical compound CCCCC(CC)CN(C)C OQADVBLQZQTGLL-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229940026110 carbon dioxide / nitrogen Drugs 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002979 fabric softener Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 150000005826 halohydrocarbons Chemical class 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229940095102 methyl benzoate Drugs 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GDHRQDYGUDOEIZ-UHFFFAOYSA-N n,n,2-trimethylpropan-1-amine Chemical compound CC(C)CN(C)C GDHRQDYGUDOEIZ-UHFFFAOYSA-N 0.000 description 1
- WBGPDYJIPNTOIB-UHFFFAOYSA-N n,n-dibenzylethanamine Chemical compound C=1C=CC=CC=1CN(CC)CC1=CC=CC=C1 WBGPDYJIPNTOIB-UHFFFAOYSA-N 0.000 description 1
- DIAIBWNEUYXDNL-UHFFFAOYSA-N n,n-dihexylhexan-1-amine Chemical compound CCCCCCN(CCCCCC)CCCCCC DIAIBWNEUYXDNL-UHFFFAOYSA-N 0.000 description 1
- AYNZRGVSQNDHIX-UHFFFAOYSA-N n,n-dimethylicosan-1-amine Chemical compound CCCCCCCCCCCCCCCCCCCCN(C)C AYNZRGVSQNDHIX-UHFFFAOYSA-N 0.000 description 1
- SFBHPFQSSDCYSL-UHFFFAOYSA-N n,n-dimethyltetradecan-1-amine Chemical compound CCCCCCCCCCCCCCN(C)C SFBHPFQSSDCYSL-UHFFFAOYSA-N 0.000 description 1
- VUTDNNGELGZRNP-UHFFFAOYSA-N n,n-dimethyltetradecan-1-amine oxide;dihydrate Chemical compound O.O.CCCCCCCCCCCCCC[N+](C)(C)[O-] VUTDNNGELGZRNP-UHFFFAOYSA-N 0.000 description 1
- VPFROSVBZYLQDT-UHFFFAOYSA-N n-[(4-tert-butylphenyl)methyl]-2-methyl-n-(2-methylpropyl)propan-1-amine Chemical compound CC(C)CN(CC(C)C)CC1=CC=C(C(C)(C)C)C=C1 VPFROSVBZYLQDT-UHFFFAOYSA-N 0.000 description 1
- YSTOBHNUAKWEKD-UHFFFAOYSA-N n-methyl-n-(2-methylpropyl)triacontan-1-amine Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCN(C)CC(C)C YSTOBHNUAKWEKD-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003880 polar aprotic solvent Substances 0.000 description 1
- 230000003389 potentiating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical class CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000606 toothpaste Substances 0.000 description 1
- 229940034610 toothpaste Drugs 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
AMINE OXIDE PROCESS
Abstract of the Disclosure The discoloration of amine oxides by carbon dioxide in high solids processes in which a tert-amine is oxidized with hydrogen peroxide at 20-100°C in the presence of carbon dioxide is minimized by conducting the reaction in the presence of an amount of inert gas, such as nitrogen or air, which is at least equal in volume to the amount of carbon dioxide.
Abstract of the Disclosure The discoloration of amine oxides by carbon dioxide in high solids processes in which a tert-amine is oxidized with hydrogen peroxide at 20-100°C in the presence of carbon dioxide is minimized by conducting the reaction in the presence of an amount of inert gas, such as nitrogen or air, which is at least equal in volume to the amount of carbon dioxide.
Description
~ ~3 2 ~ 3 ~3~
Case ~078/6078-A
AMINE OXIDE PROCESS
This invention relates to amine oxides and more particularly to a method of minimizing the discoloration of amine oxides prepared by high solids processes in the presence of carbon dioxide.
Amine oxides are materials which have been found to have a variety of applications and have been l~sed, e.g., in the treatment of fabrics and in the preparation of hair conditioners and shampoos, toothpaste, laundry detergent powders, fabric softeners, toilet soap bars, and cosmetics, as well as in other applications.
When synthesized in the conventional manner so as to be provided as dilute solutions, the amine oxides have acceptable color, even when they are prepared in the 15 presence of carbon dioxide, as in U. S. Patent 4,247,480 tMurata et al.) and European Patent Application 0320694 (Bauer et al.).
This is not the case, however, when the amine oxides are prepared by the newer high solids processes.
When amine oxides are prepared by the reaction of tert-amines with hydrogen peroxide in a liquid medium which constitutes not more than 50% of the weight of the .
Case ~078/6078-A
AMINE OXIDE PROCESS
This invention relates to amine oxides and more particularly to a method of minimizing the discoloration of amine oxides prepared by high solids processes in the presence of carbon dioxide.
Amine oxides are materials which have been found to have a variety of applications and have been l~sed, e.g., in the treatment of fabrics and in the preparation of hair conditioners and shampoos, toothpaste, laundry detergent powders, fabric softeners, toilet soap bars, and cosmetics, as well as in other applications.
When synthesized in the conventional manner so as to be provided as dilute solutions, the amine oxides have acceptable color, even when they are prepared in the 15 presence of carbon dioxide, as in U. S. Patent 4,247,480 tMurata et al.) and European Patent Application 0320694 (Bauer et al.).
This is not the case, however, when the amine oxides are prepared by the newer high solids processes.
When amine oxides are prepared by the reaction of tert-amines with hydrogen peroxide in a liquid medium which constitutes not more than 50% of the weight of the .
2 ~ 3 ;~3 reaction mixture, they have acceptable color when the reaction is conducted in the absence of carbon dioxide;
but they are intensely colored when carbon dioxide is used to speQd the reaction.
It has now been found that, when an amine oxide is prepared by reacting a tert-amine with hydrogen peroxide at a temperature of 20-100C in the presence of carbon dioxide and in a liquid medium that constitutes not more than 50% of the weight of the reaction mixture, discolor-ation of the product can be minimized by conducting the reaction in the presence of an amount of inert gas at least equal in volume to the amount of carbon dioxide.
The high solids process which is modified in accordance with the present invention is one in which the amount of liquid medium employed is minimized to provide a product which is a solid or a concentrated solution.
In all of the high solids processes, the reaction mixture contains the water contributed by the aqueous hydrogen peroxide, as well as the water formed by the reaction; and this water may be the only liquid medium used when it is sufficient to keep the reaction mixture fluid and stirrable. However, an organic solvent and/or additional water may be used to maintain stirrability when appropriate as long as the total amount of liquid medium is not allowed to exceed 50% of the weight of the reaction mixture.
.
2 ~ 2 ~
When an organic solvent is utilized, it is prPfer-ably an organic solvent in which the tert-amine and amine oxide are soluble at the reaction temperatures but in which the amine oxide is insoluble at a lower temperature, usually a ubstantially inert ester, hydrocarbon, halohydrocarbon, or highly polar aprotic solvent. This solvent, when employed, is preferably used only in the amount required to maintain a stirrable reaction mixture;
and it is generally added to the reaction mixture only as needed, although the total amount to be used can be included in the initial reaction mixture if desired.
Exemplary of the organic solvents that are used in these processes are the ethyl, butyl, and sec-butyl acetates, methyl propionate, methyl benzoate, toluene, heptane, N,N-dimethylformamide, and N,N-dimethylacet-amide. Ethyl acetate is apt to be especially preferred.
The amine which is oxidized in the process may be any of the amines conventionally used in such processes.
As is known, these amines include a variety of tert-amines having aliphatic, cycloaliphatic, and/or aromatic groups attached to the amine nitrogen. However, they are generally trialkylamines corresponding to the formula RR'R"N wherein R, R', and R" are primary alkyl groups containing 1-30 carbons, preferably such trialkylamines in which R is methyl or ethyl, R' is an alkyl group containing 6~20 carbons, and R'~ is independently selected 2 ~
from methyl/ ethyl, and alkyl groups containing 6-20 carbons. Those which are used in the processes in which the liquid medium is water are the trialkylamines in which R is methyl or ethyl and R' and R" are independently selected from alkyl groups containing 6-20 carbons.
Exemplary of the tert-amines that may be used are trimethylamine, triethylamine, N-isobutyldimethylamine, trihexylamine, N,N-dimethyl-2-ethylhexylamine, N-eicosyldimethylamine, N-isobutyl-N-triacontylmethyl-amine, N-benzyldimethylamine, N-ethyldibenzylamine, N,N-diisobutyl-4-t-butylbenzylamine, tri-2-hydroxyethyl-amine, and, more preferably, the N-alkyldimethyl- and N,N-dialkylmethylamines in which the alkyl groups are hexyl~ octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, and/or eicosyl, as well as mixtures of such amines.
The hydrogen peroxide which is reacted with the tert- amine is generally an aqueous hydrogen peroxide having an initial concentration of 50-99%, preferably 50-70~; and the amount employed is usually at least the stoichiometric amount but not more than a 20% malar excess. Somewhat less concentrated solutions, iOe., aqueous solutions having a concentration as low as 40%, are sometimes used in the processes in which the liquid medium is water and can also be used in the processes in which the liquid medium comprises an organic solvent.
2 ~ 3 ~
However, it is more common to use an aqueous hydrogen peroxide having a concentration of about 70% in the latter type of process since the use of such a solution is conducive to ths easy formation of a final reaction mixture in which the water/amine oxide mol ratio is in the range of 1.9-2.1/1 and therefore can obviate the need for adjusting this ratio at the end of the reaction when the process is used to prepare solid amine oxide dihydrates.
Regardless of which type of liquid medium is used, the amine oxide synthesis is conducted by adding aqueous hydrogen peroxide to the stirred tert-amine, preferably at a controlled rate, in the presence of carbon dioxide and the inert gas and preferably also in the presence of a chelating agent, such as diethylenetriaminepentaacetic acid or ethylenediaminetetraacetic acid, at a temperature in the range of 20-100C, preferably 60-80C, a temperature which is maintained for 1-24 hours before the reaction mixture is cooled.
The carbon dioxide is employed in an amount sufficient to speed the reaction, generally at least 0.005%, preferably at least 0.01%, based on the weight of the tert-amine; and this amount can range up to the solubility limit of carbon dioxlde in the tert-amine as long as it does not constitute a volume that exceeds the volume of inert gas used.
The inert gas that is used in conjunction with the 2~3~
carbon dioxide may be any of the gases that are convention-ally used to provide inert atmospheres for reactions which are poisoned by oxygen or air. However, since the process of the invention is an oxidation process utilizing an oxidizing agent which is even more potent than oxygen or air, and the function of the inert gas appears to be solely to dilute the carbon dioxide rather than to exclude an oxidizing atmosphere that naturally would not have any deleterious effect on the oxidation reaction, the inert gas may be any gas that is inert to the other components of the reaction mixture. In fact, air itself is one of the inert gases that can be used effectively. Other useful inert gases include nitrogen, argon, helium, methane, ethane, propane, ethylene, and the like, with the preferred inert gas being nitrogen because of its availability and low cost.
The carbon dioxide and inert gas may be blended with one another before being fed into the reaction vessel, or they may be introduced separately when the introduction is accomplished in a manner that avoids contacting the reaction mixture with carbon dioxide that is undiluted with the inert gas, e.g., by injecting the separate gases into the vapor space above the reaction mix-ture. When the carbon dioxide and inert gas are preblended, the mixture may be injected into the liquid phase and/or the vapor phase; and it is effective either ~ :, ~$~
to pass the mixture continuously over or through the reaction mixture or to provide the reactor with a carbon dioxide/inert gas atmosphere initially and then seal the reactor.
As already mentioned, the amount of inert gas used is at least equal in volume to the amount of carbon dioxide. It is generally preferred that the inert gas be used in an amount such as to constitute 60-99%, most preferably 60-75%, of the combined volumes of inert gas and carbon dioxide.
The amine oxides which are formed as concentrated aqueous solutions by the process of the invention are normally useful per se and have the advantage of con-taining less water than amine oxides formed by convention-al low solids processes and having better color than amineoxides formed by high solids proc~esses in the presence of carbon dioxide but in the absence of the inert gas.
The amine oxides which are formed as concentrated solutions in a mixture of organic solvent and water are normally recovered before being stored, shipped, or used in their final application. Since the high solids process used to synthesize them is of particular interest for the preparation of solid amine oxide dihydrates, it is customary to adjust the water content of the reaction mixture at the end of the reaction, when necessary, to provide a water/amine oxide mol ratio in the range of ". ' ''` ~ ':
2 ~ 2 ~
1.9-2.1/l before separating the amine oxide from the organic solvent. However, this adjustment, which could involve either distilling some water *rom the reaction mixture or adding water to it, is not required when the reaction mixture already contains the right amount of water to provide the desired water/amine oxide mol ratio whether that ratio be the ratio appropriate for the formation of a dihydrate, a lower ratio appropriate for the formation of a monohydrate, or a higher ratio.
In the high solids processes using an organic solvent, the organic solvent may be removed by distil-lation. However, as indicated by the type of solvent preferred for use in the process, it is ordinarily preferred to recover the product by cooling the reaction mixture to a temperature at which the amine oxide product is no longer soluble in the solverlt and thus to preci-pitate it. To improve the purity of the product, additional organic solvent may be added to the reaction mixture before it is cooled and/or the product may be recrystallized one or more times after being first precipitated.
Regardless of the particular type of high solids process used in the proc~ss of the invention, the amine oxide product has acceptable color and, in fact, is substantially colorless. This permits the products to be used in applications, such as cosmetics, in which they .
:
:
but they are intensely colored when carbon dioxide is used to speQd the reaction.
It has now been found that, when an amine oxide is prepared by reacting a tert-amine with hydrogen peroxide at a temperature of 20-100C in the presence of carbon dioxide and in a liquid medium that constitutes not more than 50% of the weight of the reaction mixture, discolor-ation of the product can be minimized by conducting the reaction in the presence of an amount of inert gas at least equal in volume to the amount of carbon dioxide.
The high solids process which is modified in accordance with the present invention is one in which the amount of liquid medium employed is minimized to provide a product which is a solid or a concentrated solution.
In all of the high solids processes, the reaction mixture contains the water contributed by the aqueous hydrogen peroxide, as well as the water formed by the reaction; and this water may be the only liquid medium used when it is sufficient to keep the reaction mixture fluid and stirrable. However, an organic solvent and/or additional water may be used to maintain stirrability when appropriate as long as the total amount of liquid medium is not allowed to exceed 50% of the weight of the reaction mixture.
.
2 ~ 2 ~
When an organic solvent is utilized, it is prPfer-ably an organic solvent in which the tert-amine and amine oxide are soluble at the reaction temperatures but in which the amine oxide is insoluble at a lower temperature, usually a ubstantially inert ester, hydrocarbon, halohydrocarbon, or highly polar aprotic solvent. This solvent, when employed, is preferably used only in the amount required to maintain a stirrable reaction mixture;
and it is generally added to the reaction mixture only as needed, although the total amount to be used can be included in the initial reaction mixture if desired.
Exemplary of the organic solvents that are used in these processes are the ethyl, butyl, and sec-butyl acetates, methyl propionate, methyl benzoate, toluene, heptane, N,N-dimethylformamide, and N,N-dimethylacet-amide. Ethyl acetate is apt to be especially preferred.
The amine which is oxidized in the process may be any of the amines conventionally used in such processes.
As is known, these amines include a variety of tert-amines having aliphatic, cycloaliphatic, and/or aromatic groups attached to the amine nitrogen. However, they are generally trialkylamines corresponding to the formula RR'R"N wherein R, R', and R" are primary alkyl groups containing 1-30 carbons, preferably such trialkylamines in which R is methyl or ethyl, R' is an alkyl group containing 6~20 carbons, and R'~ is independently selected 2 ~
from methyl/ ethyl, and alkyl groups containing 6-20 carbons. Those which are used in the processes in which the liquid medium is water are the trialkylamines in which R is methyl or ethyl and R' and R" are independently selected from alkyl groups containing 6-20 carbons.
Exemplary of the tert-amines that may be used are trimethylamine, triethylamine, N-isobutyldimethylamine, trihexylamine, N,N-dimethyl-2-ethylhexylamine, N-eicosyldimethylamine, N-isobutyl-N-triacontylmethyl-amine, N-benzyldimethylamine, N-ethyldibenzylamine, N,N-diisobutyl-4-t-butylbenzylamine, tri-2-hydroxyethyl-amine, and, more preferably, the N-alkyldimethyl- and N,N-dialkylmethylamines in which the alkyl groups are hexyl~ octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, and/or eicosyl, as well as mixtures of such amines.
The hydrogen peroxide which is reacted with the tert- amine is generally an aqueous hydrogen peroxide having an initial concentration of 50-99%, preferably 50-70~; and the amount employed is usually at least the stoichiometric amount but not more than a 20% malar excess. Somewhat less concentrated solutions, iOe., aqueous solutions having a concentration as low as 40%, are sometimes used in the processes in which the liquid medium is water and can also be used in the processes in which the liquid medium comprises an organic solvent.
2 ~ 3 ~
However, it is more common to use an aqueous hydrogen peroxide having a concentration of about 70% in the latter type of process since the use of such a solution is conducive to ths easy formation of a final reaction mixture in which the water/amine oxide mol ratio is in the range of 1.9-2.1/1 and therefore can obviate the need for adjusting this ratio at the end of the reaction when the process is used to prepare solid amine oxide dihydrates.
Regardless of which type of liquid medium is used, the amine oxide synthesis is conducted by adding aqueous hydrogen peroxide to the stirred tert-amine, preferably at a controlled rate, in the presence of carbon dioxide and the inert gas and preferably also in the presence of a chelating agent, such as diethylenetriaminepentaacetic acid or ethylenediaminetetraacetic acid, at a temperature in the range of 20-100C, preferably 60-80C, a temperature which is maintained for 1-24 hours before the reaction mixture is cooled.
The carbon dioxide is employed in an amount sufficient to speed the reaction, generally at least 0.005%, preferably at least 0.01%, based on the weight of the tert-amine; and this amount can range up to the solubility limit of carbon dioxlde in the tert-amine as long as it does not constitute a volume that exceeds the volume of inert gas used.
The inert gas that is used in conjunction with the 2~3~
carbon dioxide may be any of the gases that are convention-ally used to provide inert atmospheres for reactions which are poisoned by oxygen or air. However, since the process of the invention is an oxidation process utilizing an oxidizing agent which is even more potent than oxygen or air, and the function of the inert gas appears to be solely to dilute the carbon dioxide rather than to exclude an oxidizing atmosphere that naturally would not have any deleterious effect on the oxidation reaction, the inert gas may be any gas that is inert to the other components of the reaction mixture. In fact, air itself is one of the inert gases that can be used effectively. Other useful inert gases include nitrogen, argon, helium, methane, ethane, propane, ethylene, and the like, with the preferred inert gas being nitrogen because of its availability and low cost.
The carbon dioxide and inert gas may be blended with one another before being fed into the reaction vessel, or they may be introduced separately when the introduction is accomplished in a manner that avoids contacting the reaction mixture with carbon dioxide that is undiluted with the inert gas, e.g., by injecting the separate gases into the vapor space above the reaction mix-ture. When the carbon dioxide and inert gas are preblended, the mixture may be injected into the liquid phase and/or the vapor phase; and it is effective either ~ :, ~$~
to pass the mixture continuously over or through the reaction mixture or to provide the reactor with a carbon dioxide/inert gas atmosphere initially and then seal the reactor.
As already mentioned, the amount of inert gas used is at least equal in volume to the amount of carbon dioxide. It is generally preferred that the inert gas be used in an amount such as to constitute 60-99%, most preferably 60-75%, of the combined volumes of inert gas and carbon dioxide.
The amine oxides which are formed as concentrated aqueous solutions by the process of the invention are normally useful per se and have the advantage of con-taining less water than amine oxides formed by convention-al low solids processes and having better color than amineoxides formed by high solids proc~esses in the presence of carbon dioxide but in the absence of the inert gas.
The amine oxides which are formed as concentrated solutions in a mixture of organic solvent and water are normally recovered before being stored, shipped, or used in their final application. Since the high solids process used to synthesize them is of particular interest for the preparation of solid amine oxide dihydrates, it is customary to adjust the water content of the reaction mixture at the end of the reaction, when necessary, to provide a water/amine oxide mol ratio in the range of ". ' ''` ~ ':
2 ~ 2 ~
1.9-2.1/l before separating the amine oxide from the organic solvent. However, this adjustment, which could involve either distilling some water *rom the reaction mixture or adding water to it, is not required when the reaction mixture already contains the right amount of water to provide the desired water/amine oxide mol ratio whether that ratio be the ratio appropriate for the formation of a dihydrate, a lower ratio appropriate for the formation of a monohydrate, or a higher ratio.
In the high solids processes using an organic solvent, the organic solvent may be removed by distil-lation. However, as indicated by the type of solvent preferred for use in the process, it is ordinarily preferred to recover the product by cooling the reaction mixture to a temperature at which the amine oxide product is no longer soluble in the solverlt and thus to preci-pitate it. To improve the purity of the product, additional organic solvent may be added to the reaction mixture before it is cooled and/or the product may be recrystallized one or more times after being first precipitated.
Regardless of the particular type of high solids process used in the proc~ss of the invention, the amine oxide product has acceptable color and, in fact, is substantially colorless. This permits the products to be used in applications, such as cosmetics, in which they .
:
:
3 ~ rj could not be used if they had the intense color of the amine oxides formed by otherwise comparable processes in which the inert gas is not used to dilute the carbon dioxide.
The following examples are given to illustrate the invention and are not intended as a limitation thereof.
Charge lOOg of N-tetradecyldimethylamine and 0.5g of diethylenetriaminepentaacetic acid to a suitable ~-reaction vessel. Stir the mixture and heat to 65C while maintaining a gas sweep through the vapor space. Then add 23g of 70% aqueous hydrogen peroxide dropwise over a period of 10 minutes and raise the temperature to 75C.
Stir the reaction mixture at 75C until the amine conver-sion reaches 99~ as determined by proton NMR, adding a total of 40 mL of ethyl acetate as needed during the course of the reaction to maintain a stirrable reaction :
mixture. Then pour the reaction mixture into 300 mL of ethyl acetate and cool the resulting solution to 10C to precipitate crystalline N-tetradecyldimethylamine oxide dihydrate. Recover the dihydrate by filtration. The results obtained by using different carbon dioxide/nitrogen mixtures as the gas sweep are shown in the table below, in which an intense orange color in represented by 0, pale yellow by Y, and white by W.
2~2~
TABLE
Ex~le 1 2 3 4 Volume ~ 2 in gas sweep60 40 30 20 Hrs. to 99% conversion 2 3 3 4 ~x~uct reaction m~re color 0 Y Y Y
Crystallized prcduct color 0 W W W
These results compare with (A~ a reaction time of only two hours but an intense orange color in both the product reaction mixture and the crystallized product when the gas sweep is 100% carbon dioxide and (B) a reaction time of nine hours, a white product reaction mixture, and a white crystallized product when the reaction is conducted in an air atmosphere in the absence of carbon dioxide.
.. : -. . :: . : .
. ; . . , .: ~ ~ ~
The following examples are given to illustrate the invention and are not intended as a limitation thereof.
Charge lOOg of N-tetradecyldimethylamine and 0.5g of diethylenetriaminepentaacetic acid to a suitable ~-reaction vessel. Stir the mixture and heat to 65C while maintaining a gas sweep through the vapor space. Then add 23g of 70% aqueous hydrogen peroxide dropwise over a period of 10 minutes and raise the temperature to 75C.
Stir the reaction mixture at 75C until the amine conver-sion reaches 99~ as determined by proton NMR, adding a total of 40 mL of ethyl acetate as needed during the course of the reaction to maintain a stirrable reaction :
mixture. Then pour the reaction mixture into 300 mL of ethyl acetate and cool the resulting solution to 10C to precipitate crystalline N-tetradecyldimethylamine oxide dihydrate. Recover the dihydrate by filtration. The results obtained by using different carbon dioxide/nitrogen mixtures as the gas sweep are shown in the table below, in which an intense orange color in represented by 0, pale yellow by Y, and white by W.
2~2~
TABLE
Ex~le 1 2 3 4 Volume ~ 2 in gas sweep60 40 30 20 Hrs. to 99% conversion 2 3 3 4 ~x~uct reaction m~re color 0 Y Y Y
Crystallized prcduct color 0 W W W
These results compare with (A~ a reaction time of only two hours but an intense orange color in both the product reaction mixture and the crystallized product when the gas sweep is 100% carbon dioxide and (B) a reaction time of nine hours, a white product reaction mixture, and a white crystallized product when the reaction is conducted in an air atmosphere in the absence of carbon dioxide.
.. : -. . :: . : .
. ; . . , .: ~ ~ ~
Claims (10)
1. A process for preparing an amine oxide by reacting a tert-amine with hydrogen peroxide at a temper-ature of 20-100°C in the presence of carbon dioxide and in a liquid medium that constitutes not more than 50% of the weight of the reaction mixture, characterized in that discoloration of the product is minimized by conducting the reaction in the presence of an amount of inert gas at least equal in volume to the amount of carbon dioxide.
2. The process of claim 1 wherein the amount of inert gas is such as to constitute 60-75% of the combined volumes of inert gas and carbon dioxide.
3. The process of claim 1 or 2 wherein the hydrogen peroxide is an aqueous solution having a concentration of at least 50% by weight.
4. The process of claim 1, 2 or 3 wherein the liquid medium comprises an organic solvent in which the tert-amine and amine oxide are soluble at the reaction temperatures but in which the amine oxide is insoluble at a lower temperature.
5. The process of claim 4 wherein the tert-amine is a compound corresponding to the formula RR'R"N in which R, R', and R" are primary alkyl groups containing 1-30 carbons.
6. The process of claim 5 wherein R is methyl or ethyl, R' is an alkyl group containing 6-20 carbons, and R" is independently selected from methyl, ethyl, and alkyl groups containing 6-20 carbons.
7. The process of claim 4 wherein (A) a stirrable reaction mixture of (1) a tert-amine corresponding to the formula RR'R"N in which R is methyl or ethyl, R' is an alkyl group containing 6-20 carbons, and R" is indepen-dently selected from methyl, ethyl, and alkyl groups containing 6-20 carbons and (2) at least a stoichiometric amount of aqueous hydrogen peroxide is heated at a temper-ature of 20-100°C in the presence of carbon dioxide and an amount of nitrogen such as to constitute 60-75% of the combined volumes of carbon dioxide and nitrogen and in an organic solvent in which the tert-amine and amine oxide are soluble at the reaction temperatures but in which the amine oxide is insoluble at a lower temperature, (B) the water content of the reaction mixture is adjusted if desired, and (C) the reaction mixture is cooled to precipitate the amine oxide from the organic solvent.
8. The process of claim 7 wherein the water/amine oxide mol ratio in the reaction mixture that is cooled to precipitate the amine oxide is 1.9-2.1/1.
9. The process of claim 1, 2, or 3 wherein the liquid medium is water.
10. The process of claim 9 wherein the tert-amine is a compound corresponding to the formula RR'R"N in which R is methyl or ethyl and R1 and R" are independently selected from alkyl groups containing 6-20 carbons.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US56964890A | 1990-08-20 | 1990-08-20 | |
| US569,648 | 1990-08-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2029336A1 true CA2029336A1 (en) | 1992-02-21 |
Family
ID=24276281
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2029336 Abandoned CA2029336A1 (en) | 1990-08-20 | 1990-11-05 | Amine oxide process |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2029336A1 (en) |
-
1990
- 1990-11-05 CA CA 2029336 patent/CA2029336A1/en not_active Abandoned
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