CA2024347C - Sealing assembly for subterranean well packing unit - Google Patents

Sealing assembly for subterranean well packing unit Download PDF

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Publication number
CA2024347C
CA2024347C CA 2024347 CA2024347A CA2024347C CA 2024347 C CA2024347 C CA 2024347C CA 2024347 CA2024347 CA 2024347 CA 2024347 A CA2024347 A CA 2024347A CA 2024347 C CA2024347 C CA 2024347C
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CA
Canada
Prior art keywords
cone
rings
ring
packer
sealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA 2024347
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French (fr)
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CA2024347A1 (en
Inventor
Mike A. Luke
Patrick C. Stone
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baker Hughes Holdings LLC
Original Assignee
Baker Hughes Inc
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Filing date
Publication date
Application filed by Baker Hughes Inc filed Critical Baker Hughes Inc
Publication of CA2024347A1 publication Critical patent/CA2024347A1/en
Application granted granted Critical
Publication of CA2024347C publication Critical patent/CA2024347C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/12Packers; Plugs
    • E21B33/1208Packers; Plugs characterised by the construction of the sealing or packing means
    • E21B33/1216Anti-extrusion means, e.g. means to prevent cold flow of rubber packing

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Gasket Seals (AREA)

Abstract

In subterranean wells, it is common to effect the radial expansion of an annular organic sealing element into sealing engagement between a tubular inner body and the inner wall of a well conduit, such as a well casing. Extrusion of the organic material has been encountered between the inner surface of upper and lower cone elements and the exterior of a tubular body portion and also between the inclined surfaces of upper and lower cone elements and the cooperating surfaces of cone rings. The first mentioned extrusion path is eliminated by forming a generally radial surface on the inner end of the upper and lower cones and inserting a carbon fiber filled organic material in the resulting annular chamber. The extrusion path between rhe inclined surface of the cone and the cooperating surface of the cone ring is minimized by utilizing the forces exerted by the compressed sealing material of the packing element to effect the shearing of the vertex portion of a packer ring along a plane that corresponds exactly to the inclined surface of the cone rang.

Description

_ 1 _ '73818-5 gACKCROUND 'OF 'THE 'TNVENTxON
FTELD OF'THE TNVENTZON
The invention relates to an improved sealing assembly for a subterranean well packing unit, and particularly to a sealing assembly that minimizes extrusion of the organic sealing material commonly employed in such packing unit.
SUMMARY'OF'THE'PRIOR:ART
As will be later described in connection with Figure 1, prior art sealing assemblies have involved a sealing sleeve formed of an organic sealing material which snugly surrounds the tubular body portion of a.packer or bridge plug for a subterranean well: The sealing slee~re is subjected to substantial compressive forces by upper and lower cone elements having oppositely disposed inclined surfaces. Intermediate the inclined surfaces of the cone elements and the original end surface of the seal~.ng sleeve, a cone ring and, a packer ring are mounted. Both of these rings have to be C-rings ~to permit their expansion. The cone ring has an inclined surface that is cooperable with the inclined surface an 'the adjacent cone. An annular groove and slot effects the connection of each cone ring to the packer ring.
Each packer ring has an inclined surface wh~,ch is engagable with the end surface of the seal9.ng sleeve.
As the upper and lower cones are moved axially relative to each other so as to bring them closer together, an increasing compressive force is applied to the sealing sleeve.
At the same time,vthe cone rings and packer rings are expanded radially outwardly by the inclined surfaces of the upper and lower cones.

_ 2 _ 73818-~5 When the packer or bridge plug.is fully set and the sealing sleeve is compressed between the tubular body and the bore of a well conduit, vthe substantial compression forces on the organic sealing element causes a gradual extrusion of the material of such element between the inner face of the upper and loc~:er cones and the outer surface of the tubular body. An additional major extrusion path is provided between the inclined surface of the cone ring and the cooperating inclined surface of the respective upper or lower cone because of the C-ring construction of the cone ring. Such extrusion path effects a gradual reduction in the compressive forces trapped in the organic sealing element, hence reducing the sealing efficiency of such element.
Numerous solutions have been proposed for this extrusion problem in the past, but none have been fully effective.
There is a definite need therefore, for a sealing assembly which will effectively prevent extrusion of an organic sealing element along the extrusion paths previously mentioned.
SUMMARY OF TIE 'INVENTION
The invention employs a conventional tubular body on which are mounted upper and lower cone elements for relative axial movement. Between the cone elements a sleeve of any conventional organic, elastomeric sealing material is snugly mounted on the exterior of the tubular body. Each of the upper and lower cone elements have oppasitely disposed inclined surfaces which, in the upset position of the upper and lower cone elements are not normally in engagement with the sealing sleeve.

'3818-5 The spaces intermediate the oppositely inclined surfaces on the upper and lower cones and the axial ends of the sealing sleeve axe occupied by a pair of,cone rings and packer rings. The cone rings and packer rings are of C-ring construction.
Each cone ring is of.generally triangular cross-section and has an inclined.surfa.ce that mates with the inclined surface on the adjacent one of the upper and lower cones. Each packer ring has an inclined surface engaged with the adjacent end face of the organic sealing element. in the onset position of the sealing assembly. An annular slot is provided in one of the packer rings and cone rings and an annular groove caoperable with such slot is provided in the other of these rings,. thus securing each cone ring and 'the adjacent paoker ring for co-movement.
In the conventional construction, the cone ring normally has a slightly smaller internal diameter than the packer ring. Since both the packer rings and cone rings are fabricated as C-rings, there is an inherent path for extrusioxx of the organic material of the sealing sleeve as compressivo :Forces are applied to such sleeve.
Tn accordance with this invention, each packer ring has a smaller internal diameter than the adjacent cone ring and is fabricated from a relatively soft metallic material. Thus, a vertex portion of the packer ring extends radially inwardly beyond the cone ring and, as compressive force i.s applied to the organic material of the sealing sleeve, such material exerts a substantial force against such vertex portion and readily effects the shearing off of such vertex portion along a plane that corresponds exactly to the inclination of the inclined surface of -~-73g~.~-~
the adjacent cone element: Thus, as the,cone rings and packer rings ride radially outwardly respectively on the upper and lower cones, the surface newly created by the shearing action effects a seal with the adjacent upper or lower Cone ring and substantially reduces this extrusion path.
To further impro~ze the awti-extrusion property of the sealing assembly, the oppositely inclined surfaces of the upper and lower cone rings are terminated in a generally radial. inner surface, thus defining annular chambers of triangularly shaped configuration respectively between the upper and lower cones and the adjacent cone rings in the onset position of the sealing element. An annular ring of; carbon :fiber filled organic sealing material, such as polyetheretherketone, is inserted in the aforementioned annular ohamber and has a triangular Cross-section conforming to that of the chamber. The fiber filling of this material substantially eliminates ~,ts extrusion. Thus, as the compression of the sealing sleeve is effected by the relative movement of the upper and lower COnes toward each other, this triangular cross-seCt~.on sealing element effects a sealing engagement bwtweenvthe radial inner sur:~ace provided on each.
of the uppor and lawer cones and the adjacent external surface of the tubular body. '.t'hus, the second major path for extrusion loss of material of the organic sealing element is effectively eliminated.
Further objects and advantages of the invention will be readily apparent to those skilled in the art from the following detailed description, on which is shown a preferred embodiment of the invention.

_ 5 _ '~38:L8-5 BRTEF 'DESCRTPTTON 'aF ~DRA.WT1~TGS
Figure 1 is a vertical quarter~sectional. view of an existing sealing assembly for a subterranean well packing unit, on which the major seal extrusion leakage paths are indicated.
Figure 2 is a vertical quarter-sectional view of an extrusion of a sealing assembly for a subterranean well packing unit embodying this invention, ~,~rith the sealing assembly shown in its unset or uncompressed condition.
Figure 3 is a view similar to Figure 2 but showing the sealing assembly in its set or compressed position in engagement with the wall of a well conduit.
Figure 4 is an enlarged view of that portion of Figure 2 contained within the dotted line circle.
Figure 5 is an enlarged view of that portion of Figure 3 contained within the dotted line circle.
DESCRTPTTON OF PREFERRED EMBODTMENT
Referring to Figure 1, there is illustrated a conventional sealing assembly for a packer or bridge plug employed In a subterranean well. The sealing assembly is shown in its expanded positipn and a tubular mass o:~ organ:Lc sealing ma,t:erial is compxossed into sealing engagement between the exterior of a body tube and the bore of a well conduit such as the casing. The compression of the organic sealing material is effected by relative movement of upper and lower cones toward each other which effect the concurrent movements of a cone ring and packer ring mounted between each axial end of the sealing material and the respective upper or lower cone element. The cone ,~'.~~~~P~'~
'73818-5 rings and packer rings axe necessarily of-C-ring configuration because the cone ring has an inclined surface engagable with a similarly shaped surface formed on the adjacent upper or lower cone element which expands the cone rings and packer rings outwardly. The packer ring is moved outwardly by the C-ring through the inner engagement through an annular tongue and groove connection.
When the sealing material is in its compressed condition, there are two major paths for extrusion of such material. The first path, indicated by the arrow A, is between the lower end of the packer ring and then through the C-ring opening of the cone ring.
The second major extrusion path, indicated by the arrow B, is between the internal surface of the upper and lower cones and the adjacent external surface of the tubular body on which such cones are mounted.
It is therefore readily apparent that in this prior art construction, a substantial quantity of the organic sealing material may be extruded through the leakago paths A and B and thus the compressive Forces ex:Lsting ~.n the sealing mater~.a1 will be gradually reduced, 'thus reducing the sealing effectiveness of such material.
Turning now to Figures 2 - 5, a sealing assembly embodying this invention is illustrated. In Figure 2, the sealing assembly is shown in its unset or uncompressed position, while in Figure 3, the sealing assembly is shown in its set or compressed position.

The sealing assembly embodying this invention is mounted between the tubular body 10 of a packer, bridge plug or similar well tool and the bore of a..well conduit C comprises an annular mass of an organic, elastomeric material 20 which is snugly engagable with, the exterior external surface 10a of the tubular body 10. Such annular mass will hereinafter be referred to as a sealing sleeve.
Adjacent each end of the sealing sleeve 20, an upper cone 12 and a lower cone l4 are respectively provided. Such cone elements have oppositely'inclined, facing surfaces 12a and 14a.
Intermediate each axial end of the sealing sleeve 20, and the upper and lower cones I2 and l4, a pair of cooperating rings 16 and l8 are provided. The rings 16 are commonly referred to as cone rings and are of triangular shaped cross-section and have inclined surfaces l6a which conform to and are engaged by the inclined surfaces 12a and lea of vthe upper and lower cones 12 and 14 respectively. The ring elements 18 aye commonly referred to as packer rings and again are of triangular crass-sectional configuration and have opposed inclined surfaces 18a engagable 20. with the opposite axial ends of the sealing sleeve 20 as the upper and lower cones are moved,relatively towards each other.
Both the rings 16 and l8 are of C-ring configuration to permit their radial expansion as the upper and lower cones l2 and 14 move toward each other. The cane rings 16 and 18 are connected for co-movement by an annular tongue or ridge 16b formed on the cone rings 16 and an annular groove l8b formed on the packer rings 18 and receiving the rib 16b therein in snug fitting.
relationship.

., ~9~~~~~~:"1 In accordance with this invention, the lowermost portion of the inclined surfaces 16a of the upper and lower cones 12 and 14 are both provided with generally radial surfaces 12b and 14b respectively. These surfaces thus cooperate with the adjacent inclined surface l6a of the cone ring 16 to define an annular chamber of generally triangular cross-sectional configuration and a continuous auxiliary ring 22 of a fiber filled organic material is snugly inserted in such annular chamber. The material employed for the ring 22 is preferably polyetheretherketone which is filled with carbon fibers constituting on the order of 30% of the total mass of the ring 22.
It will be noted from Figures 2 and 4 that the inner end or the vertex portion 18c of each packer ring extends radially inwardly beyond the ve~~tex 16c of the cone rings 16.
This dimensional relationship is provided for a specific purpose that will became apparent when we turn to Figure 3 which shows the seal assembly embodying this invent:Lon :l.n its sst or compressed position .
As the compressive forces are exerted on the sealing sleeve 20 by the relative axial movement of the cones 12 and 14 toward each other, such compressive forces are transmitted by the sealing sleeve 20 to the vertex position l8c of the packer ring 18. Since the packer ring l8 is formed of a relatively soft material, such as ductile iron, this vertex portion 18c will be sheared off in the manner indicated in Figure 5 and -the shear-ing will take place along a plane 18d that is exactly parallel to ~~~~~~;~%~"~l g ..

the inclination of the inclined suxface 12a or 14a of the adjacent cone element 12 or 14 as the case may be. Thus, a seal is provided between all portiorisof the packer ring 18 and the inclined cone surfaces 12a or 14a except at the place where the opening in the C°ring configuration of the packer ring 18 exists. As indicated in Figures 2 and 3, the C-ring openings l8e in the packer rings 18 are 180° displaced from the C-ring openings 16e in the cone ring 16.
Of equal importance is the fact that the compressed organic material of the sealing sleeve 20 will exert a force directly upon the auxiliary sealing ring 22 and prevent extrusion between the inner cylindrical surfaces of the cones l2 and 14 and the outer surface of the tubular body 10. The'sealing sleeve 20 is, of course, expanded into intimate engagement With the internal wall of a well conduit, such as the casing C.
It w3.11 therefore be readily apparent to Chase skilled in the art that a seal assembly embodying this invention effectively substantially reduces the extrusion paths for extrusion of an organic sealing element due to its compression by the upper and lower cones during the setting operation.
Although the invention has been described in terms of specified embodiments which are set forth in detail, it should be understood that this is by illustration only and that the invention is not necessarily limited thereto, since alternative embodiments and operating techniques will become apparent to those skilled in the art in view of the disc~.osure. Accordingly, modifications are contemplated which can be made. without departing from the spirit of the described invention.

Claims (5)

1. A sealing assembly for a subterranean well packing unit comprising, in combination:
a tubular body element;
a packing sleeve formed of a deformable organic material and snugly surrounding an axial portion of the exterior of said tubular body element;
upper and lower cone rings freely surrounding said tubular body element at opposite axial ends of said packing sleeve and having oppositely inclined, facing surfaces respectively axially spaced from said packing sleeve;
a pair of cone C-rings respectively cooperable with said oppositely inclined surfaces on said upper and lower cone rings to be urged radially outwardly and axially toward each other by relative axial movement of said cone rings toward each other, said cone C-rings respectively having generally radial, facing surfaces;
a pair of packer C-rings respectively secured to and abutting said facing surfaces of said cone rings, whereby the axial and radial movements of said cone rings are transferred to said packer C-rings;
said packer C-rings having opposed inclined surfaces respectively engagable with opposite axial ends of said packing sleeve, whereby axial movement of said cone rings toward each other produce a compression of said packing sleeve to deform said packing sleeve radially and axially;

each said inclined surface on said packer C-rings forming an inner vertex portion extending radially inwardly past the inner end of the adjacent said cone C-ring, whereby the compressive force generated by relative axial movement of said cone rings toward each other effects a shearing of said vertex portion of each said packer C-ring to produce a surface on each said packer C-ring snugly conforming to the adjacent one of said oppositely inclined surfaces on said upper and lower cones.
2. The apparatus of claim 1 wherein each said oppositely inclined surfaces on said cones terminate at their radially inner ends in a generally radial surface, thereby defining an annular chamber of triangular cross-section; and a ring of extrusion resistant organic sealing material disposed in said annular chamber and compressible by deformation of said sealing sleeve into sealing engagement with the exterior of said tubular body and said generally radial surface on the adjacent cone ring.
3. A sealing assembly for a subterranean well packing unit comprising, in combination:
a tubular body element;
a packing sleeve formed of a deformable organic material and snugly surrounding an axial portion of the exterior of said tubular body element;
upper and lower cone rings freely surrounding said tubular body element at opposite axial ends of,said packing sleeve and having oppositely inclined, facing surfaces respectively axially spaced from said packing sleeve;
a pair of cone C-rings respectively cooperable with said oppositely inclined surfaces on said upper and lower cone rings to be urged radially outwardly and axially toward each other by relative axial movement of said cone rings toward each other, said cone C-rings having generally radial, facing surfaces;
a pair of packer C-rings respectively secured to and abutting said facing surfaces of said cone rings, whereby the axial and radial movements of said cone C-rings are transferred to said packer C-rings;
said packer C-rings having opposed inclined surfaces respectively engagable with opposite axial ends of said packing sleeve, whereby axial movement of said cone rings toward each other produces a compression of said packing sleeve to deform said packing sleeve radially and axially;
each said oppositely inclined surfaces on said cone rings terminating at their radially inner portions in a generally radial surface, thereby defining an annular chamber of triangular cross-suction; and a ring of extrusion resistant, organic sealing material disposed in said annular chamber and compressible by deformation of said sealing sleeve into sealing engagement with the exterior of said tubular body and said generally radial surface on the adjacent cone ring.
4. The sealing assembly of claim 2 or 3 wherein said extrusion resistant organic material comprises polyetheretherketone containing carbon fibers.
5. The sealing assembly o~ claim 1, 2 or 3 wherein the gap in each cone C-ring is displaced by about 180° from the gap in the adjacent packer C-ring.
CA 2024347 1989-08-31 1990-08-30 Sealing assembly for subterranean well packing unit Expired - Lifetime CA2024347C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US40166489A 1989-08-31 1989-08-31
US401,664 1989-08-31

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CA2024347A1 CA2024347A1 (en) 1991-03-01
CA2024347C true CA2024347C (en) 2001-05-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9995111B2 (en) 2012-12-21 2018-06-12 Resource Well Completion Technologies Inc. Multi-stage well isolation

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DK0599964T3 (en) * 1991-08-31 1999-10-25 Klaas Johannes Zwart Packaging Tools
US7108065B2 (en) 2002-12-19 2006-09-19 Schlumberger Technology Corporation Technique for preventing deposition products from impeding the motion of a movable component
US8839874B2 (en) * 2012-05-15 2014-09-23 Baker Hughes Incorporated Packing element backup system
US9518441B2 (en) * 2013-05-07 2016-12-13 Freudenberg Oil & Gas, Llc Expandable packing element and cartridge

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3109493A (en) * 1962-04-30 1963-11-05 Baker Oil Tools Inc Subsurface well apparatus with packing structures
US4326588A (en) * 1980-02-19 1982-04-27 Baker International Corporation Well tool having knitted wire mesh seal means and method of use thereof
US4452463A (en) * 1981-09-25 1984-06-05 Dresser Industries, Inc. Packer sealing assembly
US4611658A (en) * 1984-09-26 1986-09-16 Baker Oil Tools, Inc. High pressure retrievable gravel packing apparatus
US4745972A (en) * 1987-06-10 1988-05-24 Hughes Tool Company Well packer having extrusion preventing rings

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9995111B2 (en) 2012-12-21 2018-06-12 Resource Well Completion Technologies Inc. Multi-stage well isolation
US10584562B2 (en) 2012-12-21 2020-03-10 The Wellboss Company, Inc. Multi-stage well isolation

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Publication number Publication date
CA2024347A1 (en) 1991-03-01
GB2236129A (en) 1991-03-27
GB9019051D0 (en) 1990-10-17

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