CA2017641A1 - Process for producing binder-containing fibrous mats - Google Patents

Process for producing binder-containing fibrous mats

Info

Publication number
CA2017641A1
CA2017641A1 CA2017641A CA2017641A CA2017641A1 CA 2017641 A1 CA2017641 A1 CA 2017641A1 CA 2017641 A CA2017641 A CA 2017641A CA 2017641 A CA2017641 A CA 2017641A CA 2017641 A1 CA2017641 A1 CA 2017641A1
Authority
CA
Canada
Prior art keywords
fibres
synthetic
wood
binder
containing fibrous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2017641A
Other languages
French (fr)
Other versions
CA2017641C (en
Inventor
Gunter H. Kiss
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lignotock GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2017641A1 publication Critical patent/CA2017641A1/en
Application granted granted Critical
Publication of CA2017641C publication Critical patent/CA2017641C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/18Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length in the form of a mat, e.g. sheet moulding compound [SMC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/002Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3488Feeding the material to the mould or the compression means uniformly distributed into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B29K2105/101Oriented
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/12Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/12Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
    • B29K2105/128Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles in the form of a mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform
    • B29K2105/256Sheets, plates, blanks or films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2311/00Use of natural products or their composites, not provided for in groups B29K2201/00 - B29K2309/00, as reinforcement
    • B29K2311/14Wood, e.g. woodboard or fibreboard

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)

Abstract

A process for producing binder-containing fibrous mats from lignocellulose fibres or the like is described, in which the fibres are processed by hot pressing to shaped or moulded articles, such as for the internal lining of the passenger compartments of motor vehicles together with stabilizing additives. The dry fibrous material thoroughly mixed with the binder is applied to a conveyor in such a way that there is an alternate application of several wood fibre layers and synthetic fibre layers. The heap densities of the synthetic fibres and the wood fibres, considered over the mat cross-section, are in accordance with a statistical distribution, which roughly corresponds to an edge-blurred, periodic comb profile. The base width for the synthetic fibres is much smaller than that for the wood fibres. The individual fibre heaps are interconnected by means of suitable adhesives.
CA002017641A 1989-05-29 1990-05-28 Process for producing binder-containing fibrous mats Expired - Fee Related CA2017641C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3917787A DE3917787C1 (en) 1989-05-29 1989-05-29
DEP3917787.4 1989-05-29

Publications (2)

Publication Number Publication Date
CA2017641A1 true CA2017641A1 (en) 1990-11-29
CA2017641C CA2017641C (en) 1997-01-28

Family

ID=6381794

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002017641A Expired - Fee Related CA2017641C (en) 1989-05-29 1990-05-28 Process for producing binder-containing fibrous mats

Country Status (6)

Country Link
EP (1) EP0400766B1 (en)
JP (1) JPH0363102A (en)
KR (1) KR950001990B1 (en)
CA (1) CA2017641C (en)
DE (2) DE3917787C1 (en)
ES (1) ES2078298T3 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4218442A1 (en) * 1992-06-04 1993-12-09 Lignotock Gmbh Multilayer nonwoven - has a fluid barrier layer between the layers of cellulose or lignocellulose fibres with a bonding agent
DE4231097C2 (en) * 1992-09-17 1997-09-11 Evd Gmbh Process for producing a composite particle body and the body produced according to this
DE19734943C2 (en) * 1997-08-12 2002-02-21 Thueringer Daemmstoffwerke Gmb Process for profiling the surface of a cladding element with insulating properties

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2577205A (en) * 1946-11-20 1951-12-04 Owens Corning Fiberglass Corp Method of producing a fabric construction for reinforcing plastics and product
DE1204817B (en) * 1961-05-13 1965-11-11 Georg Anton Wissler Process and system for forming the chip cake for the production of chipboard with the help of press plates
FR2266595A1 (en) * 1974-04-05 1975-10-31 Peugeot & Renault Impregnated mat with oriented fibres - has various density reinforcing wicks inserted among fibres
US4370289A (en) * 1979-07-19 1983-01-25 American Can Company Fibrous web structure and its manufacture
DE3233385C2 (en) * 1981-10-02 1984-05-17 Günter Hans 1000 Berlin Kiss Multi-layer fiber composite and process for its manufacture
DE3403670A1 (en) * 1984-02-03 1985-08-08 Casimir Kast Gmbh & Co Kg, 7562 Gernsbach METHOD AND SYSTEM FOR THE PRODUCTION OF FIBER MATS AS THE STARTING MATERIAL FOR PRESS MOLDED PARTS
DE3721663C3 (en) * 1987-06-26 1997-10-09 Lignotock Gmbh Process for hot pressing molded articles

Also Published As

Publication number Publication date
CA2017641C (en) 1997-01-28
KR950001990B1 (en) 1995-03-08
DE59009428D1 (en) 1995-08-31
DE3917787C1 (en) 1990-09-27
EP0400766B1 (en) 1995-07-26
EP0400766A2 (en) 1990-12-05
EP0400766A3 (en) 1992-02-05
ES2078298T3 (en) 1995-12-16
JPH0363102A (en) 1991-03-19
KR900017768A (en) 1990-12-19

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Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed
MKLA Lapsed

Effective date: 20000529